CN102956146B - Tool recognizing structure and production method thereof - Google Patents
Tool recognizing structure and production method thereof Download PDFInfo
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- CN102956146B CN102956146B CN201110235616.3A CN201110235616A CN102956146B CN 102956146 B CN102956146 B CN 102956146B CN 201110235616 A CN201110235616 A CN 201110235616A CN 102956146 B CN102956146 B CN 102956146B
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Abstract
The invention relates to a tool recognizing structure which is multi-colored and fine in recognizability and a production method thereof. A sign pattern provided with at least one color layer is formed on the surface of a tool. The surface of the tool is provided with an electroplated layer. A blackened layer is formed around the sign pattern on the surface of the tool. The tool recognizing structure is produced by steps of forming, roll marking, thermal treatment, surface treatment, coloring, electroplating, removing, blackening and the like. Accordingly, rust resistance of the tool can be improved. Due to the facts that the surface of the sign pattern is provide with multiple colors and the blackened layer and the electroplating layer are formed on the surface of the tool, color difference of the sign pattern on the surface of the tool is increased greatly, recognizability of the sign pattern on the surface of the tool can be improved effectively, and convenience for selecting the tool is improved.
Description
Technical field
The present invention relates to a kind of recognition technology field of instrument, specifically refer to a kind of tool construction that high and color is various that identifies, allow user can be easy to identify the indicia patterns of this instrument, and the texture of instrument can be improved.
Background technology
Tool surfaces can be provided with the indicia patterns for identifying usually, as specification, size or trade mark etc.And the identification structure of conventional tool, be that in the surface of instrument, printing forms with typing equipment, but this practice not only typing equipment costliness, its recognition effect is not good simultaneously, therefore cannot be widely used.Moreover, also there is dealer in the sheathed different colour circle of tool external diameter, be provided as the use of identification, but colour circle is generally with made by elastomeric material, easily stained in the occasion of greasy dirt, not only can have influence on its resolution, and serviceable life is not long, after colour circle peels off, namely cannot provide the function of identification facility.
In order to solve aforesaid problem, mode more common at present, that sleeve body after shaping carries out electroplating surface process, the inside and outside periphery of this sleeve body is made to form an electrodeposited coating, but this kind of existing electroplating surface processing mode, although have antirust function, but, owing to its mark dimpled grain having the electrodeposited coating in silver color, in same colour system with the electrodeposited coating of tool exterior surface, during use, instrument specification, size shown by mark dimpled grain on this instrument are not easily found out in pole, cause the puzzlement in use.In addition, there is a kind of surface treatment method relying on manganese phosphate to infiltrate tool interior, although also have aforesaid antirust function, but the instrument be through after manganese phosphate surface treatment, entirety is in black powder, more make the font marked on dimpled grain thicken, unintelligible, aforesaid uses lacks, and also cannot effectively solve.
Due to problems such as the resolution of aforementioned tools are not enough, the life-span is not long, exploitation has multiple different recognition system and forming method further on the market at present, as No. 555626th, TaiWan, China patent announcement (applying for No. 092101765), disclose No. 200840683 etc., but it is simple silver, black configuration, the demand of trade mark diversity change cannot be met, therefore aforementioned existing surface treatment method still effectively cannot solve the disadvantages of traditional person, be necessary the necessity doing improvement further in fact.
Edge is, the present inventor is in dimensions identification time institute problems faced further investigated for aforementioned tools, and rely on research and development and the manufacturing experience of being engaged in related industry for many years, actively seek the road solved, through the research and development of constantly making great efforts, finally a kind of tool identification structure and preparation method thereof is successfully developed, to overcome instrument because of good the do not caused puzzlement of resolution.
Summary of the invention
Therefore, fundamental purpose of the present invention is to provide a kind of preparation method forming the tool identification structure of multiple colors, so that tool surfaces can be made to produce multicolour, make the identification structure of instrument can improve resolution because of its aberration, the texture of further also hoisting tool.
Again, of the present invention time an object is to provide a kind of tool identification structure with polychromatic surface, and it can increase the gradation sense of tool surfaces, can be convenient to user simultaneously and select, and can improve its economic benefit.
For this reason, the present invention is mainly by following technological means, come the aforesaid object of specific implementation and usefulness: the indicia patterns this tool surfaces being formed with at least one recess, and be coated with again the chromatograph of at least one colorant in indicia patterns, moreover the surface of this instrument outside indicia patterns is formed with at least one electrodeposited coating and a dye black layer, makes the identification structure of instrument form the polychrome structure of more than at least three kinds of colors.
