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CN102955308B - Array substrate for display device and method of fabricating the same - Google Patents

Array substrate for display device and method of fabricating the same Download PDF

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CN102955308B
CN102955308B CN201210287676.4A CN201210287676A CN102955308B CN 102955308 B CN102955308 B CN 102955308B CN 201210287676 A CN201210287676 A CN 201210287676A CN 102955308 B CN102955308 B CN 102955308B
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CN102955308A (en
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南承熙
柳洵城
文泰亨
李揆煌
宋泰俊
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LG Display Co Ltd
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Abstract

公开了一种用于显示装置的阵列基板及其制造方法。所述装置包括:基板;栅线,所述栅线沿第一方向形成在所述基板上;数据线,所述数据线沿第二方向形成在所述基板的上方,其中所述数据线与所述栅线彼此交叉以限定像素区域;薄膜晶体管,所述薄膜晶体管形成在所述像素区域中,并且具有漏极、与所述栅线连接的栅极以及与所述数据线连接的源极;像素电极,所述像素电极形成在所述像素区域中,并且与所述漏极连接;第一辅助栅极图案,所述第一辅助栅极图案形成在所述栅线的上方并且与所述栅线接触,以及第一辅助数据图案,所述第一辅助数据图案形成在所述数据线的上方并且与所述数据线接触。

Disclosed are an array substrate for a display device and a manufacturing method thereof. The device includes: a substrate; gate lines, the gate lines are formed on the substrate along a first direction; data lines, the data lines are formed above the substrate along a second direction, wherein the data lines and The gate lines intersect each other to define a pixel area; a thin film transistor formed in the pixel area and having a drain, a gate connected to the gate line, and a source connected to the data line a pixel electrode formed in the pixel region and connected to the drain; a first auxiliary gate pattern formed above the gate line and connected to the drain The gate line is contacted, and a first auxiliary data pattern is formed above and in contact with the data line.

Description

用于显示装置的阵列基板及其制造方法Array substrate for display device and manufacturing method thereof

本申请要求享有于2011年8月19日提交的韩国专利申请第10-2011-0082808号和于2012年6月25日提交的韩国专利申请第10-2012-0067842号的优先权,为了所有目的,通过援引将所述专利申请并入本文,如同所述专利申请在此被全部阐述一样。This application claims priority to Korean Patent Application No. 10-2011-0082808 filed on August 19, 2011 and Korean Patent Application No. 10-2012-0067842 filed on June 25, 2012 for all purposes , said patent application is incorporated herein by reference as if said patent application were set forth herein in its entirety.

技术领域 technical field

本公开内容涉及一种用于显示装置的阵列基板,特别是涉及一种用于包括薄膜晶体管的显示装置的阵列基板,以及该阵列基板的制造方法。The present disclosure relates to an array substrate for a display device, in particular to an array substrate for a display device including thin film transistors, and a method for manufacturing the array substrate.

背景技术 Background technique

随着信息技术的快速发展,需要各种用于显示图像的显示装置。已提出诸如液晶显示(LCD)装置、等离子体显示面板(PDP)装置和有机发光二极管(OLED)装置之类的平板显示(FPD)装置。With the rapid development of information technology, various display devices for displaying images are required. Flat panel display (FPD) devices such as liquid crystal display (LCD) devices, plasma display panel (PDP) devices, and organic light emitting diode (OLED) devices have been proposed.

在所述FPD装置中,LCD装置由于尺寸小、重量轻、外形薄以及功耗低的优势得到广泛应用。Among the FPD devices, LCD devices are widely used due to advantages of small size, light weight, thin profile, and low power consumption.

包括以矩阵形式布置的像素和用于控制各个像素的开/关的开关元件的有源矩阵型显示装置已经得到广泛应用。有源矩阵型显示装置包括阵列基板,在所述阵列基板上形成有栅线、数据线、开关元件以及像素电极。以下将参照附图来描述阵列基板。Active matrix type display devices including pixels arranged in a matrix and switching elements for controlling on/off of the respective pixels have been widely used. An active matrix display device includes an array substrate on which gate lines, data lines, switching elements, and pixel electrodes are formed. The array substrate will be described below with reference to the accompanying drawings.

图1是表示根据现有技术的用于显示装置的阵列基板的平面图。FIG. 1 is a plan view illustrating an array substrate for a display device according to the related art.

在图1中,栅线22和数据线52彼此交叉以限定像素区域P。薄膜晶体管T与栅线22和数据线52连接。In FIG. 1 , gate lines 22 and data lines 52 cross each other to define a pixel region P. Referring to FIG. The thin film transistor T is connected to the gate line 22 and the data line 52 .

