CN102978254B - Method for culturing bacterial cellulose through pulsation - Google Patents
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Abstract
本发明涉及一种脉动培养细菌纤维素的方法,通过在培养过程中,将中空透氧模具置入培养容器中,并在中空透氧模具内部充入气体,周期性地改变中空透氧模具中气体压力,使中空透氧模具产生径向的收缩/舒张的交替变化。确保细菌纤维素不产生分层、部分黏连前提下,通过“准静态”的方式制备细菌纤维素材料。内部纤维素微纤丝在径向有着较明显的取向,而纤维素微纤丝之间通过分子内与分子间氢键结合,材料在径向具有良好的力学强度。能够控制纤维素内部结构的疏密程度,构筑出一个内腔致密光滑;径向取向规整,具备差异化结构的细菌纤维素管状材料,本发明成型过程简单,支架材料制备周期短,制备过程绿色环保、简便快速、制备成本低廉。The invention relates to a method for pulsating bacterial cellulose cultivation. During the cultivation process, a hollow oxygen-permeable mold is placed in a culture container, and gas is filled inside the hollow oxygen-permeable mold, and the hollow oxygen-permeable mold is periodically changed. The gas pressure makes the hollow oxygen-permeable mold produce radial contraction/extension alternately. Under the premise of ensuring that the bacterial cellulose does not produce delamination and partial adhesion, the bacterial cellulose material is prepared by a "quasi-static" method. The internal cellulose microfibrils have obvious orientation in the radial direction, and the cellulose microfibrils are combined by intramolecular and intermolecular hydrogen bonds, and the material has good mechanical strength in the radial direction. The density of the internal structure of the cellulose can be controlled, and a dense and smooth inner cavity can be constructed; the radial orientation is regular, and the bacterial cellulose tubular material with a differentiated structure has a simple molding process, a short preparation period for the scaffold material, and a green preparation process. Environmental protection, simple and fast, and low preparation cost.
Description
技术领域technical field
本发明涉及一种脉动培养细菌纤维素的方法。The invention relates to a method for pulse culturing bacterial cellulose.
背景技术Background technique
细菌纤维素是指在不同条件下,由醋酸菌属、土壤杆菌属、根瘤菌属和八叠球菌属等中的某种微生物合成的纤维素的统称。醋酸菌属中的木醋杆菌Acetobacter xylinum由于产生纤维素效率最高而被广泛用于细菌纤维素基础研究以及应用研究的模板微生物。Bacterial cellulose refers to the general term for cellulose synthesized by certain microorganisms in the genus Acetobacter, Agrobacterium, Rhizobium and Sarcina under different conditions. Acetobacter xylinum in the genus Acetobacter is widely used as a template microorganism for basic and applied research on bacterial cellulose because of its highest cellulose production efficiency.
细菌纤维素的制备方法目前主要为静态培养与动态培养两种。由于菌种为革兰氏阴性原生细胞体的赖氧生存属性,使细菌纤维素形成于糖源与有氧区与的交界处。静态培养得到的细菌纤维素材料根据培养容器形状不同以及应用领域能够形成薄膜状,管状等规则几何形状。在静态培养过程中,严格要求不使培养容器产生剧烈晃动以避免细菌纤维素产生分层或部分黏连的现象,降低材料的应用价值。此外,静态培养周期较长,成本过高,细菌纤维素产量无法满足大规模生产的要求;动态培养是指在培养过程中,将氧气或空气以气泡形式通入培养容器中并结合机械搅拌的方式,人为地使原本氧气含量十分有限的培养液含有接近空气中的氧气含量,制备细菌纤维素。由于培养过程中存在着剪切应力,因此得到的细菌纤维素为絮状、星形、团簇状、球形、椭圆等不规则几何形状,应用价值不高。此外,有研究发现动态培养条件下会产生菌种细胞变异体,变异体不具有产生纤维素的能力,因此动态培养时间过久会抑制纤维素的产量。The preparation methods of bacterial cellulose are mainly static culture and dynamic culture. Due to the oxygen-dependent survival properties of the Gram-negative primary cell body, bacterial cellulose is formed at the junction of the sugar source and the aerobic region. The bacterial cellulose material obtained by static culture can form regular geometric shapes such as film and tube according to the different shapes of culture containers and application fields. During the static culture process, it is strictly required not to shake the culture container violently to avoid stratification or partial adhesion of bacterial cellulose, which reduces the application value of the material. In addition, the static culture period is long, the cost is too high, and the production of bacterial cellulose cannot meet the requirements of large-scale production; dynamic culture refers to the process of introducing oxygen or air into the culture container in the form of bubbles and combining with mechanical stirring during the culture process. The method is to artificially make the culture solution with very limited oxygen content contain oxygen content close to that in the air to prepare bacterial cellulose. Due to the shear stress in the cultivation process, the bacterial cellulose obtained is in irregular geometric shapes such as flocculent, star, cluster, spherical, elliptical, etc., and its application value is not high. In addition, some studies have found that strain cell variants will be produced under dynamic culture conditions, and the variants do not have the ability to produce cellulose, so too long dynamic culture time will inhibit the production of cellulose.
现有技术有报道利用先动态,后静态的“两步法”制备细菌纤维素,广泛应用于东南亚地区“纳塔”(椰果)产业。“两步法”能够在一定程度上提高单一静态培养细菌纤维素的产量,但是从实质上说,仍然是两种不同的制备工艺的简单叠加,无法实现细菌纤维素材料既保证产量,又具有规整的几何外形。It has been reported in the prior art that bacterial cellulose is prepared by a "two-step method" that is dynamic first and then static, and is widely used in the "Nata" (coconut) industry in Southeast Asia. The "two-step method" can increase the yield of bacterial cellulose in a single static culture to a certain extent, but in essence, it is still a simple superposition of two different preparation processes, and it is impossible to achieve a bacterial cellulose material that not only guarantees the yield, but also has Regular geometry.
现有技术采用透氧材料制成中空模具,利用菌种赖氧生存的生物特性,在模具内腔通入一定压力的空气或氧气,置于接入菌种的发酵培养液中;或者将接入菌种的发酵培养液灌满中空模具内部,将其置于一定压力的环境中。静置一段时间后,细菌分泌纤维素包覆模具外壁或紧贴模具内腔,形成异型中空材料。这种方法能够获得外形不局限于简单的薄膜、管状的异型中空细菌纤维素材料。但是,这种方法从实质上说,仍属于静态培养范畴。The existing technology uses oxygen-permeable materials to make hollow molds, and utilizes the biological characteristics of bacteria that rely on oxygen to survive, and a certain pressure of air or oxygen is passed into the inner cavity of the mold, and placed in the fermentation culture solution of the bacteria; Fill the hollow mold with the fermented culture solution of the bacteria, and place it in a certain pressure environment. After standing for a period of time, bacteria secrete cellulose to coat the outer wall of the mold or cling to the inner cavity of the mold to form a special-shaped hollow material. This method can obtain special-shaped hollow bacterial cellulose materials whose shapes are not limited to simple films and tubes. However, this method still belongs to the category of static training in essence.
透氧材料按照成型工艺可分为织造型与热塑型。其中织造型的材料包括高分子聚合物纤维如棉、纱、聚乙烯纤维、聚丙烯纤维或PET纤维;热塑型的材料包括硅橡胶、膨体聚四氟乙烯、乳胶或陶瓷。已有报道,现有技术将采用透氧材料制备得到的中空异型细菌纤维素应用于人造血管的构建,并已取得一定的成果。Oxygen permeable materials can be divided into woven type and thermoplastic type according to the molding process. The weaving type material includes polymer fibers such as cotton, yarn, polyethylene fiber, polypropylene fiber or PET fiber; the thermoplastic type material includes silicone rubber, expanded polytetrafluoroethylene, latex or ceramics. It has been reported that in the prior art, the hollow special-shaped bacterial cellulose prepared by using oxygen-permeable materials is applied to the construction of artificial blood vessels, and certain results have been obtained.
理想的血管移植物应具有一个大面积连通的内皮细胞层,以及一个有区别的、静态的平滑肌细胞层,这样才能够提供足够的机械完整性与弹性模量,以满足缝合后的材料维持能力并适应人体全身动脉压力。目前通过组织工程手段,与体外培养人造血管的方法通常选择生物降解性能良好的高分子聚合物材料如聚乳酸PLA,聚乙醇酸PGA以及聚乳酸-聚乙醇酸共聚物PLGA作为支架材料,浸没于灌有培养液的生物培养器中,并接入细胞。培养阶段,通过液体灌注装置人为营造“脉动”的环境来培养人造血管组织。研究发现,在模拟人体脉动环境下培养得到的人造血管组织,外观上与自体动脉十分相似。组织学观察发现平滑肌细胞向内迁移并将支架材料碎片包覆于人造血管壁内,有研究指出,支架碎片的存在,会使材料植入人体内内膜增生以及血栓形成的概率提高;同时,支架碎片也会影响平滑肌细胞的生长与分化。生物可降解材料在人体内降解时会使人造组织局部区域呈明显酸性,这一现象会引发炎症,周围组织坏死等一系列的并发症。An ideal vascular graft should have a large area of connected endothelial cell layer, and a differentiated, quiescent smooth muscle cell layer, which can provide sufficient mechanical integrity and elastic modulus to meet the material maintenance ability after suturing. And adapt to the body's systemic arterial pressure. At present, through tissue engineering methods and methods of culturing artificial blood vessels in vitro, polymer materials with good biodegradability such as polylactic acid PLA, polyglycolic acid PGA and polylactic acid-polyglycolic acid copolymer PLGA are usually selected as scaffold materials, immersed in Into a biological culture vessel filled with culture medium, and insert cells. In the culture stage, the artificial vascular tissue is cultivated by artificially creating a "pulsating" environment through a liquid perfusion device. The study found that the artificial vascular tissue cultured in a simulated human pulsating environment is very similar in appearance to autologous arteries. Histological observation found that smooth muscle cells migrated inward and covered the scaffold material fragments in the artificial blood vessel wall. Some studies pointed out that the presence of scaffold fragments would increase the probability of intimal hyperplasia and thrombosis in the human body when the material was implanted; at the same time, Scaffold fragments also affect the growth and differentiation of smooth muscle cells. When biodegradable materials degrade in the human body, the local area of the artificial tissue will be obviously acidic, which will cause a series of complications such as inflammation and necrosis of surrounding tissues.
