CN102967918B - Novel solar light-condensation disc - Google Patents
Novel solar light-condensation disc Download PDFInfo
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- CN102967918B CN102967918B CN201210515712.8A CN201210515712A CN102967918B CN 102967918 B CN102967918 B CN 102967918B CN 201210515712 A CN201210515712 A CN 201210515712A CN 102967918 B CN102967918 B CN 102967918B
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- 238000009833 condensation Methods 0.000 title 1
- 239000000853 adhesive Substances 0.000 claims abstract description 11
- 230000001070 adhesive effect Effects 0.000 claims abstract description 11
- 239000003292 glue Substances 0.000 claims abstract description 9
- 238000003780 insertion Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000007789 sealing Methods 0.000 abstract description 4
- 230000002093 peripheral effect Effects 0.000 abstract description 3
- 238000004026 adhesive bonding Methods 0.000 abstract 1
- 238000011031 large-scale manufacturing process Methods 0.000 abstract 1
- 239000012790 adhesive layer Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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Abstract
本发明公开了一种新型太阳能聚光碟片,包括背板、反光曲面板、径向筋、周向筋、粘合胶、封边和安装螺栓,反光曲面板与背板的表面通过粘合胶粘接,背板的背面上固定连接有径向筋和周向筋,径向筋包括边缘径向筋和内部径向筋,周向筋包括边缘周向筋和内部周向筋,所述反光曲面板的四周边缘处与背板的边缘周向筋和边缘径向筋之间还设有封边。内部周向筋与内部径向筋的交接处还设有聚光碟片的安装螺栓。本发明重量轻,生产成本低,容易实现大规模生产。
The invention discloses a new type of solar concentrating disc, which comprises a back plate, a reflective curved panel, radial ribs, circumferential ribs, adhesive glue, edge sealing and mounting bolts, and the surfaces of the reflective curved panel and the back plate are passed through the adhesive glue Bonding, the back of the back plate is fixedly connected with radial ribs and circumferential ribs, the radial ribs include edge radial ribs and inner radial ribs, and the circumferential ribs include edge circumferential ribs and inner circumferential ribs, the reflective There is also an edge sealing between the peripheral edge of the curved plate and the edge circumferential rib and edge radial rib of the back plate. Mounting bolts for the concentrating discs are also provided at the intersection of the inner circumferential ribs and the inner radial ribs. The invention has light weight, low production cost and easy realization of large-scale production.
Description
技术领域 technical field
本发明涉及一种太阳能聚光碟片。 The invention relates to a solar concentrating disc.
背景技术 Background technique
太阳能聚光碟片为太阳能聚光装置的零部件,太阳能聚光装置采用多片碟片安装在一起,形成了一个精密的圆形反光曲板,太阳光照射在反光曲板上,这些反光曲板将光线聚焦在一个焦点上,将焦点处的物体加热到很高的温度,传统的太阳能聚光碟片采用整块冲压件设计制造,生产成本高、重量重,而且受到模具成本的限制,反光碟片不能做得很大,特别是巨型单片的反光碟片制造成本很高无法实现。 The solar concentrating disc is a component of the solar concentrating device. The solar concentrating device uses multiple discs to install together to form a precise circular reflective curved plate. The sunlight shines on the reflective curved plate. These reflective curved plates Focus the light on a focal point, and heat the object at the focal point to a very high temperature. The traditional solar concentrating disc is designed and manufactured with a whole stamping part, which has high production cost, heavy weight, and is limited by the cost of the mold. Reflective disc Sheet can not be done very big, especially the reflective disk manufacturing cost of giant single sheet is very high and can't realize.
发明内容 Contents of the invention
本发明的目的在于提供一种重量轻,生产成本低的新型太阳能聚光碟片。 The object of the present invention is to provide a novel solar concentrating disc with light weight and low production cost.
为了达到上述目的,本发明的技术方案是:一种太阳能聚光碟片,包括背板、反光曲面板、径向筋、周向筋、径向翻边、周向翻边、粘合胶、封边和安装螺栓,反光曲面板与背板的表面通过粘合胶粘接,背板的背面上固定连接有径向筋和周向筋,径向筋包括边缘径向筋和内部径向筋及径向翻边,周向筋包括边缘周向筋和内部周向筋及周向翻边,所述反光曲面板的四周边缘处与背板的边缘周向筋和边缘径向筋之间还设有封边。 In order to achieve the above purpose, the technical solution of the present invention is: a solar concentrating disc, including a back plate, a reflective curved panel, radial ribs, circumferential ribs, radial flanging, circumferential flanging, adhesive glue, sealing Side and mounting bolts, the surface of the reflective curved panel and the back plate are bonded by adhesive glue, and the back of the back plate is fixedly connected with radial ribs and circumferential ribs. The radial ribs include edge radial ribs and internal radial ribs and Radial flanging, circumferential ribs include edge circumferential ribs, internal circumferential ribs and circumferential flanging, and there is also a set between the peripheral edge of the reflective curved panel and the edge circumferential ribs and edge radial ribs of the back plate With edge banding.
