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CN103063421A - Automatic comprehensive detection device and detection method for inclined ring spring property - Google Patents

Automatic comprehensive detection device and detection method for inclined ring spring property Download PDF

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Publication number
CN103063421A
CN103063421A CN2012105557722A CN201210555772A CN103063421A CN 103063421 A CN103063421 A CN 103063421A CN 2012105557722 A CN2012105557722 A CN 2012105557722A CN 201210555772 A CN201210555772 A CN 201210555772A CN 103063421 A CN103063421 A CN 103063421A
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China
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coil spring
canted coil
pressure sensor
initial position
expansion block
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CN103063421B (en
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王建平
李健
刘成龙
张明洪
张烨
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Xian University of Technology
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Xian University of Technology
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Abstract

本发明公开了一种用于斜圈弹簧性能的自动化综合检测装置,伺服电机设置在底座上的固定支架中;精密滚珠丝杠上端向上与伺服电机的输出轴传动连接,精密滚珠丝杠下端设置在底座上的支撑座中,精密滚珠丝杠上套装有丝母,丝母与工作台固定连接;光栅尺沿底座的外侧立面竖直设置,光栅尺的读数头通过连接板与工作台固定连接;工作台的悬臂上固定连接有弹簧夹具,弹簧夹具的下方设置有扩径块,扩径块的下端与拉压力传感器连接。本发明还公开了一种用于斜圈弹簧性能的自动化综合检测方法。本发明的装置及其方法,能够实现同时对斜圈弹簧内圈直径、刚度、最小和最大内摩擦力的检测,工作效率高,准确性好。

The invention discloses an automatic comprehensive detection device for the performance of a canted coil spring. The servo motor is arranged in a fixed bracket on the base; the upper end of the precision ball screw is connected upwardly with the output shaft of the servo motor; In the support seat on the base, the precision ball screw is set with a nut, and the nut is fixedly connected with the workbench; the grating scale is vertically arranged along the outer elevation of the base, and the reading head of the grating scale is fixed with the workbench through the connecting plate connection; a spring clamp is fixedly connected to the cantilever of the workbench, and a diameter-expanding block is arranged below the spring clamp, and the lower end of the diameter-expanding block is connected with a tension sensor. The invention also discloses an automatic comprehensive detection method for the performance of the inclined coil spring. The device and method of the invention can simultaneously detect the diameter, stiffness, minimum and maximum internal friction of the inclined coil spring, and has high working efficiency and good accuracy.

Description

The robotization comprehensive detection device and the detection method that are used for the canted coil spring performance
Technical field
The invention belongs to plant equipment detection technique field, relate to a kind of robotization comprehensive detection device for the canted coil spring performance, the invention still further relates to a kind of robotization method for comprehensive detection for the canted coil spring performance.
Background technology
Canted coil spring can provide the constant power that is similar in the working deformation scope of 5%-35%, just because of having this unique design feature, so that no matter canted coil spring is as obturator, shielding part, union piece or electric parts, all show than the more premium properties of ordinary straight coil spring.Canted coil spring is widely used in the various fields such as Aero-Space, electric system, sealing system.Therefore, the research for performances such as canted coil spring rigidity has very strong theory value and practical value.
The quality of canted coil spring performance can produce vital impact to its effect, and accurate detection method and device are the essential condition that guarantees product quality.The high-quality canted coil spring is the core part of primary cut-out, and the internal friction of canted coil spring fingertip is one of important parameter of pole circuit turn-on or disconnection.The size of canted coil spring internal friction affects divide-shut brake speed and tolerance ability, and is up to standard if the friction force size does not have, and the mechanical property of isolating switch can not be met the demands, and might cause loop circuit bigger than normal, affects the temperature rise of whole isolating switch.Therefore, be necessary that a canted coil spring inner ring friction force is limited in the rational scope.