发明内容Contents of the invention
本发明的目的是提供一种脉动培养细菌纤维素的方法,采用透氧材料,根据血管、胆管、尿道管、输精管等人体中空异型组织的实际形状、直径及大小制作外周直径与目标内径相一致的中空模具。在现有公开技术基础上,通过精确调节中空模具内部气体压力以及氧气体积浓度,使中空模具以一定频率,沿径向产生收缩/舒张的交替变化。由于中空模具径向收缩/舒张的幅度很小,一般不超过5%,因此这一脉动培养细菌纤维素的过程是一个“准静态”的过程。现有技术在模拟人体收缩/舒张脉动环境下,能够很好地让提供血管抗凝血界面的内皮细胞与提供力学弹性的平滑肌细胞这两种不同的细胞在支架内部很好地生长。The purpose of the present invention is to provide a method for pulsating culture of bacterial cellulose, using oxygen-permeable materials, according to the actual shape, diameter and size of human hollow special-shaped tissues such as blood vessels, bile ducts, urethral tubes, and vas deferens to make the outer peripheral diameter consistent with the target inner diameter hollow mold. On the basis of the existing disclosed technology, by precisely adjusting the gas pressure inside the hollow mold and the oxygen volume concentration, the hollow mold can produce alternate changes of contraction/relaxation along the radial direction at a certain frequency. Since the radial contraction/expansion of the hollow mold is very small, generally no more than 5%, the process of pulsating bacterial cellulose cultivation is a "quasi-static" process. In the prior art, under the simulated systolic/diastolic pulsation environment of the human body, two different types of cells, endothelial cells providing the blood vessel anticoagulant interface and smooth muscle cells providing mechanical elasticity, can grow well inside the scaffold.
细菌纤维素(Bacterial Cellulose,也称微生物纤维素)是一种纳米纤维材料。其以细菌细胞内部作为生物合成反应器,将葡萄糖小分子在酶催化作用下经过一系列复杂的变构过程最终通过β-1,4-糖苷键结合形成β-1,4-葡萄糖链由细菌系细胞侧面的催化位点挤出。β-1,4-葡萄糖链彼此之间通过分子内与分子间氢键作用,逐步、分层地形成脂多糖层、类晶团聚体、纤维素微纤并最终形成纤维素。这一系列的细胞外(Extracellular)成形过程被称为“纤维素的自组装”。Bacterial Cellulose (also known as microbial cellulose) is a nanofibrous material. It uses the inside of the bacterial cell as a biosynthesis reactor, and the glucose small molecule undergoes a series of complex allosteric processes under the catalysis of the enzyme, and finally forms a β-1,4-glucose chain through the β-1,4-glucosidic bond. The catalytic site on the side of the lineage cell is extruded. The β-1,4-glucose chains interact with each other through intramolecular and intermolecular hydrogen bonds to form lipopolysaccharide layers, crystal-like aggregates, cellulose microfibrils, and finally cellulose in a stepwise and hierarchical manner. This series of extracellular (Extracellular) forming process is called "cellulose self-assembly".
正是这个独特的微生物参与的过程赋予了细菌纤维素良好的理化性能:超细三维网状结构;良好的吸湿、保湿以及透气性能;超高的持水性与湿态强度;高抗张强度与弹性模量等等。大量研究表明细菌纤维素材料具有良好的体内、体外生物相容性,加上其优异的形状可调控性与形状维持性使其在构建体内、体外组织工程支架材料具有得天独厚的优势。It is this unique process of microbial participation that endows bacterial cellulose with good physical and chemical properties: ultra-fine three-dimensional network structure; good moisture absorption, moisture retention and breathability; ultra-high water holding capacity and wet strength; high tensile strength and modulus of elasticity, etc. A large number of studies have shown that bacterial cellulose materials have good in vivo and in vitro biocompatibility, coupled with their excellent shape controllability and shape maintenance, they have unique advantages in constructing in vivo and in vitro tissue engineering scaffold materials.
在脉动环境下制备得到的细菌纤维素,其内部纤维素微纤丝在径向有着较明显的取向,而纤维素微纤丝之间通过分子内与分子间氢键结合,这样就赋予了材料在径向具有良好的力学强度;其次,在培养过程中加入“脉动”的同时,通过调节中空模具内气体压力与氧气体积浓度,能够控制纤维素内部结构的疏密程度,构筑出一个内腔致密光滑;径向取向规整,具备差异化结构的细菌纤维素管状材料。The bacterial cellulose prepared in a pulsating environment has a more obvious orientation in the radial direction of the internal cellulose microfibrils, and the cellulose microfibrils are bonded by intramolecular and intermolecular hydrogen bonds, which endows the material It has good mechanical strength in the radial direction; secondly, while adding "pulsation" during the cultivation process, by adjusting the gas pressure and oxygen volume concentration in the hollow mold, the density of the internal structure of the cellulose can be controlled, and an inner cavity can be constructed. Dense and smooth; bacterial cellulose tubular material with regular radial orientation and differentiated structure.
本发明的一种脉动培养细菌纤维素的方法,在细菌纤维素培养过程中,将中空透氧模具置入培养容器中,并在中空透氧模具内部充入气体,周期性地改变中空透氧模具中气体压力,使中空透氧模具产生径向的收缩/舒张的交替变化。A method for pulsating bacterial cellulose cultivation of the present invention, in the bacterial cellulose cultivation process, the hollow oxygen-permeable mold is placed in the culture container, and gas is filled inside the hollow oxygen-permeable mold to periodically change the hollow oxygen-permeable mold. The gas pressure in the mold makes the hollow oxygen-permeable mold alternately change in radial contraction/relaxation.
作为优选的技术方案:As a preferred technical solution:
如上所述的一种脉动培养细菌纤维素的方法,所述的中空透氧模具是由透氧材料根据所需修复的人体组织的实际形状、直径以及大小制作得到的;所述的中空透氧模具在外形上与人体乳内动脉、隐静脉、尿道、十二指肠或胆管的形状一致。A method for pulsating bacterial cellulose culture as described above, the hollow oxygen-permeable mold is made of an oxygen-permeable material according to the actual shape, diameter and size of the human tissue to be repaired; the hollow oxygen-permeable mold The shape of the mold is consistent with the shape of human internal mammary artery, saphenous vein, urethra, duodenum or bile duct.
如上所述的一种脉动培养细菌纤维素的方法,所述的透氧材料是指在常温常压下的氧气透过速率为100~1000mL.m-2.s-1,孔隙均一度偏差<±0.3的材料。A method for pulsating bacterial cellulose culture as described above, the oxygen-permeable material refers to an oxygen transmission rate of 100 to 1000 mL.m -2 .s -1 at normal temperature and pressure, and a pore uniformity deviation of < ±0.3 material.
如上所述的一种脉动培养细菌纤维素的方法,所述的透氧材料是指通过针织、机织或编织的方法将棉、纱、聚乙烯纤维、聚丙烯纤维和/或PET纤维制成的中空多孔材料,或通过模具一次成型将硅橡胶、膨体聚四氟乙烯、乳胶或陶瓷透氧材料制成的中空透氧支架。A kind of method for pulsating bacterial cellulose as described above, described oxygen-permeable material refers to that cotton, yarn, polyethylene fiber, polypropylene fiber and/or PET fiber are made by knitting, weaving or knitting method The hollow porous material, or the hollow oxygen-permeable scaffold made of silicone rubber, expanded polytetrafluoroethylene, latex or ceramic oxygen-permeable material through one-time molding.
如上所述的一种脉动培养细菌纤维素的方法,所述的气体是指氧气体积浓度在10~100%范围内的气体。According to the method for pulsating bacterial cellulose culture as described above, the gas refers to the gas whose volume concentration of oxygen is in the range of 10% to 100%.
如上所述的一种脉动培养细菌纤维素的方法,所述的周期性地改变中空透氧模具中气体压力是指气体压力在设定下限与设定上限之间交替转换,设定上限最大不超过1.5个标准大气压,设定下限最小不低于1个标准大气压,转换频率为65~165次/分钟。A method for pulsating bacterial cellulose culture as described above, the periodic change of the gas pressure in the hollow oxygen-permeable mold means that the gas pressure is alternately switched between the set lower limit and the set upper limit, and the set upper limit is at most no If the pressure exceeds 1.5 standard atmospheres, the minimum set lower limit should not be lower than 1 standard atmosphere, and the switching frequency is 65 to 165 times per minute.