And the step such as its preparation method comprises one shaping a, roll marks, a thermal treatment, a colouring, a plating, are removed and a dye is black;
First, carry out shaping step, it utilizes the existing technology such as car system and forging to form the instrument of correspondingly-shaped;
Then, carry out the step of roll marks, be formed with the recess indicia patterns of one or majority in instrument outer surface precalculated position;
Afterwards, the step of heat-treating, utilizes heat treatment technics to carry out cure process to the instrument that this has indicia patterns;
Then, carry out the step of painting, be coated with at least one chromatograph on the surface of instrument correspondence markings pattern;
Afterwards, then carry out the step of electroplating, utilize electroplating technology to carry out plate surface process in the peripheral edge surface of instrument;
Next, carry out the step removed, utilize grinding technique to give around the electrodeposited coating of indicia patterns peripheral edge surface tool link worn, form a removing layer;
Finally, carry out contaminating black step, in the removing layer surface of instrument to contaminate black technology or manganese phosphate processes, make the removing layer surface of instrument form a dye black layer, and form the instrument of polychromatic surface.
So, by representing of aforementioned techniques means, the indicia patterns of instrument of the present invention is made to have multiple colors, and the electrodeposited coating on engagement tool surface and the design contaminating black layer, more can promote indicia patterns in the aberration of tool surfaces, can the resolution of effective hoisting tool surface indicia pattern, the convenience that enhancement instrument is chosen, make tool identification structure of the present invention in resolution and color diversity etc., comparatively can practise formula person and have more effect enhancement, and then increase the surcharge of product, and promote its economic benefit.
Accompanying drawing explanation
Fig. 1 is the three-dimensional appearance schematic diagram of instrument of the present invention;
Fig. 2 is the flow process block schematic diagram of the preparation method of inventive article identification structure;
Fig. 3 be instrument of the present invention shaping after schematic appearance;
Fig. 4 is the schematic appearance of instrument of the present invention after roll marks mark;
Fig. 5 is the local side-looking diagrammatic cross-section of instrument of the present invention after indicia patterns colouring;
Fig. 6 is the local side-looking diagrammatic cross-section of instrument of the present invention after electroplating surface;
Fig. 7 is the local side-looking diagrammatic cross-section of instrument of the present invention after removing electrodeposited coating;
Fig. 8 be instrument of the present invention in complete dye black after local side-looking diagrammatic cross-section;
Fig. 9 is the flow process block schematic diagram of another embodiment of inventive article identification structure preparation method.
Description of reference numerals: 10-body; 11-drive end; 12-fit end; 13-circular groove; 15-indicia patterns; 18-removing layer; 20-chromatograph; 30-electrodeposited coating; 40-contaminates black layer.
Embodiment
The present invention is tool identification structure and preparation method thereof, in the illustrative specific embodiments of the invention of the figure that encloses and component thereof, with rear, left and right, top and bottom, top and bottom and level and vertical reference before all about, only for being conveniently described, and unrestricted the present invention, also non-its component is limited to any position or direction in space.Graphic with instructions in specified size, when can not leaving in claim of the present invention, design according to a particular embodiment of the invention and demand and change.
