CN103089815B - A kind of surface structure of end face sliding bearing of phyllotaxy arrangement lubrication oil drop - Google Patents
A kind of surface structure of end face sliding bearing of phyllotaxy arrangement lubrication oil drop Download PDFInfo
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- 238000005461 lubrication Methods 0.000 title claims abstract description 19
- 239000010687 lubricating oil Substances 0.000 claims abstract description 70
- 238000009826 distribution Methods 0.000 claims abstract description 22
- 241000251468 Actinopterygii Species 0.000 claims description 11
- 239000012530 fluid Substances 0.000 abstract description 5
- 230000001050 lubricating effect Effects 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 18
- 239000003921 oil Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 6
- 235000013399 edible fruits Nutrition 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 3
- 238000013178 mathematical model Methods 0.000 description 2
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- 230000000877 morphologic effect Effects 0.000 description 2
- 238000012876 topography Methods 0.000 description 2
- 241000254173 Coleoptera Species 0.000 description 1
- 241000283966 Pholidota <mammal> Species 0.000 description 1
- 241001440127 Phyllodes Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
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Abstract
一种叶序排布润滑油点的端面滑动轴承的表面结构,其特征在于轴承工作表面的润滑油点排布符合生物学的叶序理论,基于叶序理论的H.Vogel模型:,,;润滑油点的几何排布满足黄金分割律。即在极坐标下,第<i>n</i>个润滑油点与第<i>n+1</i>个润滑油点之间的极角为,第<i>n</i>个润滑油点的极径为。其中<i>n</i>为润滑油点序数,<i>c</i>为润滑油点在极轴<i>ρ</i>上的分布系数,<i>c</i>控制在2~6范围内选取;本发明的润滑油点叶序排布符合叶序理论H.Vogel模型,实现工作表面的地貌形态可控性,从而控制承载区润滑液的分布,使摩擦温度、摩擦阻力达到最小,减小工作表面的摩擦阻力和改善润滑条件等,最终达到提高轴承的润滑性能。
A surface structure of an end sliding bearing with lubricating oil points arranged in phyllotaxy, characterized in that the arrangement of lubricating oil points on the working surface of the bearing conforms to the biological phyllotaxy theory, based on the H.Vogel model of the phyllotaxy theory: , , ; The geometric arrangement of lubricating oil points satisfies the law of golden section. That is, in polar coordinates, the polar angle between the <i>n</i> lubricating oil point and the <i>n+1</i> lubricating oil point is , the polar diameter of the <i>n</i> lubricating oil point is . Where <i>n</i> is the ordinal number of lubricating oil points, <i>c</i> is the distribution coefficient of lubricating oil points on the polar axis <i>ρ</i>, <i>c</i >The control is selected within the range of 2 to 6; the phyllotaxy arrangement of the lubricating oil points in the present invention conforms to the H.Vogel model of the phyllotaxy theory, and realizes the controllability of the geomorphology of the working surface, thereby controlling the distribution of the lubricating fluid in the bearing area and making the friction The temperature and frictional resistance are minimized, reducing the frictional resistance of the working surface and improving the lubrication conditions, etc., and finally improving the lubrication performance of the bearing.
Description
技术领域technical field
本发明属于端面滑动轴承技术领域,涉及一种新型端面滑动轴承,特别涉及一种叶序排布润滑油点的端面滑动轴承的表面结构。The invention belongs to the technical field of end face sliding bearings, and relates to a novel end face sliding bearing, in particular to a surface structure of an end face sliding bearing in which lubricating oil points are arranged in phyllotaxy.