如上所述的一种脉动培养细菌纤维素的方法,所述的交替转换的方法是指充入设定上限压力的气体使中空透氧模具发生膨胀,放气使中空透氧模具内气体压力恢复至设定下限;或者是指不断交替充入设定上限和设定下限压力的气体。A method for pulsating bacterial cellulose culture as described above, the method of alternating conversion refers to filling the gas with a set upper limit pressure to expand the hollow oxygen-permeable mold, and deflated to restore the gas pressure in the hollow oxygen-permeable mold To the set lower limit; or refers to continuously and alternately filling the gas with the set upper limit and the set lower limit pressure.
如上所述的一种脉动培养细菌纤维素的方法,所述的中空透氧模具产生径向的收缩/舒张的交替变化的外径形变量不超过5%。According to a method for pulsating bacterial cellulose culture as described above, the hollow oxygen-permeable mold produces radial shrinkage/relaxation alternately changing outer diameter deformation of no more than 5%.
如上所述的一种脉动培养细菌纤维素的方法,具体包括以下步骤:A kind of method for pulsating culture bacterial cellulose as described above, specifically comprises the following steps:
1)发酵培养液的调配;1) Preparation of fermentation medium;
发酵培养液组分,以质量百分数计,单位为wt%:葡萄糖、果糖、蔗糖或甘露醇2~5,蛋白胨0.05~0.5,酵母膏0.05~0.5,柠檬酸0.01~0.1,磷酸氢二钠0.02~0.2,磷酸二氢钾0.01~0.1,余量为水;Components of the fermentation medium, in mass percent, in wt%: glucose, fructose, sucrose or mannitol 2-5, peptone 0.05-0.5, yeast extract 0.05-0.5, citric acid 0.01-0.1, disodium hydrogen phosphate 0.02 ~0.2, potassium dihydrogen phosphate 0.01~0.1, the balance is water;
发酵培养液的pH为4.0~6.0;The pH of the fermentation medium is 4.0-6.0;
将上述组分混合后经高压蒸汽灭菌后紫外辐照并冷却至室温,通纯氧,即得发酵培养液;The above components are mixed, sterilized by high pressure steam, irradiated with ultraviolet light and cooled to room temperature, and passed through pure oxygen to obtain the fermentation culture solution;
2)菌种扩培;2) Bacteria expansion;
将所述的发酵培养液接种和扩培;扩培程度:菌种细胞数目在2×105~2×107个/ml;Inoculate and expand the fermentation culture solution; the degree of expansion: the number of strain cells is 2×10 5 to 2×10 7 cells/ml;
3)静置培养;3) Static cultivation;
将扩培后的菌液转移至灌满发酵培养液,内部有中空透氧模具的培养容器中,放置于恒温培养箱中,28~32℃静置培养;Transfer the expanded bacteria liquid to a culture container filled with fermentation culture liquid and have a hollow oxygen-permeable mold inside, place it in a constant temperature incubator, and culture it at 28-32°C;
通过在培养过程中向中空透氧模具充入空气,使中空透氧模具产生径向的收缩/舒张的交替变化来实现脉动培养细菌纤维素;By filling air into the hollow oxygen-permeable mold during the cultivation process, the hollow oxygen-permeable mold produces alternating changes of radial contraction/relaxation to realize pulsating culture of bacterial cellulose;
所述的中空透氧模具产生径向的收缩/舒张的交替变化为两种情况之一:The hollow oxygen-permeable mold produces radial contraction/relaxation alternately in one of two situations:
(1)不断交替改变气体发生装置输出气体的压力设定上限和压力设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(1) Constantly alternately change the upper limit and lower limit of the pressure setting of the output gas of the gas generating device, so that the hollow oxygen permeable mold produces an alternating change of radial contraction/relaxation;
(2)充入设定上限压力的气体使中空透氧模具发生膨胀,放气使中空透氧模具内气体压力恢复至设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(2) Fill the gas with the set upper limit pressure to expand the hollow oxygen permeable mold, and deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit, so that the hollow oxygen permeable mold produces radial contraction/relaxation alternate changes ;
所述的气体发生装置为氧气钢瓶、压缩空气钢瓶或气泵;The gas generating device is an oxygen cylinder, a compressed air cylinder or an air pump;
所述的脉动培养细菌纤维素为以下三种情况之一或之二或之三:Described pulsating culture bacterial cellulose is one or two or three of the following three situations:
Ⅰ)脉动培养疏松层:Ⅰ) Pulsating culture of loose layer:
a.气体发生装置输出气体压力设定上限在小于1.2个标准大气压,不低于1.1个标准大气压范围内;气体压力设定下限在大于1个标准大气压,不超过1.1个标准大气压范围内;不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为65~165次/分钟;气体中氧气体积浓度在10~15%范围内;a. The upper limit of the output gas pressure of the gas generating device is set within the range of less than 1.2 standard atmospheric pressure and not lower than 1.1 standard atmospheric pressure; the lower limit of the gas pressure setting is greater than 1 standard atmospheric pressure and not exceeding 1.1 standard atmospheric pressure; Alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the switching frequency is 65-165 times/minute; the oxygen volume concentration in the gas is within the range of 10-15%;
b.充入设定上限压力在小于1.2个标准大气压,不低于1.1个标准大气压范围内的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力在大于1个标准大气压,不超过1.1个标准大气压范围内;放气频率为65~165次/分钟,气体中氧气体积浓度在10~15%范围内;b. Fill the gas with the set upper limit pressure less than 1.2 standard atmospheric pressure and not lower than 1.1 standard atmospheric pressure to make the hollow oxygen permeable mold expand; deflate to restore the gas pressure in the hollow oxygen permeable mold to the set lower limit Pressure, set the lower limit pressure within the range of greater than 1 standard atmospheric pressure and not exceeding 1.1 standard atmospheric pressure; the deflation frequency is 65-165 times/min, and the oxygen volume concentration in the gas is within the range of 10-15%;
制得的疏松层的纤维素含量为0.1×10-2~0.2×10-2g/cm3,厚度为1~5mm;The cellulose content of the prepared loose layer is 0.1×10 -2 to 0.2×10 -2 g/cm 3 , and the thickness is 1 to 5 mm;
Ⅱ)脉动培养弹性层:Ⅱ) Pulse culture elastic layer:
a.设定气体发生装置输出气体压力上限在小于1.5个标准大气压,不低于1.3个标准大气压范围内,气体压力下限在大于1.1个标准大气压,不超过1.3个标准大气压范围内;不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为65~165次/分钟;气体中氧气体积浓度在30~50%范围内;a. Set the upper limit of the output gas pressure of the gas generating device within the range of less than 1.5 standard atmospheres and not less than 1.3 standard atmospheres, and the lower limit of the gas pressure is greater than 1.1 standard atmospheres and not exceeding 1.3 standard atmospheres; constantly change alternately The set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 65-165 times/min; the oxygen volume concentration in the gas is within the range of 30-50%;
b.充入设定上限压力在小于1.5个标准大气压,不低于1.3个标准大气压范围内的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力在大于1个标准大气压,不超过1.3个标准大气压范围内;放气频率为65~165次/分钟,气体中氧气体积浓度在30~50%范围内;b. Fill the gas with the set upper limit pressure less than 1.5 standard atmospheric pressure and not lower than 1.3 standard atmospheric pressure to make the hollow oxygen permeable mold expand; deflate to restore the gas pressure in the hollow oxygen permeable mold to the set lower limit Pressure, set the lower limit pressure within the range of greater than 1 standard atmospheric pressure and no more than 1.3 standard atmospheric pressure; the deflation frequency is 65-165 times/min, and the oxygen volume concentration in the gas is within the range of 30-50%;
制得的弹性层的纤维素含量为0.3×10-2~0.6×10-2g/cm3,厚度为1~5mm;The cellulose content of the prepared elastic layer is 0.3×10 -2 to 0.6×10 -2 g/cm 3 , and the thickness is 1 to 5 mm;
Ⅲ)脉动培养致密层Ⅲ) Dense layer cultured by pulsation
a.设定气体发生装置输出气体压力上限在小于2.0个标准大气压,不低于1.5个标准大气压范围内,气体压力下限在大于1.3个标准大气压,不超过1.5个标准大气压范围内;不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为65~165次/分钟;气体中氧气体积浓度不低于50%;a. Set the upper limit of the output gas pressure of the gas generating device within the range of less than 2.0 standard atmospheres and no less than 1.5 standard atmospheres, and the lower limit of the gas pressure is greater than 1.3 standard atmospheres and no more than 1.5 standard atmospheres; constantly change alternately The set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 65-165 times/min; the oxygen volume concentration in the gas is not less than 50%;
b.充入设定上限压力在小于2.0个标准大气压,不低于1.5个标准大气压范围内的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力在大于1个标准大气压,不超过1.5个标准大气压范围内;放气频率为65~165次/分钟,气体中氧气体积浓度不低于50%;b. Fill the gas with the set upper limit pressure less than 2.0 standard atmospheric pressure and not lower than 1.5 standard atmospheric pressure to make the hollow oxygen permeable mold expand; deflate to restore the gas pressure in the hollow oxygen permeable mold to the set lower limit Pressure, set the lower limit pressure within the range of greater than 1 standard atmospheric pressure and no more than 1.5 standard atmospheric pressure; the deflation frequency is 65 to 165 times per minute, and the oxygen volume concentration in the gas is not less than 50%;
制得的致密层的纤维素含量为0.7×10-2~1.0×10-2g/cm3,厚度为1~5mm;The prepared dense layer has a cellulose content of 0.7×10 -2 to 1.0×10 -2 g/cm 3 and a thickness of 1 to 5 mm;
4)后处理4) Post-processing
脉动培养结束后,将上述的细菌纤维素浸泡至浓度为1~10wt%的氢氧化钠溶液中,煮沸保持2~10小时,用纯净水清洗至pH为7.0,材料内毒素<0.5EU/ml,再将处理后的细菌纤维素高压灭菌并包装低温封存。After the pulsation culture is over, soak the above-mentioned bacterial cellulose into a sodium hydroxide solution with a concentration of 1-10wt%, boil it for 2-10 hours, wash it with pure water until the pH is 7.0, and the endotoxin of the material is <0.5EU/ml , and then the treated bacterial cellulose is autoclaved and packaged for storage at low temperature.