The present invention is a kind of tool identification structure and preparation method thereof, wherein instrument can be selected from sleeve, various spanner etc., the present invention take sleeve as main embodiment, as Fig. 1, shown in Fig. 2, this instrument 10 is in cylinder, instrument 10 two ends have the drive end 11 of a confession driven tool grafting and the fit end 12 of a confession socket screw piece bolt or nut respectively, the fit end 12 of instrument 10 again can be formed with at least one recess circular groove 13, moreover instrument 10 outside surface is formed with the indicia patterns 15 of at least one recess, this indicia patterns 15 can be selected from specification, size or trade mark etc., the chromatograph 20 of at least one colorant is coated with again if trade mark is for red in indicia patterns 15, be of a size of green etc., moreover this instrument 10 surface outside indicia patterns 15 is formed with at least one electrodeposited coating 30 and a dye black layer 40, the identification structure of instrument 10 is made to form the polychrome structure of more than at least three kinds of colors, its resolution of further raising, and the appearance tactile impression of product can be promoted.As for the preparation method of this tool identification structure, then refer to shown in Fig. 2, the steps such as it at least includes one shaping a, roll marks, a thermal treatment, a surface treatment, a colouring, a plating, are removed and a dye is black; Wherein
First, carry out shaping step, coordinate shown in Fig. 3, it utilizes the existing technology such as car system and forging to form the instrument 10 of correspondingly-shaped, the present invention is for sleeve, this instrument 10 has for the corresponding drive end 11 driven for wrenching bar intercalation with tool for the fit end 12 locking the nuts unloaded, and on instrument 10 fit end 12, be formed with the circular groove 13 of twice recess further;
Then, carry out the step of roll marks, coordinating consults shown in Fig. 4, utilize the recess indicia patterns 15 being both formed with one or majority just like technology such as roll marks, cloudy quarter, die castings in instrument 10 outer surface precalculated position, the present invention is that roll marks is in instrument 10 fit end 12 surface, this indicia patterns 15 can be selected from the dimpled grain such as word or numeral of corresponding specification, size or trade mark, as indicia patterns 15 of the present invention includes a trade mark and a dimension figure;
Afterwards, the step of heat-treating, after indicia patterns 15 roll marks completing instrument 10 surface, utilizes heat treatment technics to carry out cure process to the instrument 10 that this has indicia patterns 15, with the hardness of hoisting tool 10, the probability that the indicia patterns 15 on minimizing instrument 10 surface is worn;
And then, carry out surface-treated step, after completing thermal treatment, then removed by the burr of instrument 10 with indicia patterns 15 with the technology of sandblasting or grinding, and make the surface roughening of indicia patterns 15, the colorant after order can effectively be attached in indicia patterns 15;
Then, carry out the step of painting, as shown in Figure 5, after completing surface treatment, be coated with a chromatograph 20 on the surface of instrument 10 correspondence markings pattern 15, this chromatograph 20 can be the colorant of various different color, and can give to apply different colors as trade mark for red, dimension figure are green according to trade mark and dimension figure, and because the surface of indicia patterns 15 is through coarse surface process, therefore chromatograph 20 effectively can be snapped at the surface of indicia patterns 15, fills up the dimpled grain of this indicia patterns 15 simultaneously;
Afterwards, carry out the step of electroplating again, it is as shown in Figure 6, utilize electroplating technology to comprise inside and outside surface in the peripheral edge surface of instrument 10 and carry out plate surface process, instrument 10 covering surface is made to have the silver color electrodeposited coating 30 of a light, and due to the colorant of chromatograph 20 are insulating material, therefore the unlikely generation plating action in the surface of chromatograph 20;
Next, carry out the step removed, it is as shown in Figure 7, in order to increase the aberration of indicia patterns 15, will instrument 10 to utilize grinding technique to give around the electrodeposited coating 30 of indicia patterns 15 peripheral edge surface worn, form a removing layer 18, the electrodeposited coating 30 of instrument 10 fit end 12 gives worn by the present invention, and can synchronously be removed by chromatograph 20 flash of indicia patterns 15;
Finally, carry out contaminating black step, it is as shown in Figure 8, after the removal step completing instrument 10 surface, further in the removing layer 18 of instrument 10 if Fig. 7 is to contaminate black technology or manganese phosphate processes, removing layer 18 surface of instrument 10 is made thus to form the dye black layer 40 of black powder, the color of this dye black layer 40 is different from chromatograph 20 color with electrodeposited coating 30 silver color such as red, green, indicia patterns 15 is made and black layer 40 surface can be contaminated to produce and obviously contrast with the electrodeposited coating 30 of instrument 10, there is splendid identity, finally, instrument 10 outward appearance is as shown in Figure 1 formed.
So, form one and have high resolution concurrently and color diversified tool identification structure person.
By aforesaid forming method, instrument 10 of the present invention has following advantage and practical value; Such as:
1, instrument 10 surface of the present invention is formed with the indicia patterns 15 of recess, and indicia patterns 15 has the chromatograph 20 of insulation, this chromatograph 20 not only can be attached to the rough surface of indicia patterns 15 completely, and there is incrust feature, and can different color be had because of chromatograph 20, it more can be utilized to have the characteristic of gorgeous color, and with the electrodeposited coating 30 of other part coatings of instrument 10 surface and contaminate black layer 40 and produce obvious aberration and contrast, and then improve its identity, allow user see its word indicated, numeral or figure clearly easily through indicia patterns 15.
2, instrument 10 of the present invention has chromatograph 20, the electrodeposited coating 30 of indicia patterns 15 and contaminates black layer 40, makes instrument 10 form polychrome structure, and can promote the variability of its color, and can promote the texture of its entirety, therefore can increase the surcharge of product.