背景技术Background technique
滑动轴承是支撑回转的重要零(部)件。在重载、高精度和腐蚀介质中或在径向结构小的场合中,滑动轴承占有重要的地位。随着机械运动的重载和高精度化要求,以及高精密微型机床的回转支撑的要求的提高,给滑动轴承的设计提出了新的挑战,在这种情况下,滑动轴承得到了广泛的应用和发展。根据流体动压轴承的工作能力准则可知,影响滑动轴承工作的因素很多,例如最小油膜厚度、轴承温升、润滑液的分布均匀性和流体动压润滑条件等。在众多的影响因素中,轴承工作表面的结构形态设计对轴承的润滑效果、轴的回转精度、回转效率和耐用度有着重要的意义。目前端面滑动轴承工作表面的润滑油点采用条状沟径向发散分布式,圆形凹点的等分径向直线分布式和错位分布式。这些排布方式在设计上缺少一定的理论根据,往往导致润滑介质分布不均匀,使得流体动压润滑性能降低,摩擦力增大,甚至因润滑不均产生高温并发生胶合,以至于工作表面损伤等。因此,为了解决上述问题,如何实现滑动轴承工作表面工程化设计是滑动轴承领域的技术关键所在。Sliding bearings are important parts (parts) that support rotation. Sliding bearings play an important role in heavy loads, high precision and corrosive media or in occasions with small radial structures. With the requirements of heavy load and high precision of mechanical movement, and the requirement of slewing support of high-precision micro-machine tools, new challenges are brought to the design of sliding bearings. In this case, sliding bearings have been widely used And development. According to the workability criterion of hydrodynamic bearings, there are many factors that affect the work of sliding bearings, such as minimum oil film thickness, bearing temperature rise, distribution uniformity of lubricating fluid, and hydrodynamic lubrication conditions. Among many influencing factors, the structure design of the working surface of the bearing is of great significance to the lubrication effect of the bearing, the rotation accuracy of the shaft, the rotation efficiency and the durability. At present, the lubricating oil points on the working surface of the end face sliding bearing are radially divergently distributed in strip grooves, and the equal parts of the circular concave points are distributed radially and linearly and dislocated. The design of these arrangements lacks a certain theoretical basis, which often leads to uneven distribution of the lubricating medium, which reduces the hydrodynamic lubrication performance, increases friction, and even causes high temperature and gluing due to uneven lubrication, so that the working surface is damaged. wait. Therefore, in order to solve the above problems, how to realize the engineering design of the sliding bearing working surface is the key technology in the field of sliding bearings.
近年来,非光滑表面的摩擦减阻理论研究表明,滑动摩擦工作表面的地貌特征和结构形式在提高润滑性能和减小摩擦方面起到关键的作用,但在进行端面轴承工作表面工程化设计方面,存在着摩擦表面结构设计参数的合理化选择问题,而且目前还缺少设计的理论依据。如果与端面滑动轴承工作表面油点分布相关的参数选择不当,就会引起回转过程不稳定、摩擦阻力大和润滑不充分。In recent years, the theoretical research on friction and drag reduction of non-smooth surfaces has shown that the geomorphic features and structural forms of the sliding friction working surface play a key role in improving the lubrication performance and reducing friction, but in the engineering design of the end bearing working surface , there is a problem of rational selection of friction surface structure design parameters, and there is still a lack of theoretical basis for design. If the parameters related to the distribution of oil points on the working surface of the end sliding bearing are improperly selected, it will cause instability in the rotation process, large frictional resistance and insufficient lubrication.
因此,本发明基于生物科学中的叶序理论H.Vogel模型,即生物学的叶序理论表明,植物的叶子、花瓣、果实的籽粒和鱼鳞的几何排布满足黄金分割律。依据该理论设计出端面滑动轴承工作表面润滑油点。具有叶序排布润滑油点的端面滑动轴承具备了解决上面所述的润滑中问题。实现端面滑动轴承的均匀润滑。Therefore, the present invention is based on the H. Vogel model of phyllotaxy theory in biological sciences, that is, the phyllotaxy theory of biology shows that the geometric arrangement of leaves, petals, grains of fruits and fish scales of plants meets the law of the golden section. According to this theory, the lubricating oil point on the working surface of the end sliding bearing is designed. The end face sliding bearing with phyllotaxy arrangement lubricating oil points has the ability to solve the above-mentioned problems in lubrication. Achieve uniform lubrication of end face sliding bearings.
