CN102972860B - Tobacco sheet and production method thereof - Google Patents
Tobacco sheet and production method thereof Download PDFInfo
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- CN102972860B CN102972860B CN201210562970.1A CN201210562970A CN102972860B CN 102972860 B CN102972860 B CN 102972860B CN 201210562970 A CN201210562970 A CN 201210562970A CN 102972860 B CN102972860 B CN 102972860B
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- tobacco
- reconstituted tobacoo
- tobacco material
- elscholtiza
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- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title abstract description 19
- 244000061176 Nicotiana tabacum Species 0.000 title 1
- 241000208125 Nicotiana Species 0.000 claims abstract description 55
- 244000303040 Glycyrrhiza glabra Species 0.000 claims abstract description 26
- 235000006200 Glycyrrhiza glabra Nutrition 0.000 claims abstract description 26
- 229920002907 Guar gum Polymers 0.000 claims abstract description 24
- 239000000665 guar gum Substances 0.000 claims abstract description 24
- 235000010417 guar gum Nutrition 0.000 claims abstract description 24
- 229960002154 guar gum Drugs 0.000 claims abstract description 24
- 239000001913 cellulose Substances 0.000 claims abstract description 21
- 229920002678 cellulose Polymers 0.000 claims abstract description 21
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 27
- 235000019504 cigarettes Nutrition 0.000 claims description 26
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- 239000001947 glycyrrhiza glabra rhizome/root Substances 0.000 claims description 24
- 239000002674 ointment Substances 0.000 claims description 23
- 238000002360 preparation method Methods 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 13
- 238000001035 drying Methods 0.000 claims description 6
- 239000012467 final product Substances 0.000 claims description 3
- 239000007789 gas Substances 0.000 abstract description 8
- LPLVUJXQOOQHMX-QWBHMCJMSA-N glycyrrhizinic acid Chemical compound O([C@@H]1[C@@H](O)[C@H](O)[C@H](O[C@@H]1O[C@@H]1C([C@H]2[C@]([C@@H]3[C@@]([C@@]4(CC[C@@]5(C)CC[C@@](C)(C[C@H]5C4=CC3=O)C(O)=O)C)(C)CC2)(C)CC1)(C)C)C(O)=O)[C@@H]1O[C@H](C(O)=O)[C@@H](O)[C@H](O)[C@H]1O LPLVUJXQOOQHMX-QWBHMCJMSA-N 0.000 abstract description 6
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- KSDSYIXRWHRPMN-UHFFFAOYSA-N 4'-O-beta-D-Galactopyranoside-6''-p-Coumaroylprunin-4',5,7-Trihydroxyflavanone Natural products OC1C(O)C(O)C(CO)OC1OC1=CC=C(C2OC3=CC(O)=CC(O)=C3C(=O)C2)C=C1 KSDSYIXRWHRPMN-UHFFFAOYSA-N 0.000 description 1
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- WQZGKKKJIJFFOK-QTVWNMPRSA-N D-mannopyranose Chemical compound OC[C@H]1OC(O)[C@@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-QTVWNMPRSA-N 0.000 description 1
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- VTAJIXDZFCRWBR-UHFFFAOYSA-N Licoricesaponin B2 Natural products C1C(C2C(C3(CCC4(C)CCC(C)(CC4C3=CC2)C(O)=O)C)(C)CC2)(C)C2C(C)(C)CC1OC1OC(C(O)=O)C(O)C(O)C1OC1OC(C(O)=O)C(O)C(O)C1O VTAJIXDZFCRWBR-UHFFFAOYSA-N 0.000 description 1
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- 206010047601 Vitamin B1 deficiency Diseases 0.000 description 1
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- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
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- WHGYBXFWUBPSRW-FOUAGVGXSA-N beta-cyclodextrin Chemical compound OC[C@H]([C@H]([C@@H]([C@H]1O)O)O[C@H]2O[C@@H]([C@@H](O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O3)[C@H](O)[C@H]2O)CO)O[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@@H]3O[C@@H]1CO WHGYBXFWUBPSRW-FOUAGVGXSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
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- 238000007796 conventional method Methods 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 229910000388 diammonium phosphate Inorganic materials 0.000 description 1