薄膜晶体管T包括栅极24、有源层42、源极54和漏极56。栅极24与栅线22连接,源极54与数据线52连接,并且漏极56与源极54分隔开。有源层42在源极54和漏极56之间被暴露,并且有源层42的暴露部分成为薄膜晶体管T的沟道。The thin film transistor T includes a gate 24 , an active layer 42 , a source 54 and a drain 56 . The gate 24 is connected to the gate line 22 , the source 54 is connected to the data line 52 , and the drain 56 is separated from the source 54 . The active layer 42 is exposed between the source electrode 54 and the drain electrode 56 , and the exposed portion of the active layer 42 becomes a channel of the thin film transistor T. Referring to FIG.

像素电极72形成在像素区域P中并通过漏极接触孔62与薄膜晶体管T的漏极56连接。The pixel electrode 72 is formed in the pixel region P and connected to the drain 56 of the thin film transistor T through the drain contact hole 62 .

将参照图2描述根据现有技术的用于显示装置的阵列基板的截面结构。A cross-sectional structure of an array substrate for a display device according to the related art will be described with reference to FIG. 2 .

图2是表示根据现有技术的用于显示装置的阵列基板的截面图,并且图2对应于沿图1的II-II线截取的截面。FIG. 2 is a cross-sectional view illustrating an array substrate for a display device according to the related art, and FIG. 2 corresponds to a cross-section taken along line II-II of FIG. 1 .

图2中,在基板10上形成有栅线22和与栅线22连接的栅极24,并且在栅线22和栅极24上形成有栅绝缘层30。In FIG. 2 , a gate line 22 and a gate 24 connected to the gate line 22 are formed on a substrate 10 , and a gate insulating layer 30 is formed on the gate line 22 and the gate 24 .

在栅绝缘层30上且在栅极24的上方形成有本征硅的有源层42,而在有源层42上形成有掺杂硅的欧姆接触层44。An active layer 42 of intrinsic silicon is formed on the gate insulating layer 30 and above the gate 24 , and an ohmic contact layer 44 doped with silicon is formed on the active layer 42 .

在欧姆接触层44上形成有数据线52、源极54和漏极56。在数据线52、源极54和漏极56上形成有钝化层60。钝化层60包括暴露漏极56的漏极接触孔62。A data line 52 , a source electrode 54 and a drain electrode 56 are formed on the ohmic contact layer 44 . A passivation layer 60 is formed on the data line 52 , the source electrode 54 and the drain electrode 56 . The passivation layer 60 includes a drain contact hole 62 exposing the drain electrode 56 .

在钝化层60上形成有像素电极72,并且像素电极72通过漏极接触孔62与漏极56连接。A pixel electrode 72 is formed on the passivation layer 60 , and the pixel electrode 72 is connected to the drain electrode 56 through the drain contact hole 62 .

近来,由于显示装置被要求具有大尺寸和高清晰度,所以诸如栅线22和数据线52之类的信号线的长度变得更长。于是,信号线的电阻增大,引起信号延迟。另外,由于驱动速度提高,所以施加给信号线的负载升高。为解决这些问题,人们进行了各种尝试。Recently, since a display device is required to have a large size and high definition, the length of signal lines such as the gate line 22 and the data line 52 has become longer. Then, the resistance of the signal line increases, causing signal delay. In addition, as the driving speed increases, the load applied to the signal line increases. Various attempts have been made to solve these problems.

例如,通过加宽信号线的宽度可降低信号线的电阻。在这种情况下,由于像素区域的面积减小,使孔径比减小并且亮度降低。这里,亮度可通过增加所供给的光的量来提高。然而,这使功耗升高,并且发光效率降低。For example, the resistance of a signal line can be reduced by widening the width of the signal line. In this case, since the area of the pixel region is reduced, the aperture ratio is reduced and the luminance is reduced. Here, brightness can be improved by increasing the amount of supplied light. However, this increases power consumption and reduces luminous efficiency.

可替代地,通过加厚信号线的厚度可减小信号线的电阻。然而,信号线是通过沉积金属材料以形成金属层并且选择性地构图(pattern)所述金属层而形成的。于是,为了加厚信号线的厚度,应加厚所述金属层的厚度,进而用于沉积的金属材料的量也增加。此外,用于构图所述金属层的刻蚀剂的量也增加。因此,阵列基板的制造成本提高。Alternatively, the resistance of the signal line can be reduced by thickening the thickness of the signal line. However, the signal line is formed by depositing a metal material to form a metal layer and selectively patterning the metal layer. Therefore, in order to thicken the thickness of the signal line, the thickness of the metal layer should be thickened, and thus the amount of metal material used for deposition also increases. In addition, the amount of etchant used to pattern the metal layer also increases. Therefore, the manufacturing cost of the array substrate increases.

同时,某些金属材料在与基板接触方面具有不良性能,并且当这些金属材料形成得厚时,可能会断裂或从基板上剥离。因此,信号线厚度的增加具有限度。Meanwhile, some metallic materials have poor properties in contact with the substrate, and when formed thickly, may be broken or peeled off from the substrate. Therefore, there is a limit to the increase in the thickness of the signal line.