如上所述的菌种是指能够生物合成纤维素的微生物,包括:木醋杆菌、产醋杆菌、醋化杆菌、巴氏醋杆菌、葡萄糖杆菌、农杆菌、根瘤菌、八叠球菌、洋葱假单胞菌、椰毒假单胞菌或空肠弯曲菌中的一种或几种。The bacterial species mentioned above refer to microorganisms capable of biosynthesizing cellulose, including: Acetobacter xylinum, Acetobacter, Acetobacter, Acetobacter pasteurianus, Glucobacterium, Agrobacterium, Rhizobium, Sarcina, Pseudomonas cepacia One or more of Monomonas, Pseudomonas cocos, or Campylobacter jejuni.
如上所述的一种脉动培养细菌纤维素的方法,所述的高压蒸汽灭菌后紫外辐照是指将所述发酵培养液置于高压灭菌锅内121℃灭菌处理30分钟后取出置于紫外灯下辐照冷却至室温;所述的通纯氧是指将医用氧以1L/min的速度通入上述的培养液中,并维持30分钟;所述的接种是指用灭菌后的接种环钩取适量保存于4℃下试管中的菌种,并转移至上述的发酵培养液中;所述的扩培是指将接入菌种后的发酵培养液于28~32℃下摇床培养8~24小时。A method for pulsating bacterial cellulose culture as described above, the ultraviolet irradiation after the high-pressure steam sterilization refers to placing the fermentation culture solution in an autoclave at 121°C for 30 minutes and then taking it out and placing it in a Irradiate and cool to room temperature under ultraviolet light; said pure oxygen refers to passing medical oxygen into the above-mentioned culture solution at a speed of 1L/min, and maintains it for 30 minutes; Take an appropriate amount of strains stored in test tubes at 4°C, and transfer them to the above-mentioned fermentation broth; the expansion culture refers to putting the fermentation broth after the strains are inserted at 28 to 32°C. Cultivate on a shaker for 8 to 24 hours.
有益效果:Beneficial effect:
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
(1)在传统单一的静态培养细菌纤维素过程中加入了“脉动”动态因素,确保细菌纤维素不产生分层、部分黏连等降低材料应用价值的负面因素的前提下,通过“准静态”的方式,动静结合地制备细菌纤维素材料。(1) The "pulsation" dynamic factor is added to the traditional single static culture of bacterial cellulose to ensure that the bacterial cellulose does not produce delamination, partial adhesion and other negative factors that reduce the application value of the material. Through the "quasi-static" "The way to prepare bacterial cellulose materials in a dynamic and static way.
(2)在脉动环境下制备得到的细菌纤维素,其内部纤维素微纤丝在径向有着较明显的取向,而纤维素微纤丝之间通过分子内与分子间氢键结合,材料在径向具有良好的力学强度。(2) The bacterial cellulose prepared in a pulsating environment has obvious orientation in the radial direction of the internal cellulose microfibrils, and the cellulose microfibrils are combined by intramolecular and intermolecular hydrogen bonds. The radial direction has good mechanical strength.
(3)通过精确调节中空模具内气体压力与氧气体积浓度,能够控制纤维素内部结构的疏密程度,构筑出一个内腔致密光滑;径向取向规整,具备差异化结构的细菌纤维素管状材料。(3) By accurately adjusting the gas pressure and oxygen volume concentration in the hollow mold, the density of the internal structure of the cellulose can be controlled, and a dense and smooth inner cavity can be constructed; a bacterial cellulose tubular material with regular radial orientation and a differentiated structure .
(4)细菌纤维素材料在动物体内降解周期至少为两年,可以认为是一种不降解的生物材料。因此在支架体外培养阶段以及植入人体内后,不会发生支架碎片被细胞形成组织包覆的情况,相比较生物可降解支架材料,术后发生内膜增生以及形成血栓的概率会大大降低。(4) The degradation cycle of bacterial cellulose materials in animals is at least two years, which can be considered as a non-degradable biological material. Therefore, during the in vitro culture stage of the stent and after implantation in the human body, the stent fragments will not be covered by cell-forming tissue. Compared with biodegradable stent materials, the probability of postoperative intimal hyperplasia and thrombosis will be greatly reduced.
(5)一种脉动培养细菌纤维素的方法成型过程简单,支架材料制备周期短,制备过程绿色环保、简便快速、制备成本低廉,是一种理想的生物医用支架材料。(5) A method for pulsating bacterial cellulose has a simple forming process, a short scaffold material preparation cycle, an environmentally friendly, simple and fast preparation process, and low preparation costs, making it an ideal biomedical scaffold material.
具体实施方式detailed description
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in combination with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
实施例1Example 1
1)发酵培养液的调配;1) Preparation of fermentation medium;
发酵培养液组分,以质量百分数计,单位为wt%:葡萄糖、果糖、蔗糖或甘露醇2,蛋白胨0.05,酵母膏0.05,柠檬酸0.01,磷酸氢二钠0.02,磷酸二氢钾0.01,余量为水;Components of the fermentation medium, in mass percent, in wt%: glucose, fructose, sucrose or mannitol 2, peptone 0.05, yeast extract 0.05, citric acid 0.01, disodium hydrogen phosphate 0.02, potassium dihydrogen phosphate 0.01, and amount of water;
发酵培养液的pH为4.0;The pH of the fermentation broth is 4.0;
将上述组分混合后经高压蒸汽灭菌后紫外辐照并冷却至室温,通纯氧,即得发酵培养液;The above components are mixed, sterilized by high pressure steam, irradiated with ultraviolet light and cooled to room temperature, and passed through pure oxygen to obtain the fermentation culture solution;
2)菌种扩培;2) Bacteria expansion;
将所述的发酵培养液接种和扩培;扩培程度:菌种细胞数目在2×105个/ml。The fermentation culture liquid is inoculated and expanded; the expansion degree: the number of strain cells is 2×10 5 /ml.
3)静置培养;3) Static cultivation;
将扩培后的菌液转移至灌满发酵培养液,内部有中空透氧模具的培养容器中,放置于恒温培养箱中,28℃静置培养。The expanded bacterial solution was transferred to a culture container filled with fermentation culture solution and a hollow oxygen-permeable mold inside, placed in a constant temperature incubator, and cultured at 28°C.
通过在培养过程中向中空透氧模具充入空气,使中空透氧模具产生径向的收缩/舒张的交替变化来实现脉动培养细菌纤维素;By filling air into the hollow oxygen-permeable mold during the cultivation process, the hollow oxygen-permeable mold produces alternating changes of radial contraction/relaxation to realize pulsating culture of bacterial cellulose;
所述的中空透氧模具产生径向的收缩/舒张的交替变化分为两种情况:The hollow oxygen-permeable mold produces radial contraction/relaxation alternately in two situations:
(1)不断交替改变气体发生装置输出气体的压力设定上限和压力设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(1) Constantly alternately change the upper limit and lower limit of the pressure setting of the output gas of the gas generating device, so that the hollow oxygen permeable mold produces an alternating change of radial contraction/relaxation;
(2)充入设定上限压力的气体使中空透氧模具发生膨胀,放气使中空透氧模具内气体压力恢复至设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(2) Fill the gas with the set upper limit pressure to expand the hollow oxygen permeable mold, and deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit, so that the hollow oxygen permeable mold produces radial contraction/relaxation alternate changes ;
所述的脉动培养细菌纤维素分为第一种情况:Described pulsating culture bacterial cellulose is divided into the first situation:
1)脉动培养疏松层:1) Pulse culture loose layer:
方式一、气体发生装置输出气体压力设定为1.1个标准大气压;气体压力设定下限在为1个标准大气压。不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为65次/分钟;气体中氧气体积浓度在10%;Method 1. The output gas pressure of the gas generating device is set to 1.1 standard atmosphere; the lower limit of the gas pressure setting is 1 standard atmosphere. Continuously alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 65 times/min; the oxygen volume concentration in the gas is 10%;
方式二、充入设定上限压力在为1.1个标准大气压的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力为1个标准大气压;放气频率为65次/分钟,气体中氧气体积浓度在10%;Method 2: Fill the gas with a set upper limit pressure of 1.1 standard atmospheric pressure to expand the hollow oxygen permeable mold; deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit pressure, and set the lower limit pressure to 1 Standard atmospheric pressure; the deflation frequency is 65 times/min, and the oxygen volume concentration in the gas is 10%;
所述的疏松层是指纤维素含量为0.1×10-2g/cm3,厚度为1mm。The loose layer refers to a cellulose content of 0.1×10 -2 g/cm 3 and a thickness of 1 mm.
4)后处理4) Post-processing
脉动培养结束后,将上述的细菌纤维素浸泡至浓度为1wt%的氢氧化钠溶液中,煮沸保持10小时,用纯净水清洗至pH为7.0,材料内毒素<0.5EU/ml,再将处理后的细菌纤维素高压灭菌并包装低温封存。After the pulsation culture is over, soak the above-mentioned bacterial cellulose into a sodium hydroxide solution with a concentration of 1wt%, boil for 10 hours, wash with pure water until the pH is 7.0, and the endotoxin of the material is <0.5EU/ml, and then the treated The final bacterial cellulose was autoclaved and packaged for storage at low temperature.
