CN207606667U - Tooth shaft processing numerically control grinder automatic feeding - Google Patents
Tooth shaft processing numerically control grinder automatic feeding Download PDFInfo
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- CN207606667U CN207606667U CN201721628738.8U CN201721628738U CN207606667U CN 207606667 U CN207606667 U CN 207606667U CN 201721628738 U CN201721628738 U CN 201721628738U CN 207606667 U CN207606667 U CN 207606667U
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- 238000010586 diagram Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 1
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Abstract
本实用新型涉及一种数控磨床组件,具体说是齿轴加工用数控磨床自动送料装置。它的特点是包括工作台,工作台的台面上有呈水平布置的安装板,安装板的一边伸出到工作台之外。位于工作台外侧的那段安装板上有落料孔,落料孔一侧的安装板上有送料管,送料管的出料口与落料孔位置对应,使得当工件从送料管的出料口中掉落后,进入到落料孔中。位于工作台外的那段安装板下方有送料气缸,该送料气缸包括缸体和活塞杆,活塞杆的轴线与送料管出料口的轴线垂直,所述活塞杆上设置有夹料爪,夹料爪的夹口朝上,当活塞杆处于收缩状态下,夹料爪的夹口位于落料孔正下方。使用该自动送料装置的自动化程度较高,可大大提高工作效率,避免安全隐患。
The utility model relates to a numerically controlled grinder assembly, in particular to an automatic feeding device for a numerically controlled grinder used for gear shaft processing. It is characterized in that it includes a workbench, on which there is a horizontally arranged mounting plate, and one side of the mounting plate protrudes out of the workbench. There is a blanking hole on the mounting plate on the outside of the workbench, and there is a feeding tube on the mounting plate on the side of the blanking hole. The outlet of the feeding tube corresponds to the position of the blanking hole, so that when the workpiece is discharged from the feeding tube After falling in the mouth, it enters the drop hole. There is a feeding cylinder under the section of the mounting plate outside the workbench. The feeding cylinder includes a cylinder body and a piston rod. The axis of the piston rod is perpendicular to the axis of the outlet of the feeding pipe. The jaws of the material jaws face upward, and when the piston rod is in a retracted state, the jaws of the material jaws are located directly below the blanking hole. The use of the automatic feeding device has a high degree of automation, can greatly improve work efficiency, and avoid potential safety hazards.
Description
技术领域technical field
本实用新型涉及一种数控磨床组件,具体说是齿轴加工用数控磨床自动送料装置。The utility model relates to a numerically controlled grinder assembly, in particular to an automatic feeding device for a numerically controlled grinder used for gear shaft processing.
背景技术Background technique
在机加工行业内都知道,数控磨床在对齿轴进行打磨加工时,均需要将齿轴坯料送入到数控磨床的顶尖夹紧机构中。目前,齿轴加工用数控磨床在对齿轴坯料进行打磨操作时均采用人工送料法,即工作人员手动将齿轴坯料放置到数控磨床的顶尖夹紧机构中。采用人工送料法的自动化程度较低,工作效率低下。而且,在送料过程中,工作人员的手臂会部分进入到数控磨床中,存在安全隐患。It is known in the machining industry that when a CNC grinding machine grinds a gear shaft, it is necessary to feed the gear shaft blank into the top clamping mechanism of the CNC grinding machine. At present, the CNC grinding machine for gear shaft processing adopts the manual feeding method when grinding the gear shaft blank, that is, the staff manually places the gear shaft blank into the top clamping mechanism of the CNC grinding machine. The degree of automation of the manual feeding method is low, and the work efficiency is low. Moreover, during the feeding process, the staff's arm will partially enter the CNC grinding machine, posing a safety hazard.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种齿轴加工用数控磨床自动送料装置,使用该自动送料装置的自动化程度较高,可大大提高工作效率,避免安全隐患。The technical problem to be solved by the utility model is to provide an automatic feeding device for a CNC grinding machine for gear shaft processing. The automatic feeding device has a high degree of automation, can greatly improve work efficiency, and avoid potential safety hazards.