发明内容Contents of the invention
本发明的目的,是提供一种叶序排布润滑油点的端面滑动轴承的表面结构,这种结构有效地提高了轴承的转动效率和使用寿命。The object of the present invention is to provide a surface structure of an end face sliding bearing in which lubricating oil points are arranged in phyllochronic order. This structure effectively improves the rotation efficiency and service life of the bearing.
采用的技术方案是:The technical solutions adopted are:
一种叶序排布润滑油点的端面滑动轴承的表面结构,其特征在于轴承工作表面的润滑油点排布符合生物学的叶序理论,基于叶序理论的H.Vogel模型:φ=n*θ,n=0,1,2,...nmax;润滑油点的几何排布满足黄金分割律。即在极坐标下,第n个润滑油点与第n+1个润滑油点之间的极角为θ=137.508°,第n个润滑油点的极径为其中n为润滑油点序数,c为润滑油点在极轴上的分布系数,c控制在2~6范围内选取。A surface structure of an end face sliding bearing with lubricating oil points arranged in phyllotaxy, characterized in that the arrangement of lubricating oil points on the working surface of the bearing conforms to the biological phyllotaxy theory, based on the H.Vogel model of phyllotaxy theory: φ=n *θ, n=0,1,2,...n max ; the geometric arrangement of lubricating oil points satisfies the law of golden section. That is, in polar coordinates, the polar angle between the nth lubricating oil point and the n+1th lubricating oil point is θ=137.508°, and the polar diameter of the nth lubricating oil point is Among them, n is the ordinal number of lubricating oil points, c is the distribution coefficient of lubricating oil points on the polar axis, and c is selected within the range of 2 to 6.
上述的润滑油点设计符合生物体体表特征,润滑油点可以是半球冠型或鱼鳞型,鱼鳞型润滑油点与工作表面互相倾斜成楔形,起流体润滑作用,各鱼鳞型润滑油点的倾斜方向沿着轴承旋转方向均满足流体动力润滑的充要条件。The design of the lubricating oil point above is in line with the characteristics of the body surface of the organism. The lubricating oil point can be hemispherical crown or fish scale. The direction of inclination along the direction of bearing rotation satisfies the necessary and sufficient conditions for hydrodynamic lubrication.
上述的半球冠型润滑油点的直径d控制在2mm~4mm范围内,润滑油点的深度h在0.03d-0.08d范围内;鱼鳞型润滑油点的长度L控制在2mm~4mm范围内,润滑油点的深度ω在0.03L~0.08L范围内。The diameter d of the above-mentioned hemispherical crown-shaped lubricating oil point is controlled within the range of 2mm-4mm, the depth h of the lubricating oil point is within the range of 0.03d-0.08d; the length L of the fish-scale lubricating oil point is controlled within the range of 2mm-4mm, The depth ω of the lubricating oil point is in the range of 0.03L to 0.08L.
上述的润滑油点的面积比(所有润滑油点的面积之和与轴承工作表面面积的比率)控制在10%~20%范围内。The above-mentioned area ratio of lubricating oil spots (the ratio of the sum of the areas of all lubricating oil spots to the area of the working surface of the bearing) is controlled within the range of 10% to 20%.
本发明基于的原理The principle on which the invention is based
本发明是基于生物学的叶序理论设计出的叶序排布润滑油点的端面滑动轴承。The invention is an end surface sliding bearing with lubricating oil points arranged in phyllotaxy, which is designed based on the biological phyllotaxy theory.
生物体体表特征减摩抗阻原理表明,鱼类、穿山甲、蜣螂等动物的体表布满鳞片、凹点或凸点,并且按照一定的规律排布,以此来减小运动中的阻力。因此,在端面滑动轴承工作表面工程化设计时可以把具有流体润滑原理的润滑油点按照叶序理论排布,最终达到减摩抗阻效果,提高润滑性能和使用寿命。The principle of anti-friction and resistance of biological body surface characteristics shows that the body surface of fish, pangolin, dung beetle, etc. resistance. Therefore, in the engineering design of the working surface of the end sliding bearing, the lubricating oil points with the principle of fluid lubrication can be arranged according to the phyllotaxy theory, and finally achieve the effect of reducing friction and resistance, and improving the lubrication performance and service life.