实施例2Example 2
1)发酵培养液的调配;1) Preparation of fermentation medium;
发酵培养液组分,以质量百分数计,单位为wt%:葡萄糖、果糖、蔗糖或甘露醇5,蛋白胨0.5,酵母膏0.5,柠檬酸0.1,磷酸氢二钠0.2,磷酸二氢钾0.1,余量为水;Components of the fermentation medium, in mass percent, in wt%: 5 glucose, fructose, sucrose or mannitol, 0.5 peptone, 0.5 yeast extract, 0.1 citric acid, 0.2 disodium hydrogen phosphate, 0.1 potassium dihydrogen phosphate, and amount of water;
发酵培养液的pH为6.0;The pH of the fermentation broth is 6.0;
将上述组分混合后经高压蒸汽灭菌后紫外辐照并冷却至室温,通纯氧,即得发酵培养液;The above components are mixed, sterilized by high pressure steam, irradiated with ultraviolet light and cooled to room temperature, and passed through pure oxygen to obtain the fermentation culture solution;
2)菌种扩培;2) Bacteria expansion;
将所述的发酵培养液接种和扩培;扩培程度:菌种细胞数目在2×107个/ml。The fermentation culture liquid is inoculated and expanded; the expansion degree: the number of strain cells is 2×10 7 /ml.
3)静置培养;3) Static cultivation;
将扩培后的菌液转移至灌满发酵培养液,内部有中空透氧模具的培养容器中,放置于恒温培养箱中,32℃静置培养。Transfer the expanded bacterial solution to a culture container filled with fermentation medium and a hollow oxygen-permeable mold inside, place it in a constant temperature incubator, and culture it at 32°C.
通过在培养过程中向中空透氧模具充入空气,使中空透氧模具产生径向的收缩/舒张的交替变化来实现脉动培养细菌纤维素;By filling air into the hollow oxygen-permeable mold during the cultivation process, the hollow oxygen-permeable mold produces alternating changes of radial contraction/relaxation to realize pulsating culture of bacterial cellulose;
所述的中空透氧模具产生径向的收缩/舒张的交替变化分为两种情况:The hollow oxygen-permeable mold produces radial contraction/relaxation alternately in two situations:
(1)不断交替改变气体发生装置输出气体的压力设定上限和压力设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(1) Constantly alternately change the upper limit and lower limit of the pressure setting of the output gas of the gas generating device, so that the hollow oxygen permeable mold produces an alternating change of radial contraction/relaxation;
(2)充入设定上限压力的气体使中空透氧模具发生膨胀,放气使中空透氧模具内气体压力恢复至设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(2) Fill the gas with the set upper limit pressure to expand the hollow oxygen permeable mold, and deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit, so that the hollow oxygen permeable mold produces radial contraction/relaxation alternate changes ;
所述的脉动培养细菌纤维素分为第一种情况:Described pulsating culture bacterial cellulose is divided into the first situation:
1)脉动培养疏松层:1) Pulse culture loose layer:
方式一、气体发生装置输出气体压力设定为1.2个标准大气压;气体压力设定下限在为1.1个标准大气压。不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为165次/分钟;气体中氧气体积浓度在15%;Method 1. The output gas pressure of the gas generating device is set to 1.2 standard atmospheres; the lower limit of the gas pressure setting is 1.1 standard atmospheres. Constantly alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 165 times/min; the oxygen volume concentration in the gas is 15%;
方式二、充入设定上限压力在为1.2个标准大气压的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力为1.1个标准大气压;放气频率为165次/分钟,气体中氧气体积浓度在15%范围内;Method 2: Fill the gas with the set upper limit pressure at 1.2 standard atmospheric pressure to make the hollow oxygen permeable mold expand; deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit pressure, and set the lower limit pressure to 1.1 Standard atmospheric pressure; the deflation frequency is 165 times/min, and the oxygen volume concentration in the gas is within 15%;
制得的疏松层的纤维素含量为0.2×10-2g/cm3,厚度为5mm;The cellulose content of the prepared loose layer is 0.2×10 -2 g/cm 3 , and the thickness is 5 mm;
4)后处理4) Post-processing
脉动培养结束后,将上述的细菌纤维素浸泡至浓度为10wt%的氢氧化钠溶液中,煮沸保持2小时,用纯净水清洗至pH为7.0,材料内毒素<0.5EU/ml,再将处理后的细菌纤维素高压灭菌并包装低温封存。After the pulsation culture is over, soak the above-mentioned bacterial cellulose into a sodium hydroxide solution with a concentration of 10wt%, boil for 2 hours, wash with pure water until the pH is 7.0, and the endotoxin of the material is <0.5EU/ml, and then the treated The final bacterial cellulose was autoclaved and packaged for storage at low temperature.
实施例3Example 3
1)发酵培养液的调配;1) Preparation of fermentation medium;
发酵培养液组分,以质量百分数计,单位为wt%:葡萄糖、果糖、蔗糖或甘露醇2,蛋白胨0.05,酵母膏0.05,柠檬酸0.01,磷酸氢二钠0.02,磷酸二氢钾0.01,余量为水;Components of the fermentation medium, in mass percent, in wt%: glucose, fructose, sucrose or mannitol 2, peptone 0.05, yeast extract 0.05, citric acid 0.01, disodium hydrogen phosphate 0.02, potassium dihydrogen phosphate 0.01, and amount of water;
发酵培养液的pH为4.0;The pH of the fermentation broth is 4.0;
将上述组分混合后经高压蒸汽灭菌后紫外辐照并冷却至室温,通纯氧,即得发酵培养液;The above components are mixed, sterilized by high pressure steam, irradiated with ultraviolet light and cooled to room temperature, and passed through pure oxygen to obtain the fermentation culture solution;
2)菌种扩培;2) Bacteria expansion;
将所述的发酵培养液接种和扩培;扩培程度:菌种细胞数目在2×105个/ml。The fermentation culture liquid is inoculated and expanded; the expansion degree: the number of strain cells is 2×10 5 /ml.
3)静置培养;3) Static cultivation;
将扩培后的菌液转移至灌满发酵培养液,内部有中空透氧模具的培养容器中,放置于恒温培养箱中,28℃静置培养。The expanded bacterial solution was transferred to a culture container filled with fermentation culture solution and a hollow oxygen-permeable mold inside, placed in a constant temperature incubator, and cultured at 28°C.
通过在培养过程中向中空透氧模具充入空气,使中空透氧模具产生径向的收缩/舒张的交替变化来实现脉动培养细菌纤维素;By filling air into the hollow oxygen-permeable mold during the cultivation process, the hollow oxygen-permeable mold produces alternating changes of radial contraction/relaxation to realize pulsating culture of bacterial cellulose;
所述的中空透氧模具产生径向的收缩/舒张的交替变化分为两种情况:The hollow oxygen-permeable mold produces radial contraction/relaxation alternately in two situations:
(1)不断交替改变气体发生装置输出气体的压力设定上限和压力设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(1) Constantly alternately change the upper limit and lower limit of the pressure setting of the output gas of the gas generating device, so that the hollow oxygen permeable mold produces an alternating change of radial contraction/relaxation;
(2)充入设定上限压力的气体使中空透氧模具发生膨胀,放气使中空透氧模具内气体压力恢复至设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(2) Fill the gas with the set upper limit pressure to expand the hollow oxygen permeable mold, and deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit, so that the hollow oxygen permeable mold produces radial contraction/relaxation alternate changes ;
所述的脉动培养细菌纤维素为第二种情况:Described pulsating culture bacterial cellulose is the second case:
2)脉动培养弹性层2) Pulse culture elastic layer
方式一、设定气体发生装置输出气体压力上限为1.3个标准大气压,气体压力下限1.1个标准大气压。不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为65次/分钟;气体中氧气体积浓度在30%;Method 1: The upper limit of the output gas pressure of the gas generating device is set to 1.3 standard atmospheres, and the lower limit of the gas pressure is set to 1.1 standard atmospheres. Constantly alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 65 times/min; the oxygen volume concentration in the gas is 30%;
方式二、充入设定上限压力为1.3个标准大气压的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力为1.1个标准大气压。放气频率为65次/分钟,气体中氧气体积浓度在30%。Method 2: Fill the gas with a set upper limit pressure of 1.3 standard atmospheric pressure to make the hollow oxygen permeable mold expand; deflate to restore the gas pressure in the hollow oxygen permeable mold to the set lower limit pressure, and set the lower limit pressure to 1.1 standard atmospheric pressure. The deflation frequency is 65 times/min, and the oxygen volume concentration in the gas is 30%.
所述的弹性层纤维素含量为0.3×10-2g/cm3,厚度为1mm。The cellulose content of the elastic layer is 0.3×10 -2 g/cm 3 , and the thickness is 1mm.
4)后处理4) Post-processing
脉动培养结束后,将上述的细菌纤维素浸泡至浓度为1wt%的氢氧化钠溶液中,煮沸保持10小时,用纯净水清洗至pH为7.0,材料内毒素<0.5EU/ml,再将处理后的细菌纤维素高压灭菌并包装低温封存。After the pulsation culture is over, soak the above-mentioned bacterial cellulose into a sodium hydroxide solution with a concentration of 1wt%, boil for 10 hours, wash with pure water until the pH is 7.0, and the endotoxin of the material is <0.5EU/ml, and then the treated The final bacterial cellulose was autoclaved and packaged for storage at low temperature.