发明内容 Contents of the invention

因此,本发明涉及一种用于显示装置的阵列基板以及所述阵列基板的制造方法,所述阵列基板和制造方法基本上消除了由于现有技术的局限和缺陷而导致的一个或多个问题。Accordingly, the present invention is directed to an array substrate for a display device and a method of manufacturing the array substrate that substantially obviate one or more of the problems due to limitations and disadvantages of the related art .

本发明的一个优点在于提供了一种能够减小信号线电阻的用于显示装置的阵列基板及所述阵列基板的制造方法。An advantage of the present invention is to provide an array substrate for a display device and a manufacturing method of the array substrate capable of reducing signal line resistance.

本发明的另一个优点在于提供了一种能够提高孔径比和亮度的用于显示装置的阵列基板及所述阵列基板的制造方法。Another advantage of the present invention is to provide an array substrate for a display device capable of improving aperture ratio and brightness and a method for manufacturing the array substrate.

本发明的其它特点和优点将在下面的描述中阐明,其中的一部分从说明书中是显而易见的,或可以通过对本发明的实施而获悉。本发明的这些和其他优点可以通过说明书、权利要求书以及附图中具体指出的结构来实现和获得。Additional features and advantages of the invention will be set forth in the description which follows, and some of them will be obvious from the description, or can be learned by practice of the invention. These and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description, claims hereof as well as the appended drawings.

为实现这些和其他优点,根据本发明的实施方式的目的,如在此具体和概括描述的那样,一种用于显示装置的阵列基板包括:基板;栅线,所述栅线沿第一方向形成在所述基板上;数据线,所述数据线沿第二方向形成在所述基板的上方,其中所述数据线与所述栅线彼此交叉以限定像素区域;薄膜晶体管,所述薄膜晶体管形成在所述像素区域中,并且具有漏极、与所述栅线连接的栅极和与所述数据线连接的源极;像素电极,所述像素电极形成在所述像素区域中,并且与所述漏极连接;第一辅助栅极图案,所述第一辅助栅极图案形成在所述栅线的上方并且与所述栅线接触;以及第一辅助数据图案,所述第一辅助数据图案形成在所述数据线的上方并且与所述数据线接触。To achieve these and other advantages, according to the purpose of the embodiments of the present invention, as specifically and generally described herein, an array substrate for a display device includes: a substrate; formed on the substrate; a data line, the data line is formed above the substrate along a second direction, wherein the data line and the gate line cross each other to define a pixel area; a thin film transistor, the thin film transistor Formed in the pixel area, and has a drain, a gate connected to the gate line, and a source connected to the data line; a pixel electrode, the pixel electrode is formed in the pixel area, and is connected with the the drain connection; a first auxiliary gate pattern formed over and in contact with the gate line; and a first auxiliary data pattern, the first auxiliary data pattern Patterns are formed over and in contact with the data lines.

此外,以上用于显示装置的阵列基板可进一步包括:栅绝缘层,所述栅绝缘层覆盖所述栅线和所述栅极,并且在所述数据线的下方;钝化层,所述钝化层形成在所述数据线和所述栅绝缘层上;第一接触孔,所述第一接触孔形成在所述钝化层和所述栅绝缘层中,并且沿所述第一方向暴露所述栅线;以及第二接触孔,所述第二接触孔形成在所述钝化层中,并且沿所述第二方向暴露所述数据线,其中所述第一辅助栅极图案可形成在所述第一接触孔中;并且所述第一辅助数据图案可形成在所述第二接触孔中。In addition, the above array substrate for a display device may further include: a gate insulating layer covering the gate line and the gate electrode, and under the data line; a passivation layer, the passivation layer a passivation layer is formed on the data line and the gate insulating layer; a first contact hole is formed in the passivation layer and the gate insulating layer, and is exposed along the first direction the gate line; and a second contact hole formed in the passivation layer and exposing the data line along the second direction, wherein the first auxiliary gate pattern may be formed in the first contact hole; and the first auxiliary data pattern may be formed in the second contact hole.

此外,以上用于显示装置的阵列基板可进一步包括:漏极接触图案,其中所述钝化层可进一步形成在所述漏极上并包括漏极接触孔,所述漏极接触图案可形成在所述漏极接触孔中并且接触所述漏极,而所述像素电极可覆盖并接触所述漏极接触图案。In addition, the above array substrate for a display device may further include: a drain contact pattern, wherein the passivation layer may be further formed on the drain and include a drain contact hole, and the drain contact pattern may be formed on The drain contact hole is in and contacts the drain, and the pixel electrode may cover and contact the drain contact pattern.

