CN103133817B - A kind of online Pipe leakage stopper and blocking method - Google Patents
A kind of online Pipe leakage stopper and blocking method Download PDFInfo
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- CN103133817B CN103133817B CN201310049988.6A CN201310049988A CN103133817B CN 103133817 B CN103133817 B CN 103133817B CN 201310049988 A CN201310049988 A CN 201310049988A CN 103133817 B CN103133817 B CN 103133817B
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000000903 blocking effect Effects 0.000 title description 3
- 238000007789 sealing Methods 0.000 claims abstract description 235
- 239000000853 adhesive Substances 0.000 claims abstract description 57
- 230000001070 adhesive effect Effects 0.000 claims abstract description 57
- 230000006835 compression Effects 0.000 claims description 36
- 238000007906 compression Methods 0.000 claims description 36
- 239000000565 sealant Substances 0.000 claims description 16
- 239000003292 glue Substances 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims 1
- 238000004064 recycling Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 239000002184 metal Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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Abstract
本发明公开了一种在线管道堵漏装置及堵漏方法,堵漏装置主要由粘封部件和泄压紧固部件相互配合组成;在进行堵漏时,首先,根据管道上的泄漏口的位置标识出粘封部件的粘封位置;接下来,通过粘封胶将一组或几组粘封部件粘接在管道上标识出的粘封位置上;然后,将泄压紧固部件上的泄压阀打开,再将泄压紧固部件对应粘封部件夹紧在管道上;最后,关闭泄压紧固部件上的泄压阀,完成堵漏。本发明提供的方案能够实现对软质管道或者硬质管道进行快速的在线堵漏。
The invention discloses an online pipeline leak plugging device and a leak plugging method. The leak plugging device is mainly composed of an adhesive sealing part and a pressure relief fastening part cooperating with each other; Mark the sealing position of the sealing part; next, stick one or several groups of sealing parts to the marked sealing position on the pipeline with the adhesive; The pressure valve is opened, and then the adhesive sealing part corresponding to the pressure relief fastening part is clamped on the pipeline; finally, the pressure relief valve on the pressure relief fastening part is closed to complete the plugging. The solution provided by the invention can realize rapid online plugging of soft pipelines or hard pipelines.
Description
技术领域technical field
本发明涉及一种管道堵漏技术,具体涉及一种在线管道堵漏技术。The invention relates to a pipeline plugging technology, in particular to an online pipeline plugging technology.
背景技术Background technique
消防水带是消防部队进行灭火时输送灭火药剂的重要装备,在灭火救援中起着至关重要的作用。在灭火战斗中,消防水带常常会因为材质老化或是遇到坚硬的突起物等利器而被划伤,出现破损和漏水的现象。而高压下渗漏出的水不仅对灭火救援造成不利影响,很有可能会引起严重后果。尤其在火灾救援现场,一旦干线水带出现破裂,将直接影响前场供水,更换新的水带需要停止水泵,浪费大量时间,这对于分秒必争的灭火救援来说是非常不可取的。这时就需要一种在不停止供水的前提下,封堵水带泄漏口的方法。The fire hose is an important equipment for the fire brigade to transport fire extinguishing agents, and plays a vital role in fire fighting and rescue. In fire fighting, fire hoses are often scratched due to aging materials or encountering sharp objects such as hard protrusions, resulting in damage and water leakage. The water leaking out under high pressure not only adversely affects fire fighting and rescue, but may also cause serious consequences. Especially in the fire rescue scene, once the main line hose breaks, it will directly affect the water supply in the front field. To replace the new hose, the water pump needs to be stopped, which wastes a lot of time. This is very undesirable for fire fighting and rescue where every second counts. At this time, there is a need for a method to block the leak of the hose without stopping the water supply.
目前,最常用的现场补漏方法,是在漏水处使用布带进行缠绕捆扎,或者使用双面紧固粘带进行粘结,但这些方法效果并不理想。由于消防水带是在浸湿条件下作业,粘结剂在水渍影响下其粘结能力会大打折扣,再加上水压较高,这样方法几乎不能实现补漏作用,因此上述种种方法都不能很好的解决这个问题。At present, the most commonly used on-site leak repair method is to use cloth tape to wrap and bind the leak, or use double-sided fastening adhesive tape to bond, but the effect of these methods is not ideal. Since the fire hose works under wet conditions, the bonding ability of the adhesive will be greatly reduced under the influence of water stains. In addition, the water pressure is high, and this method can hardly achieve the leak-trapping effect, so the above-mentioned methods cannot be used. Nice solution to this problem.
对于金属管道等硬质管道等泄漏,目前的堵漏工具种类较多,但这些工具的功能结构、封堵压力、使用方法都是针对泄漏管道内已经没有压力时设计的。利用这些工具进行堵漏时,大多都需要对泄漏管道进行关阀,降低内部压力。即使有些工具可以勉强在线堵漏,但堵漏压力、封堵效果、操作流程也不符合现场应急堵漏工作的需要。For leaks such as hard pipelines such as metal pipelines, there are many kinds of leak plugging tools at present, but the functional structure, plugging pressure, and use method of these tools are all designed for when there is no pressure in the leaking pipeline. When using these tools to plug leaks, most of them need to close the valve of the leaking pipeline to reduce the internal pressure. Even though some tools can barely plug the leak online, the plugging pressure, plugging effect, and operation process do not meet the needs of on-site emergency leak plugging.
发明内容Contents of the invention
本发明针对现有管道堵漏技术无法实现在线快速、有效堵漏的问题,而提供一种在线管道堵漏装置以及基于该装置实施的堵漏方法。本发明提供的方案能够实现对软质管道或者硬质管道进行快速的在线堵漏。The invention aims at the problem that the existing pipeline plugging technology cannot realize fast and effective online plugging, and provides an online pipeline plugging device and a plugging method implemented based on the device. The solution provided by the invention can realize rapid online plugging of soft pipelines or hard pipelines.
为了达到上述目的,本发明采用如下的技术方案:In order to achieve the above object, the present invention adopts following technical scheme:
一种在线管道堵漏装置,所述堵漏装置包括:An online pipeline leak-stopping device, the leak-stopping device comprising:
粘封部件,所述粘封部件通过粘封胶沿管道的圆周方向密封的粘在管道上,并分布在管道上泄漏口的两侧,所述泄漏口两侧分别至少粘封一个粘封部件;A sealing part, the sealing part is glued to the pipe along the circumferential direction of the pipe through the sealing glue, and is distributed on both sides of the leak opening on the pipe, and at least one sealing part is glued and sealed on both sides of the leaking port ;
泄压紧固部件,所述泄压紧固部件可拆卸的夹设在管道上,并包裹住管道上泄漏口;该泄压紧固部件内设置有与管道上泄漏口相配合的泄压腔,所述泄压紧固部件内设有与粘封部件密封配合的压紧密封腔。A pressure relief fastening part, the pressure relief fastening part is detachably clamped on the pipeline, and wraps the upper leakage port of the pipeline; the pressure relief fastening part is provided with a pressure relief cavity matching the upper leakage port of the pipeline , the pressure relief fastening part is provided with a compression sealing cavity that is sealingly matched with the adhesive sealing part.