实施例4Example 4
1)发酵培养液的调配;1) Preparation of fermentation medium;
发酵培养液组分,以质量百分数计,单位为wt%:葡萄糖、果糖、蔗糖或甘露醇5,蛋白胨0.5,酵母膏0.5,柠檬酸0.1,磷酸氢二钠0.2,磷酸二氢钾0.1,余量为水;Components of the fermentation medium, in mass percent, in wt%: 5 glucose, fructose, sucrose or mannitol, 0.5 peptone, 0.5 yeast extract, 0.1 citric acid, 0.2 disodium hydrogen phosphate, 0.1 potassium dihydrogen phosphate, and amount of water;
发酵培养液的pH为6.0;The pH of the fermentation broth is 6.0;
将上述组分混合后经高压蒸汽灭菌后紫外辐照并冷却至室温,通纯氧,即得发酵培养液;The above components are mixed, sterilized by high pressure steam, irradiated with ultraviolet light and cooled to room temperature, and passed through pure oxygen to obtain the fermentation culture solution;
2)菌种扩培;2) Bacteria expansion;
将所述的发酵培养液接种和扩培;扩培程度:菌种细胞数目在2×107个/ml。The fermentation culture liquid is inoculated and expanded; the expansion degree: the number of strain cells is 2×10 7 /ml.
3)静置培养;3) Static cultivation;
将扩培后的菌液转移至灌满发酵培养液,内部有中空透氧模具的培养容器中,放置于恒温培养箱中,32℃静置培养。Transfer the expanded bacterial solution to a culture container filled with fermentation medium and a hollow oxygen-permeable mold inside, place it in a constant temperature incubator, and culture it at 32°C.
通过在培养过程中向中空透氧模具充入空气,使中空透氧模具产生径向的收缩/舒张的交替变化来实现脉动培养细菌纤维素;By filling air into the hollow oxygen-permeable mold during the cultivation process, the hollow oxygen-permeable mold produces alternating changes of radial contraction/relaxation to realize pulsating culture of bacterial cellulose;
所述的中空透氧模具产生径向的收缩/舒张的交替变化分为两种情况:The hollow oxygen-permeable mold produces radial contraction/relaxation alternately in two situations:
(1)不断交替改变气体发生装置输出气体的压力设定上限和压力设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(1) Constantly alternately change the upper limit and lower limit of the pressure setting of the output gas of the gas generating device, so that the hollow oxygen permeable mold produces an alternating change of radial contraction/relaxation;
(2)充入设定上限压力的气体使中空透氧模具发生膨胀,放气使中空透氧模具内气体压力恢复至设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(2) Fill the gas with the set upper limit pressure to expand the hollow oxygen permeable mold, and deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit, so that the hollow oxygen permeable mold produces radial contraction/relaxation alternate changes ;
所述的脉动培养细菌纤维素为第二种情况:Described pulsating culture bacterial cellulose is the second case:
2)脉动培养弹性层2) Pulse culture elastic layer
方式一、设定气体发生装置输出气体压力上限为1.5个标准大气压,气体压力下限1.3个标准大气压。不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为165次/分钟;气体中氧气体积浓度在50%;Method 1: The upper limit of the output gas pressure of the gas generating device is set to 1.5 standard atmospheres, and the lower limit of the gas pressure is set to 1.3 standard atmospheres. Constantly alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 165 times/min; the oxygen volume concentration in the gas is 50%;
方式二、充入设定上限压力为1.5个标准大气压的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力为1.3个标准大气压。放气频率为165次/分钟,气体中氧气体积浓度在50%。Method 2: Fill the gas with a set upper limit pressure of 1.5 standard atmospheres to expand the hollow oxygen permeable mold; deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit pressure, and set the lower limit pressure to 1.3 standard atmospheric pressure. The deflation frequency is 165 times/min, and the oxygen volume concentration in the gas is 50%.
所述的弹性层纤维素含量为0.6×10-2g/cm3,厚度为5mm。The cellulose content of the elastic layer is 0.6×10 -2 g/cm 3 , and the thickness is 5 mm.
4)后处理4) Post-processing
脉动培养结束后,将上述的细菌纤维素浸泡至浓度为10wt%的氢氧化钠溶液中,煮沸保持2小时,用纯净水清洗至pH为7.0,材料内毒素<0.5EU/ml,再将处理后的细菌纤维素高压灭菌并包装低温封存。After the pulsation culture is over, soak the above-mentioned bacterial cellulose into a sodium hydroxide solution with a concentration of 10wt%, boil for 2 hours, wash with pure water until the pH is 7.0, and the endotoxin of the material is <0.5EU/ml, and then the treated The final bacterial cellulose was autoclaved and packaged for storage at low temperature.
实施例5Example 5
1)发酵培养液的调配;1) Preparation of fermentation medium;
发酵培养液组分,以质量百分数计,单位为wt%:葡萄糖、果糖、蔗糖或甘露醇2,蛋白胨0.05,酵母膏0.05,柠檬酸0.01,磷酸氢二钠0.02,磷酸二氢钾0.01,余量为水;Components of the fermentation medium, in mass percent, in wt%: glucose, fructose, sucrose or mannitol 2, peptone 0.05, yeast extract 0.05, citric acid 0.01, disodium hydrogen phosphate 0.02, potassium dihydrogen phosphate 0.01, and amount of water;
发酵培养液的pH为4.0;The pH of the fermentation broth is 4.0;
将上述组分混合后经高压蒸汽灭菌后紫外辐照并冷却至室温,通纯氧,即得发酵培养液;The above components are mixed, sterilized by high pressure steam, irradiated with ultraviolet light and cooled to room temperature, and passed through pure oxygen to obtain the fermentation culture solution;
2)菌种扩培;2) Bacteria expansion;
将所述的发酵培养液接种和扩培;扩培程度:菌种细胞数目在2×105个/ml。The fermentation culture liquid is inoculated and expanded; the expansion degree: the number of strain cells is 2×10 5 /ml.
3)静置培养;3) Static cultivation;
将扩培后的菌液转移至灌满发酵培养液,内部有中空透氧模具的培养容器中,放置于恒温培养箱中,28℃静置培养。The expanded bacterial solution was transferred to a culture container filled with fermentation culture solution and a hollow oxygen-permeable mold inside, placed in a constant temperature incubator, and cultured at 28°C.
通过在培养过程中向中空透氧模具充入空气,使中空透氧模具产生径向的收缩/舒张的交替变化来实现脉动培养细菌纤维素;By filling air into the hollow oxygen-permeable mold during the cultivation process, the hollow oxygen-permeable mold produces alternating changes of radial contraction/relaxation to realize pulsating culture of bacterial cellulose;
所述的中空透氧模具产生径向的收缩/舒张的交替变化分为两种情况:The hollow oxygen-permeable mold produces radial contraction/relaxation alternately in two situations:
(1)不断交替改变气体发生装置输出气体的压力设定上限和压力设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(1) Constantly alternately change the upper limit and lower limit of the pressure setting of the output gas of the gas generating device, so that the hollow oxygen permeable mold produces an alternating change of radial contraction/relaxation;
(2)充入设定上限压力的气体使中空透氧模具发生膨胀,放气使中空透氧模具内气体压力恢复至设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(2) Fill the gas with the set upper limit pressure to expand the hollow oxygen permeable mold, and deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit, so that the hollow oxygen permeable mold produces radial contraction/relaxation alternate changes ;
所述的脉动培养细菌纤维素为第三种情况:Described pulsating culture bacterial cellulose is the third situation:
3)脉动培养致密层3) Pulse culture dense layer
方式一、设定气体发生装置输出气体压力上限为1.5个标准大气压,气体压力下限1.3个标准大气压。不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为65次/分钟;气体中氧气体积浓度为50%;Method 1: The upper limit of the output gas pressure of the gas generating device is set to 1.5 standard atmospheres, and the lower limit of the gas pressure is set to 1.3 standard atmospheres. Constantly alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 65 times/min; the oxygen volume concentration in the gas is 50%;
方式二、充入设定上限压力为1.5个标准大气压的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力为1.3个标准大气压。放气频率为65次/分钟,气体中氧气体积浓度在50%。Method 2: Fill the gas with a set upper limit pressure of 1.5 standard atmospheres to expand the hollow oxygen permeable mold; deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit pressure, and set the lower limit pressure to 1.3 standard atmospheric pressure. The deflation frequency is 65 times/min, and the oxygen volume concentration in the gas is 50%.
所述的弹性层纤维素含量为0.7×10-2g/cm3,厚度为1mm。The cellulose content of the elastic layer is 0.7×10 -2 g/cm 3 , and the thickness is 1 mm.
4)后处理4) Post-processing
脉动培养结束后,将上述的细菌纤维素浸泡至浓度为1wt%的氢氧化钠溶液中,煮沸保持10小时,用纯净水清洗至pH为7.0,材料内毒素<0.5EU/ml,再将处理后的细菌纤维素高压灭菌并包装低温封存。After the pulsation culture is over, soak the above-mentioned bacterial cellulose into a sodium hydroxide solution with a concentration of 1wt%, boil for 10 hours, wash with pure water until the pH is 7.0, and the endotoxin of the material is <0.5EU/ml, and then the treated The final bacterial cellulose was autoclaved and packaged for storage at low temperature.