此外,以上用于显示装置的阵列基板可进一步包括:第二辅助栅极图案,所述第二辅助栅极图案形成在所述第一辅助栅极图案上,以覆盖、接触和保护所述第一辅助栅极图案;以及第二辅助数据图案,所述第二辅助数据图案形成在所述第一辅助数据图案上,以覆盖、接触和保护所述第一辅助数据图案。In addition, the above array substrate for a display device may further include: a second auxiliary gate pattern formed on the first auxiliary gate pattern to cover, contact and protect the first auxiliary gate pattern. an auxiliary gate pattern; and a second auxiliary data pattern formed on the first auxiliary data pattern to cover, contact and protect the first auxiliary data pattern.

此外,在以上用于显示装置的阵列基板中,所述第二辅助栅极图案和所述第二辅助数据图案可由与所述像素电极的材料相同的材料形成。In addition, in the above array substrate for a display device, the second auxiliary gate pattern and the second auxiliary data pattern may be formed of the same material as that of the pixel electrode.

此外,在以上用于显示装置的阵列基板中,所述第一辅助栅极图案和所述第一辅助数据图案可通过覆镀法(plating)形成。In addition, in the above array substrate for a display device, the first auxiliary gate pattern and the first auxiliary data pattern may be formed by plating.

此外,在以上用于显示装置的阵列基板中,所述漏极接触图案、所述第一辅助栅极图案和所述第一辅助数据图案可通过覆镀法形成。In addition, in the above array substrate for a display device, the drain contact pattern, the first auxiliary gate pattern and the first auxiliary data pattern may be formed by a plating method.

此外,在以上用于显示装置的阵列基板中,所述第一辅助栅极图案和所述第一辅助数据图案可由铜、铬或镍形成。In addition, in the above array substrate for a display device, the first auxiliary gate pattern and the first auxiliary data pattern may be formed of copper, chrome or nickel.

此外,在以上用于显示装置的阵列基板中,所述漏极接触图案、所述第一辅助栅极图案和所述第一辅助数据图案可由铜、铬或镍形成。In addition, in the above array substrate for a display device, the drain contact pattern, the first auxiliary gate pattern, and the first auxiliary data pattern may be formed of copper, chromium, or nickel.

此外,在以上用于显示装置的阵列基板中,所述第一辅助数据图案可沿所述数据线一体形成。In addition, in the above array substrate for a display device, the first auxiliary data pattern may be integrally formed along the data line.

此外,以上用于显示装置的阵列基板可进一步包括:公共线,所述公共线形成在相邻的栅线之间,并且与所述栅线平行,其中所述栅绝缘层可进一步覆盖所述公共线;电容电极,所述电容电极形成在所述公共线的上方,彼此交叠的所述电容电极和所述公共线与在所述电容电极和所述公共线之间的所述栅绝缘层一起形成存储电容器;以及电容接触图案,其中所述钝化层可进一步形成在所述电容电极上,并且所述钝化层包括电容接触孔,所述电容接触图案可形成在所述电容接触孔中并且接触所述电容电极,并且所述像素电极可覆盖并接触所述电容接触图案。In addition, the above array substrate for a display device may further include: a common line formed between adjacent gate lines and parallel to the gate lines, wherein the gate insulating layer may further cover the a common line; a capacitive electrode formed above the common line, the capacitive electrodes and the common line overlapping each other are insulated from the gate between the capacitive electrodes and the common line layers together form a storage capacitor; and a capacitive contact pattern, wherein the passivation layer may be further formed on the capacitive electrode, and the passivation layer includes a capacitive contact hole, and the capacitive contact pattern may be formed on the capacitive contact holes and contact the capacitive electrodes, and the pixel electrodes may cover and contact the capacitive contact patterns.

此外,在以上用于显示装置的阵列基板中,所述漏极接触图案、所述第一辅助栅极图案、所述第一辅助数据图案和所述电容接触图案可通过覆镀法形成。In addition, in the above array substrate for a display device, the drain contact pattern, the first auxiliary gate pattern, the first auxiliary data pattern, and the capacitance contact pattern may be formed by a plating method.

此外,在以上用于显示装置的阵列基板中,所述漏极接触图案、所述第一辅助栅极图案、所述第一辅助数据图案和所述电容接触图案可由铜、铬或镍形成。In addition, in the above array substrate for a display device, the drain contact pattern, the first auxiliary gate pattern, the first auxiliary data pattern, and the capacitance contact pattern may be formed of copper, chromium, or nickel.

此外,在以上用于显示装置的阵列基板中,所述第一辅助栅极图案和所述第一辅助数据图案每一个都可包括由铜形成的第一覆镀层和在所述第一覆镀层上的由镍形成的第二覆镀层,并且所述第二覆镀层比所述第一覆镀层薄。In addition, in the above array substrate for a display device, each of the first auxiliary gate pattern and the first auxiliary data pattern may include a first plating layer formed of copper and A second plating layer formed of nickel on the surface, and the second plating layer is thinner than the first plating layer.