At present, to the detection mode of canted coil spring rigidity, generally adopt lever spring Tensile or Compressive Loading testing machine or adopt the condenser type pull pressure sensor, cooperate suitable amplification to show that electronic device carries out load and detects, measure again the characteristic line of spring on the basis that load detects, then analyze.The deficiency such as these two kinds of detection mode ubiquity accuracy of detection are low, troublesome poeration, calculating are loaded down with trivial details especially is not suitable for the detection to some special shape springs such as canted coil springs.To the detection of canted coil spring internal friction, inner ring diameter, lack especially special checkout equipment, lack high-precision automatic detection device.
Summary of the invention
The purpose of this invention is to provide a kind of robotization comprehensive detection device for the canted coil spring performance, solved in the prior art in the comprehensive detection process to canted coil spring rigidity, internal friction, inner ring diameter, lacked the problem of high-precision automatic detection device.
Another object of the present invention provides a kind of robotization method for comprehensive detection for the canted coil spring performance, has solved in the prior art that the ubiquity accuracy of detection is low, troublesome poeration, the loaded down with trivial details problem of calculating
The technical solution adopted in the present invention is, a kind of robotization comprehensive detection device for the canted coil spring performance comprises servomotor, gear train, testing agency and worktable,
Servomotor is arranged in the fixed support on the base;
Gear train comprises precision ball screw and screw, precision ball screw upper end upwards is in transmission connection with the output shaft of servomotor, the precision ball screw lower end is arranged in the supporting seat on the base, be set with screw on the precision ball screw, be installed with worktable at screw, be fixedly connected with spring perch on the cantilever of worktable;
Testing agency comprises grating scale, hole enlargement piece and pull pressure sensor, and grating scale vertically arranges along the outer side elevation of base, and the read head of grating scale is fixedly connected with worktable by web joint; The below of spring perch is provided with the hole enlargement piece, and the axial line of spring perch overlaps with the axial line of the hole enlargement piece that the below arranges, and the lower end of hole enlargement piece is connected with pull pressure sensor by axis rod, and pull pressure sensor is arranged on the base.
Another technical scheme of the present invention is that a kind of robotization method for comprehensive detection for the canted coil spring performance utilizes above-mentioned device, operates according to following steps:
Step 1, canted coil spring to be detected is installed in spring perch, is set a default initial position to worktable in advance, carry out following setting according to the differing heights position on the hole enlargement piece cylindrical simultaneously:
H 0That default initial position is to the distance of the epimere 5% deformation plance starting point of hole enlargement piece;
H 1That default initial position is to the distance of 35% deformation plance starting point of hole enlargement piece;
H 2That default initial position is to the distance of the hypomere 5% deformation plance starting point of hole enlargement piece;
H eThe length of 35% deformation plance of hole enlargement piece and the length of hole enlargement piece two sections 5% deformation plance;
h 1That default initial position is to the distance of canted coil spring and hole enlargement piece epimere First Transition conical surface contact point;
h 2That default initial position is to the distance of canted coil spring and hole enlargement piece hypomere the 4th transition conical surface dispersal point;
The inner ring diameter of step 2, detection canted coil spring
Pass into electric current to canted coil spring, start servomotor, the driven by servomotor worktable moves down,
Worktable begins to descend from default initial position, and read head begins to record displacement simultaneously, hole enlargement piece conduction when canted coil spring contacts with the hole enlargement piece First Transition conical surface, and the data that this moment, read head was recorded and the difference of default initial position height are h 1,
Worktable continues to descend, when canted coil spring and the disengaging of hole enlargement piece the 4th transition conical surface, and the outage of hole enlargement piece, the data that this moment, read head was recorded and the difference of default initial position height are h 2
When canted coil spring and the hole enlargement piece First Transition conical surface come in contact, because contact point is the point of contact of canted coil spring and the hole enlargement piece conical surface, can obtain h according to inner ring diameter and the calculating point of contact coordinate of tested canted coil spring 1The theoretical value h of value 1, therefore, by the detected h of reality 1Value and theoretical h 1Value compares, and can determine whether the inner ring diameter of canted coil spring is qualified;
