CN103011570B - Irregularly-shaped glass bottle processing equipment - Google Patents
Irregularly-shaped glass bottle processing equipment Download PDFInfo
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- CN103011570B CN103011570B CN201210561436.9A CN201210561436A CN103011570B CN 103011570 B CN103011570 B CN 103011570B CN 201210561436 A CN201210561436 A CN 201210561436A CN 103011570 B CN103011570 B CN 103011570B
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- bottle
- mould
- glass bottle
- processed
- rotary chuck
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention provides special-shaped glass bottle processing equipment which is simple in structure, convenient in operation and high in efficiency. The processing equipment comprises a working table, combustion lamp holders, and a rotary clamp, a motor and a forming die rack which are mounted on the working table, wherein the rotary clamp is driven by the motor to rotate; a forming die is mounted on the forming die rack; the rotary clamp is arranged above the combustion lamp holders; the forming die rack is driven by a die push air cylinder to move forwards and backwards, and is driven by a clamping air cylinder to realize clamping; and the combustion lamp holders are arranged on one side of the forming die rack and are driven by a holder push air cylinder to move horizontally. According to the invention, an original horizontal processing process is changed into a vertical processing process, which is convenient to realize higher-automation operation; and the operation is simple, and both the production efficiency and yield are greatly improved.
Description
Technical field
The present invention relates to vial processing units, particularly relating to a kind of processing units for making non-conventional glass bottle.
Background technology
Current glass packing articles is mostly straight type bottle, and most of existing processing units is only applicable to process straight type bottle.Be easy to because special-shape bottle has remarkable advantages such as capturing, can not skid, the demand of special-shape bottle increases day by day.Vial processing producer by carrying out the improvement of technique to domestic bottle making equipment, and in conjunction with the optimization of other stations, preferentially produces the straight type bottle of heavy caliber, and then carries out post-forming process to it, produce special-shape bottle.
Solution conventional is at present horizontal special-shape bottle complete processing, that is: first by straight type bottle good for roughing, be clipped on station by original screw thread chuck level is outstanding, then rotary heating carried out to the body of horizontal clamping, when waiting body temperature enough, carry out post forming by mould clamping.Because want post forming, body is higher by Heating temperature, when it reaches softening, because gravity and rotary cutting are to power effect, can make the error in bottle tail end and bottleneck generation right alignment.Simultaneously, working method is loaded down with trivial details, need the old employee of several years operating experience to be competent at, level of automation is low, and makespan is manual operation substantially, artificial clamping, artificial controlled fire, manually clamps mould, and it is not high that converted products produces efficiency, easy generation body loses circle, and serious problems are shone in the marking for follow-up scale.
In addition, in existing horizontal complete processing, operative employee will by the manual spinning of straight type bottle on chuck, need manual spinning down after its processing, because the bottle temperature just processed is very high, need operative employee to go spinning down of a little with proximity gloves, lose time, have a strong impact on working (machining) efficiency, also have burn hazard.Secondly, because most special-shape bottle bottom construction needs to inwardly concave, horizontal technique can only produce flat special-shape bottle.Again, horizontal complete processing well cannot control bottle rotating cycle and heat-up time, and operative employee can only by virtue of experience judge, and when stopping, rotary chuck position is not fixed, and causes handling bottle difficulty further.
Summary of the invention
It is simple that technical problem to be solved by this invention is to provide a kind of structure, easy to operate and high-level efficiency can make the processing units of special-shaped glass bottle.
The present invention includes worktable, burning lamp holder, and install rotary chuck, motor and forming mould frame on the table, rotary chuck is driven by motor and rotates; Forming mould frame is provided with forming mould, and described rotary chuck is arranged on above the side of burning lamp holder, and described forming mould frame pushes air cylinder driven anterior-posterior translation by a mould, and can realize clamping action by a clamping air cylinder driven forming mould; Described burning lamp holder is arranged on the side of forming mould frame, and pushes the translation of air cylinder driven left and right by lamp holder.
For the ease of producing the special-shape bottle of polytypic, many sizes, described motor and rotary chuck are arranged on an adjustable plate, this adjustable plate regulates threaded post to install on the table by two, regulate in threaded post and assemble a pair setting nut, adjustable plate is set between the setting nut of adjustment threaded post.Rotating adjusting nut, can make adjustable plate move up and down along regulating threaded post.