在该堵漏装置的优选实例中,所述管道上泄漏口每侧粘封的粘封部件为多个时,它们之间匀距分布。In a preferred example of the leak-stopping device, when there are multiple sealing parts on each side of the leakage opening on the pipeline, they are evenly spaced among them.
再进一步的,所述粘封部件之间的分布距离为1cm-50cm。Still further, the distribution distance between the sealing components is 1 cm-50 cm.
进一步的,上述的粘封部件为具有一定宽度的环状粘封部件,所述环状粘封部件的内径与等待堵漏管道的外径相匹配,其外径、厚度以及宽度与泄压紧固部件中的压紧密封腔相匹配;所述环状粘封部件的内侧面为设置粘封胶的粘封面。Further, the above-mentioned sealing part is an annular sealing part with a certain width, the inner diameter of the ring-shaped sealing part matches the outer diameter of the pipeline waiting to be plugged, and its outer diameter, thickness and width match the pressure relief pressure. The compression sealing cavity in the solid part is matched; the inner surface of the ring-shaped sealing part is an adhesive surface for setting adhesive sealant.
再进一步的,所述环状粘封部件的宽度为0.5cm-30cm。Still further, the width of the ring-shaped sealing member is 0.5cm-30cm.
再进一步的,所述环状粘封部件由若干块圆弧形粘封部件之间可拆卸的密封相接而成。Still further, the annular sealing part is formed by detachable sealing connections between several arc-shaped sealing parts.
进一步的,所述泄压紧固部件包括泄压紧固体和夹紧部件,所述泄压紧固体由若干泄压紧固块相互密封可拆卸的连接而成,所述每块泄压紧固块的内表面上沿其延伸方向设置圆弧形安置槽,并对应的设置泄压槽和压紧密封槽;所述若干泄压紧固块之间沿圆周方向依次相互连接组成泄压紧固体,并且使得所有泄压紧固块上的圆弧形安置槽相互配合形成沿泄压紧固体延伸方向设置与管道相配合的安置通孔,同时使得所有泄压紧固块上的泄压槽和压紧密封槽相互配合形成相应的泄压腔和压紧密封腔;所述夹紧部件连接并夹紧所有泄压紧固块。Further, the pressure relief fastening part includes a pressure relief fastening body and a clamping part, and the pressure relief fastening body is formed by a plurality of pressure relief fastening blocks that are sealed and detachable connected to each other, each of the pressure relief fastening The inner surface of the block is provided with arc-shaped placement grooves along its extension direction, and correspondingly provided with pressure relief grooves and compression sealing grooves; the plurality of pressure relief fastening blocks are connected to each other in turn along the circumferential direction to form a pressure relief fastening body , and make the arc-shaped placement grooves on all the pressure relief fastening blocks cooperate with each other to form a placement through hole matched with the pipeline along the extending direction of the pressure relief fastening body, and at the same time make the pressure relief grooves and the pressure relief grooves on all the pressure relief fastening blocks The compression sealing groove cooperates with each other to form a corresponding pressure relief cavity and compression sealing cavity; the clamping part connects and clamps all the pressure relief fastening blocks.
进一步的,所述堵漏装置还包括一定位粘封部件粘封位置的定位部件。Further, the leakage plugging device further includes a positioning component for positioning the sealing position of the sealing component.
进一步的,所述泄压紧固部件上还至少设置一个泄压阀,所述泄压阀与泄压紧固部件内的泄压腔连通。Further, at least one pressure relief valve is provided on the pressure relief fastening part, and the pressure relief valve communicates with the pressure relief cavity in the pressure relief fastening part.
再进一步的,所述泄压阀为2个以上时沿泄压紧固部件的圆周方向分布。Still further, when there are more than two pressure relief valves, they are distributed along the circumferential direction of the pressure relief fastening component.
作为本发明的第二目的,提供的在线管道堵漏方法,包括如下步骤:As the second object of the present invention, the online pipeline plugging method provided comprises the following steps:
(1)在管道出现破裂后,根据管道上泄露口的位置,确定粘封部件的粘封位置;(1) After the pipeline ruptures, determine the sealing position of the sealing parts according to the position of the leakage port on the pipeline;
(2)在粘封部件的粘封面上涂抹粘封胶,并通过粘封胶将粘封部件粘接在管道上相应的粘封位置上;(2) Apply adhesive sealant on the adhesive surface of the adhesive sealing part, and bond the adhesive sealing part to the corresponding sealing position on the pipeline through the adhesive sealant;
(3)待粘封部件粘接牢固后,将泄压紧固部件对应的夹紧在管道上,并使得其上的泄压腔与管道的泄露口对应配合,使得从管道泄漏口漏出的介质进入到泄压腔;同时使得泄压紧固部件上的压紧密封腔与密封粘接在管道上的粘封部件密封配合,并对粘封部件形成面向管道的压力;(3) After the adhesive sealing parts are firmly bonded, clamp the pressure relief fastening parts on the pipe correspondingly, and make the pressure relief cavity on it match with the leakage port of the pipe, so that the medium leaked from the pipe leakage port into the pressure relief chamber; at the same time, the compression sealing chamber on the pressure relief fastening part is sealed with the adhesive sealing part bonded to the pipeline, and forms a pressure on the adhesive sealing part facing the pipeline;
(4)在介质完全没有泄漏后,完成堵漏。(4) After the medium has no leakage at all, complete the plugging.
在堵漏方法的优选方案中,所述步骤(1)中将定位部件设置在管道上并对应于泄露口,此时定位部件的两端在管道上确定的对应位置为粘封位置。In the preferred solution of the leak plugging method, in the step (1), the positioning component is arranged on the pipeline and corresponds to the leakage port, and at this time, the corresponding positions determined by the two ends of the positioning component on the pipeline are the sealing positions.