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- DEMKZLAVQYISIA-ZRWXNEIDSA-N liquiritin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1OC1=CC=C([C@H]2OC3=CC(O)=CC=C3C(=O)C2)C=C1 DEMKZLAVQYISIA-ZRWXNEIDSA-N 0.000 description 1
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- GSZUGBAEBARHAW-UHFFFAOYSA-N sophoraflavone B Natural products OC1C(O)C(O)C(CO)OC1OC1=CC=C(C=2OC3=CC(O)=CC=C3C(=O)C=2)C=C1 GSZUGBAEBARHAW-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Manufacture Of Tobacco Products (AREA)
Abstract
The invention relates to the field of tobacco product processing, in particular to a tobacco sheet and a production method thereof. The tobacco sheet is produced from the following raw materials in parts by weight: 20-30 parts of elsholtzia, 70-80 parts of tobacco, 3-4 parts of guar gum, 1 part of liquorice cream and 8 parts of cellulose. According to the invention, the smoke concentration of the tobacco sheet can be effectively increased, the clustering feel of the tobacco sheet can be effectively improved, impurity gases and the irritation of the sheet are reduced, and the mouth feel of the rolling-process sheet is remarkably improved. The production method is simple to operate and low in production cost, and is suitable for the large-scale industrial production of the rolling-process tobacco sheet.
Description
Technical field
The present invention relates to tobacco product manufacture field, relate to a kind of reconstituted tobacoo and preparation method specifically.
Background technology
Reconstituted tobacoo (tobacco sheet) is also known as regeneration tobacco leaf or homogeneous tobacco leaf, and it is the comprehensive utilization product in tobacco industrial and agricultural production, adds the composition such as adhesive and other additives primarily of offal, fragment, offal or discarded tobacco leaf.In fact all tobacco materials may be used to the manufacturing of reconstituted tobacoo, by offal discarded in whole production of cigarettes process, stalk label, fragment and part discarded tobacco leaf, short stalk through different processing methods, make proterties close to the reconstituted tobacoo being even better than natural tobacco, and the reconstituted tobacoo made has that cost is low, fillibility well and the advantages such as tar content to be reduced in flue gas.
The manufacture of reconstituted tobacoo starts from the 1950's, according to the difference of production and processing technology, mainly contains roll-in method, thick slurry processes and paper process thin slice three kinds.
Paper process refers to tobacco material first with water extraction, and enter paper machine after slurry made by insoluble substance or interpolation natural fiber, begin to take shape gauze, water-soluble extract adds in the lump in gauze with additive after concentrated, is finished product after drying.During processing and manufacturing, can extract from water-soluble substances or remove some tobacco component, homogeneous tobacco leaf modulation this method multiplex.The thin slice physical strength that paper process is produced is high, and wet strength is good, and not easily broken, bulk density is light, and burning velocity is fast, generates tar content low.But due to complex process, energy consumption is more, equipment investment is large, is only suitable for fairly large production.
Thick slurry processes refers to that tobacco material is dispersed in water through pulverizing, and adds adhesive and other additives, dry on the metal tape that homogenate is layered on rotations, running, after peeling off or roll up or cut, packs.Also the thick slurry processes had utilizes the contained pectin of tobacco itself to make adhesive, can add ammoniacal liquor and diammonium hydrogen phosphate makes Calcium Pectate dissolve in the stage of sizing mixing, and ammonia is driven in heating makes it become insoluble Calcium Pectate and a cementation again.The intensity of thick slurry processes thin slice, the weight of unit volume, fillibility and generation tar content and production cost are between paper process and roll-in method.