所述封边为L型,一边粘接在反光曲面板的边缘处,另一边粘接在背板的边缘周向筋和边缘径向筋上。 The edge sealing is L-shaped, one side is bonded to the edge of the reflective curved panel, and the other side is bonded to the edge circumferential ribs and edge radial ribs of the back plate.
所述封边另一种形式是固定连接在背板的边缘周向筋上,且向反光曲面板延伸,并与反光曲面板粘接。 Another form of the edge banding is that it is fixedly connected to the edge circumferential rib of the back panel, extends toward the reflective curved panel, and is bonded to the reflective curved panel.
所述背板为扇形曲面,这样的多个扇形能够拼接成接近圆形或圆形的曲面,径向筋上连接有径向翻边;周向筋上连接有周向翻边,背板的背面还固定连接有安装螺栓,且一块背板上的安装螺栓至少有三个。 The backboard is a fan-shaped curved surface. Such a plurality of fan-shaped surfaces can be spliced into a nearly circular or circular curved surface. The radial ribs are connected with radial flanges; the circumferential ribs are connected with circumferential flanges. The back is also fixedly connected with mounting bolts, and there are at least three mounting bolts on one back plate.
所述安装螺栓的一端具有三角支撑筋和插装槽,插装槽与相对应的内部径向筋和内部周向筋装连。 One end of the mounting bolt has a triangular support rib and an insertion slot, and the insertion slot is connected to the corresponding inner radial rib and inner circumferential rib.
所述背板采用不锈钢板、铝板或镀锌板等材料制作而成。 The backboard is made of materials such as stainless steel plate, aluminum plate or galvanized plate.
所述反光曲面板采用镀银玻璃板、反光金属板等制作而成。 The reflective curved panel is made of silver-plated glass plate, reflective metal plate and the like.
所述反光曲面板与背板的粘合胶采用聚乙烯醇缩丁醛。。 The adhesive glue between the reflective curved panel and the back panel is polyvinyl butyral. .
采用上述结构后,由于包括背板、反光曲面板、粘合胶、径向筋、周向筋、封边和固定螺栓,背板的背面上具有径向筋和周向筋,通过径向筋和周向筋代替现有的整块板制造技术,重量减轻了,可以不采用模具冲压加工就能制造,降低了生产成本,并且反光曲面板的四周边缘处与背板的边缘周向筋和边缘径向筋之间还设有封边,可以使雨水等不能渗透到反光曲面板与背板之间来影响两者的粘接,提高本发明的耐候性能和使用寿命,径向翻边和周向翻边的作用是强化径向筋和周向筋的刚性。 After adopting the above structure, due to including the back plate, reflective curved panel, adhesive glue, radial ribs, circumferential ribs, edge banding and fixing bolts, there are radial ribs and circumferential ribs on the back of the back plate, through the radial ribs And the circumferential ribs replace the existing whole board manufacturing technology, the weight is reduced, and it can be manufactured without die stamping, which reduces the production cost, and the surrounding edges of the reflective curved panel are connected with the circumferential ribs and the edge of the back plate There is also an edge seal between the radial ribs on the edge, which can prevent rainwater from penetrating into the reflective curved panel and the back panel to affect the bonding of the two, improve the weather resistance and service life of the present invention, radial flanging and The function of the circumferential flanging is to strengthen the rigidity of the radial rib and the circumferential rib.
附图说明 Description of drawings
图1是本发明结构示意图; Fig. 1 is a structural representation of the present invention;
图2是图1的左视图; Fig. 2 is the left view of Fig. 1;
图3是图1的A-A剖视图; Fig. 3 is A-A sectional view of Fig. 1;
图4是图3的封边另一种实施例图; Fig. 4 is a diagram of another embodiment of the edge banding in Fig. 3;
图5是图1中背板的结构示意图; Fig. 5 is a schematic structural view of the backplane in Fig. 1;
图6是安装螺栓的立体图; Fig. 6 is a perspective view of mounting bolts;
图7是本发明使用状态图。 Fig. 7 is a diagram of the use state of the present invention.