进一步的,所述步骤(3)中夹紧泄压紧固部件时,首先根据组成泄压紧固部件的泄压紧固块上的泄压槽和压紧密封槽与管道上泄露口和粘封部件的对应关系,将每块泄压紧固块通过其上的圆弧形安置槽依次安置在管道外壁上,并且相邻泄压紧固块之间通过密封配合结构配合相接,从而使得所有泄压紧固块沿管道的圆周方向设置,所有泄压紧固块之间依次连接组成包裹管道的泄压紧固部件;接着,利用夹紧部件加紧所有泄压紧固块,使得所有泄压紧固块夹紧在管道上,同时使得相邻泄压紧固块之间密封配合。Further, when clamping the pressure relief fastening part in the step (3), firstly, according to the pressure relief groove and the compression sealing groove on the pressure relief fastening block constituting the pressure relief fastening part and the leakage port on the pipeline and the adhesive According to the corresponding relationship between the sealing parts, each pressure relief fastening block is placed on the outer wall of the pipeline in turn through the arc-shaped placement groove on it, and the adjacent pressure relief fastening blocks are connected by a sealing fit structure, so that All the pressure relief fastening blocks are arranged along the circumferential direction of the pipeline, and all the pressure relief fastening blocks are sequentially connected to form the pressure relief fastening parts wrapping the pipeline; then, the clamping parts are used to tighten all the pressure relief fastening blocks, so that all the pressure relief fastening blocks The compression fastening blocks clamp onto the pipe while allowing a sealing fit between adjacent pressure relief fastening blocks.
进一步的,所述堵漏方法中还包括在管道不使用后将泄压紧固部件进行回收的步骤。Further, the leak-stopping method also includes the step of recovering the pressure relief fastening component after the pipeline is not in use.
根据上述方案得到的本发明能够快速、有效的实现对泄露管道进行在线堵漏。堵漏操作时无需管道停止工作,完全不影响相应设备的工作;堵漏操作过程简单能够快速实现;堵漏后能够保证介质不泄露,保证管道内的介质压力不变,与泄露前一致。The present invention obtained according to the above solution can quickly and effectively implement online plugging of leaking pipelines. There is no need for the pipeline to stop working during the plugging operation, and it does not affect the work of the corresponding equipment at all; the plugging operation process is simple and can be realized quickly; after the plugging, it can ensure that the medium does not leak, and the medium pressure in the pipeline remains unchanged, which is consistent with that before the leakage.
同时,本发明提供的方案不仅适用于如消防水带等的软质管道,还适用于所有如金属管道等的硬质管道;并能够实现对管道中的任何介质进行堵漏。At the same time, the solution provided by the present invention is not only applicable to soft pipes such as fire hoses, but also applicable to all hard pipes such as metal pipes; and can realize plugging of any medium in the pipes.
最后,本发明在实施堵漏操作过程中能够对泄露的介质进行导向排出回收,避免浪费和污染环境。Finally, the present invention can guide, discharge and recover the leaked medium during the plugging operation, so as to avoid waste and environmental pollution.
附图说明Description of drawings
以下结合附图和具体实施方式来进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明中在线管道堵漏装置的结构示意图;Fig. 1 is the structural representation of online pipeline leak plugging device among the present invention;
图2为本发明中粘封部件的结构示意图;Fig. 2 is a schematic structural view of the sealing part in the present invention;
图3为本发明中泄压紧固体的截面图;Fig. 3 is a cross-sectional view of a pressure relief fastening body in the present invention;
图4为本发明中泄压紧固块的俯视图;Fig. 4 is the top view of the pressure relief fastening block in the present invention;
图5为本发明中定位部件的结构示意图;Fig. 5 is a schematic structural view of a positioning component in the present invention;
图6为本发明中在线管道堵漏方法的流程示意图。Fig. 6 is a schematic flow chart of the online pipeline plugging method in the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations.
参见图1,本发明提供的在线管道堵漏装置100,主要包括粘封部件101、泄压紧固部件102两部分。Referring to FIG. 1 , the online pipeline leakage plugging device 100 provided by the present invention mainly includes two parts: a sealing part 101 and a pressure relief fastening part 102 .
粘封部件101通过粘封胶101a沿管道200的圆周方向密封的粘在管道上,并分布在管道上泄漏口的两侧,用于实现堵漏装置100与泄露管道200之间的密封,阻止介质从管道200与堵漏装置100之间的接触部泄露。The sealing part 101 is glued on the pipeline along the circumferential direction of the pipeline 200 through the sealing glue 101a, and is distributed on both sides of the leakage opening on the pipeline, so as to realize the sealing between the leakage plugging device 100 and the leakage pipeline 200, preventing The medium leaks from the contact portion between the pipeline 200 and the leakage blocking device 100 .
如图2所示,在具体设置时,该粘封部件101为具有一定宽度的环状粘封部件,并且该环状粘封部件的内径与等待堵漏管道200的外径相匹配,其侧面作为粘封面用于涂抹相应的粘封胶101a。As shown in Fig. 2, during specific setting, the sealing member 101 is an annular sealing member with a certain width, and the inner diameter of the annular sealing member matches the outer diameter of the pipeline 200 to be plugged. It is used as an adhesive surface for applying corresponding adhesive sealant 101a.
对于环状粘封部件的宽度和厚度根据粘封的要求而定。由于环状粘封部件的宽度影响环状粘封部件与管道之间的接触面积,直接影响环状粘封部件与管道之间的粘封效果,宽度越大粘封效果越好。在实际使用过程中根据实际需求来确定其宽度,如:若泄露介质的压力较大,其影响环状粘封部件粘封效果的则大,可设置较宽环状粘封部件;若泄露介质的压力不大,其影响环状粘封部件粘封效果的则不会很大,可设置较窄环状粘封部件;这样能够达到既保证粘封效果,又不浪费材料的目的。The width and thickness of the ring-shaped sealing part are determined according to the requirements of sealing. Since the width of the ring-shaped sealing part affects the contact area between the ring-shaped sealing part and the pipeline, it directly affects the sealing effect between the ring-shaped sealing part and the pipeline, and the larger the width, the better the sealing effect. In the actual use process, determine its width according to actual needs. For example, if the pressure of the leaking medium is high, it will greatly affect the sealing effect of the annular adhesive sealing part, and a wider annular adhesive sealing part can be set; if the leaking medium If the pressure is not large, it will not greatly affect the sealing effect of the ring-shaped sealing part, and a narrow ring-shaped sealing part can be set; this can achieve the purpose of ensuring the sealing effect and not wasting materials.
据此,环状粘封部件的宽度一般为0.5cm-30cm,但是环状粘封部件的宽度并不限于此,其可根据实际的需求而大于或小于该范围。Accordingly, the width of the ring-shaped sealing member is generally 0.5 cm-30 cm, but the width of the ring-shaped sealing member is not limited thereto, and can be larger or smaller than this range according to actual needs.
环状粘封部件的厚度同样基于上述原理来设置,对于具体数值可根据实际的需求而定,此处不加以赘述。The thickness of the ring-shaped adhesive sealing part is also set based on the above principles, and the specific value can be determined according to actual needs, and will not be repeated here.