The steps such as tool identification structure preparation method of the present invention separately has an embodiment again, and it is as shown in Figure 9, and it at least includes one shaping a, roll marks, a thermal treatment, a surface treatment, a plating, a colouring, are removed and a dye is black; Wherein
First, carry out shaping step, coordinate shown in Fig. 3, it utilizes the existing technology such as car system and forging to form the instrument 10 of correspondingly-shaped, the present invention is for sleeve, this instrument 10 has for the corresponding drive end 11 driven for wrenching bar intercalation with tool for the fit end 12 locking the nuts unloaded, and on instrument 10 fit end 12, be formed with the circular groove 13 of twice recess further;
Then, carry out the step of roll marks, coordinating consults shown in Fig. 4, utilize the recess indicia patterns 15 being both formed with one or majority just like technology such as roll marks, cloudy quarter, die castings in instrument 10 outer surface precalculated position, the present invention is that roll marks is in instrument 10 fit end 12 surface, this indicia patterns 15 can be selected from the dimpled grain such as word or numeral of corresponding specification, size or trade mark, as indicia patterns 15 of the present invention includes a trade mark and a dimension figure;
Afterwards, the step of heat-treating, after indicia patterns 15 roll marks completing instrument 10 surface, utilizes heat treatment technics to carry out cure process to the instrument 10 that this has indicia patterns 15, with the hardness of hoisting tool 10, the probability that the indicia patterns 15 on minimizing instrument 10 surface is worn;
And then, carry out surface-treated step, after completing thermal treatment, then removed by the burr of instrument 10 with indicia patterns 15 with the technology of sandblasting or grinding, and make the surface roughening of indicia patterns 15, the colorant after order can effectively be attached in indicia patterns 15;
Then, then carry out the step of electroplating, it is as shown in Figure 6, after completing surface treatment, utilizes electroplating technology to comprise inside and outside surface in the peripheral edge surface of instrument 10 and carries out plate surface process, make instrument 10 covering surface have the silver color electrodeposited coating 30 of a light;
Afterwards, carry out the step of painting, as shown in Figure 5, after completing plating step, instrument 10 is coated with a chromatograph 20 in the surface of correspondence markings pattern 15, and this chromatograph 20 can be the colorant of various different color, and can give to apply different colors as trade mark for red, dimension figure are green according to trade mark and dimension figure, this chromatograph 20 effectively can be snapped at the surface of electrodeposited coating 30, fills up the dimpled grain of this indicia patterns 15 simultaneously;
Next, carry out the step removed, it is as shown in Figure 7, in order to increase the aberration of indicia patterns 15, will instrument 10 to utilize grinding technique to give around the electrodeposited coating 30 of indicia patterns 15 peripheral edge surface worn, form a removing layer 18, the electrodeposited coating 30 of instrument 10 fit end 12 gives worn by the present invention, and can synchronously be removed by chromatograph 20 flash of indicia patterns 15;
Finally, carry out contaminating black step, it is as shown in Figure 8, after the removal step completing instrument 10 surface, further in the removing layer 18 of instrument 10 if Fig. 7 is to contaminate black technology or manganese phosphate processes, removing layer 18 surface of instrument 10 is made thus to form the dye black layer 40 of black powder, the color of this dye black layer 40 is different from chromatograph 20 color with electrodeposited coating 30 silver color such as red, green, indicia patterns 15 is made and black layer 40 surface can be contaminated to produce and obviously contrast with the electrodeposited coating 30 of instrument 10, there is splendid identity, finally, instrument 10 outward appearance is as shown in Figure 1 formed.
Form one and have high resolution concurrently and the diversified tool identification structure of color.
More than illustrate just illustrative for the purpose of the present invention; and nonrestrictive, those of ordinary skill in the art understand, when not departing from the spirit and scope that claim limits; many amendments, change or equivalence can be made, but all will fall within protection scope of the present invention.
Claims (12)
1. a tool identification structure, this tool surfaces is formed with the indicia patterns of at least one recess, and be coated with again the chromatograph of at least one colorant in indicia patterns, the surface of this instrument outside indicia patterns is formed with at least one electrodeposited coating and a dye black layer, makes the identification structure of instrument form the polychrome structure of at least three kinds of colors.
2. tool identification structure according to claim 1, it is characterized in that: this instrument is sleeve, and instrument two ends have the drive end and of a confession driven tool grafting respectively for the fit end being socketed screw piece, and indicia patterns is formed at the outer surface of fit end, and instrument is formed with at least one recess circular groove on the surface of contiguous indicia patterns, circular groove surface has electrodeposited coating.