具体实施方式 Detailed ways
以下结合附图给出的实施例对本发明作进一步详细的说明。 The present invention is described in further detail below in conjunction with the embodiment that accompanying drawing provides.
参见图1~6所示,一种新型太阳能聚光碟片,包括背板1、反光曲面板2、径向筋1-1和径向翻边1-1-3、周向筋1-2和周向翻边1-2-3、粘合胶3、封边4和安装螺栓5,反光曲面板2与背板1的表面通过粘合胶3粘接,背板1的背面上固定连接有径向筋1-1和周向筋1-2,径向筋1-1包括边缘径向筋1-1-1和内部径向筋1-1-2,周向筋1-2包括边缘周向筋1-2-1和内部周向筋1-2-2,所述反光曲面板2的四周边缘处与背板1的边缘周向筋1-2-1和边缘径向筋1-1-1之间还设有封边4。 As shown in Figures 1 to 6, a new type of solar concentrating disc includes a back plate 1, a reflective curved panel 2, radial ribs 1-1, radial flanges 1-1-3, circumferential ribs 1-2 and Circumferential flanging 1-2-3, adhesive glue 3, edge banding 4 and mounting bolt 5, the surface of reflective curved panel 2 and backboard 1 are bonded by adhesive glue 3, and the back side of backboard 1 is fixedly connected with Radial rib 1-1 and circumferential rib 1-2, radial rib 1-1 includes edge radial rib 1-1-1 and inner radial rib 1-1-2, circumferential rib 1-2 includes edge circumference Ribs 1-2-1 and internal circumferential ribs 1-2-2, the peripheral edges of the reflective curved panel 2 and the edge circumferential ribs 1-2-1 and edge radial ribs 1-1 of the back plate 1 There is also an edge banding 4 between -1.
参见图3、4所示,所述封边4为L型,一边粘接在反光曲面板2的边缘处,另一边粘接在背板1的边缘周向筋1-2-1和边缘径向筋1-1-1上;或者是所述封边4固定连接在背板1的边缘周向筋1-2-1和边缘径向筋1-1-1上,且向反光曲面板2延伸,并与反光曲面板2粘接。在安装中背板1和反光曲面板2是粘接在一起,因此雨水或者污物会渗透入粘接层,从而影响粘接层的牢度,进而影响本发明的使用寿命,封边4的主要作用是防止在使用中雨水或者污物的渗入粘接层,提高本发明的使用寿命,封边胶可以采用中性硅酮或低透湿,耐老化,无色透明的保护涂层BD101,BD102。 Referring to Figures 3 and 4, the edge banding 4 is L-shaped, and one side is bonded to the edge of the reflective curved panel 2, and the other side is bonded to the edge circumferential rib 1-2-1 and the edge diameter of the back plate 1. to the rib 1-1-1; or the edge banding 4 is fixedly connected to the edge circumferential rib 1-2-1 and the edge radial rib 1-1-1 of the backboard 1, and to the reflective curved panel 2 Extend and bond with the reflective curved panel 2. During installation, the backboard 1 and the reflective curved panel 2 are bonded together, so rainwater or dirt will penetrate into the adhesive layer, thereby affecting the fastness of the adhesive layer, and then affecting the service life of the present invention. The main function is to prevent rainwater or dirt from penetrating into the adhesive layer during use and improve the service life of the invention. The edge sealant can use neutral silicone or low moisture permeability, aging resistance, colorless and transparent protective coating BD101, BD102.
参见图3、4、6所示,所述背板1为扇形曲面,背板1的背面还固定连接有径向筋1-1和周向筋1-2,径向筋1-1上连接有径向翻边1-1-3,周向筋1-2上连接有周向翻边1-2-3,背板1的背面还固定连接有安装螺栓5,且一块背板1上的安装螺栓5至少有三个;所述安装螺栓5的一端具有三角支撑筋5-1和插装槽5-2,插装槽5-2与相对应的内部径向筋1-1-2和内部周向筋1-2-2装连。周向筋1-2能很好的提高背板1的刚性、强度、抗冲击特性、疲劳特性,安装螺栓5是在安装使用中将聚光碟片与聚光架6固定连接的,安装螺栓5的插装槽5-2能很好的定位和固定,增加安装螺栓5与聚光碟片的连接强度,安装螺栓5的数量和分布位置根据每片聚光碟片的面积大小和形状确定,至少有三个。 Referring to Figures 3, 4, and 6, the backboard 1 is a fan-shaped curved surface, and the back side of the backboard 1 is also fixedly connected with radial ribs 1-1 and circumferential ribs 1-2, and the radial ribs 1-1 are connected There are radial flanges 1-1-3, circumferential ribs 1-2 are connected with circumferential flanges 1-2-3, the back of the back plate 1 is also fixedly connected with mounting bolts 5, and one piece of back plate 1 There are at least three mounting bolts 5; one end of the mounting bolt 5 has a triangular support rib 5-1 and an insertion groove 5-2, and the insertion groove 5-2 is connected to the corresponding inner radial rib 1-1-2 and the inner The circumferential ribs are installed in 1-2-2. Circumferential ribs 1-2 can well improve the rigidity, strength, impact resistance and fatigue properties of backplane 1. Mounting bolts 5 are used to securely connect the concentrating discs to the concentrating frame 6 during installation. The mounting bolts 5 The insertion slot 5-2 can be well positioned and fixed, increasing the connection strength between the mounting bolts 5 and the concentrating discs. The quantity and distribution positions of the mounting bolts 5 are determined according to the size and shape of each concentrating disc. There are at least three indivual.