为解决上述问题,提供以下技术方案:In order to solve the above problems, the following technical solutions are provided:
本实用新型的齿轴加工用数控磨床自动送料装置的特点是包括工作台,工作台的台面上有呈水平布置的安装板,安装板的一边伸出到工作台之外。位于工作台外侧的那段安装板上有落料孔,落料孔一侧的安装板上有送料管,送料管的出料口与落料孔位置对应,使得当工件从送料管的出料口中掉落后,进入到落料孔中。位于工作台外的那段安装板下方有送料气缸,该送料气缸包括缸体和活塞杆,活塞杆的轴线与送料管出料口的轴线垂直,所述活塞杆上设置有夹料爪,夹料爪的夹口朝上,当活塞杆处于收缩状态下,夹料爪的夹口位于落料孔正下方。The feature of the automatic feeding device of the numerical control grinding machine for gear shaft processing of the utility model is that it includes a workbench, on which there is a horizontally arranged mounting plate, and one side of the mounting plate protrudes out of the workbench. There is a blanking hole on the mounting plate on the outside of the workbench, and there is a feeding tube on the mounting plate on the side of the blanking hole. The outlet of the feeding tube corresponds to the position of the blanking hole, so that when the workpiece is discharged from the feeding tube After falling in the mouth, it enters the drop hole. There is a feeding cylinder under the section of the mounting plate outside the workbench. The feeding cylinder includes a cylinder body and a piston rod. The axis of the piston rod is perpendicular to the axis of the outlet of the feeding pipe. The jaws of the material jaws face upward, and when the piston rod is in a retracted state, the jaws of the material jaws are located directly below the blanking hole.
其中,所述夹料爪的断面为7字,7字形的横部对应的那段夹料爪为活动臂,7字形的竖部对应的那段夹料爪为固定臂,活动臂与固定臂呈铰接相连,且活动臂与固定臂间有扭簧。所述活动臂呈向上布置,活动臂上边沿的高度高于固定臂上边沿的高度,落料孔远离送料气缸缸体一侧的安装板下板面有拨动销,拨动销的下端位于夹料爪活动臂的上端与夹料爪固定臂的上边沿间,当送料气缸的活塞杆处于收缩状态下,拨动销拨动夹料爪的活动臂,使夹料爪的夹口张开。Wherein, the section of the clamping claw is a 7-shaped section, the section of the clamping claw corresponding to the horizontal part of the 7-shaped part is a movable arm, and the section of the clamping claw corresponding to the vertical part of the 7-shaped part is a fixed arm, and the movable arm and the fixed arm It is hingedly connected, and there is a torsion spring between the movable arm and the fixed arm. The movable arm is arranged upwards, and the height of the upper edge of the movable arm is higher than that of the upper edge of the fixed arm. Between the upper end of the movable arm of the clamping claw and the upper edge of the fixed arm of the clamping claw, when the piston rod of the feeding cylinder is in a contracted state, the toggle pin moves the movable arm of the clamping claw to open the jaw of the clamping claw .
所述送料气缸的活塞杆上方有上导柱,送料气缸的活塞杆下方有下导柱,上导柱和下导柱的一端均穿过送料气缸的缸体伸入的送料气缸中,且上导柱和下导柱的外壁与送料气缸的缸体间呈滑动密封状配合,下导柱、上导柱和送料气缸的活塞杆在水平平面内的投影均重合。所述活塞杆的外端固定有连接板,连接板的两端分别与上导柱和下导柱呈固定连接,所述夹料爪通过其固定臂固定在连接板顶部。There is an upper guide post above the piston rod of the feeding cylinder, and a lower guide post under the piston rod of the feeding cylinder. The outer walls of the guide post and the lower guide post cooperate with the cylinder body of the feed cylinder in a sliding and sealed manner, and the projections of the lower guide post, the upper guide post and the piston rod of the feed cylinder in the horizontal plane all coincide. The outer end of the piston rod is fixed with a connecting plate, and the two ends of the connecting plate are fixedly connected with the upper guide post and the lower guide post respectively, and the clamping claw is fixed on the top of the connecting plate by its fixing arm.