在另一方面,一种制造用于显示装置的阵列基板的方法包括以下步骤:在基板上沿第一方向形成栅线,并且在所述基板上形成栅极,其中所述栅极从所述栅线延伸;形成覆盖所述栅线和所述栅极的栅绝缘层;在所述栅绝缘层上所述栅极的上方形成有源层,在所述有源层上形成欧姆接触层;在所述栅绝缘层上沿第二方向形成数据线,并且在所述欧姆接触层上形成源极和漏极,其中所述数据线与所述栅线彼此交叉以限定像素区域,所述源极从所述数据线延伸,并且所述漏极和所述源极在所述栅极的上方分隔开;形成第一辅助栅极图案以接触所述栅线,并且形成第一辅助数据图案以接触所述数据线;以及在所述像素区域中形成像素电极,所述像素电极与所述漏极连接。In another aspect, a method of manufacturing an array substrate for a display device includes the steps of: forming a gate line on the substrate along a first direction, and forming a gate on the substrate, wherein the gate is formed from the extending the gate line; forming a gate insulating layer covering the gate line and the gate; forming an active layer above the gate on the gate insulating layer, and forming an ohmic contact layer on the active layer; A data line is formed on the gate insulating layer along a second direction, and a source electrode and a drain electrode are formed on the ohmic contact layer, wherein the data line and the gate line cross each other to define a pixel area, the source A pole extends from the data line, and the drain and the source are separated above the gate; a first auxiliary gate pattern is formed to contact the gate line, and a first auxiliary data pattern is formed contacting the data line; and forming a pixel electrode in the pixel area, the pixel electrode being connected to the drain.

此外,以上方法可进一步包括以下步骤:在所述数据线、所述源极和所述漏极上形成钝化层;以及在所述钝化层和所述栅绝缘层中形成第一接触孔以暴露所述栅线,并且在所述钝化层中形成第二接触孔以暴露所述数据线,其中所述第一辅助栅极图案可形成在所述第一接触孔中,并且所述第一辅助数据图案可形成在所述第二接触孔中。In addition, the above method may further include the steps of: forming a passivation layer on the data line, the source electrode, and the drain electrode; and forming a first contact hole in the passivation layer and the gate insulating layer to expose the gate line, and form a second contact hole in the passivation layer to expose the data line, wherein the first auxiliary gate pattern may be formed in the first contact hole, and the A first auxiliary data pattern may be formed in the second contact hole.

此外,以上方法可进一步包括以下步骤:在所述钝化层中形成漏极接触孔,以暴露所述漏极;以及在所述漏极接触孔中形成漏极接触图案,以接触所述漏极。In addition, the above method may further include the steps of: forming a drain contact hole in the passivation layer to expose the drain electrode; and forming a drain contact pattern in the drain contact hole to contact the drain electrode. pole.

此外,在形成像素电极的步骤中,可在所述第一辅助栅极图案上形成第二辅助栅极图案,以覆盖并接触所述第一辅助栅极图案,并且可在第一辅助数据图案上形成第二辅助数据图案,以覆盖并接触所述第一辅助数据图案。In addition, in the step of forming the pixel electrode, a second auxiliary gate pattern may be formed on the first auxiliary gate pattern to cover and contact the first auxiliary gate pattern, and may be formed on the first auxiliary data pattern. A second auxiliary data pattern is formed to cover and contact the first auxiliary data pattern.

此外,在以上方法中,所述第二辅助栅极图案和所述第二辅助数据图案可由与所述像素电极的材料相同的材料形成。Also, in the above method, the second auxiliary gate pattern and the second auxiliary data pattern may be formed of the same material as that of the pixel electrode.

此外,在形成栅线的步骤中,可在相邻的栅线之间并与所述栅线平行地形成公共线;在形成栅绝缘层的步骤中,所述栅绝缘层可进一步覆盖所述公共线;在形成有源层的步骤中,可在所述公共线的上方形成电容电极,而彼此交叠的所述电容电极和所述公共线可与在所述电容电极和所述公共线之间的所述栅绝缘层一起形成存储电容器;在形成漏极接触孔的步骤中,可在所述钝化层中形成电容接触孔,以暴露所述电容电极;在形成第一辅助栅极图案的步骤中,可在所述电容接触孔中形成电容接触图案,以接触所述电容电极;以及在形成像素电极的步骤中,所述像素电极可进一步覆盖并接触所述电容接触图案。In addition, in the step of forming the gate lines, a common line may be formed between adjacent gate lines and parallel to the gate lines; in the step of forming the gate insulating layer, the gate insulating layer may further cover the common line; in the step of forming the active layer, a capacitive electrode may be formed above the common line, and the capacitive electrode and the common line overlapping each other may be connected with the capacitive electrode and the common line The gate insulating layer between them together forms a storage capacitor; in the step of forming a drain contact hole, a capacitor contact hole may be formed in the passivation layer to expose the capacitor electrode; when forming the first auxiliary gate In the step of patterning, a capacitive contact pattern may be formed in the capacitive contact hole to contact the capacitive electrode; and in the step of forming a pixel electrode, the pixel electrode may further cover and contact the capacitive contact pattern.