Step 3, the rigidity that detects canted coil spring and minimum, maximum internal friction
The control worktable descends,
When canted coil spring passes through m1=H 0-h 1Section moves, and the output valve of read head and pull pressure sensor with recording respectively canted coil spring 5% displacement and the pressure parameter that is out of shape occurs;
At first H from top to bottom eInternal friction when segment distance, pull pressure sensor can be measured canted coil spring 5% deformation state occurs;
When canted coil spring passes through m2=H 1-H 0-H eSection moves, and the output valve of read head and pull pressure sensor will be recorded respectively displacement and the pressure parameter of canted coil spring generation from 5% to 35% deformation state;
At second H eSegment distance, pull pressure sensor can be measured the internal friction of canted coil spring when 35% deformation state occurs;
When canted coil spring passes through m3=H 2-H 1-H eSection moves, and the output valve of read head and pull pressure sensor will be recorded respectively displacement and the pressure parameter of canted coil spring generation from 35% to 5% deformation state;
At the 3rd H eInternal friction when segment distance, pull pressure sensor can be measured spring 5% deformation state occurs;
When canted coil spring passes through m4=h 2-H 2-H eSection moves, and the output valve of read head and pull pressure sensor will be recorded respectively canted coil spring and returned to by 5% deformation state displacement and the pressure parameter of original state;
In the whole decline process of worktable, getting time step is Δ t, records displacement and the pressure parameter of m1, m2 that canted coil spring passes through respectively the hole enlargement piece, m3, m4 segment distance, then can calculate the rigidity of canted coil spring and draw out stiffness curve, H eThe displacement of section is measured the minimum in the canted coil spring working range, maximum internal friction by pull pressure sensor.
The invention has the beneficial effects as follows, by default worktable initial position, grating scale, pull pressure sensor and hole enlargement piece are effectively combined, realize simultaneously canted coil spring rigidity, inner ring diameter, minimum and maximum internal friction being detected.1) can detect accurately in real time displacement and the pressure Varying parameters value of canted coil spring, by just, the contrary two-way detection method of averaging reduces error, the displacement of canted coil spring--pressure curve is drawn accurately simple, can truly calculate easily the rigidity of canted coil spring.2) can accurately detect canted coil spring working range interior minimum, maximum internal friction.3) can detect quickly and easily the inner ring diameter of canted coil spring.Compact conformation, easy to operate, can detect the multifrequency nature of canted coil spring and have higher accuracy of detection and testing result intuitively by one-time detection, for research and the processing and manufacturing of estimating canted coil spring mechanical property and canted coil spring provide technical support.
Description of drawings
Fig. 1 is the structural representation that the present invention is used for the robotization comprehensive detection device of canted coil spring performance;
Fig. 2 is the principle of work schematic diagram that the present invention is used for the robotization method for comprehensive detection of canted coil spring performance.
Among the figure, 1. servomotor, 2. precision ball screw, 3. read head, 4. grating scale, 5. base, 6. screw, 7. worktable, 8. spring perch, 9. canted coil spring, 10. hole enlargement piece, 11. pull pressure sensor.
Embodiment
As shown in Figure 1, the robotization comprehensive detection device for the canted coil spring performance of the present invention, its structure is, comprises servomotor 1, gear train, testing agency and worktable 7,
Servomotor 1 is arranged in the fixed support on the base 5;
Gear train comprises precision ball screw 2 and screw 6, precision ball screw 2 upper ends upwards are in transmission connection with the output shaft of servomotor 1, precision ball screw 2 lower ends are arranged in the supporting seat on the base 5, be set with screw 6 on the precision ball screw 2, be installed with worktable 7 at screw 6, be fixedly connected with spring perch 8 on the cantilever of worktable 7;
Testing agency comprises grating scale 4, hole enlargement piece 10 and pull pressure sensor 11, and grating scale 4 vertically arranges along the outer side elevation of base 5, and the read head 3 of grating scale 4 is fixedly connected with worktable 7 by web joint; The below of spring perch 8 is provided with hole enlargement piece 10, the axial line of spring perch 8 overlaps with the axial line of the hole enlargement piece 10 that the below arranges, the lower end of hole enlargement piece 10 is connected with pull pressure sensor 11 by axis rod, pull pressure sensor 11 is arranged on the base 5, is used for fixing canted coil spring 9 to be detected in the spring perch 8.