Inefficient problem is loaded and unloaded for solving vial in prior art further, described rotary chuck, for the box-like chuck of fast open, it comprise retaining plate and two be symmetrical arranged and intermeshing folding block, the bottom of folding block arranges the engagement part suitable with the bottleneck intending processed glass bottle, and two folding blocks are slidably connected with retaining plate respectively; Be provided with linking springs between two folding blocks, the joint of two folding blocks when two folding blocks close is provided with opens hole, inserts when this opens hole applying external broach and can pull open two folding blocks.Meanwhile, in order to the loading and unloading operation of more convenient ground, the top of described folding block is provided with pulls open the parallel dovetail groove orifice in direction with two folding blocks, and described fixing board card is located in this dovetail groove orifice, and two folding blocks can slide along this dovetail groove orifice and retaining plate relative rectilinear.Open rotary chuck rapidly by the cooperation of opening hole and dovetail groove orifice, by linking springs reduction clamping rotary chuck, reach the object of handling workpiece rapidly.
In addition, the bottleneck in order to ensure the vial intending processing fixedly mounts, and prevent gas leakage and affect rotary heating processing, the engagement part of described folding block is set to screw thread mouth.
Meanwhile, for solving the demoulding difficulty of prior art further, described forming mould frame comprises two and is symmetrical arranged and the mould of opening and closing movement can installs backplate, and bottle collet mould; Two corresponding bottle moulds processed arranged are separately fixed at two moulds and install on backplate, and described bottle mould processed has the inner-wall surface suitable with the special-shaped glass bottle outside wall surface intending processing; Described bottle collet mould stretches into the bottom of bottle mould processed, and this bottle of collet mould bottom is provided with an inverted cone surface expanded from bottom to top, and the bottom interior wall mask of described bottle mould processed has the cone surface matched with the inverted cone surface of bottle collet mould; When two bottle mould clampings processed, bottle collet mould can move up along this cone surface, and when bottle mould processed unclamps, bottle collet mould can automatic fall-back.
Be not shifted in sliding process in order to ensure bottle collet mould, and avoid the bottom clamping stagnation of bottle collet mould and bottle mould processed, in the bottom centre of described bottle collet mould, a pilot hole is set, described bottle collet mould is erected on a positioning contact by this pilot hole, and described positioning contact is fixed on die frame.
In order to process the special-shaped bottle had at the bottom of spill bottle, the upper surface of described bottle collet mould is set to the convex surface suitable with concave surface at the bottom of the special-shaped glass bottle bottle intending processing.
During use, after loading onto the first straight type bottle of finished product, mould is installed backplate and is tightened up by the action of clamping cylinder; Due to the inverted cone surface structure that bottle mould processed and bottle collet mould cooperatively interact, along with backplate clamping action installed by mould, during bottle mold cramping processed, bottle collet mould slightly moves up, at the bottom of being just in time adjacent to bottle; When the demoulding, bottle collet mould slowly drops on bottle collet mould positioning contact due to gravity, fully stops bottle demoulding requisite space, can not produce and scratch, more easily allow shaping special-shape bottle break away from moulds to final product; , effectively can also solve for indent demand at the bottom of special-shape bottle meanwhile, and producer's label can also be stamped on bottle collet mould, play false proof provide protection.
In addition, control for realizing exact heat, and facilitate finished product bottle charge and discharge operations, on the top of rotary chuck, installing rotates positioning head, relative to this rotation positioning head installing rotating detector and controller, rotating detector sends signal to controller after detecting and rotating positioning head, and controller carries out tally control to the bottle rotating cycle of clamping on rotary chuck, and makes bottle stop at point of fixity position at every turn.
During actually operating, by straight for the heavy caliber of first one-step forming type bottle, be arranged on rotary chuck, the quick clamping of rotary chuck, use the pulling force auto lock of its contained spring to fix bottleneck; Motor drives rotary chuck to rotate, and burning lamp holder is lighted a fire simultaneously and started to heat bottle, heating combustion time, avoiding being out of shape at the bottom of shaping bottleneck and bottle by controlling each lamp holder to body local; Complete when the heat-up time of setting, burning lamp holder extinguishes, and pushes air cylinder driven retraction by lamp holder; Mould pushes cylinder and is pushed to by forming mould frame, and after waiting mould to put in place, clamping cylinder tightens up, and drives bottle mould processed to fit to bottle surface, carries out secondary processing shaping to the bottle of rotation; After shaping in bottle, clamping cylinder is opened, and bottle mould processed is opened, the demoulding.Mould pushes cylinders retract, and lamp holder pushes cylinder and stretches out, and manually pulls open rotary chuck, takes out special-shape bottle finished product, the upper straight type bottle of folder, and burning lamp holder automatic ignition repeats above step and continues to produce.Above-mentioned in steps, except handling bottle, other all can carry out operation control by PLC program.