生物学的叶序理论表明,植物的叶子、花瓣、果实的籽粒和鱼鳞鳞片的几何排布满足黄金分割律。其中H.Vogel模型揭示回旋体端面空间籽粒的分布规律。H.Vogel模型φ=n*θ,n=0,1,2,...,nmax;即在极坐标下,第n个籽粒与第n+1个籽粒之间的极角为θ=137.508°,第n个籽粒在极坐标系下的极径其中n是籽粒序数,c是分布系数。H.Vogel模型是生物籽粒、花瓣结构排布规律模型,这种结构的排布在几何学上实现空间互补,并满足黄金分割率,它具有表面对热辐射的最大吸收能力,所形成的叶序螺旋沟槽对流体作用时有发生和均布效应。因此,在端面轴承的工作表面工程化设计时,可以把每个润滑油点看成一个籽粒点,依据H.Vogel模型进行设计端面滑动轴承工作表面的润滑油点排布,形成叶序排布润滑油点的端面滑动轴承。同时由于润滑油点的叶序排布可以通过改变H.Vogel模型中的参数实现润滑油点位置的可控性,从而获得最优化的轴承工作表面的润滑油点排布,也使润滑油点叶序排布的端面滑动轴承的润滑性能得到优化,最终达到改善摩擦性能,提高轴承的寿命效果。The phyllotaxy theory of biology shows that the geometric arrangement of leaves, petals, grains of fruits and fish scales of plants satisfies the law of golden section. Among them, the H.Vogel model reveals the distribution law of the grains in the end space of the cycloidoid. H. Vogel model φ=n*θ, n=0,1,2,...,n max ; that is, in polar coordinates, the polar angle between the nth grain and the n+1th grain is θ=137.508°, and the nth grain is in polar coordinates polar diameter where n is the ordinal number of the kernel and c is the distribution coefficient. The H.Vogel model is a regular model for the arrangement of biological grains and petals. The arrangement of this structure achieves spatial complementarity geometrically and satisfies the golden ratio. It has the maximum absorption capacity of the surface for heat radiation. Sequential helical grooves have generation and uniform distribution effects on fluids. Therefore, in the engineering design of the working surface of the end bearing, each lubricating oil point can be regarded as a grain point, and the arrangement of the lubricating oil points on the working surface of the end sliding bearing is designed according to the H.Vogel model, forming a phyllodes arrangement Face plain bearings with lubricating oil points. At the same time, due to the phyllotaxy arrangement of lubricating oil points, the position controllability of lubricating oil points can be realized by changing the parameters in the H. The lubricating performance of the end face sliding bearings arranged in phyllotaxy is optimized, and finally achieves the effect of improving the friction performance and increasing the life of the bearing.
本发明的优点在于:The advantages of the present invention are:
本发明把生物学中的叶序理论应用到端面滑动轴承领域的轴承工作表面的工程化设计,使端面滑动轴承工作表面形貌满足叶序排列的H.Vogel模型,实现工作表面的地貌形态可控性,从而控制承载区润滑液的分布,在支撑轴转动的过程中,能够获得较高的润滑效果、减小摩擦阻力、润滑充分、减低摩擦热损伤、改善润滑条件、提高轴承的使用寿命、转动效率,最终达到提高轴承的润滑性能,对轴承发展和应用有着重要的意义。The invention applies the phyllotaxy theory in biology to the engineering design of the bearing working surface in the field of end sliding bearings, so that the topography of the working surface of the end sliding bearing meets the H.Vogel model of phyllotaxy arrangement, and realizes that the topography of the working surface can be adjusted. Controllability, so as to control the distribution of lubricating fluid in the bearing area. During the rotation of the support shaft, it can obtain higher lubrication effect, reduce frictional resistance, adequate lubrication, reduce frictional heat damage, improve lubrication conditions, and increase the service life of the bearing. , rotation efficiency, and ultimately improve the lubrication performance of the bearing, which is of great significance to the development and application of the bearing.
附图说明Description of drawings
图1是一种生物体体表鳞片叶序结构排布图。Fig. 1 is a diagram of the arrangement of scale phyllotaxy on the body surface of an organism.