The forward and backward of servomotor 1 is rising or the decline of corresponding control worktable 7 respectively, and namely servomotor 1 drives precision ball screw 2 rotations, the forward and backward of precision ball screw 2, and control screw 6 drives worktable 7 and rises or descending motion.
With reference to Fig. 2, the structure of described hole enlargement piece 10 is, on the outer circumference surface of hole enlargement piece 10, be disposed with from top to bottom the First Transition conical surface, 5% deformation plance, the second transition conical surface, 35% deformation plance, the 3rd transition conical surface, another 5% deformation plance, the 4th transition conical surface, the First Transition conical surface wherein is consistent and symmetrical up and down with the 4th transition conical degree of conical surface, and the second transition conical surface is consistent and symmetrical up and down with the 3rd transition conical degree of conical surface.
The course of work of pick-up unit of the present invention is, a default initial position is set as benchmark in advance worktable 7, gives canted coil spring 9 energisings, starts simultaneously servomotor 1 and drives worktable 7 and begin to descend.Hole enlargement piece 10 conductions when canted coil spring 9 contacts with the First Transition conical surface of hole enlargement piece 10 epimeres, read head 3 is recorded the initial position that canted coil spring 9 deforms.Because spring perch 8 defines the diameter of canted coil spring 9 outer rings, the tapering of the initial position that the canted coil spring 9 of recording by read head 3 deforms and the difference of default initial position and hole enlargement piece 10 can calculate the inner ring diameter of canted coil spring 9.Worktable 7 continues to descend, and hole enlargement piece 10 enters in the canted coil spring 9, and canted coil spring 9 deforms, read head 3 and pull pressure sensor 11 record detected parameters.Hole enlargement piece 10 outages when the 4th transition conical surface of canted coil spring 9 and hole enlargement piece 10 hypomeres breaks away from, the last position that the spring of read head 3 record canted coil springs 9 restPoses.
Robotization method for comprehensive detection for the canted coil spring performance of the present invention utilizes above-mentioned device, according to the following steps implementation:
Step 1, is as shown in Figure 2 installed canted coil spring 9 to be detected in spring perch 8, set default initial positions (as base plane) in advance worktable 7, carries out following setting according to the differing heights position on hole enlargement piece 10 cylindricals simultaneously:
H 0That default initial position is to the distance of the epimere 5% deformation plance starting point of hole enlargement piece 10;
H 1That default initial position is to the distance of 35% deformation plance starting point of hole enlargement piece 10;
H 2That default initial position is to the distance of the hypomere 5% deformation plance starting point of hole enlargement piece 10;
H eThe length of 35% deformation plance of hole enlargement piece 10 and the length of hole enlargement piece 10 two sections 5% deformation plance;
h 1That default initial position is to the distance of canted coil spring 9 with hole enlargement piece 10 epimere First Transition conical surface contact points;
h 2That default initial position is to the distance of canted coil spring 9 with hole enlargement piece 10 hypomeres the 4th transition conical surface dispersal point;
The inner ring diameter of step 2, detection canted coil spring 9
Pass into electric current for canted coil spring 9, (this electric current belongs to Weak current, when contacting with the hole enlargement piece, can detect the hole enlargement piece and conduct electricity just, does not describe in detail at this), starting servomotor 1, servomotor 1 drives worktable 7 and moves down,