此外,在以上方法中,所述第一辅助栅极图案和所述第一辅助数据图案可通过覆镀法形成。In addition, in the above method, the first auxiliary gate pattern and the first auxiliary data pattern may be formed by a plating method.

此外,在以上方法中,所述漏极接触图案、所述第一辅助栅极图案和所述第一辅助数据图案可通过覆镀法形成。In addition, in the above method, the drain contact pattern, the first auxiliary gate pattern, and the first auxiliary data pattern may be formed by a plating method.

此外,在以上方法中,所述电容接触图案、所述漏极接触图案、所述第一辅助栅极图案和所述第一辅助数据图案可通过覆镀法形成。In addition, in the above method, the capacitance contact pattern, the drain contact pattern, the first auxiliary gate pattern, and the first auxiliary data pattern may be formed by a plating method.

此外,在以上方法中,所述第一辅助栅极图案和所述第一辅助数据图案可由铜、铬或镍形成。Also, in the above method, the first auxiliary gate pattern and the first auxiliary data pattern may be formed of copper, chrome, or nickel.

此外,在以上方法中,所述漏极接触图案、所述第一辅助栅极图案和所述第一辅助数据图案可由铜、铬或镍形成。Also, in the above method, the drain contact pattern, the first auxiliary gate pattern, and the first auxiliary data pattern may be formed of copper, chromium, or nickel.

此外,在以上方法中,所述电容接触图案、所述漏极接触图案、所述第一辅助栅极图案和所述第一辅助数据图案可由铜、铬或镍形成。Also, in the above method, the capacitance contact pattern, the drain contact pattern, the first auxiliary gate pattern, and the first auxiliary data pattern may be formed of copper, chrome, or nickel.

此外,在以上方法中,所述第一辅助数据图案可沿所述数据线一体形成。Also, in the above method, the first auxiliary data pattern may be integrally formed along the data line.

此外,在以上方法中,形成所述第一辅助栅极图案和所述第一辅助数据图案可包括形成由铜形成的第一覆镀层和在所述第一覆镀层上形成由镍形成的第二覆镀层,并且其中所述第二覆镀层比所述第一覆镀层薄。In addition, in the above method, forming the first auxiliary gate pattern and the first auxiliary data pattern may include forming a first plating layer formed of copper and forming a first plating layer formed of nickel on the first plating layer. Two plating layers, and wherein the second plating layer is thinner than the first plating layer.

应该理解的是,前面的概括描述和下面的详细描述都是示例性和解释性的,意在对要求保护的本发明提供进一步说明。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.

附图说明 Description of drawings

所包括的附图用来提供对本发明的进一步理解,附图并入到本申请文件中并构成本申请文件的一部分。附图示出了本发明的实施方式,并与说明书一起用于解释本发明的原理。The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate the embodiments of the invention and together with the description serve to explain the principles of the invention.

在附图中:In the attached picture:

图1是表示根据现有技术的用于显示装置的阵列基板的平面图;1 is a plan view illustrating an array substrate for a display device according to the prior art;

图2是表示根据现有技术的用于显示装置的阵列基板的截面图,并且图2对应于沿图1的II-II线截取的截面;2 is a cross-sectional view showing an array substrate for a display device according to the prior art, and FIG. 2 corresponds to a cross-section taken along line II-II of FIG. 1;

图3是表示根据本发明示例性实施方式的用于显示装置的阵列基板的平面图;3 is a plan view illustrating an array substrate for a display device according to an exemplary embodiment of the present invention;

图4是沿图3的IV-IV线截取的截面图;Fig. 4 is a sectional view taken along line IV-IV of Fig. 3;

图5A至图5D是表示根据本发明示例性实施方式制造阵列基板的方法的各个步骤中的阵列基板的平面图;5A to 5D are plan views illustrating an array substrate in various steps of a method of manufacturing an array substrate according to an exemplary embodiment of the present invention;

图6A至图6F是表示根据本发明示例性实施方式制造阵列基板的方法的各个步骤中的阵列基板的截面图,并且图6A至图6F对应于沿图5A至图5D的VI-VI线截取的截面;6A to 6F are cross-sectional views showing the array substrate in various steps of a method for manufacturing an array substrate according to an exemplary embodiment of the present invention, and FIGS. 6A to 6F correspond to sections taken along line VI-VI of FIGS. 5A to 5D cross section;

图7是表示根据本发明的无电覆镀(electroless plating)法工艺的流程图;Figure 7 is a flow chart representing the process of electroless plating (electroless plating) method according to the present invention;

图8是表示根据本发明示例性实施方式的另一用于显示装置的阵列基板的截面图;8 is a cross-sectional view illustrating another array substrate for a display device according to an exemplary embodiment of the present invention;

图9是表示根据本发明另一实施方式的用于显示装置的阵列基板的平面图;以及9 is a plan view showing an array substrate for a display device according to another embodiment of the present invention; and

图10是沿图9的IX-IX线截取的截面图。FIG. 10 is a sectional view taken along line IX-IX of FIG. 9 .

