Background technology
Brown coal are that a kind of high-volatile, high moisture content, ash-rich, low heat value, low ash smelting point, easy-weathering are cracked, the inferior fuel of easy oxidation and spontaneous combustion, are the minimum pit coals of degree of coalification.China's lignite resource is relatively abundant, and 1,903 hundred million tons of prognostic resourcess account for 41.18% of national coal prognostic resources.The fat coal resources such as the bituminous coal of China, hard coal have been fully utilized, and it is limited to expand space, and large-scale developing and utilizing of brown coal just just begun,
High-moisture in the brown coal has directly increased transportation cost, plant construction and running cost, even affects the normal operation of production equipment, has reduced generating take brown coal as raw material or the economy of Coal Chemical Engineering Project.Ripe coal drying and dewatering technology has high temperature drying and middle temperature is dried method both at home and abroad, be that the gas temperature of drying installation entrance is generally more than 300 ℃, these two kinds of drying meanss are applicable to the bituminous coal of high metamorphic grade, anthracitic drying and dehydrating, but when being used for the brown coal drying of low metamorphic grade, then exist coal easily to catch fire, easily occur the problems such as dust explosion, be difficult to steady running, poor safety performance.
The characteristics such as brown coal are low because of its calorific value, water content is high, volatile matter is high, poor heat stability, high, the easy spontaneous combustion of chemically reactive, easy-weathering fragmentation, be difficult to transportation, store and sell, behind brown coal drying and upgrading, make the moulded coal with certain particle size and compactness, to make its various aspects of performance all be better than the brown coal raw coal, and can effectively solve brown coal problems such as easy-weathering fragmentation, easy oxidation and spontaneous combustion in transportation, storage process, thereby the drying and upgrading of brown coal and forming technique become one of main direction of studying of in recent years brown coal processing and application facet.
Summary of the invention
According to above deficiency of the prior art, the technical problem to be solved in the present invention is: provide the method for the brown coal drying and upgrading of the technical optimization combinations such as a kind of fragmentation that can realize brown coal, pulverizing, drying, moulding, safety, energy-saving and environmental protection, efficient and stable.
The method of brown coal drying and upgrading of the present invention is characterized in that: comprise following technical process:
1. the brown coal raw coal carries out fragmentation, screening after sending into the screening shredder assembly by the raw material coal bunker by handling equipment;
2. sieve brown coal after broken and enter the jet mill drying machine and carry out the one-level drying, dried coal dust is collected by swirler;
3. be transported to pipe drier through the dried coal dust of one-level by handling equipment and carry out secondary drying;
4. the coal dust of finishing the secondary drying upgrading directly delivers into the molding device pad and is pressed into and is transported to guipure behind the moulded coal and cools off.
Described screening shredder assembly is one or more the combination in toothed roll crusher, plate-hammer crusher, roll crusher, jaw crusher, relaxation sieve, live-roll grizzly, the reciprocating sieve.
Step enters the brown coal granularity of jet mill drying machine less than 50mm in 2..
Step 2. in by the jet mill drying machine pulverize, dried coal powder size is less than 3mm.
Described pipe drier comprises swing roller and is arranged in the drying tube of swing roller, and the water conservancy diversion screw-blade is set in the drying tube, passes into heat-transfer medium around the inner drying tube of swing roller.
Described heat-transfer medium is a kind of in flue gas, superheated vapour, the warm air, and temperature is lower than 200 ℃.
Described handling equipment is a kind of of screw feeder, scrapper conveyor or pipe chain transfer roller.
Described molding device is a kind of of impact briquetting machine, roller briquetting machine, screw extrusion press or honey-comb briquet.
Described fly-ash separator is electrostatic precipitator or water-bath type dust cleaner.
The air-flow of the dry dust of carrying under one's arms of discharging of described one-level and secondary drying are discharged takes wet gas current and enters fly-ash separator and carry out after the dust removal process emptyingly, and the black water of formation carries out sewage disposal, is conducive to environment protection.
Principle of work and process:
The brown coal raw coal is broken after sending into the screening shredder assembly by the raw material coal bunker by handling equipment, screening, enter the jet mill drying machine less than the brown coal of 50mm and carry out the one-level drying, drying and Crushing Behavior by air-flow in the jet drying process, removing portion of water also is crushed to the granularity of coal below the 3mm, be transported to pipe drier by handling equipment after dried coal dust is collected by swirler and carry out secondary drying, coal dust is uniformly distributed in numerous drying tubes of swing roller inside, coal moves in drying tube by the guide functions of gravity and water conservancy diversion screw-blade, around the inner drying tube of cylinder, pass into heat-transfer medium, make by indirect heat exchange that the moisture of coal is subjected to thermal evaporation in the drying tube.Because the granularity of coal dust has reached forming requirements after the one-level drying, one-level fragmentation, screening plant have been save, efficient more economically, avoided simultaneously the loss of heat in secondary breaking, screening process, can directly to enter the molding device pad molded so that coal dust does not need again to heat behind secondary drying, and the moulded coal that makes is transported to guipure and cools off.The air-flow of the dry dust of carrying under one's arms of discharging of one-level and secondary drying are discharged takes wet gas current and enters fly-ash separator and carry out after the dust removal process emptyingly, and the black water of generation is sent to sewage disposal.
The beneficial effect that the present invention compared with prior art has is:
This dry method for upgrading takes full advantage of drying and the Crushing Behavior of air-flow in the jet drying process, having saved the one-level brown coal pulverizes and screening plant, by brown coal are carried out the jet drying, removing portion of water also is crushed to the granularity of coal below the 3mm, improved the working efficiency of pipe drier and prevented that coal dust from stopping up in drying tube, avoided by the dried coal dust of pipe drier through again crushing and screening the calorific loss of generation, so that efficient more economically; Redrying by pipe drier also promotes the temperature of coal, make drop temperature satisfy followed by hot-forming temperature requirement; Coal dust behind the drying and upgrading is made the moulded coal with certain particle size and compactness by formation system, and its various aspects of performance all is better than the brown coal raw coal, and can effectively solve brown coal problems such as easy-weathering fragmentation, easy spontaneous combustion in the transportation storage process; Brown coal drying and upgrading method of the present invention, realized the optimum combination of the technology such as fragmentation, pulverizing, drying, moulding, the problem such as solved that the energy consumption that exists in the present brown coal drying technology is high, system regulation is difficult, fluctuation of service, safety performance are low has safety, energy-saving and environmental protection, the advantage such as efficient, stable.