3. tool identification structure according to claim 1, is characterized in that: the chromatograph of the indicia patterns of this instrument is selected from different color.
4. tool identification structure according to claim 1, is characterized in that: the dye black layer of this tool surfaces is surrounded on around indicia patterns.
5. a preparation method for tool identification structure, is characterized in that, it at least includes one shaping a, roll marks, a thermal treatment, a colouring, a plating, are removed and the black step of a dye;
First, carry out shaping step, it utilizes car system and the existing technology of forging to form the instrument of correspondingly-shaped;
Then, carry out the step of roll marks, be formed with the recess indicia patterns of one or majority in instrument outer surface precalculated position;
Afterwards, the step of heat-treating, utilizes heat treatment technics to carry out cure process to the instrument with indicia patterns;
Then, carry out the step of painting, be coated with at least one chromatograph on the surface of instrument correspondence markings pattern;
Afterwards, then carry out the step of electroplating, utilize electroplating technology to carry out plate surface process in the peripheral edge surface of instrument;
Next, carry out the step removed, utilize grinding technique to give around the electrodeposited coating of indicia patterns peripheral edge surface tool link worn, form a removing layer;
Finally, carry out contaminating black step, make the removing layer surface of instrument form a dye black layer on the removing layer surface of instrument to contaminate black technology, and form the instrument of polychromatic surface.
6. the preparation method of tool identification structure according to claim 5, it is characterized in that: between this heat treatment step and colouring step, there is a surface-treated step, be with the technology of sandblasting or grinding, the burr of instrument and indicia patterns are removed, and make the surface roughening of indicia patterns.
7. the preparation method of tool identification structure according to claim 5, is characterized in that: the step of this colouring applies the colorant of different color at different indicia patterns places.
8. the preparation method of tool identification structure according to claim 5, is characterized in that: in the black step of dye, the black technology of this dye processes with manganese phosphate.
9. a preparation method for tool identification structure, is characterized in that: it at least includes one shaping a, roll marks, a thermal treatment, a plating, a colouring, are removed and the black step of a dye;
First, carry out shaping step, it utilizes car system and the existing technology of forging to form the instrument of correspondingly-shaped;
Then, carry out the step of roll marks, be formed with the recess indicia patterns of one or majority in instrument outer surface precalculated position;
Afterwards, the step of heat-treating, utilizes heat treatment technics to carry out cure process to the instrument with indicia patterns;
Then, then carry out the step of electroplating, utilize electroplating technology to carry out plate surface process in the peripheral edge surface of instrument;
Afterwards, carry out the step of painting, be coated with at least one chromatograph on the surface of instrument correspondence markings pattern;
Next, carry out the step removed, utilize grinding technique to give around the electrodeposited coating of indicia patterns peripheral edge surface tool link worn, form a removing layer;
Finally, carry out contaminating black step, make the removing layer surface of instrument form a dye black layer on the removing layer surface of instrument to contaminate black technology, and form the instrument of polychromatic surface.
10. the preparation method of tool identification structure according to claim 9, it is characterized in that: there is between this heat treatment step and plating step a surface-treated step, be with the technology of sandblasting or grinding, the burr of instrument and indicia patterns are removed, and make the surface roughening of indicia patterns.
The preparation method of 11. tool identification structures according to claim 9, is characterized in that: the step of this colouring is in the colorant of different indicia patterns coating different color.
The preparation method of 12. tool identification structures according to claim 9, is characterized in that: in the black step of dye, the black technology of this dye processes with manganese phosphate.
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CN102956146B true CN102956146B (en) | 2015-06-24 |
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CN2062679U (en) * | 1990-01-30 | 1990-09-26 | 林村田 | Includes easy-to-identify socket set for metric and imperial sizes |
CN1313246C (en) * | 2002-04-17 | 2007-05-02 | 张珍财 | A kind of sleeve and its manufacturing method |
CN2597147Y (en) * | 2003-02-14 | 2004-01-07 | 长辰国际股份有限公司 | Sleeve barrel |
US20060027054A1 (en) * | 2004-08-03 | 2006-02-09 | Yao-Hung Wang | Identification structure for a sleeve tool |
CN1618576A (en) * | 2004-11-08 | 2005-05-25 | 长辰国际股份有限公司 | Structure to highlight hand tool size markings |
CN101376237A (en) * | 2008-10-13 | 2009-03-04 | 谢淑媛 | Sleeve structure |
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