参见图2,由于环状粘封部件101在使用时需要粘封在管道200上,为了便于操作,本发明中的环状粘封部件101由若干块圆弧形粘封部件101b之间可拆卸的密封相接而成。圆弧形粘封部件101b之间配合相接的接触端之间采用密封可拆卸的连接结构101c,如相互啮合的齿口结构等等。Referring to Fig. 2, since the ring-shaped sealing member 101 needs to be sealed on the pipeline 200 during use, in order to facilitate operation, the ring-shaped sealing member 101 in the present invention is detachable between several arc-shaped sealing members 101b. The seals are connected together. A sealed and detachable connection structure 101c is used between the mating contact ends of the circular arc-shaped adhesive sealing parts 101b, such as intermeshing tooth gap structures and the like.
图2所示的实例方案中,环状粘封部件101由两个半圆弧形粘封部件101b相互连接而成,这样操作和携带都比较的方便。但是,对于那些适用于管径非常大的管道的环状粘封部件101可以由2个以上的圆弧形粘封部件101b来连接组成,具体可根据实际需求而定。In the example solution shown in FIG. 2 , the ring-shaped sealing member 101 is formed by connecting two semi-arc-shaped sealing members 101b, which is convenient to operate and carry. However, for those ring-shaped sealing parts 101 suitable for pipes with very large diameters, more than two arc-shaped sealing parts 101b can be connected and composed, which can be determined according to actual needs.
如图1所示,本发明提供的实例方案,在相距管道泄漏口一定距离的两侧分别粘封一个环状粘封部件101。As shown in FIG. 1 , in the example solution provided by the present invention, a ring-shaped sealing member 101 is glued and sealed on both sides at a certain distance from the leakage port of the pipeline.
在实际操作中,环状粘封部件101的粘封位置与管道泄漏口之间的距离只要能够保证环状粘封部件101能够较好的进行粘封即可,一般为5cm-50cm,但是具体的间距并不限于此,其可根据实际的需求而大于或小于该范围。In actual operation, the distance between the sealing position of the ring-shaped sealing member 101 and the leakage port of the pipeline is sufficient as long as it can ensure that the ring-shaped sealing member 101 can perform good sealing, generally 5cm-50cm, but the specific The distance between is not limited thereto, and can be larger or smaller than this range according to actual needs.
对于粘封环状粘封部件101的个数,同样也不限于图1所示的个数,其可根据实际需求在管道泄漏口的两侧分别粘封2个或以上的环状粘封部件101,这样能够大大提高堵漏装置100与管道200之间的密封效果,极大提高堵漏的可靠性。The number of sealing ring-shaped sealing parts 101 is also not limited to the number shown in Figure 1, and it can seal two or more ring-shaped sealing parts on both sides of the pipeline leakage port according to actual needs. 101, which can greatly improve the sealing effect between the leak plugging device 100 and the pipeline 200, and greatly improve the reliability of leak plugging.
粘封在管道泄漏口两侧的环状粘封部件101可以相互对称分布或者非对称分布,可根据实际需求而定。若每侧粘封的环状粘封部件101为2个以上时,环状粘封部件101之间可采用匀距分布,一般的间距可以为1cm-50cm,但是该间距并不限于此,其可根据实际的需求而大于或小于该范围。The ring-shaped sealing parts 101 that are sealed on both sides of the pipeline leakage opening can be distributed symmetrically or asymmetrically, which can be determined according to actual needs. If there are more than 2 annular sealing components 101 on each side, the annular sealing components 101 can be evenly spaced, and the general spacing can be 1cm-50cm, but the spacing is not limited thereto. It can be larger or smaller than this range according to actual needs.
为了进一步提高粘封的效果,该粘封部件101可采用与管道200相同材质来制成。In order to further improve the sealing effect, the sealing member 101 can be made of the same material as the pipe 200 .
泄压紧固部件102,用于将粘封部件101与管道200夹紧,同时能够堵漏操作时,在堵漏装置100与管道200的泄露口之间形成密封空间后,对泄漏出的介质进行泄压导流,避免其影响粘封部件101与管道200之间的密封效果。The pressure relief fastening part 102 is used for clamping the sealing part 101 and the pipeline 200, and at the same time, during the plugging operation, after a sealed space is formed between the leak plugging device 100 and the leakage port of the pipeline 200, the leakage of the medium Perform pressure relief and diversion to avoid affecting the sealing effect between the sealing member 101 and the pipeline 200 .
为此,该泄压紧固部件102可拆卸的夹设在管道200上,并包裹住管道200上泄漏口和粘封在管道上的粘封部件101。同时,泄压紧固部件内设置有与管道上泄漏口相配合的泄压腔102a,通过泄压腔102a对堵漏时从管道中泄露出的介质进行泄压,便于夹紧操作,避免泄露出的介质在泄压紧固部件102产生压力对夹紧操作和堵漏造成影响。To this end, the pressure relief fastening component 102 is detachably clamped on the pipeline 200, and wraps the leakage opening on the pipeline 200 and the sealing component 101 glued on the pipeline. At the same time, the pressure relief fastening part is provided with a pressure relief cavity 102a that matches the leakage port on the pipeline, through which the pressure of the medium leaked from the pipeline during plugging can be relieved, which is convenient for clamping operation and avoids leakage The released medium generates pressure in the pressure relief fastening part 102, which affects the clamping operation and leakage plugging.
为了保证对泄露出的介质进行很好的导流,泄压腔102a需要能够完全覆盖管道上的泄露口。为此,本发明中该泄压腔102a采用环形腔结构,其内径与管道的外径相配合,宽度与泄漏口的延伸方向和大小相对应。In order to ensure good diversion of the leaked medium, the pressure relief chamber 102a needs to be able to completely cover the leak opening on the pipeline. For this reason, in the present invention, the pressure relief chamber 102a adopts an annular cavity structure, its inner diameter matches the outer diameter of the pipe, and its width corresponds to the extending direction and size of the leakage port.