采取以上方案,具有以下优点:Adopting the above scheme has the following advantages:
由于本实用新型的齿轴加工用数控磨床自动送料装置包括工作台,工作台的台面上有安装板,安装板的一边伸出到工作台之外,安装板上有落料孔,落料孔一侧的安装板上有送料管,位于工作台外的那段安装板下方有送料气缸,该送料气缸包括缸体和活塞杆,送料气缸活塞杆的轴线与送料管的轴线垂直,所述活塞杆上设置有夹料爪,夹料爪的夹口朝上。工作时,先将齿轴工件依次塞入到送料管中;接着,需要送料时,控制送料气缸的活塞杆收缩,使夹料爪的夹口位于落料孔下方;然后,推动工件,使最靠近落料孔的那个工件从送料管经过落料孔掉落到夹爪中,其它工件依次前进一个身位;之后,控制送料气缸活塞杆伸出,将夹爪和工件送入到数控磨床的固定机构中,完成送料;待数控磨床的顶尖夹紧机构夹紧齿轴工件后,控制送料气缸的活塞杆收缩,使夹料爪回到落料孔下方,等待下次送料。这种送料装置利用送料气缸进行自动送料,与背景技术人工手动送料相比,自动化程度较高,从而大大提高了工作效率。而且,在送料过程中,避免了工作人员的手臂进入到数控磨床中,消除了安全隐患。Because the automatic feeding device of the CNC grinding machine for gear shaft processing of the present utility model includes a workbench, there is a mounting plate on the table of the workbench, one side of the mounting plate extends out of the workbench, there are blanking holes on the mounting plate, and the blanking holes There is a feeding pipe on the mounting plate on one side, and a feeding cylinder is located under the mounting plate outside the workbench. The feeding cylinder includes a cylinder body and a piston rod. The axis of the piston rod of the feeding cylinder is perpendicular to the axis of the feeding pipe. The piston A clamping claw is arranged on the rod, and the clamping mouth of the clamping claw faces upward. When working, first insert the gear shaft workpieces into the feeding pipe in sequence; then, when feeding is required, control the piston rod of the feeding cylinder to shrink, so that the jaws of the clamping jaws are located under the blanking hole; then, push the workpieces to make the most The workpiece close to the blanking hole falls from the feeding pipe through the blanking hole into the jaws, and the other workpieces advance one position in turn; after that, the piston rod of the feeding cylinder is controlled to extend, and the jaws and the workpiece are sent to the CNC grinding machine. In the fixing mechanism, the feeding is completed; after the top clamping mechanism of the CNC grinder clamps the gear shaft workpiece, the piston rod of the feeding cylinder is controlled to shrink, so that the clamping claw returns to the bottom of the blanking hole, waiting for the next feeding. This feeding device uses a feeding cylinder to automatically feed materials. Compared with manual feeding in the background art, the degree of automation is higher, thereby greatly improving work efficiency. Moreover, during the feeding process, the arm of the staff is prevented from entering the CNC grinding machine, eliminating potential safety hazards.