实施例6Example 6
1)发酵培养液的调配;1) Preparation of fermentation medium;
发酵培养液组分,以质量百分数计,单位为wt%:葡萄糖、果糖、蔗糖或甘露醇5,蛋白胨0.5,酵母膏0.5,柠檬酸0.1,磷酸氢二钠0.2,磷酸二氢钾0.1,余量为水;Components of the fermentation medium, in mass percent, in wt%: 5 glucose, fructose, sucrose or mannitol, 0.5 peptone, 0.5 yeast extract, 0.1 citric acid, 0.2 disodium hydrogen phosphate, 0.1 potassium dihydrogen phosphate, and amount of water;
发酵培养液的pH为6.0;The pH of the fermentation broth is 6.0;
将上述组分混合后经高压蒸汽灭菌后紫外辐照并冷却至室温,通纯氧,即得发酵培养液;The above components are mixed, sterilized by high pressure steam, irradiated with ultraviolet light and cooled to room temperature, and passed through pure oxygen to obtain the fermentation culture solution;
2)菌种扩培;2) Bacteria expansion;
将所述的发酵培养液接种和扩培;扩培程度:菌种细胞数目在2×107个/ml。The fermentation culture liquid is inoculated and expanded; the expansion degree: the number of strain cells is 2×10 7 /ml.
3)静置培养;3) Static cultivation;
将扩培后的菌液转移至灌满发酵培养液,内部有中空透氧模具的培养容器中,放置于恒温培养箱中,32℃静置培养。Transfer the expanded bacterial solution to a culture container filled with fermentation medium and a hollow oxygen-permeable mold inside, place it in a constant temperature incubator, and culture it at 32°C.
通过在培养过程中向中空透氧模具充入空气,使中空透氧模具产生径向的收缩/舒张的交替变化来实现脉动培养细菌纤维素;By filling air into the hollow oxygen-permeable mold during the cultivation process, the hollow oxygen-permeable mold produces alternating changes of radial contraction/relaxation to realize pulsating culture of bacterial cellulose;
所述的中空透氧模具产生径向的收缩/舒张的交替变化分为两种情况:The hollow oxygen-permeable mold produces radial contraction/relaxation alternately in two situations:
(1)不断交替改变气体发生装置输出气体的压力设定上限和压力设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(1) Constantly alternately change the upper limit and lower limit of the pressure setting of the output gas of the gas generating device, so that the hollow oxygen permeable mold produces an alternating change of radial contraction/relaxation;
(2)充入设定上限压力的气体使中空透氧模具发生膨胀,放气使中空透氧模具内气体压力恢复至设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(2) Fill the gas with the set upper limit pressure to expand the hollow oxygen permeable mold, and deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit, so that the hollow oxygen permeable mold produces radial contraction/relaxation alternate changes ;
所述的脉动培养细菌纤维素为第三种情况:Described pulsating culture bacterial cellulose is the third situation:
3)脉动培养弹性层3) Pulsation culture elastic layer
方式一、设定气体发生装置输出气体压力上限为2.0个标准大气压,气体压力下限1.5个标准大气压。不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为165次/分钟;气体中氧气体积浓度为100%;Method 1: The upper limit of the output gas pressure of the gas generating device is set to 2.0 standard atmospheres, and the lower limit of the gas pressure is set to 1.5 standard atmospheres. Constantly alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the switching frequency is 165 times/min; the oxygen volume concentration in the gas is 100%;
方式二、充入设定上限压力为2.0个标准大气压的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力为1.5个标准大气压。放气频率为165次/分钟,气体中氧气体积浓度在100%。Method 2: Fill the gas with a set upper limit pressure of 2.0 standard atmospheric pressure to make the hollow oxygen permeable mold expand; deflate to restore the gas pressure in the hollow oxygen permeable mold to the set lower limit pressure, and set the lower limit pressure to 1.5 standard atmospheric pressure. The deflation frequency is 165 times/min, and the oxygen volume concentration in the gas is 100%.
所述的弹性层纤维素含量为1.0×10-2g/cm3,厚度为5mm。The cellulose content of the elastic layer is 1.0×10 -2 g/cm 3 , and the thickness is 5 mm.
4)后处理4) Post-processing
脉动培养结束后,将上述的细菌纤维素浸泡至浓度为10wt%的氢氧化钠溶液中,煮沸保持2小时,用纯净水清洗至pH为7.0,材料内毒素<0.5EU/ml,再将处理后的细菌纤维素高压灭菌并包装低温封存。After the pulsation culture is over, soak the above-mentioned bacterial cellulose into a sodium hydroxide solution with a concentration of 10wt%, boil for 2 hours, wash with pure water until the pH is 7.0, and the endotoxin of the material is <0.5EU/ml, and then the treated The final bacterial cellulose was autoclaved and packaged for storage at low temperature.
实施例7Example 7
1)发酵培养液的调配;1) Preparation of fermentation medium;
发酵培养液组分,以质量百分数计,单位为wt%:葡萄糖、果糖、蔗糖或甘露醇2,蛋白胨0.05,酵母膏0.05,柠檬酸0.01,磷酸氢二钠0.02,磷酸二氢钾0.01,余量为水;Components of the fermentation medium, in mass percent, in wt%: glucose, fructose, sucrose or mannitol 2, peptone 0.05, yeast extract 0.05, citric acid 0.01, disodium hydrogen phosphate 0.02, potassium dihydrogen phosphate 0.01, and amount of water;
发酵培养液的pH为4.0;The pH of the fermentation broth is 4.0;
将上述组分混合后经高压蒸汽灭菌后紫外辐照并冷却至室温,通纯氧,即得发酵培养液;The above components are mixed, sterilized by high pressure steam, irradiated with ultraviolet light and cooled to room temperature, and passed through pure oxygen to obtain the fermentation culture solution;
2)菌种扩培;2) Bacteria expansion;
将所述的发酵培养液接种和扩培;扩培程度:菌种细胞数目在2×105个/ml。The fermentation culture liquid is inoculated and expanded; the expansion degree: the number of strain cells is 2×10 5 /ml.
3)静置培养;3) Static cultivation;
将扩培后的菌液转移至灌满发酵培养液,内部有中空透氧模具的培养容器中,放置于恒温培养箱中,28℃静置培养。The expanded bacterial solution was transferred to a culture container filled with fermentation culture solution and a hollow oxygen-permeable mold inside, placed in a constant temperature incubator, and cultured at 28°C.
通过在培养过程中向中空透氧模具充入空气,使中空透氧模具产生径向的收缩/舒张的交替变化来实现脉动培养细菌纤维素;By filling air into the hollow oxygen-permeable mold during the cultivation process, the hollow oxygen-permeable mold produces alternating changes of radial contraction/relaxation to realize pulsating culture of bacterial cellulose;
所述的中空透氧模具产生径向的收缩/舒张的交替变化分为两种情况:The hollow oxygen-permeable mold produces radial contraction/relaxation alternately in two situations:
(1)不断交替改变气体发生装置输出气体的压力设定上限和压力设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(1) Constantly alternately change the upper limit and lower limit of the pressure setting of the output gas of the gas generating device, so that the hollow oxygen permeable mold produces an alternating change of radial contraction/relaxation;
(2)充入设定上限压力的气体使中空透氧模具发生膨胀,放气使中空透氧模具内气体压力恢复至设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(2) Fill the gas with the set upper limit pressure to expand the hollow oxygen permeable mold, and deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit, so that the hollow oxygen permeable mold produces radial contraction/relaxation alternate changes ;
所述的脉动培养细菌纤维素具有内壁致密、中间弹性、外壁疏松的结构特点:The pulsating culture bacterial cellulose has the structural characteristics of dense inner wall, elastic middle and loose outer wall:
1)脉动培养疏松层:1) Pulse culture loose layer:
方式一、气体发生装置输出气体压力设定为1.1个标准大气压;气体压力设定下限在为1个标准大气压。不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为65次/分钟;气体中氧气体积浓度在10%;Method 1. The output gas pressure of the gas generating device is set to 1.1 standard atmosphere; the lower limit of the gas pressure setting is 1 standard atmosphere. Continuously alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 65 times/min; the oxygen volume concentration in the gas is 10%;
方式二、充入设定上限压力在为1.1个标准大气压的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力为1个标准大气压;放气频率为65次/分钟,气体中氧气体积浓度在10%;Method 2: Fill the gas with a set upper limit pressure of 1.1 standard atmospheric pressure to expand the hollow oxygen permeable mold; deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit pressure, and set the lower limit pressure to 1 Standard atmospheric pressure; the deflation frequency is 65 times/min, and the oxygen volume concentration in the gas is 10%;
所述的疏松层是指纤维素含量为0.1×10-2g/cm3,厚度为1mm。The loose layer refers to a cellulose content of 0.1×10 -2 g/cm 3 and a thickness of 1 mm.
2)脉动培养弹性层2) Pulse culture elastic layer
方式一、设定气体发生装置输出气体压力上限为1.3个标准大气压,气体压力下限1.1个标准大气压。不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为65次/分钟;气体中氧气体积浓度在30%;Method 1: The upper limit of the output gas pressure of the gas generating device is set to 1.3 standard atmospheres, and the lower limit of the gas pressure is set to 1.1 standard atmospheres. Constantly alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 65 times/min; the oxygen volume concentration in the gas is 30%;
方式二、充入设定上限压力为1.3个标准大气压的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力为1.1个标准大气压。放气频率为65次/分钟,气体中氧气体积浓度在30%。Method 2: Fill the gas with a set upper limit pressure of 1.3 standard atmospheric pressure to make the hollow oxygen permeable mold expand; deflate to restore the gas pressure in the hollow oxygen permeable mold to the set lower limit pressure, and set the lower limit pressure to 1.1 standard atmospheric pressure. The deflation frequency is 65 times/min, and the oxygen volume concentration in the gas is 30%.