Worktable 7 begins to descend from default initial position, and read head 3 begins to record displacement simultaneously, hole enlargement piece 10 conductions when canted coil spring 9 contacts with the hole enlargement piece 10 First Transition conical surfaces, and the data that this moment, read head 3 was recorded and the difference of default initial position height are h 1,
Worktable 7 continues to descend, when canted coil spring 9 breaks away from hole enlargement piece 10 the 4th transition conical surface, and 10 outages of hole enlargement piece, the data that this moment, read head 3 was recorded and the difference of default initial position height are h 2
When canted coil spring 9 and the hole enlargement piece 10 First Transition conical surfaces come in contact, because contact point is the point of contact of canted coil spring 9 and hole enlargement piece 10 conical surfaces, can obtain h according to inner ring diameter and the calculating point of contact coordinate of tested canted coil spring 9 1The theoretical value h of value 1, therefore, by the detected h of reality 1Value and theoretical h 1Value compares, and can determine whether the inner ring diameter of canted coil spring 9 is qualified;
Step 3, the rigidity that detects canted coil spring 9 and minimum, maximum internal friction
Control worktable 7 descends,
When canted coil spring 9 passes through m1=H 0-h 1Section moves, 5% displacement and the pressure parameter that is out of shape occurs with recording respectively canted coil spring 9 in the output valve of read head 3 and pull pressure sensor 11, circular is 201110398609.5 with reference to the patent No., and denomination of invention is " a kind of measurement mechanism of canted coil spring rigidity and measuring method ";
At first H from top to bottom eInternal friction when segment distance, pull pressure sensor 11 can be measured canted coil spring 9 generations 5% deformation state;
When canted coil spring 9 passes through m2=H 1-H 0-H eSection moves, and the output valve of read head 3 and pull pressure sensor 11 will be recorded respectively displacement and the pressure parameter of canted coil spring 9 generations from 5% to 35% deformation state;
At second H eSegment distance, pull pressure sensor 11 can be measured the internal friction of canted coil spring 9 when 35% deformation state occurs;
When canted coil spring 9 passes through m3=H 2-H 1-H eSection moves, and the output valve of read head 3 and pull pressure sensor 11 will be recorded respectively displacement and the pressure parameter of canted coil spring 9 generations from 35% to 5% deformation state;
At the 3rd H eInternal friction when segment distance, pull pressure sensor 11 can be measured spring 5% deformation state occurs;
When canted coil spring 9 passes through m4=h 2-H 2-H eSection moves, and the output valve of read head 3 and pull pressure sensor 11 will be recorded respectively canted coil spring 9 and returned to by 5% deformation state displacement and the pressure parameter of original state;
In the worktable 7 whole decline processes, getting time step is Δ t, records displacement and the pressure parameter of m1, m2 that canted coil spring 9 passes through respectively hole enlargement piece 10, m3, m4 segment distance, then can calculate the rigidity of canted coil spring 9 and draw out stiffness curve, H eThe displacement of section is measured the minimum in the canted coil spring working range, maximum internal friction by pull pressure sensor 11.
Step 4, worktable 7 drop to from default initial position and are lower than h 2Certain position be that forward detects, then again to rise to default initial position be reverse detection to worktable 7, once complete testing process comprises that a forward detects and once reverse detection;
According to step 2, order that step 3 is opposite, the worktable 7 that moves up obtains the parameter of each location status successively, just getting, the mean value of contrary two-way detected parameters is as final detection result, reaching the purpose that reduces as far as possible to detect error.
Devices and methods therefor of the present invention can be realized simultaneously the detection to canted coil spring inner ring diameter, rigidity, minimum and maximum internal friction, high efficiency, and accuracy is good.