为来进一步避免泄漏介质的压力影响泄压紧固部件102的夹紧操作和避免泄漏介质对周围环境的影响,本发明在泄压紧固部件102上设置泄压阀102b,泄压阀102b与泄压紧固部件102中的泄压腔102a连通。由此,通过泄压腔102a和泄压阀102b配合,将泄漏的介质进行导流出泄压紧固部件102内,有效避免泄漏介质在泄压紧固部件102内产生压力影响泄压紧固部件102的夹紧操作;同时,通过泄压阀102b能够对导流出的介质进行回收,避免其对环境造成影响,也能够避免资源的浪费。In order to further prevent the pressure of the leakage medium from affecting the clamping operation of the pressure relief fastening part 102 and avoiding the impact of the leakage medium on the surrounding environment, the present invention sets a pressure relief valve 102b on the pressure relief fastening part 102, and the pressure relief valve 102b is connected to the pressure relief fastening part 102. The pressure relief cavity 102a in the pressure relief fastening part 102 communicates. Thus, through the cooperation of the pressure relief chamber 102a and the pressure relief valve 102b, the leaked medium is guided out of the pressure relief fastening part 102, effectively preventing the leakage medium from generating pressure in the pressure relief fastening part 102 and affecting the pressure relief fastening part 102 clamping operation; at the same time, the diverted medium can be recovered through the pressure relief valve 102b, so as to avoid its impact on the environment and waste of resources.
为了进一步提高实际的导流可操作性,可在泄压紧固部件102上设置多个泄压阀102b,这些多个泄压阀102b沿泄压紧固部件102周身方向分布,并分别都与泄压腔102a实现连通,由此能够实现从任何方向进行导流。In order to further improve the actual diversion operability, multiple pressure relief valves 102b can be arranged on the pressure relief fastening part 102, and these multiple pressure relief valves 102b are distributed along the direction of the pressure relief fastening part 102, and are respectively connected The pressure relief chamber 102a realizes communication, thereby enabling flow diversion from any direction.
本发明在泄压紧固部件102的内部还设有与管道上粘封的粘封部件101密封配合的压紧密封腔102c,该压紧密封腔102c除了与粘封部件101密封配合外,还对粘封部件101产生面向管道200的压力,有效保证整个装置的密封性。In the present invention, the pressure relief fastening part 102 is also provided with a compression sealing cavity 102c that is sealingly matched with the sealing part 101 on the pipeline. A pressure facing the pipeline 200 is generated on the sealing member 101 to effectively ensure the sealing of the entire device.
由于粘封部件101整体为圆环形,为了与其完美配合,本发明中的压紧密封腔102c采用环形腔结构,其内径与管道的外径相配合,而外径大小与粘封部件101的外径配合,并使得压紧密封腔102c的底部对粘封部件101的上表面产生向下的压力,进一步加强粘封部件101与管道之间的粘封效果。Because the sealing part 101 is circular as a whole, in order to perfectly cooperate with it, the compression sealing cavity 102c in the present invention adopts an annular cavity structure, and its inner diameter matches the outer diameter of the pipeline, and the outer diameter is the same as that of the sealing part 101. The outer diameters are matched, and the bottom of the sealing cavity 102c is pressed to generate downward pressure on the upper surface of the sealing member 101, further strengthening the sealing effect between the sealing member 101 and the pipe.
为了实现与粘封部件101之间的密封配合,压紧密封腔102c上设置有用于密封两者的密封垫圈102d。对于该密封垫圈102d的具体设置位置以及个数可根据实际需求而定,如本发明中在压紧密封腔102c的底部设置开设有相应的密封垫圈安置槽,在该密封垫圈安置槽中安置相应的密封垫圈102d,通过该密封垫圈102d实现压紧密封腔102c底部与粘封部件101上表面之间的密封。In order to achieve a sealing fit with the sealing member 101, a sealing gasket 102d for sealing the two is provided on the compression sealing cavity 102c. The specific location and number of the sealing gaskets 102d can be determined according to actual needs. For example, in the present invention, corresponding sealing gasket placement grooves are provided at the bottom of the compression sealing chamber 102c, and corresponding sealing gasket placement grooves are arranged in the sealing gasket placement grooves. The sealing gasket 102d is used to realize the sealing between the bottom of the compression sealing cavity 102c and the upper surface of the sealing member 101 through the sealing gasket 102d.
对于压紧密封腔102c的设置个数和分布位置与粘封在管道上的粘封部件101相对应。如图1所示,在本发明提供的实例方案中,在管道泄漏口的两侧分别粘封一个粘封部件101,故在泄压紧固部件102中泄压腔102a的两侧分别对应的设置一个压紧密封腔102c;若方案中设置多个粘封部件101时,泄压紧固部件102中同样也对应的设置多个压紧密封腔102c。The set number and distribution positions of the compressed sealing chambers 102c correspond to the sealing components 101 that are sealed on the pipeline. As shown in Figure 1, in the example solution provided by the present invention, a sealing part 101 is glued and sealed on both sides of the pipeline leakage port, so the two sides of the pressure relief cavity 102a in the pressure relief fastening part 102 correspond to One compression sealing cavity 102c is provided; if multiple adhesive sealing components 101 are provided in the scheme, multiple compression sealing cavities 102c are also correspondingly provided in the pressure relief fastening component 102 .
由此,当泄压紧固部件102可拆卸的夹紧在管道200上,其上的泄压腔102a与泄漏口会对应配合,同时其上的压紧密封腔102c对管道上的粘封部件101形成对应关系,进行密封配合并压紧粘封部件101。Thus, when the pressure relief fastening part 102 is detachably clamped on the pipeline 200, the pressure relief chamber 102a on it will cooperate with the leakage port correspondingly, and at the same time, the compression sealing chamber 102c on it will be on the sealing part on the pipeline. 101 form a corresponding relationship, perform sealing fit and press the adhesive sealing part 101.
参见图3,在本发明中为了便于操作,该泄压紧固部件102主要包括泄压紧固体102f和夹紧部件,其中泄压紧固体整体为一柱体(具体形状不限,可以为圆柱体等),并由若干泄压紧固块102f1相互密封可拆卸的连接而成,而夹紧部件用对若干泄压紧固块进行加紧相接。Referring to Fig. 3, in order to facilitate operation in the present invention, the pressure relief fastening part 102 mainly includes a pressure relief fastening body 102f and a clamping part, wherein the pressure relief fastening body is a cylinder as a whole (the specific shape is not limited, it can be a cylinder Body, etc.), and is composed of a number of pressure relief fastening blocks 102f1 which are sealed and detachable connected to each other, and the clamping part is used to tighten and connect several pressure relief fastening blocks.