Roll-in method thin slice appears at Japan the earliest, and its principle utilizes physical method, by offal, offal, cellulose, adhesive with dry state mixing after, add a small amount of water, additive etc. be pressed into thin slice with pressure roller and dry, chopping.The advantage of roll-in method thin slice mainly facility compact, take up an area little, small scale, technology and equipment is comparatively simple, and power consumption is few, and production cost is low, is well suited for all kinds of production of cigarettes processing enterprise and uses.Therefore, since 20 century 70 mid-terms, each production of cigarettes processing enterprise of China draws one after another and builds roll-in slice production line, has been carried out by roll-in thin slice applying widely, achieve very large Social benefit and economic benefit in Low-end Cigarettes product.
But roll-in method thin slice and paper process thin slice are compared with thick slurry processes thin slice, and to have Filling power low, mechanical resistant processability is poor, become silk rate not high, production is made broken larger, the inferior positions such as flammability difference, simultaneously owing to adopting special producing technological requirement, a high proportion of sodium carboxymethylcellulose and thin slice glue must be used, and the quality of ironed of these pair rollers all has larger negative effect, be mainly reflected in assorted gas heavier, stimulate bigger than normal, mouthfeel has residual, greatly reduce the use value of roll-in thin slice, roll-in method thin slice is made to be difficult to enter medium-to-high grade cigarette composition, mainly at present to use in low-grade Virginian-type cigarette product.
Therefore, ironed of pair roller has carried out technological improvement, find a kind of assorted gas weak, stimulate little, that mouthfeel is good roll-in method thin slice tool to be of great significance.
Summary of the invention
In view of this, the object of the invention be to provide a kind of assorted gas weak, stimulate little, that mouthfeel is good reconstituted tobacoo and preparation method thereof.
For realizing object of the present invention, the present invention adopts following technical scheme:
A kind of reconstituted tobacoo, is made up of following raw material: elscholtiza 20-30 part, tobacco material 70-80 part, guar gum 3-4 part, licorice root ointment 1 part, cellulose 8 parts, and described elscholtiza and described tobacco material totally 100 parts.
Wherein, elscholtiza is the wounded in the battle herb of labiate elsholtzia splendens, another name caraway, lemongrass, fragrant suede etc., smell delicate fragrance and strong, have inducing sweat and dispelling exogenous evils, dampness elimination and in, effect of inducing diuresis for removing edema, cure mainly the cold drink of Xia Yue sense cold, have a headache and fever, aversion to cold is lossless, feeling of stuffiness in chest stomachache, vomiting and diarrhoea, oedema, beriberi.Be preferably, the wild elscholtiza in Changbai Mountain.
Guar gum, English " guargum " by name is from extensively planting a kind of High Purity natural polysaccharide extracted in a kind of legume-cluster bean in Indian-Pakistani subcontinent.Guar gum is large molecule Natural hydrophilic colloid, is polymerized to food and forms, belong to natural galacto mannosan, one of quality improver primarily of galactolipin and mannose, is natural thickener.Outward appearance is from white to yellowish free flowing powder, can be dissolved in cold water or hot water, meets after water and forms colloid substance, reaching effect of rapid thickening.
Licorice root ointment and extract of licorice root, form by the leaching juice of Radix Glycyrrhizae is concentrated, the main component of licorice root ointment is glycyrrhizin, also known as licorice, liquiritin or glycyrrhizin (Glycyrrhizin) are calcium salt, sylvite or the sodium salt of glycyrrhizic acid (Glycyrrhizin Acid).Wherein, the Radix Glycyrrhizae water boil of pulverizing is about 1h by the preparation method of licorice root ointment, filters boiling liquid, is placed in infusion in pot and, to pasty state, moves in fixing container, dry in the shade and get final product.