附图说明Description of drawings
图1为本实用新型的齿轴加工用数控磨床自动送料装置的结构示意图;Fig. 1 is the structural representation of the automatic feeding device of the CNC grinding machine for gear shaft processing of the present utility model;
图2为图1的右视图;Fig. 2 is the right view of Fig. 1;
图3为本实用新型的齿轴加工用数控磨床自动送料装置在工作状态下的结构示意图(状态一);Fig. 3 is a schematic diagram of the structure of the automatic feeding device of the CNC grinding machine for gear shaft processing of the present invention in the working state (state one);
图4为图3的右示意图视图(去除数控磨床)Figure 4 is the right schematic view of Figure 3 (with the CNC grinding machine removed)
图5为本实用新型的齿轴加工用数控磨床自动送料装置在工作状态下的结构示意图(状态二)。Fig. 5 is a structural schematic diagram (state 2) of the automatic feeding device of the CNC grinding machine for gear shaft processing of the present invention in working state.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细描述。Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1和图2所示,本实用新型的齿轴加工用数控磨床自动送料装置包括工作台1,工作台1的台面上有呈水平布置的安装板2,安装板2的一边伸出到工作台1之外。位于工作台1外侧的那段安装板2上加工有落料孔7,落料孔7一侧的安装板2上有送料管8,送料管8的出料口与落料孔7位置对应,使得当工件从送料管8的出料口中掉落后,进入到落料孔7中。位于工作台1外的那段安装板2下方有送料气缸,该送料气缸通过连接支架与工作台1相连,送料气缸包括缸体10和活塞杆9,活塞杆9的轴线与送料管8出料口的轴线垂直,所述活塞杆9上设置有夹料爪,夹料爪的夹口朝上,当活塞杆9处于收缩状态下,夹料爪的夹口位于落料孔7正下方。As shown in Fig. 1 and Fig. 2, the automatic feeding device of the CNC grinding machine for gear shaft processing of the present utility model includes a workbench 1. There is a horizontally arranged mounting plate 2 on the table surface of the workbench 1, and one side of the mounting plate 2 protrudes to Outside Workbench 1. A blanking hole 7 is processed on the section of the mounting plate 2 located outside the workbench 1. There is a feeding tube 8 on the mounting plate 2 on the side of the blanking hole 7. The outlet of the feeding tube 8 corresponds to the position of the blanking hole 7. So that when the workpiece falls from the discharge opening of the feed pipe 8, it enters into the blanking hole 7. There is a feeding cylinder under the mounting plate 2 outside the workbench 1, which is connected to the workbench 1 through a connecting bracket. The feeding cylinder includes a cylinder body 10 and a piston rod 9, and the axis of the piston rod 9 is discharged from the feed pipe 8. The axis of the mouth is vertical, and the piston rod 9 is provided with clamping claws, the jaws of the clamping jaws face upward, and when the piston rod 9 is in a contracted state, the clamping jaws of the clamping jaws are located directly below the blanking hole 7.
所述夹料爪的断面为7字,7字形的横部对应的那段夹料爪为活动臂4,7字形的竖部对应的那段夹料爪为固定臂5,活动臂4与固定臂5呈铰接相连,且活动臂4与固定臂5间有扭簧。所述活动臂4呈向上布置,活动臂4上边沿的高度高于固定臂5上边沿的高度,落料孔7远离送料气缸缸体10一侧的安装板2下板面有拨动销12,拨动销12的下端位于夹料爪活动臂4的上端与夹料爪固定臂5的上边沿间,当送料气缸的活塞杆9处于收缩状态下,拨动销12拨动夹料爪的活动臂4,使夹料爪的夹口张开。The cross-section of the clamping claw is 7 characters, the clamping claw corresponding to the horizontal portion of the 7 shape is the movable arm 4, and the clamping claw corresponding to the vertical part of the 7 shape is the fixed arm 5, and the movable arm 4 is connected to the fixed arm 4. The arms 5 are hingedly connected, and a torsion spring is arranged between the movable arm 4 and the fixed arm 5 . The movable arm 4 is arranged upwards, the height of the upper edge of the movable arm 4 is higher than the height of the upper edge of the fixed arm 5, and the lower plate surface of the mounting plate 2 on the side away from the feeding cylinder body 10 has a toggle pin 12 on the blanking hole 7 , the lower end of the toggle pin 12 is located between the upper end of the movable arm 4 of the clamping jaw and the upper edge of the fixed arm 5 of the clamping jaw. Movable arm 4 makes the clamping mouth of clamping jaw open.