参见图2、3、4所示,所述背板1采用不锈钢板、工程塑料、铝板或镀锌板等材料制作而成;刚度高,而且重量轻。 Referring to Figures 2, 3 and 4, the backboard 1 is made of materials such as stainless steel plate, engineering plastics, aluminum plate or galvanized plate; it has high rigidity and light weight.
参见图1、2所示,所述反光曲面板2采用镀银玻璃、反射膜、反光金属板等制作而成。用于反射太阳光,使太阳光聚焦在一点上。 Referring to Figures 1 and 2, the reflective curved panel 2 is made of silver-plated glass, reflective film, reflective metal plate and the like. It is used to reflect the sunlight and focus the sunlight on one point.
参见图2、3、4所示,所述反光曲面板2与背板1采用聚乙烯醇缩丁醛粘接,提高了粘接强度,进而提高了使用寿命。 Referring to Figures 2, 3 and 4, the reflective curved panel 2 and the back panel 1 are bonded by polyvinyl butyral, which improves the bonding strength and thus prolongs the service life.
参见图7所示,本发明使用时,背板1可以制成整体二次曲面等特殊曲面,然后多个反光曲面板2粘接在背板1上,布满背板1表面,背板1加工时,采用选取一块板,然后在背面固定连接周向筋1-2、径向筋1-1,内部周向筋1-2-2可以采用横向,M形或者菱形多种结构,周向筋1-2的作用在聚光过程中很重要,能够在加工和使用中,保证反光曲面板2的几何形状精度,通过内部径向筋1-1-2和内部周向筋1-2-2与背板1连接处的曲线形状、形成和保持反光曲面板2几何形状的精度,从而保证光线能够准确聚焦在一个焦点上;在存在加工误差的情况下,径向筋1-1和周向筋1-2与背板1的连接可设有间隙,用于调节反光曲面板2的形状精度,间隙通过填料或者焊料将间隙填补,增加连接机械特性。本发明不仅可用于碟式太阳能热发电,也可用于太阳能灶,还可以用于太阳能塔式定日镜、太阳能槽式集热器的制造,其结构为框架形式,容易实现高精度聚光要求,重量轻,生产成本低易形成批量生产。 Referring to Fig. 7, when the present invention is used, the backboard 1 can be made into a special curved surface such as an overall quadratic surface, and then a plurality of reflective curved panels 2 are bonded on the backboard 1, covering the surface of the backboard 1, and the backboard 1 During processing, select a plate, and then fix and connect the circumferential rib 1-2 and the radial rib 1-1 on the back, and the internal circumferential rib 1-2-2 can adopt a variety of structures such as transverse, M-shaped or rhombus. The function of the ribs 1-2 is very important in the process of concentrating light. It can ensure the geometric shape accuracy of the reflective curved panel 2 during processing and use. Through the inner radial ribs 1-1-2 and the inner circumferential ribs 1-2- 2. The shape of the curve at the junction with the back plate 1, forming and maintaining the accuracy of the geometric shape of the reflective curved plate 2, so as to ensure that the light can be accurately focused on a focal point; in the case of processing errors, the radial rib 1-1 and the surrounding The connection between the ribs 1-2 and the back plate 1 can be provided with a gap for adjusting the shape accuracy of the reflective curved panel 2, and the gap is filled by filler or solder to increase the mechanical properties of the connection. The invention can be used not only for dish solar thermal power generation, but also for solar cookers, and can also be used for the manufacture of solar tower heliostats and solar trough collectors. Its structure is in the form of a frame, which can easily meet the requirements of high-precision concentration , light weight, low production cost and easy to form mass production.
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