Reconstituted tobacoo of the present invention adopts elscholtiza and tobacco material to be major ingredient, and using guar gum as adhesive, be equipped with a certain amount of licorice root ointment and suitably cellulosicly make, elscholtiza can give reconstituted tobacoo its distinctive characteristic perfume; Local plants guar gum can rapidly by elscholtiza and tobacco material bonding; Licorice root ointment can reduce excitant, increases flue gas conglobation property, improves into smoking taste, can increase viscosity simultaneously; And cellulose can improve the hot strength of thin slice, improve reconstituted tobacoo molding effect, thus effectively promote the flue gas concentration of reconstituted tobacoo and agglomerating sense, reduce assorted gas and the excitant of thin slice, obviously improve the mouthfeel of roll-in method thin slice.
Further, tobacco material of the present invention is one or more in offal, fragment, offal or discarded tobacco leaf.
As preferably, the tobacco material of tobacco material of the present invention to be moisture content be (12.0 ± 0.5) %, reconstituted tobacoo had to the composition of side effect with mix gas, excitant etc. of the generation eliminated in tobacco material, and dry sensation can not be produced, and then reach inherent aesthetic quality's requirement of reconstituted tobacoo of the present invention.
In certain embodiments, the preparation method of tobacco material of the present invention is (12.0 ± 0.5) % for getting tobacco material microwave drying to moisture content.
Present invention also offers a kind of preparation method of reconstituted tobacoo, for getting 20-30 weight portion elscholtiza and 70-80 weight portion tobacco material is pulverized, mix with 3-4 weight portion guar gum, 1 weight portion licorice root ointment, 8 part by weight of cellulose, compressing tablet, drying, chopping, curling after and get final product, wherein said elscholtiza and described tobacco material totally 100 weight portions.
Wherein, described tobacco material is one or more in offal, fragment, offal or discarded tobacco leaf.
As preferably, the tobacco material of tobacco material of the present invention to be moisture content be (12.0 ± 0.5) %.
As preferably, described compressing tablet is be rolled into the thin slice that thickness is 0.16mm.
Further, described compressing tablet is be pressed into by three cover roll system (often overlapping four rollers) thin slice that thickness is 0.16mm in certain embodiments.
As preferably, described drying is dry at 45-50 DEG C.
As preferably, described tobacco cut width is 1.0mm.
Present invention also offers reconstituted tobacoo prepared by described preparation method.
Reconstituted tobacoo of the present invention has the fragrance of elscholtiza uniqueness, with proper proportion admixture in cigarette, has good compatibility with tobacco, and fragrance is coordinated better, and can give cigarette uniqueness, graceful aromatic style, fragrance is plentiful, and pleasant impression is comfortable.Thus reconstituted tobacoo of the present invention can be used as tobacco product raw material, be used for replacing natural cigar binder, also can cut into sheet to mix and in tobacco, replace part pipe tobacco make cigarette, make it that there is the special fragrant breath of elscholtiza, and then form unique style.
Therefore the present invention also provides a kind of cigarette, comprises reconstituted tobacoo of the present invention.
Wherein, described cigarette can be cigar or cigarette.
Reconstituted tobacoo of the present invention is made up of 20-30 weight portion elscholtiza, 70-80 weight portion tobacco material, 3-4 weight portion guar gum, 1 weight portion licorice root ointment and 8 part by weight of cellulose, effectively can promote the flue gas concentration of reconstituted tobacoo and agglomerating sense, reduce assorted gas and the excitant of thin slice, obviously improve the mouthfeel of roll-in method thin slice.The preparation method of reconstituted tobacoo of the present invention is simple to operate, and production cost is low, is suitable for rolling process reconstituted tobacco large-scale industrialized production.
Detailed description of the invention
The embodiment of the invention discloses a kind of reconstituted tobacoo and preparation method.Those skilled in the art can use for reference present disclosure, and suitable improving technique parameter realizes.Special needs to be pointed out is, all similar replacements and change apparent to those skilled in the art, they are all deemed to be included in the present invention.Product of the present invention and method are described by preferred embodiment, related personnel obviously can not depart from content of the present invention, spirit and scope product as herein described and method are changed or suitably change with combination, realize and apply the technology of the present invention.