The present invention changes original horizontal complete processing into vertical complete processing, can realize the automated operation of higher degree easily, and simple to operate, production efficiency and yield rate all can increase substantially.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of rotary chuck of the present invention when being opened;
Fig. 3 is that Fig. 2 is along A-A to sectional structure schematic diagram;
Fig. 4 is that Fig. 2 overlooks direction structure schematic diagram;
Fig. 5 is structural representation when rotary chuck described in this closes;
Fig. 6 is bottle mould sectional structure schematic diagram processed of the present invention;
Fig. 7 is rotation locating control device schematic diagram of the present invention.
In figure: 1-worktable, planker bottom 2-, backplate installed by 3-mould, 4-jaw cylinder, 5-translation twin shaft cylinder, 6-base plate, 7-rotary chuck, 8-lamp holder pushes cylinder, 9-burns lamp holder, 10-motor, 11-setting nut, and 12-regulates threaded post, 13-connects transverse slat, and 14-rotates positioning probe, 21-bottle collet mould, 22-positioning contact, 23-bottle template, 71-lockhole, 72-dovetail groove orifice, 73-engagement part, 74-folding block, 75-spring, 76-screw thread mouth.
Embodiment
As shown in Figure 1, the present invention includes worktable 1, burning lamp holder 9, rotary chuck 7, motor 10 and forming mould frame; Forming mould frame comprises the corresponding two pieces of moulds arranged and installs backplate 3, and a bottom planker 2, and mould is installed backplate 3 and is sleeved on the slideway of bottom planker 2.Two jaws of jaw cylinder 4 are installed backplate 3 with mould respectively and are connected, and can realize clamping action by driven mold installation backplate 3; Bottom planker 2 is set with translation twin shaft cylinder 5, and translation twin shaft cylinder 5 can drive forming mould frame entirety movable.
As shown in Figure 1, the vertical longitudinal row of several burning lamp holders 9 is located at the side of forming mould frame, and pushes cylinder 8 by lamp holder and drive and move left and right, with near or leave the determined Working position of rotary chuck 7.
As shown in Figure 1, mounting base 6 on worktable 1, base plate 6 is provided with two and regulates threaded post 12, regulate in threaded post 12 and assemble two setting nuts 11 respectively, two lug sleeve connecting transverse slat 13 are contained in and regulate in threaded post 12, and being placed between two setting nuts 11, rotating adjusting nut 11, can make connection transverse slat 13 move up and down along adjustment threaded post 12.Rotary chuck 7 and motor 10 are arranged on and are connected on transverse slat 13, and motor 10 drives rotary chuck 7 to rotate.
As shown in Fig. 2,3 and 4, rotary chuck 7 is the box-like chuck of fast open, and it comprises retaining plate (not shown) and two and to be symmetrical arranged and intermeshing folding block 74, two folding block 74 is connected by spring 75; Folding block 74 top is provided with pulls open the parallel through dovetail groove orifice 72 in direction with folding block, and its underpart arranges the engagement part 73 with bottleneck adaptation.As shown in Figure 5, joint when two folding blocks close is provided with lockhole 71, and when two folding blocks are opened, the linking springs between it is opened.Outwards pull open folding block from lockhole 71, can open rotary chuck fast, after unclamping, two folding blocks of rotary chuck reset rapidly closed under the action of the spring, thus reach the object of the institute of handling rapidly processing vial.
As shown in Figure 4, in order to make bottle fixing more stable, the bottom of the engagement part 73 of folding block 74 can be set to screw thread mouth 76, can by direct for bottleneck spinning on rotary chuck.