参见图4,每块泄压紧固块102f1的内表面上沿其延伸方向设置圆弧形安置槽102f3,该圆弧形安置槽102f3的半径与管道的外径相配合;同时在其内表面上还对应的设置有泄压槽102f4和压紧密封槽102f5,且在相应泄压紧固块上设置与该泄压紧固块上泄压槽连通的泄压阀(图未显示);这些若干泄压紧固块之间沿圆周方向(如管道的圆周方向)能够依次相互连接组成泄压紧固体,并且使得所有泄压紧固块上的圆弧形安置槽相互配合形成沿泄压紧固体延伸方向设置与管道相配合的安置通孔,同时使得所有泄压紧固块上的泄压槽和压紧密封槽相互配合形成相应的泄压腔102a和压紧密封腔102c。Referring to Fig. 4, an arc-shaped seating groove 102f3 is provided on the inner surface of each pressure relief fastening block 102f1 along its extending direction, and the radius of the arc-shaped seating groove 102f3 matches the outer diameter of the pipe; Correspondingly, there are pressure relief grooves 102f4 and compression seal grooves 102f5, and a pressure relief valve (not shown) communicating with the pressure relief groove on the pressure relief fastening block is provided on the corresponding pressure relief fastening block; these A number of pressure relief fastening blocks can be connected to each other in turn along the circumferential direction (such as the circumferential direction of the pipeline) to form a pressure relief fastening body, and the arc-shaped placement grooves on all the pressure relief fastening blocks cooperate with each other to form a pressure relief fastening body. The extending direction of the solid is provided with arranging through holes matched with the pipes, and at the same time, the pressure relief grooves and compression sealing grooves on all the pressure relief fastening blocks cooperate with each other to form corresponding pressure relief chambers 102a and compression sealing chambers 102c.
对于每块泄压紧固块与之相邻的泄压紧固块之间的接触配合面之间采用密封配合的结构102f2,如在配合面之间设置相应的密封条或者密封胶层等,只要能够保证两者之间密封相接即可。For each pressure relief fastening block and its adjacent pressure relief fastening block, a sealing fit structure 102f2 is adopted between the contact and mating surfaces, such as setting a corresponding sealing strip or sealant layer between the mating surfaces, As long as the sealing connection between the two can be guaranteed.
对于泄压紧固块的个数可根据实际需求而定,如图3所示的实例方案中,泄压紧固体由上下两块泄压紧固块连接而成,这样操作和携带都比较的方便。但是,对于那些适用于管径非常大的管道的泄压紧固体可以由2个以上的泄压紧固块来连接组成,具体可根据实际需求而定。The number of pressure relief fastening blocks can be determined according to actual needs. In the example scheme shown in Figure 3, the pressure relief fastening body is formed by connecting two upper and lower pressure relief fastening blocks, which makes it easier to operate and carry. convenient. However, for those pressure relief fastening bodies suitable for pipelines with very large pipe diameters, more than two pressure relief fastening blocks can be connected and composed, which can be determined according to actual needs.
对于夹紧部件(图中未显示)在本发明中可以根据需求采用各种结构,只要能够夹紧泄压紧固块,使得紧泄压紧固块之间密封相接,同时紧紧的夹住管道即可,如可以采用各种夹紧螺母、各种紧固带等等。其中加紧部件的具体夹持位置可根据实际需求而定,一般位于泄压紧固块的两端。For the clamping parts (not shown in the figure), various structures can be adopted in the present invention according to the requirements, as long as the pressure relief fastening blocks can be clamped, so that the tight pressure relief fastening blocks are in sealing contact and at the same time tightly clamped It is enough to hold the pipeline, such as various clamping nuts, various fastening straps and the like can be used. Wherein, the specific clamping position of the tightening part can be determined according to actual needs, and is generally located at both ends of the pressure relief fastening block.
在上述方案的基础上,本发明还提供进一步的优化方案:在上述在线管道堵漏装置100的组成结构中还设置一定位部件103。该定位部件用于在管道上快速、准确的确定粘封装置的粘封位置,该部件根据泄压紧固部件102中压紧密封腔102c之间的对应关系来在管道上确定相应的粘封位置,由此实现粘封部件与压紧密封腔102c的对应配合。On the basis of the above-mentioned solution, the present invention also provides a further optimization solution: a positioning component 103 is further provided in the composition structure of the above-mentioned online pipeline leakage plugging device 100 . The positioning part is used to quickly and accurately determine the sealing position of the sealing device on the pipeline, and this part determines the corresponding sealing on the pipeline according to the corresponding relationship between the compressed sealing cavities 102c in the pressure relief fastening part 102 position, thereby realizing the corresponding cooperation between the sealing part and the compression sealing cavity 102c.
基于上述要求和原理,定位部件根据使用场合和实际情况的需求可采用不同的结构,如采用一标尺,其使用方便,并可适合各种场合使用。利用标尺测得泄压紧固部件102中压紧密封腔102c之间的间距,再利用标尺根据测得的间距在管道上测量确定相应的粘封位置,并使得确定的粘封位置位于泄漏口两侧,这样既准确有便捷。Based on the above requirements and principles, the positioning component can adopt different structures according to the requirements of the application occasion and the actual situation. If a scale is used, it is easy to use and can be used in various occasions. Use a ruler to measure the distance between the compressed sealing chambers 102c in the pressure relief fastening part 102, and then use the ruler to measure and determine the corresponding sealing position on the pipeline according to the measured distance, and make the determined sealing position located at the leakage port On both sides, it is both accurate and convenient.
参见图5,在本发明中,采用的定位部件103是具有一定宽度的镂空卡箍结构,其包括一连接臂103a和两卡箍103b,两卡箍103b分别垂直设置于连接臂103a的两端,该卡箍103b具有圆弧形卡槽,其大小与管道的外径相对应,便于卡在管道上。由此形成的定位部件其整体长度与泄压紧固部件102中压紧密封腔102c之间的间距相对应。这样在进行确定粘封位置时,只要根据泄漏口的位置通过卡箍将整个定位部件卡在管道上,其两端卡箍所对应的位置就是粘封位置,直接依着卡箍粘接粘封部件即可。Referring to Fig. 5, in the present invention, the positioning member 103 adopted is a hollow hoop structure with a certain width, which includes a connecting arm 103a and two hoops 103b, and the two hoops 103b are respectively vertically arranged at both ends of the connecting arm 103a , the clamp 103b has a circular arc-shaped slot, the size of which corresponds to the outer diameter of the pipe, which is convenient for being stuck on the pipe. The overall length of the positioning part thus formed corresponds to the distance between the compression sealing cavities 102c in the pressure relief fastening part 102 . In this way, when determining the sealing position, as long as the entire positioning part is clamped on the pipe through the clamp according to the position of the leakage port, the position corresponding to the clamps at both ends is the sealing position, and the adhesive seal is directly adhered to the clamp parts.
为保证定位部件在定位时能够较好的卡在管道上,定位部件中的卡箍具有一定的宽度,这样能够增大两者的接触面积,提高卡接效果。同时,定位部件中的卡箍还具有一定的厚度,这样在定位操作时能够阻止泄漏的介质对粘封位置的影响(阻止水淋湿粘封位置),便于后续的粘封操作。In order to ensure that the positioning component can be better clamped on the pipeline during positioning, the hoop in the positioning component has a certain width, which can increase the contact area between the two and improve the clamping effect. At the same time, the hoop in the positioning part also has a certain thickness, which can prevent the leaked medium from affecting the sealing position during the positioning operation (prevent water from wetting the sealing position), and facilitate the subsequent sealing operation.