In order to understand the present invention further, below in conjunction with embodiment, the present invention is described in detail.Wherein said guar gum is purchased from Beijing Gua Errun Science and Technology Ltd.; Described licorice root ointment is purchased from prolonging limit Tian Chi Lake of Mountain Baitou daily use chemicals Co., Ltd; Described cellulose is purchased from prolonging Xing Ye bio tech ltd, Guangzhou, limit.
Embodiment 1: reconstituted tobacoo of the present invention
Elscholtiza 20 kilograms, offal (moisture content 12%) 80 kilograms, guar gum 3 kilograms, licorice root ointment 1 kilogram, cellulose 8 kilograms.
Take elscholtiza, offal, guar gum, licorice root ointment, cellulose by weight, first elscholtiza, offal are pulverized, then mix with guar gum, licorice root ointment, cellulose, the thin slice that thickness is 0.16mm is pressed into by three cover roll system (often overlapping four rollers), it is the reconstituted tobacoo of 14%-16% that dryer is dried to water content at 45-50 DEG C, and slicer width is the reconstituted tobacoo of 1.0mm.
Embodiment 2: reconstituted tobacoo of the present invention
Elscholtiza 30 kilograms, offal (moisture content 11.5%) 70 kilograms, guar gum 4 kilograms, licorice root ointment 1 kilogram, cellulose 8 kilograms.
Take elscholtiza, offal, guar gum, licorice root ointment, cellulose by weight, first elscholtiza, offal are pulverized, then mix with guar gum, licorice root ointment, cellulose, the thin slice that thickness is 0.16mm is pressed into by three cover roll system (often overlapping four rollers), it is the reconstituted tobacoo of 14%-16% that dryer is dried to water content at 45-50 DEG C, and slicer width is the reconstituted tobacoo of 1.0mm.
Embodiment 3: reconstituted tobacoo of the present invention
Elscholtiza 25 kilograms, discarded tobacco leaf (moisture content 12.5%) 75 kilograms, guar gum 3.5 kilograms, licorice root ointment 1 kilogram, cellulose 8 kilograms.
Take elscholtiza, discarded tobacco leaf, guar gum, licorice root ointment, cellulose by weight, first elscholtiza, discarded tobacco leaf are pulverized, then mix with guar gum, licorice root ointment, cellulose, the thin slice that thickness is 0.16mm is pressed into by three cover roll system (often overlapping four rollers), it is the reconstituted tobacoo of 14%-16% that dryer is dried to water content at 45-50 DEG C, and slicer width is the reconstituted tobacoo of 1.0mm.
Embodiment 4: reconstituted tobacoo of the present invention
Elscholtiza 30 kilograms, offal and 70 kilograms, offal mixture (moisture content 12%), guar gum 3 kilograms, licorice root ointment 1 kilogram, cellulose 8 kilograms.
Take elscholtiza, offal and offal mixture, guar gum, licorice root ointment, cellulose by weight, first elscholtiza, offal and offal mixture are pulverized, then mix with guar gum, licorice root ointment, cellulose, the thin slice that thickness is 0.16mm is pressed into by three cover roll system (often overlapping four rollers), it is the reconstituted tobacoo of 14%-16% that dryer is dried to water content at 45-50 DEG C, and slicer width is the reconstituted tobacoo of 1.0mm.
Embodiment 5: cigarette of the present invention
The reconstituted tobacoo that Example 1 obtains mixes by 5wt% with pipe tobacco, according to a conventional method obtained cigarette.