Claims (4)

1.一种用于斜圈弹簧性能的自动化综合检测装置,其特征在于:包括伺服电机(1)、传动机构、检测机构和工作台(7),1. An automatic comprehensive detection device for the performance of inclined coil springs, characterized in that: it includes a servo motor (1), a transmission mechanism, a detection mechanism and a workbench (7), 所述的伺服电机(1)设置在底座(5)上的固定支架中;The servo motor (1) is set in a fixed bracket on the base (5); 所述的传动机构包括精密滚珠丝杠(2)和丝母(6),精密滚珠丝杠(2)上端向上与伺服电机(1)的输出轴传动连接,精密滚珠丝杠(2)下端设置在底座(5)上的支撑座中,精密滚珠丝杠(2)上套装有丝母(6),在丝母(6)上固定安装有工作台(7),工作台(7)的悬臂上固定连接有弹簧夹具(8);The transmission mechanism includes a precision ball screw (2) and a screw nut (6), the upper end of the precision ball screw (2) is connected upwardly with the output shaft of the servo motor (1), and the lower end of the precision ball screw (2) is set In the support seat on the base (5), the precision ball screw (2) is fitted with a screw nut (6), on which the workbench (7) is fixedly installed, and the cantilever of the workbench (7) The upper is fixedly connected with a spring clamp (8); 所述的检测机构包括光栅尺(4)、扩径块(10)和拉压力传感器(11),光栅尺(4)沿底座(5)的外侧立面竖直设置,光栅尺(4)的读数头(3)通过连接板与工作台(7)固定连接;弹簧夹具(8)的下方设置有扩径块(10),弹簧夹具(8)的轴心线与下方设置的扩径块(10)的轴心线重合,扩径块(10)的下端通过轴心杆与拉压力传感器(11)连接,拉压力传感器(11)设置在底座(5)上。The detection mechanism includes a grating ruler (4), an expanding block (10) and a tension pressure sensor (11), the grating ruler (4) is vertically arranged along the outer facade of the base (5), and the grating ruler (4) The reading head (3) is fixedly connected with the workbench (7) through the connecting plate; the expansion block (10) is arranged under the spring clamp (8), and the axis line of the spring clamp (8) is connected with the expansion block ( The axis lines of 10) are coincident, and the lower end of the expansion block (10) is connected with the tension pressure sensor (11) through the axis rod, and the tension pressure sensor (11) is arranged on the base (5). 2.根据权利要求1所述的用于斜圈弹簧性能的自动化综合检测装置,其特征在于:所述的扩径块(10)的结构是,在外圆周面上,从上到下依次设置有第一过渡锥面、5%变形面、第二过渡锥面、35%变形面、第三过渡锥面、另一个5%变形面、第四过渡锥面,其中的第一过渡锥面和第四过渡锥面锥度一致且上下对称分布,第二过渡锥面和第三过渡锥面锥度一致且上下对称分布。2. The automatic comprehensive detection device for the performance of canted coil springs according to claim 1, characterized in that: the structure of the expansion block (10) is that on the outer circumferential surface, there are sequentially arranged from top to bottom The first transition cone surface, 5% deformation surface, the second transition cone surface, 35% deformation surface, the third transition cone surface, another 5% deformation surface, the fourth transition cone surface, the first transition cone surface and the second transition cone surface The tapers of the four transition cones are consistent and distributed symmetrically up and down, and the tapers of the second transition cone and the third transition cone are consistent and distributed symmetrically up and down. 3.一种用于斜圈弹簧性能的自动化综合检测方法,其特征在于:利用权利要求2所述的装置,按照以下步骤操作:3. an automatic comprehensive detection method for inclined coil spring performance is characterized in that: utilize the device described in claim 2, operate according to the following steps: 步骤1、在弹簧夹具(8)中安装待检测的斜圈弹簧(9),预先给工作台(7)设定一个预设初始位置,同时根据扩径块(10)外圆上的不同高度位置进行以下设定:Step 1. Install the inclined coil spring (9) to be tested in the spring fixture (8), set a preset initial position for the workbench (7) in advance, and at the same time, according to the different heights on the outer circle of the expanding block (10), location to set the following: H0是预设初始位置到扩径块(10)的上段5%变形面起始点的距离; H0 is the distance from the preset initial position to the starting