图2是一种生物果实种子籽粒的叶序结构排布图。Fig. 2 is a phyllotaxy structure arrangement diagram of a kind of biological fruit seed grain.
图3是叶序理论H.Vogel数学模型。Figure 3 is the H. Vogel mathematical model of the phyllotaxy theory.
图4是叶序理论H.Vogel数学模型中相邻三个点的关系图。Figure 4 is a diagram of the relationship between three adjacent points in the H. Vogel mathematical model of the phyllotaxy theory.
图5是鱼鳞形叶序排布润滑油点端面滑动轴承的形态图。Fig. 5 is a morphological diagram of an end face sliding bearing with lubricating oil points arranged in fish-scale phyllotaxy.
图6是鱼鳞形叶序排布润滑油点的放大示意图。Fig. 6 is an enlarged schematic diagram of lubricating oil points arranged in fish scale phyllotaxy.
图7是鱼鳞形叶序排布润滑油点的A-A截面示意图。Fig. 7 is an A-A cross-sectional schematic diagram of lubricating oil points arranged in fish scale phyllotaxy.
图8是半球冠型叶序排布润滑油点端面滑动轴承的形态图。Fig. 8 is a morphological diagram of the end face sliding bearing with hemispherical crown-shaped phyllotaxy arrangement of lubricating oil points.
图9是半球冠型叶序排布润滑油点的放大示意图。Fig. 9 is an enlarged schematic diagram of lubricating oil points arranged in hemispherical canopy phyllotaxy.
图10是半球冠型叶序排布润滑油点的B-B截面示意图。Fig. 10 is a B-B cross-sectional schematic diagram of lubricating oil points arranged in hemispherical canopy phyllotaxy.
图11是分布系数c=2.4的对籽粒块分布示意图。Fig. 11 is a schematic diagram of distribution of grain blocks with distribution coefficient c=2.4.
图12是分布系数c=2.0的对籽粒块分布示意图。Fig. 12 is a schematic diagram of distribution of grain blocks with distribution coefficient c=2.0.
图13是分布系数c=1.8的对籽粒块分布示意图。Fig. 13 is a schematic diagram of distribution of grain blocks with distribution coefficient c=1.8.
图14是分布系数c=1.4的对籽粒块分布示意图。Fig. 14 is a schematic diagram of distribution of grain blocks with distribution coefficient c=1.4.
图15是分布系数c=1.2的对籽粒块分布示意图。Fig. 15 is a schematic diagram of distribution of grain blocks with distribution coefficient c=1.2.
图中,1是鳞片基体,2是顺时针鳞片叶序螺旋线,3是逆时针鳞片叶序螺旋线,4是种子籽粒,5是顺时针籽粒叶列螺旋线,6是逆时针籽粒叶列螺旋线,7、8、9是三个节点,10是端面滑动轴承,11是鱼鳞型油点的局部放大图,12是端面滑动轴承,13是半球冠型油点的局部放大图,14是润滑油点所在的位置,15是端面滑动轴承,θn,θn+1,θn+2是第n、n+1、n+2个籽粒点到ρ轴的夹角。ρn,ρn+1,ρn+2是第n、n+1、n+2个籽粒点的极径。In the figure, 1 is the scale matrix, 2 is the helix of the scale phyllotaxy clockwise, 3 is the helix of the phyllotaxy of the scale counterclockwise, 4 is the seed grain, 5 is the helix of the leaf row of the grain in the clockwise direction, and 6 is the leaf row of the grain in the counterclockwise direction Helical lines, 7, 8, and 9 are three nodes, 10 is the end face sliding bearing, 11 is the partial enlarged view of the fish scale oil point, 12 is the end face sliding bearing, 13 is the partial enlarged view of the hemispherical crown oil point, and 14 is the The location of the lubricating oil point, 15 is the end face sliding bearing, θ n , θ n+1 , θ n+2 are the angles from the nth, n+1, n+2th grain point to the ρ axis. ρ n , ρ n+1 , ρ n+2 are the polar diameters of the nth, n+1, and n+2th grain points.