上述方案形成的定位部件只能够适用于使用两个粘封部件的情况,对于有多个粘封部件的情况,同可根据上述方案的原理来在连接臂上根据泄压紧固部件102中多个压紧密封腔102c之间不同的间距来设置多个卡箍(具体原理如上所述,此处不加以赘述)。The positioning component formed by the above scheme can only be applied to the situation of using two sealing components. For the situation of multiple sealing components, the connecting arm can be fixed according to the principle of the above scheme according to the pressure relief fastening component 102. A plurality of clips can be set at different intervals between each compression sealing cavity 102c (the specific principle is as described above, and will not be described here).
在实际操作中,根据泄压紧固部件102中压紧密封腔102c之间的距离来确定粘封位置的定部件还可采用其它结构,并不限于上述两种方案。In actual operation, other structures can be used for the fixed part that determines the sealing position according to the distance between the compression sealing cavities 102c in the pressure relief fastening part 102, and are not limited to the above two solutions.
基于上述装置,本发明进行管道在线堵漏的过程如下(参见图6):Based on the above-mentioned device, the process of the present invention for online plugging of pipelines is as follows (see Figure 6):
(1)在管道出现破裂后,根据管道上泄露口的位置,确定粘封部件的粘封位置,所确定的粘封位置之间的间距与泄压紧固部件中压紧密封腔之间的间距相对应,并分布在泄漏口的两侧。(1) After the pipeline ruptures, determine the sealing position of the sealing parts according to the position of the leakage port on the pipeline, and the distance between the determined sealing positions and the distance between the compressed sealing chambers in the pressure relief fastening parts The spacing is corresponding and distributed on both sides of the leakage port.
该步骤中可通过相应的定位部件来确定粘封位置:根据泄漏口的位置,将定位部件设置在管道上,此时定位部件的两端在管道上确定的对应位置为粘封位置,非常的准确和快捷。In this step, the sealing position can be determined by the corresponding positioning parts: according to the position of the leakage port, the positioning part is set on the pipeline, and at this time, the corresponding positions determined by the two ends of the positioning part on the pipeline are the sealing positions, which is very Accurate and fast.
(2)在确定好后相应的粘封位置后,在粘封部件的粘封面上涂抹粘封胶,并通过粘封胶将粘封部件粘接在管道上标识出的粘封位置上。(2) After determining the corresponding sealing position, apply the adhesive sealant on the adhesive surface of the sealing part, and stick the sealing part to the sealing position marked on the pipe through the adhesive sealant.
该步骤中,在进行粘封前,可以先对管道表面进行清理,这样能够避免泄漏的介质对粘封效果的影响。In this step, before the sealing is performed, the surface of the pipeline can be cleaned first, so that the influence of the leaked medium on the sealing effect can be avoided.
由于粘封部件分布在泄漏口的两侧,并且泄漏口周围没有阻挡物(或者任何的堵漏部件)不会对泄漏的介质的流向形成影响(泄漏的介质会从泄漏口直接向前喷出,即沿其垂直方向流出,不会影响到其两侧部分),这样避免泄漏的介质对粘封造成影响,保证粘封的效果。既有少量的介质向两侧流出,定位部件中的卡箍能够对这部分的介质进行阻挡,避免其影响粘封位置。Since the sealing parts are distributed on both sides of the leakage port, and there is no barrier around the leakage port (or any leakage blocking parts), it will not affect the flow direction of the leaked medium (the leaked medium will be sprayed directly forward from the leak port , that is, it flows out along its vertical direction without affecting its two sides), so as to avoid the leakage of the medium from affecting the adhesive seal and ensure the effect of the adhesive seal. A small amount of medium flows out to both sides, and the clamp in the positioning part can block this part of the medium to prevent it from affecting the sealing position.
进行粘封时,将组成环状粘封部件的每个圆弧形粘封部件根据圆弧形特点依次密封粘接在粘封位置上,并且相邻圆弧形粘封部件之间通过密封可拆卸的连接结构依次密封相接,从而使得所有圆弧形粘封部件绕管道圆周分布,并依次连接形成密封包裹管道的环状粘封部件。When performing adhesive sealing, each arc-shaped adhesive sealing part that forms the ring-shaped adhesive sealing part is sealed and bonded to the adhesive sealing position in turn according to the characteristics of the arc shape, and the adjacent arc-shaped adhesive sealing parts can be sealed by sealing. The disassembled connecting structures are sequentially sealed and connected, so that all the arc-shaped adhesive sealing parts are distributed around the circumference of the pipeline, and connected in sequence to form annular adhesive sealing parts that seal and wrap the pipeline.
(3)待粘封部件粘接牢固后,将定位部件拆除,再将泄压紧固部件上的泄压阀打开,根据泄漏口以及粘封装置的分布位置将泄压紧固部件对应的夹紧在管道上,并使得其上泄压腔与泄漏口对应配合,同时使得泄压紧固部件上的压紧密封腔与密封粘接在管道上的粘封部件密封配合,并对粘封部件形成面向管道的压力。此时从管道泄漏口漏出的介质经泄压腔和打开的泄压阀排出堵漏装置,这样避免泄露出介质对堵漏装置的密封操作造成影响;若泄露的介质对环境有污染,可利用回收装置与泄压阀连通,对介质进行回收。(3) After the adhesive sealing parts are firmly bonded, remove the positioning parts, and then open the pressure relief valve on the pressure relief fastening part, and according to the leakage port and the distribution position of the adhesive sealing device, place the clamp corresponding to the pressure relief fastening part. Tightly fit on the pipeline, and make the upper pressure relief chamber correspond to the leakage port, and at the same time make the compression sealing chamber on the pressure relief fastening part seal fit with the sealing part bonded to the pipe, and make the sealing part Create pressure facing the pipe. At this time, the medium leaked from the pipeline leakage port is discharged from the leak plugging device through the pressure relief chamber and the opened pressure relief valve, so as to avoid the leakage of the medium from affecting the sealing operation of the leak plugging device; if the leaked medium pollutes the environment, it can be used The recovery device communicates with the pressure relief valve to recover the medium.