Embodiment 6: test of smokeing panel test
With the reconstituted tobacoo that 5wt% ratio admixture embodiment of the present invention 1 is obtained in the trade mark cigarette of Changbai Mountain, then to smoke panel test standard-GB5606.4-2005 cigarette the 4th part according to national cigarette: sense organ technical requirement, respectively the obtained Changbai Mountain trade mark cigarette (sample A) of reconstituted tobacoo of admixture embodiment of the present invention 1 and the Changbai Mountain trade mark cigarette (sample B) of non-admixture are smoked panel test.Wherein aesthetic quality's judgment criteria is in table 1, and smoking result is in table 2.
Table 1 aesthetic quality judgment criteria
Table 2 smoking result
Note: above scoring is the mean value of 10 judging panel's marking.
From table 2 result, the Changbai Mountain trade mark Sensory Quality of Cigarette mark of the reconstituted tobacoo that admixture embodiment of the present invention 1 is obtained is apparently higher than the Changbai Mountain trade mark cigarette of non-admixture, glossy, the plentiful harmony of fragrance of cigarette gloss after admixture reconstituted tobacoo of the present invention in the trade mark cigarette of Changbai Mountain, pure comfortable without assorted gas, nonirritant, pleasant impression, show that reconstituted tobacoo of the present invention can give cigarette uniqueness, graceful aromatic style, and elscholtiza fragrance is consistent with the harmony of this fragrance of cigarette one integrated mass, fragrance is plentiful, and pleasant impression is comfortable.
The explanation of above embodiment just understands method of the present invention and core concept thereof for helping.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improve and modify and also fall in the protection domain of the claims in the present invention.
Claims (7)
1. a reconstituted tobacoo, is characterized in that, is made up of following raw material: elscholtiza 20-30 part, tobacco material 70-80 part, guar gum 3-4 part, licorice root ointment 1 part, cellulose 8 parts, and described elscholtiza and described tobacco material totally 100 parts; The tobacco material of described tobacco material to be moisture content be (12.0 ± 0.5) %.
2. a preparation method for reconstituted tobacoo, is characterized in that,
Get 20-30 weight portion elscholtiza and 70-80 weight portion tobacco material is pulverized, mix with 3-4 weight portion guar gum, 1 weight portion licorice root ointment, 8 part by weight of cellulose, compressing tablet, drying, chopping, curling after and get final product, wherein said elscholtiza and described tobacco material totally 100 weight portions; The tobacco material of described tobacco material to be moisture content be (12.0 ± 0.5) %.
3. preparation method according to claim 2, it is characterized in that, described compressing tablet is be rolled into the thin slice that thickness is 0.16mm.
4. preparation method according to claim 2, is characterized in that, described drying is dry at 45-50 DEG C.
5. preparation method according to claim 2, it is characterized in that, described tobacco cut width is 1.0mm.
6. the reconstituted tobacoo that described in claim 2 ~ 5 any one prepared by preparation method.
7. a cigarette, is characterized in that, comprises reconstituted tobacoo described in claim 1 or 6.
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| CN104770853A (en) * | 2015-04-21 | 2015-07-15 | 奚程 | Production method for tobacco sheet |
| WO2016174014A1 (en) * | 2015-04-28 | 2016-11-03 | Philip Morris Products S.A. | Method of making a tobacco cut filler with tobacco dust tablets |
| CN105614940A (en) * | 2016-01-29 | 2016-06-01 | 陕西中烟工业有限责任公司 | Preparation method of tobacco gynostemma pentaphylla slice and method for using gynostemma pentaphylla slice to prepare tobacco |
| CN109267421A (en) * | 2018-07-29 | 2019-01-25 | 河南农业大学 | A kind of coating fluid reducing releasing content of coke tar in paper filter stick type cigarette mainstream flue gas |
| CN109043632A (en) * | 2018-08-27 | 2018-12-21 | 云南昆船烟草设备有限公司 | A kind of reconstituted tobacoo forming drying equipment and method |
| CN113772387A (en) * | 2020-05-20 | 2021-12-10 | 秦皇岛烟草机械有限责任公司 | A kind of homogenized tobacco sheet production system |
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