As shown in Figure 6, two corresponding bottle templates 23 processed arranged are separately fixed at two moulds and install (mould is installed backplate and do not drawn in detail in this figure) on backplate, and bottle template 23 processed has the inner-wall surface suitable with the special-shaped glass bottle outside wall surface intending processing; Bottle collet mould 21 stretches into the bottom of bottle template 23 processed, the upper surface of bottle collet mould 21 is set to the convex surface suitable with concave surface at the bottom of the special-shaped glass bottle bottle intending processing, bottle collet mould 21 bottom is provided with an inverted cone surface expanded from bottom to top, and the bottom interior wall mask of bottle template 23 processed has the cone surface matched with the inverted cone surface of bottle collet mould; When two bottle template processed 23 clampings, bottle collet mould 21 can move up along this cone surface, and when bottle mould processed unclamps, bottle collet mould can automatic fall-back.Meanwhile, as shown in Figure 5, arrange a pilot hole in the bottom centre of bottle collet mould 21, bottle collet mould 21 is erected on a positioning contact 22 by this pilot hole, and positioning contact 22 can be fixed on the bottom planker of forming mould frame.When bottle template 23 processed clamps, because the angle of inclination of this cone surface and the conical surface 2 coordinates, a bottle collet mould 21 can be moved up 1-2mm, and this makes when bottle template 23 processed is unclamped, and bottle collet mould 21 can automatic fall-back, is beneficial to the demoulding of finished product bottle.
As shown in Figure 7, the present invention also can arrange rotation locating control device, specifically: on connection transverse slat 13, be equiped with rotating detector 14, the top correspondence installing of rotary chuck rotates positioning head 15, rotating detector 14 detects that rotating the backward corresponding controller of positioning head 15 sends signal, thus tally control is carried out to the bottle rotating cycle of clamping on rotary chuck, and also pass through drive and control of electric machine, make bottle stop at point of fixity position at every turn, make the open holes of opening quick chuck be positioned at operative employee to go up on hand, facilitate the charge and discharge operations of bottle to make.
For the straight type bottle of the heavy caliber produced, again heat moulding, make special-shape bottle, key step is, first be arranged on rotary chuck 7 by straight type bottle, motor 10 driven rotary chuck 7 rotates, and burning lamp holder 9 is lighted a fire simultaneously and started to heat bottle, combustion time body local being heated by controlling each lamp holder, avoiding being out of shape at the bottom of shaping bottleneck and bottle; After burning lamp holder 9 all extinguishes, lamp holder pushes cylinder 8 and retracts, and the forming mould frame that bottle mould processed is housed is pushed to by translation twin shaft cylinder 5, after mould puts in place, jaw cylinder 4 tightens up, and carries out secondary processing to the bottle rotated, after shaping Deng special-shape bottle, jaw cylinder 4 is opened.Translation twin shaft cylinder 5 is retracted, and lamp holder pushes cylinder 8 and stretches out, and manually unclamps rotary chuck 7, takes out special-shaped finished product, the upper straight type bottle of folder, and burning lamp holder automatic ignition repeats above step and continues to produce.
Claims (9)
1. a non-conventional glass bottle processing units, comprises worktable, burning lamp holder, and installs rotary chuck, motor and forming mould frame on the table, and rotary chuck is driven by motor and rotates; Forming mould frame is provided with forming mould, it is characterized in that: described rotary chuck is arranged on above the side of burning lamp holder, and described forming mould frame pushes air cylinder driven anterior-posterior translation by a mould, and can realize clamping action by a clamping air cylinder driven forming mould; Described burning lamp holder is arranged on the side of forming mould frame, and pushes the translation of air cylinder driven left and right by lamp holder.
2. non-conventional glass bottle processing units according to claim 1, it is characterized in that: described motor and rotary chuck are arranged on an adjustable plate, this adjustable plate regulates threaded post to install on the table by two, regulate in threaded post and assemble a pair setting nut, adjustable plate is set between the setting nut of adjustment threaded post; Rotating adjusting nut, can make adjustable plate move up and down along regulating threaded post.
3. non-conventional glass bottle processing units according to claim 1, it is characterized in that: described rotary chuck comprise retaining plate and two be symmetrical arranged and intermeshing folding block, the bottom of folding block arranges the engagement part suitable with the bottleneck intending processed glass bottle, and two folding blocks are slidably connected with retaining plate respectively; Be provided with linking springs between two folding blocks, the joint of two folding blocks when two folding blocks close is provided with opens hole, inserts when this opens hole applying external broach and can pull open two folding blocks.
4. non-conventional glass bottle processing units according to claim 3, is characterized in that: the top of described folding block is provided with pulls open the parallel dovetail groove orifice in direction with two folding blocks; Described fixing board card is located in this dovetail groove orifice, and two folding blocks can slide along this dovetail groove orifice and retaining plate relative rectilinear.
5. non-conventional glass bottle processing units according to claim 4, is characterized in that: the engagement part of described folding block is set to screw thread mouth.