该步骤中在将泄压紧固部件夹紧在管道上时,首先根据组成泄压紧固部件的泄压紧固块上的泄压槽和压紧密封槽与管道上泄露口和粘封部件的对应关系,将每块泄压紧固块根据其上的圆弧形安置槽依次安置在管道外壁上,并且相邻泄压紧固块之间通过密封配合结构(如密封条或者密封胶层等)配合相接,从而使得所有泄压紧固块沿管道的圆周方向设置,所有泄压紧固块之间连接组成包裹管道的泄压紧固部件;接着,利用夹紧部件加紧所有泄压紧固块,使得所有泄压紧固块夹紧在管道上,同时使得相邻泄压紧固块之间密封配合。In this step, when the pressure relief fastening part is clamped on the pipeline, firstly, according to the pressure relief groove and the compression sealing groove on the pressure relief fastening block forming the pressure relief fastening part and the leakage port on the pipeline and the sealing part According to the corresponding relationship, each pressure relief fastening block is sequentially placed on the outer wall of the pipeline according to the arc-shaped placement groove on it, and the adjacent pressure relief fastening blocks are sealed by a sealing structure (such as a sealing strip or a sealant layer) etc.), so that all the pressure relief fastening blocks are arranged along the circumferential direction of the pipeline, and all the pressure relief fastening blocks are connected to form a pressure relief fastening part wrapping the pipe; then, use the clamping parts to tighten all the pressure relief Fastening blocks such that all pressure relief fastening blocks are clamped to the pipe while allowing a sealing fit between adjacent pressure relief fastening blocks.
该步骤在粘封部件与管道之间已经粘接牢固后才进行加紧堵漏,这样进一步避免泄漏的介质会对粘封胶的粘封效果造成影响,大大提高了粘封的效果,即使在泄压紧固部件影响下泄漏的介质流向两侧的粘封部件,由于粘封部件已经粘封牢固,泄漏的介质不会对粘封胶的粘封效果造成影响,有效提高堵漏的可靠性,不会出现二次泄漏的问题。In this step, plugging is performed only after the sealing parts and the pipeline have been firmly bonded, so as to further avoid the leakage of the medium from affecting the sealing effect of the adhesive sealant, and greatly improve the sealing effect. Under the influence of the fastening parts, the leaked medium flows to the sealing parts on both sides. Since the sealing parts have been firmly sealed, the leaking medium will not affect the sealing effect of the adhesive sealant, which effectively improves the reliability of plugging. There is no problem of secondary leakage.
(4)在泄压紧固部件完成夹紧后,关闭其上的泄压阀,完成堵漏。在该过程中,管道内的介质在压力作用下从泄露口进入到泄压腔内,但无法从泄压腔内排出,随着介质不断的进入,泄压腔内的压力不断增加,泄压腔内有一些介质会从泄压紧固部件与管道之间的缝隙进入到两侧的压紧密封腔内,由于压紧密封腔内与粘封部件之间完全密封配合,而粘封部件与管道之间时密封粘接的,进入到压紧密封腔内介质无法排出泄压紧固部件外;随介质的不断进入,最终泄压腔内的压力、压紧密封腔内流入介质的部分的压力与管道内的压力会形成一致,此时管道的介质将不再进入到堵漏装置中,从而实现管道内的介质以初始的压力进行传输,保证相应设备或者工序有效的进行。(4) After the pressure relief fastening parts are clamped, close the pressure relief valve on it to complete the plugging. During this process, the medium in the pipeline enters the pressure relief chamber from the leakage port under pressure, but cannot be discharged from the pressure relief chamber. As the medium continues to enter, the pressure in the pressure relief chamber continues to increase, and the pressure relief Some medium in the cavity will enter the compression sealing cavity on both sides from the gap between the pressure relief fastening part and the pipeline. Since the compression sealing cavity is completely sealed with the sealing part, and the sealing part and the sealing part When the pipes are sealed and bonded, the medium entering the compression sealing cavity cannot be discharged from the pressure relief fastening parts; with the continuous entry of the medium, the pressure in the pressure relief cavity and the pressure of the part of the medium flowing into the compression sealing cavity The pressure will be consistent with the pressure in the pipeline. At this time, the medium in the pipeline will no longer enter the plugging device, so that the medium in the pipeline can be transmitted at the initial pressure to ensure that the corresponding equipment or process can be carried out effectively.
当该管道结束相应的工作后,可对其上的泄压紧固部件进行拆卸回收再利用。拆卸时,先打开泄压阀排出堵漏装置内的介质,再松开泄压紧固部件上的夹紧部件,最后拆除管道上的泄压紧固部件,这可以实现泄压紧固部件的重复使用。After the corresponding work of the pipeline is finished, the pressure relief fastening parts on it can be disassembled and recycled for reuse. When disassembling, first open the pressure relief valve to discharge the medium in the plugging device, then loosen the clamping parts on the pressure relief fastening parts, and finally remove the pressure relief fastening parts on the pipeline, which can realize the pressure relief fastening parts reuse.
根据上述方案的特点,其在使用过程中具有以下优点:According to the characteristics of the above scheme, it has the following advantages during use:
1、可以对消防水带等软质管道和金属管路等硬质管道的泄漏的进行在线堵漏,实用性强。1. It can plug the leakage of soft pipes such as fire hoses and hard pipes such as metal pipes online, and has strong practicability.
2、利用泄压阀,有效保证密封的有效性和介质的回收,避免资源的浪费。2. Use the pressure relief valve to effectively ensure the effectiveness of the seal and the recovery of the medium to avoid waste of resources.
3、通过粘封胶使装置与水带或是金属管路粘合,保证密封的有效性。3. The device is bonded to the hose or metal pipeline through the adhesive sealant to ensure the effectiveness of the seal.
4、使用的粘封胶可以预先涂抹好或是装夹好后注入。4. The adhesive sealant used can be pre-applied or injected after clamping.
5、方案通过标识泄漏区域,方便操作者选定粘封胶粘贴的位置。5. The scheme marks the leakage area, which is convenient for the operator to select the location for the adhesive sealant to be pasted.
6、更换水带或管道时,整个装置可以取下,重复利用。6. When replacing the hose or pipe, the whole device can be removed and reused.
7、整个装置可以根据软质管道和硬质管道的工程尺寸划分不同的规格。7. The whole device can be divided into different specifications according to the engineering size of soft pipes and hard pipes.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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CN110220068A (en) * | 2019-04-23 | 2019-09-10 | 阳江核电有限公司 | Nuclear piping leak stoppage tool and method |
CN110566755B (en) * | 2019-08-14 | 2021-03-30 | 中国石油天然气集团有限公司 | Design method for glass fiber composite material crack stopper of X100 gas transmission pipeline |
CN114718152A (en) * | 2021-05-14 | 2022-07-08 | 云南傲远智能环保科技有限公司 | Plastic pipe well integrated device capable of preventing leakage |
CN114811454A (en) * | 2022-05-10 | 2022-07-29 | 晋州市建投燃气有限公司 | Gas well pipeline leakage detection system and detection method |
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