为了保证送料精度,所述送料气缸的活塞杆9上方有上导柱3,送料气缸的活塞杆9下方有下导柱11,上导柱3和下导柱11的一端均穿过送料气缸的缸体10伸入的送料气缸中,且上导柱3和下导柱11的外壁与送料气缸的缸体10间呈滑动密封状配合,下导柱11、上导柱3和送料气缸的活塞杆9在水平平面内的投影均重合。所述活塞杆9的外端固定有连接板6,连接板6的两端分别与上导柱3和下导柱11呈固定连接,所述夹料爪通过其固定臂5固定在连接板6顶部。In order to ensure the feeding accuracy, there is an upper guide post 3 above the piston rod 9 of the feeding cylinder, and a lower guide post 11 is arranged below the piston rod 9 of the feeding cylinder, and one end of the upper guide post 3 and the lower guide post 11 passes through the feeding cylinder. Cylinder body 10 stretches in the feeding cylinder, and the outer wall of upper guide post 3 and lower guide post 11 cooperates with the cylinder body 10 of feeding cylinder in a sliding seal shape, and the piston of lower guide post 11, upper guide post 3 and feeding cylinder The projections of the rod 9 in the horizontal plane are all coincident. The outer end of the piston rod 9 is fixed with a connecting plate 6, and the two ends of the connecting plate 6 are fixedly connected with the upper guide post 3 and the lower guide post 11 respectively, and the clamping claw is fixed on the connecting plate 6 by its fixed arm 5. top.
使用时,先将本实用新型的齿轴加工用数控磨床自动送料装置安装到数控磨床14的相应位置。工作时,先将齿轴工件13依次塞入到送料管8中。接着,需要送料时,控制送料气缸的活塞杆9收缩,使夹料爪的夹口位于落料孔7下方,同时,拨动销12拨动夹料爪的活动臂4,使夹料爪的夹口张开,如图3所示和图4所示。然后,推动工件13,使最靠近落料孔7的那个工件13从送料管8经过落料孔7掉落到夹爪中,其它工件依次前进一个身位。之后,控制送料气缸活塞杆9伸出,夹料爪的活动臂4离开拨动销12,使得夹料爪夹紧工件13。之后,送料气缸的活塞杆9将夹爪和工件13送入到数控磨床的固定机构中,完成送料,如图5所示。最后,待数控磨床的顶尖夹紧机构夹紧齿轴工件后,控制送料气缸的活塞杆9收缩,使夹料爪回到落料孔7下方,等待下次送料。During use, first the gear shaft processing of the present utility model is installed on the corresponding position of the CNC grinding machine 14 with the automatic feeding device of the CNC grinding machine. During work, the pinion workpiece 13 is inserted in the feeding pipe 8 successively earlier. Then, when feeding is required, the piston rod 9 of the feeding cylinder is controlled to shrink, so that the clamping jaw of the clamping jaw is located below the blanking hole 7. The jaws are opened, as shown in Figure 3 and Figure 4. Then, promote workpiece 13, make that workpiece 13 closest to blanking hole 7 drop in the gripper jaw from feeding pipe 8 through blanking hole 7, other workpieces advance one position successively. Afterwards, the piston rod 9 of the feeding cylinder is controlled to stretch out, and the movable arm 4 of the clamping claw leaves the toggle pin 12, so that the clamping claw clamps the workpiece 13. After that, the piston rod 9 of the feeding cylinder sends the jaws and the workpiece 13 into the fixed mechanism of the CNC grinding machine to complete the feeding, as shown in FIG. 5 . Finally, after the pinion shaft workpiece is clamped by the top clamping mechanism of the CNC grinding machine, the piston rod 9 of the feeding cylinder is controlled to shrink, so that the clamping claw returns to the bottom of the blanking hole 7, and waits for the next feeding.
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CN201721628738.8U CN207606667U (en) | 2017-11-30 | 2017-11-30 | Tooth shaft processing numerically control grinder automatic feeding |
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Cited By (1)
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CN107791140A (en) * | 2017-11-30 | 2018-03-13 | 华星传动科技无锡有限公司 | Numerically control grinder automatic feeding is used in the processing of tooth axle |
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Cited By (1)
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CN107791140A (en) * | 2017-11-30 | 2018-03-13 | 华星传动科技无锡有限公司 | Numerically control grinder automatic feeding is used in the processing of tooth axle |
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