具体实施方式Detailed ways
一种叶序排布润滑油点的端面滑动轴承的表面结构,符合于图1和图2中的鱼鳞鳞片和生物果实种子籽粒的叶序结构排布规律利用CAD软件基于H.Vogel模型(θ=137.5°n,H=constant)设计按叶序理论排布的油点图案。如图3所示,7、8、9分别是H.Vogel模型中的第n、n+1和n+2个籽粒点,相邻两个籽粒点之间的夹角是137.508°,第n个籽粒点在极坐标系下的极径第n个籽粒点在极坐标系下的极角θn=137.508°n。A surface structure of the end sliding bearing with lubricating oil points arranged in phyllotaxy, which conforms to the phyllotaxic structure arrangement of fish scales and biological fruit seeds in Figures 1 and 2, using CAD software based on the H.Vogel model (θ =137.5°n, H=constant) design the oil dot pattern arranged according to the phyllotaxy theory. As shown in Figure 3, 7, 8, and 9 are the nth, n+1, and n+2 grain points in the H.Vogel model respectively, and the angle between two adjacent grain points is 137.508°. The polar diameter of a grain point in the polar coordinate system The polar angle θ n of the nth grain point in the polar coordinate system is 137.508°n.
设计叶序排布的润滑油点基体结构。如图5所示为鱼鳞型叶序排布润滑油点端面滑动轴承的形态图,鱼鳞型润滑油点基体的结构尺寸如图5-7中11所示,油点长度L值控制在2mm~4mm范围内,深度ω的值为0.03L~0.08L,R=L/2。把每一个润滑油点当成一个籽粒点设计鱼鳞型叶序排布润滑油点端面滑动轴承的形态图。其中每一个鱼鳞型润滑油点的摆放沿轴承旋转方向满足流体动压效果。如图8所示为半球冠型叶序排布润滑油点端面滑动轴承的形态图,半球冠型油点基体的结构尺寸如图8-10中13所示,油点半径d控制在2mm~4mm范围内,深度h的值为0.03d~0.08d。把每一个润滑油点当成一个籽粒点设计半球冠型叶序排布润滑油点端面滑动轴承的形态图。Design the matrix structure of lubricating oil points arranged in phyllotaxy. Figure 5 shows the shape diagram of the lubricating oil point end face sliding bearing with fish-scale phyllotaxy arrangement. The structure size of the fish-scale lubricating oil point matrix is shown in Figure 5-7, and the length L of the oil point is controlled at 2mm~ Within the range of 4mm, the value of depth ω is 0.03L-0.08L, R=L/2. Treat each lubricating oil point as a grain point to design the shape diagram of the fish scale phyllotaxy arrangement lubricating oil point end face sliding bearing. Wherein each fish-scale lubricating oil point is placed along the bearing rotation direction to meet the hydrodynamic pressure effect. Figure 8 shows the shape diagram of the end face sliding bearing with lubricating oil points arranged in hemispherical crown-shaped phyllotaxy. The structural size of the hemispherical crown-shaped oil point base is shown in 13 in Figure 8-10, and the radius d of the oil point is controlled at 2mm~ Within the range of 4mm, the value of depth h is 0.03d~0.08d. Treat each lubricating oil point as a grain point to design the hemispherical canopy phyllotaxy arrangement of lubricating oil point end face sliding bearing shape diagram.
通过改变H.Vogel模型中的叶序分布系数c,得到不用分布系数下的籽粒排布形式。通过控制c值的大小从而将油点的面积比(所有油点的面积之和与轴承工作表面面积的比率)控制在10%~20%范围内。c值越大籽粒排布越稀疏。c的取值范围为:2~6。By changing the phyllotaxy distribution coefficient c in the H. Vogel model, the grain arrangement form under different distribution coefficients can be obtained. By controlling the value of c, the area ratio of the oil spots (the ratio of the sum of the areas of all oil spots to the area of the working surface of the bearing) is controlled within the range of 10% to 20%. The larger the value of c, the sparser the grain arrangement. The value range of c is: 2~6.
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