具体实施方式 Detailed ways

现在将详细参考本发明的实施方式进行描述,其中的一些例子在附图中示出。Reference will now be made in detail to embodiments of the invention, examples of which are illustrated in the accompanying drawings.

图3是表示根据本发明示例性实施方式的用于显示装置的阵列基板的平面图。图4是沿图3的IV-IV线截取的截面图。FIG. 3 is a plan view illustrating an array substrate for a display device according to an exemplary embodiment of the present invention. FIG. 4 is a sectional view taken along line IV-IV of FIG. 3 .

在图3和图4中,在透明绝缘基板110上形成有导电材料的栅线122和栅极124。栅线122沿第一方向形成,而栅极124从栅线122延伸。在相邻的栅线122之间形成有公共线126,并且公共线126与栅线122平行。In FIGS. 3 and 4 , gate lines 122 and gates 124 of conductive material are formed on a transparent insulating substrate 110 . The gate lines 122 are formed along a first direction, and the gate electrodes 124 extend from the gate lines 122 . A common line 126 is formed between adjacent gate lines 122 and is parallel to the gate lines 122 .

在栅线122、栅极124和公共线126上形成有氮化硅或氧化硅的栅绝缘层130,并且栅绝缘层130覆盖栅线122、栅极124和公共线126。A gate insulating layer 130 of silicon nitride or silicon oxide is formed on the gate line 122 , the gate 124 and the common line 126 , and the gate insulating layer 130 covers the gate line 122 , the gate 124 and the common line 126 .

在栅绝缘层130上且是在栅极124的上方形成有本征非晶硅的有源层142。在有源层142上形成有掺杂非晶硅的欧姆接触层144。An active layer 142 of intrinsic amorphous silicon is formed on the gate insulating layer 130 and above the gate 124 . An ohmic contact layer 144 doped with amorphous silicon is formed on the active layer 142 .

在欧姆接触层144上形成有诸如金属之类的导电材料的数据线152、源极154和漏极156。数据线152沿与第一方向垂直的第二方向形成,并且数据线152与栅线122以及公共线126交叉。数据线152与栅线122一起限定像素区域P。源极154从数据线152延伸,并且漏极156和源极154在栅极124的上方分隔开。在栅绝缘层130上且是在公共线126的上方形成有电容电极158,并且电容电极158由与数据线152、源极154和漏极156的材料相同的材料形成。这里,在数据线152和电容电极158每一个下面都形成有本征硅图案和掺杂硅图案。A data line 152 of conductive material such as metal, a source electrode 154 and a drain electrode 156 are formed on the ohmic contact layer 144 . The data line 152 is formed in a second direction perpendicular to the first direction, and the data line 152 crosses the gate line 122 and the common line 126 . The data line 152 defines a pixel region P together with the gate line 122 . The source electrode 154 extends from the data line 152 , and the drain electrode 156 and the source electrode 154 are spaced apart above the gate electrode 124 . A capacitive electrode 158 is formed on the gate insulating layer 130 over the common line 126 and is formed of the same material as that of the data line 152 , the source 154 and the drain 156 . Here, an intrinsic silicon pattern and a doped silicon pattern are formed under each of the data line 152 and the capacitance electrode 158 .

源极154和漏极156、有源层142以及栅极124形成了薄膜晶体管T,并且暴露在源极154和漏极156之间的有源层142成为薄膜晶体管T的沟道。彼此交叠的电容电极158和公共线126与在它们之间的作为电介质的栅绝缘层130一起形成了存储电容器。The source 154 and the drain 156 , the active layer 142 and the gate 124 form a thin film transistor T, and the active layer 142 exposed between the source 154 and the drain 156 becomes a channel of the thin film transistor T. The capacitive electrode 158 and the common line 126 overlapping each other form a storage capacitor together with the gate insulating layer 130 as a dielectric therebetween.

在数据线152、源极154和漏极156以及电容电极158上形成有钝化层160。钝化层160由诸如氮化硅和氧化硅之类的无机绝缘材料或者诸如丙烯酸树脂之类的有机绝缘材料形成。钝化层160包括暴露漏极156的漏极接触孔162以及暴露电容电极158的电容接触孔164。钝化层160进一步与栅绝缘层130一起包括沿第一方向暴露栅线122的第一接触孔166,并且钝化层160进一步包括沿第二方向暴露数据线152的第二接触孔168。A passivation layer 160 is formed on the data line 152 , the source electrode 154 and the drain electrode 156 and the capacitor electrode 158 . The passivation layer 160 is formed of an inorganic insulating material such as silicon nitride and silicon oxide or an organic insulating material such as acrylic resin. The passivation layer 160 includes a drain contact hole 162 exposing the drain electrode 156 and a capacitor contact hole 164 exposing the capacitor electrode 158 . The passivation layer 160 further includes a first contact hole 166 exposing the gate line 122 in a first direction together with the gate insulating layer 130 , and the passivation layer 160 further includes a second contact hole 168 exposing the data line 152 in a second direction.