所述的弹性层纤维素含量为0.3×10-2g/cm3,厚度为1mm。The cellulose content of the elastic layer is 0.3×10 -2 g/cm 3 , and the thickness is 1 mm.
3)脉动培养致密层3) Pulse culture dense layer
方式一、设定气体发生装置输出气体压力上限为1.5个标准大气压,气体压力下限1.3个标准大气压。不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为65次/分钟;气体中氧气体积浓度为50%;Method 1: The upper limit of the output gas pressure of the gas generating device is set to 1.5 standard atmospheres, and the lower limit of the gas pressure is set to 1.3 standard atmospheres. Constantly alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 65 times/min; the oxygen volume concentration in the gas is 50%;
方式二、充入设定上限压力为1.5个标准大气压的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力为1.3个标准大气压。放气频率为65次/分钟,气体中氧气体积浓度在50%。Method 2: Fill the gas with a set upper limit pressure of 1.5 standard atmospheres to expand the hollow oxygen permeable mold; deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit pressure, and set the lower limit pressure to 1.3 standard atmospheric pressure. The deflation frequency is 65 times/min, and the oxygen volume concentration in the gas is 50%.
所述的弹性层纤维素含量为0.7×10-2g/cm3,厚度为1mm。The cellulose content of the elastic layer is 0.7×10 -2 g/cm 3 , and the thickness is 1 mm.
4)后处理4) Post-processing
脉动培养结束后,将上述的细菌纤维素浸泡至浓度为1wt%的氢氧化钠溶液中,煮沸保持10小时,用纯净水清洗至pH为7.0,材料内毒素<0.5EU/ml,再将处理后的细菌纤维素高压灭菌并包装低温封存。After the pulsation culture is over, soak the above-mentioned bacterial cellulose into a sodium hydroxide solution with a concentration of 1wt%, boil for 10 hours, wash with pure water until the pH is 7.0, and the endotoxin of the material is <0.5EU/ml, and then the treated The final bacterial cellulose was autoclaved and packaged for storage at low temperature.
实施例8Example 8
1)发酵培养液的调配;1) Preparation of fermentation medium;
发酵培养液组分,以质量百分数计,单位为wt%:葡萄糖、果糖、蔗糖或甘露醇5,蛋白胨0.5,酵母膏0.5,柠檬酸0.1,磷酸氢二钠0.2,磷酸二氢钾0.1,余量为水;Components of the fermentation medium, in mass percent, in wt%: 5 glucose, fructose, sucrose or mannitol, 0.5 peptone, 0.5 yeast extract, 0.1 citric acid, 0.2 disodium hydrogen phosphate, 0.1 potassium dihydrogen phosphate, and amount of water;
发酵培养液的pH为5.0;The pH of the fermentation broth is 5.0;
将上述组分混合后经高压蒸汽灭菌后紫外辐照并冷却至室温,通纯氧,即得发酵培养液;The above components are mixed, sterilized by high pressure steam, irradiated with ultraviolet light and cooled to room temperature, and passed through pure oxygen to obtain the fermentation culture solution;
2)菌种扩培;2) Bacteria expansion;
将所述的发酵培养液接种和扩培;扩培程度:菌种细胞数目在2×107个/ml。The fermentation culture liquid is inoculated and expanded; the expansion degree: the number of strain cells is 2×10 7 /ml.
3)静置培养;3) Static cultivation;
将扩培后的菌液转移至灌满发酵培养液,内部有中空透氧模具的培养容器中,放置于恒温培养箱中,30℃静置培养。Transfer the expanded bacterial solution to a culture container filled with fermentation medium and a hollow oxygen-permeable mold inside, place it in a constant temperature incubator, and culture it at 30°C.
通过在培养过程中向中空透氧模具充入空气,使中空透氧模具产生径向的收缩/舒张的交替变化来实现脉动培养细菌纤维素;By filling air into the hollow oxygen-permeable mold during the cultivation process, the hollow oxygen-permeable mold produces alternating changes of radial contraction/relaxation to realize pulsating culture of bacterial cellulose;
所述的中空透氧模具产生径向的收缩/舒张的交替变化分为两种情况:The hollow oxygen-permeable mold produces radial contraction/relaxation alternately in two situations:
(1)不断交替改变气体发生装置输出气体的压力设定上限和压力设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(1) Constantly alternately change the upper limit and lower limit of the pressure setting of the output gas of the gas generating device, so that the hollow oxygen permeable mold produces an alternating change of radial contraction/relaxation;
(2)充入设定上限压力的气体使中空透氧模具发生膨胀,放气使中空透氧模具内气体压力恢复至设定下限,使中空透氧模具产生径向的收缩/舒张的交替变化;(2) Fill the gas with the set upper limit pressure to expand the hollow oxygen permeable mold, and deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit, so that the hollow oxygen permeable mold produces radial contraction/relaxation alternate changes ;
所述的脉动培养细菌纤维素具有内壁致密、中间弹性、外壁疏松的结构特点:The pulsating culture bacterial cellulose has the structural characteristics of dense inner wall, elastic middle and loose outer wall:
1)脉动培养疏松层:1) Pulse culture loose layer:
方式一、气体发生装置输出气体压力设定为1.1个标准大气压;气体压力设定下限在为1个标准大气压。不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为80次/分钟;气体中氧气体积浓度在10%;Method 1. The output gas pressure of the gas generating device is set to 1.1 standard atmosphere; the lower limit of the gas pressure setting is 1 standard atmosphere. Constantly alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 80 times/min; the oxygen volume concentration in the gas is 10%;
方式二、充入设定上限压力在为1.1个标准大气压的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力为1个标准大气压;放气频率为80次/分钟,气体中氧气体积浓度在10%;Method 2: Fill the gas with a set upper limit pressure of 1.1 standard atmospheric pressure to expand the hollow oxygen permeable mold; deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit pressure, and set the lower limit pressure to 1 Standard atmospheric pressure; the deflation frequency is 80 times/min, and the oxygen volume concentration in the gas is 10%;
所述的疏松层是指纤维素含量为0.2×10-2g/cm3,厚度为1mm。The loose layer refers to a cellulose content of 0.2×10 -2 g/cm 3 and a thickness of 1 mm.
2)脉动培养弹性层2) Pulse culture elastic layer
方式一、设定气体发生装置输出气体压力上限为1.3个标准大气压,气体压力下限1.1个标准大气压。不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为80次/分钟;气体中氧气体积浓度在30%;Method 1: The upper limit of the output gas pressure of the gas generating device is set to 1.3 standard atmospheres, and the lower limit of the gas pressure is set to 1.1 standard atmospheres. Continuously alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 80 times/min; the oxygen volume concentration in the gas is 30%;
方式二、充入设定上限压力为1.3个标准大气压的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力为1.1个标准大气压。放气频率为80次/分钟,气体中氧气体积浓度在30%。Method 2: Fill the gas with a set upper limit pressure of 1.3 standard atmospheric pressure to make the hollow oxygen permeable mold expand; deflate to restore the gas pressure in the hollow oxygen permeable mold to the set lower limit pressure, and set the lower limit pressure to 1.1 standard atmospheric pressure. The deflation frequency is 80 times/min, and the oxygen volume concentration in the gas is 30%.
所述的弹性层纤维素含量为0.5×10-2g/cm3,厚度为1mm。The cellulose content of the elastic layer is 0.5×10 -2 g/cm 3 , and the thickness is 1mm.
3)脉动培养致密层3) Pulse culture dense layer
方式一、设定气体发生装置输出气体压力上限为1.5个标准大气压,气体压力下限1.3个标准大气压。不断交替改变气体发生装置输出气体压力的设定上限与设定下限,转换频率为80次/分钟;气体中氧气体积浓度为50%;Method 1: The upper limit of the output gas pressure of the gas generating device is set to 1.5 standard atmospheres, and the lower limit of the gas pressure is set to 1.3 standard atmospheres. Constantly alternately change the set upper limit and set lower limit of the output gas pressure of the gas generating device, the conversion frequency is 80 times/min; the oxygen volume concentration in the gas is 50%;
方式二、充入设定上限压力为1.5个标准大气压的气体,使中空透氧模具发生膨胀;放气使中空透氧模具内气体压力恢复至设定下限压力,设定下限压力为1.3个标准大气压。放气频率为80次/分钟,气体中氧气体积浓度在50%。Method 2: Fill the gas with a set upper limit pressure of 1.5 standard atmospheres to expand the hollow oxygen permeable mold; deflate the gas pressure in the hollow oxygen permeable mold to return to the set lower limit pressure, and set the lower limit pressure to 1.3 standard atmospheric pressure. The deflation frequency is 80 times/min, and the oxygen volume concentration in the gas is 50%.
所述的弹性层纤维素含量为1.0×10-2g/cm3,厚度为1mm。The cellulose content of the elastic layer is 1.0×10 -2 g/cm 3 , and the thickness is 1mm.
4)后处理4) Post-processing
脉动培养结束后,将上述的细菌纤维素浸泡至浓度为2wt%的氢氧化钠溶液中,煮沸保持4小时,用纯净水清洗至pH为7.0,材料内毒素<0.5EU/ml,再将处理后的细菌纤维素高压灭菌并包装低温封存。After the pulsation culture is over, soak the above-mentioned bacterial cellulose into a sodium hydroxide solution with a concentration of 2wt%, boil it for 4 hours, wash it with pure water until the pH is 7.0, and the endotoxin of the material is <0.5EU/ml. The final bacterial cellulose was autoclaved and packaged for storage at low temperature.
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