point of the upper 5% deformation surface of the expanding block (10); H1是预设初始位置到扩径块(10)的35%变形面起始点的距离; H1 is the distance from the preset initial position to the starting point of the 35% deformation surface of the expanding block (10); H2是预设初始位置到扩径块(10)的下段5%变形面起始点的距离; H2 is the distance from the preset initial position to the starting point of the lower 5% deformation surface of the expansion block (10); He是扩径块(10)的35%变形面的长度和扩径块(10)上下两段5%变形面的长度;H e is the length of the 35% deformation surface of the expansion block (10) and the length of the upper and lower 5% deformation surfaces of the expansion block (10); h1是预设初始位置到斜圈弹簧(9)与扩径块(10)上段第一过渡锥面接触点的距离; h1 is the distance from the preset initial position to the contact point between the inclined coil spring (9) and the first transition cone surface of the upper section of the expansion block (10); h2是预设初始位置到斜圈弹簧(9)与扩径块(10)下段第四过渡锥面脱离点的距离; h2 is the distance from the preset initial position to the disengagement point of the canted coil spring (9) and the fourth transition cone surface of the lower section of the expansion block (10); 步骤2、检测斜圈弹簧(9)的内圈直径Step 2. Detect the inner ring diameter of the inclined coil spring (9) 给斜圈弹簧(9)通入电流,启动伺服电机(1),伺服电机(1)驱动工作台(7)向下移动,Apply current to the inclined coil spring (9), start the servo motor (1), and the servo motor (1) drives the worktable (7) to move downward, 工作台(7)从预设初始位置开始下降,同时读数头(3)开始记录位移,当斜圈弹簧(9)与扩径块(10)第一过渡锥面接触时扩径块(10)导电,此时读数头(3)记录下的数据与预设初始位置高度之差为h1The workbench (7) starts to descend from the preset initial position, and the reading head (3) starts to record the displacement at the same time. When the inclined coil spring (9) contacts the first transition cone surface of the expansion block (10), the expansion block (10) conduction, at this time the difference between the data recorded by the reading head (3) and the height of the preset initial position is h 1 , 工作台(7)继续下降,当斜圈弹簧(9)与扩径块(10)第四过渡锥面脱离时,扩径块(10)断电,此时读数头(3)记录下的数据与预设初始位置高度之差为h2The workbench (7) continues to descend. When the inclined coil spring (9) separates from the fourth transition cone of the expansion block (10), the expansion block (10) is powered off. At this time, the data recorded by the reading head (3) The height difference from the preset initial position is h 2 ; 当斜圈弹簧(9)与扩径块(10)第一过渡锥面发生接触时,由于接触点为斜圈弹簧(9)与扩径块(10)锥面的切点,根据被测斜圈弹簧(9)的内圈直径和计算切点坐标可求出h1值的理论值h1,因此,通过实际检测出的h1值与理论h1值进行比较,即可确定斜圈弹簧(9)的内圈直径是否合格;When the inclined coil spring (9) comes into contact with the first transition cone surface of the expansion block (10), since the contact point is the tangent point between the inclined coil spring (9) and the cone surface of the expansion block (10), according to the measured inclination The diameter of the inner ring of the coil spring (9) and the calculated coordinates of the tangent point can be used to obtain the theoretical value h 1 of the value of h 1 . Therefore, by comparing the actual detected value of h 1 with the theoretical value of h 1 , the oblique coil spring can be determined (9) Whether the diameter of the inner ring is qualified; 步骤3、检测斜圈弹簧(9)的刚度以及最小、最大内摩擦力Step 3. Check the stiffness and the minimum and maximum internal friction of the canted coil spring (9) 控制工作台(7)下降,The control table (7) descends, 当斜圈弹簧(9)通过m1=H0-h1段位移,读数头(3)和拉压力传感器(11)的输出值将分别记录下斜圈弹簧(9)发生5%变形的位移和压力参数;When the canted coil spring (9) is displaced through m1=H 0 -h 1 segment, the output values of the reading head (3) and the tension pressure sensor (11) will respectively record the displacement and pressure parameters; 在从上到下的第一个He段距离,拉压力传感器(11)能够测出斜圈弹簧(9)发生5%变形状态时的内摩擦力;In