6. non-conventional glass bottle processing units according to claim 1, is characterized in that: described forming mould frame comprises two and is symmetrical arranged and the mould of opening and closing movement can installs backplate, and bottle collet mould; Two corresponding bottle moulds processed arranged are separately fixed at two moulds and install on backplate, and described bottle mould processed has the inner-wall surface suitable with the special-shaped glass bottle outside wall surface intending processing; Described bottle collet mould stretches into the bottom of bottle mould processed, and this bottle of collet mould bottom is provided with an inverted cone surface expanded from bottom to top, and the bottom interior wall mask of described bottle mould processed has the cone surface matched with the inverted cone surface of bottle collet mould; When two bottle mould clampings processed, bottle collet mould can move up along this cone surface, and when bottle mould processed unclamps, bottle collet mould can automatic fall-back.
7. non-conventional glass bottle processing units according to claim 6, it is characterized in that: in the bottom centre of described bottle collet mould, a pilot hole is set, described bottle collet mould is erected on a positioning contact by this pilot hole, and described positioning contact is fixed on die frame.
8. non-conventional glass bottle processing units according to claim 6, is characterized in that: the upper surface of described bottle collet mould is set to the convex surface suitable with concave surface at the bottom of the bottle intending the special-shaped glass bottle processed.
9. the non-conventional glass bottle processing units according to claim 1-8 any one claim, it is characterized in that: on the top of rotary chuck, installing rotates positioning head, relative to this rotation positioning head installing rotating detector and controller, rotating detector sends signal to controller after detecting and rotating positioning head, controller carries out tally control to the bottle rotating cycle of clamping on rotary chuck, and makes bottle stop at point of fixity position at every turn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210561436.9A CN103011570B (en) | 2012-12-21 | 2012-12-21 | Irregularly-shaped glass bottle processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210561436.9A CN103011570B (en) | 2012-12-21 | 2012-12-21 | Irregularly-shaped glass bottle processing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103011570A CN103011570A (en) | 2013-04-03 |
| CN103011570B true CN103011570B (en) | 2015-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210561436.9A Active CN103011570B (en) | 2012-12-21 | 2012-12-21 | Irregularly-shaped glass bottle processing equipment |
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| CN (1) | CN103011570B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105800918A (en) * | 2016-03-07 | 2016-07-27 | 安徽佰瑞特日用品有限公司 | Rotary clamping device for thermos glass liner |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108455834A (en) * | 2018-03-09 | 2018-08-28 | 王新 | Special-shaped heatproof glass container and preparation method thereof |
| CN109111094B (en) * | 2018-08-23 | 2021-03-30 | 滁州文特仪器科技有限公司 | Glass bottle with conical bottle bottom and processing equipment and processing method thereof |
| CN113185095B (en) * | 2021-05-12 | 2022-08-23 | 山东旭坤玻璃制品有限公司 | Polygonal glass cup shaping device |
| CN114392183A (en) * | 2021-12-28 | 2022-04-26 | 重庆三丰玻璃有限公司 | Anti-sticking medicinal glass bottle and processing method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3730699A (en) * | 1966-11-29 | 1973-05-01 | J Dichter | Machine for working articles of thermoplastic materials |
| CN2151148Y (en) * | 1993-03-31 | 1993-12-29 | 其隆机械有限公司 | Fluorescent lamp molding takeover mold |
| CN101298362A (en) * | 2008-06-25 | 2008-11-05 | 宁波正力药品包装有限公司 | Vertical type bottle making machine |
| CN202968376U (en) * | 2012-12-21 | 2013-06-05 | 丹阳双峰玻璃有限公司 | Processing equipment for special-shaped glass bottle |
-
2012
- 2012-12-21 CN CN201210561436.9A patent/CN103011570B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3730699A (en) * | 1966-11-29 | 1973-05-01 | J Dichter | Machine for working articles of thermoplastic materials |
| CN2151148Y (en) * | 1993-03-31 | 1993-12-29 | 其隆机械有限公司 | Fluorescent lamp molding takeover mold |
| CN101298362A (en) * | 2008-06-25 | 2008-11-05 | 宁波正力药品包装有限公司 | Vertical type bottle making machine |
| CN202968376U (en) * | 2012-12-21 | 2013-06-05 | 丹阳双峰玻璃有限公司 | Processing equipment for special-shaped glass bottle |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105800918A (en) * | 2016-03-07 | 2016-07-27 | 安徽佰瑞特日用品有限公司 | Rotary clamping device for thermos glass liner |
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| Publication number | Publication date |
|---|---|
| CN103011570A (en) | 2013-04-03 |
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