the first He section distance from top to bottom, the tension pressure sensor (11) can measure the internal friction force when the inclined coil spring (9) is in a 5% deformation state; 当斜圈弹簧(9)通过m2=H1-H0-He段位移,读数头(3)和拉压力传感器(11)的输出值将分别记录下斜圈弹簧(9)发生从5%到35%变形状态的位移和压力参数;When the canted coil spring (9) is displaced by m2=H 1 -H 0 -H e , the output values of the reading head (3) and the tension pressure sensor (11) will record the occurrence of the canted coil spring (9) from 5% Displacement and pressure parameters to the 35% deformed state; 在第二个He段距离,拉压力传感器(11)能够测出斜圈弹簧(9)在发生35%变形状态时的内摩擦力;In the second He segment distance, the tension pressure sensor (11) can measure the internal friction force of the inclined coil spring (9) when the 35% deformation state occurs; 当斜圈弹簧(9)通过m3=H2-H1-He段位移,读数头(3)和拉压力传感器(11)的输出值将分别记录下斜圈弹簧(9)发生从35%到5%变形状态的位移和压力参数;When the inclined coil spring (9) is displaced by m3=H 2 -H 1 -H e , the output values of the reading head (3) and the tension pressure sensor (11) will record the occurrence of the inclined coil spring (9) from 35% Displacement and pressure parameters to the 5% deformed state; 在第三个He段距离,拉压力传感器(11)能够测出弹簧发生5%变形状态时的内摩擦力;In the third He segment distance, the tension pressure sensor (11) can measure the internal friction force when the spring takes place in a 5% deformation state; 当斜圈弹簧(9)通过m4=h2-H2-He段位移,读数头(3)和拉压力传感器(11)的输出值将分别记录下斜圈弹簧(9)由5%变形状态恢复到初始状态的位移和压力参数;When the inclined coil spring (9) is displaced by m4=h 2 -H 2 -H e , the output values of the reading head (3) and the tension pressure sensor (11) will respectively record the deformation of the inclined coil spring (9) by 5%. Displacement and pressure parameters for the state to return to the initial state; 在工作台(7)整个下降过程中,取时间步长为Δt,记录下斜圈弹簧(9)分别经过扩径块(10)的m1、m2、m3、m4段距离的位移和压力参数,则能够计算出斜圈弹簧(9)的刚度并绘制出刚度曲线,He段的位移通过拉压力传感器(11)测出斜圈弹簧工作范围内的最小、最大内摩擦力。During the entire descending process of the workbench (7), take the time step as Δt, and record the displacement and pressure parameters of the oblique coil spring (9) passing through the m1, m2, m3, and m4 distances of the expanding block (10), Then the stiffness of the canted coil spring (9) can be calculated and the stiffness curve can be drawn, and the displacement of the H e segment can be measured by the tension and pressure sensor (11) to measure the minimum and maximum internal friction force within the working range of the canted coil spring. 4.根据权利要求1所述的用于斜圈弹簧性能的自动化综合检测方法,其特征在于:还包括步骤4,工作台(7)从预设初始位置下降到低于h2的某位置为正向检测,然后工作台(7)重新上升到预设初始位置为逆向检测,一次完整的检测过程包括一次正向检测和一次逆向检测;4. The automatic comprehensive detection method for canted coil spring performance according to claim 1, characterized in that: it also includes step 4, the workbench (7) descends from the preset initial position to a position lower than h2 as Forward detection, and then the worktable (7) rises to the preset initial position for reverse detection, and a complete detection process includes a forward detection and a reverse detection; 按照与步骤2、步骤3相反的顺序,向上移动工作台(7),依次得到各个位置状态的参数,取正、逆双向检测参数的平均值作为最终检测结果,即成。According to the reverse order of steps 2 and 3, move the worktable (7) upwards to obtain the parameters of each position and state in turn, and take the average value of the forward and reverse bidirectional detection parameters as the final detection result, and it is ready.
CN201210555772.2A 2012-12-19 2012-12-19 Automatic comprehensive detection device and detection method for inclined ring spring property Expired - Fee Related CN103063421B (en)

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