在漏极接触孔162中形成有漏极接触图案172,并且该漏极接触图案172接触漏极156。在电容接触孔164中形成有电容接触图案174,并且该电容接触图案174接触电容电极158。在第一接触孔166中形成有第一辅助栅极图案176,并且该第一辅助栅极图案176接触栅线122。在第二接触孔168中形成有第一辅助数据图案178,并且该第一辅助数据图案178接触数据线152。A drain contact pattern 172 is formed in the drain contact hole 162 and contacts the drain electrode 156 . Capacitive contact patterns 174 are formed in the capacitive contact holes 164 and contact the capacitive electrodes 158 . A first auxiliary gate pattern 176 is formed in the first contact hole 166 and contacts the gate line 122 . A first auxiliary data pattern 178 is formed in the second contact hole 168 and contacts the data line 152 .

漏极接触图案172、电容接触图案174、第一辅助栅极图案176和第一辅助数据图案178通过覆镀法形成,并且分别填充接触孔162、164、166和168。漏极接触图案172、电容接触图案174、第一辅助栅极图案176和第一辅助数据图案178可具有与钝化层160相同的高度,或者可以高出钝化层160。漏极接触图案172、电容接触图案174、第一辅助栅极图案176和第一辅助数据图案178可具有相同的厚度,并因此漏极接触图案172、电容接触图案174和第一辅助数据图案178可比第一辅助栅极图案176更高出钝化层160。The drain contact pattern 172, the capacitor contact pattern 174, the first auxiliary gate pattern 176, and the first auxiliary data pattern 178 are formed by a plating method, and fill the contact holes 162, 164, 166, and 168, respectively. The drain contact pattern 172 , the capacitor contact pattern 174 , the first auxiliary gate pattern 176 and the first auxiliary data pattern 178 may have the same height as the passivation layer 160 or may be higher than the passivation layer 160 . The drain contact pattern 172, the capacitor contact pattern 174, the first auxiliary gate pattern 176, and the first auxiliary data pattern 178 may have the same thickness, and thus the drain contact pattern 172, the capacitor contact pattern 174, and the first auxiliary data pattern 178 may have the same thickness. The passivation layer 160 may be higher than the first auxiliary gate pattern 176 .

在像素区域P中的钝化层160上形成有透明导电材料的像素电极182。像素电极182覆盖并接触漏极接触图案172和电容接触图案174,并且像素电极182与漏极156和电容电极158电连接。此外,在第一辅助栅极图案176和第一辅助数据图案178上分别形成有第二辅助栅极图案184和第二辅助数据图案186,第二辅助栅极图案184和第二辅助数据图案186由与像素电极182相同的材料形成。第二辅助栅极图案184和第二辅助数据图案186分别地覆盖、接触并保护第一辅助栅极图案176和第一辅助数据图案178。A pixel electrode 182 of a transparent conductive material is formed on the passivation layer 160 in the pixel region P. Referring to FIG. The pixel electrode 182 covers and contacts the drain contact pattern 172 and the capacitor contact pattern 174 , and the pixel electrode 182 is electrically connected to the drain electrode 156 and the capacitor electrode 158 . In addition, a second auxiliary gate pattern 184 and a second auxiliary data pattern 186 are respectively formed on the first auxiliary gate pattern 176 and the first auxiliary data pattern 178, and the second auxiliary gate pattern 184 and the second auxiliary data pattern 186 It is formed of the same material as the pixel electrode 182 . The second auxiliary gate pattern 184 and the second auxiliary data pattern 186 cover, contact and protect the first auxiliary gate pattern 176 and the first auxiliary data pattern 178, respectively.

在本发明的实施方式中,当形成漏极接触孔162和电容接触孔164时,形成分别暴露栅线122和数据线152的的第一接触孔166和第二接触孔168,并且在该第一接触孔166和第二接触孔168中分别形成第一辅助栅极图案176和第一辅助数据图案178。由此,可减小栅线122和数据线152的电阻。因此,可防止信号延迟,并且可降低负载。此外,可减小栅线122和数据线152的宽度,并可提高孔径比和亮度。In an embodiment of the present invention, when the drain contact hole 162 and the capacitance contact hole 164 are formed, the first contact hole 166 and the second contact hole 168 respectively exposing the gate line 122 and the data line 152 are formed, and A first auxiliary gate pattern 176 and a first auxiliary data pattern 178 are respectively formed in the first contact hole 166 and the second contact hole 168 . Thus, the resistance of the gate line 122 and the data line 152 can be reduced. Therefore, signal delay can be prevented, and the load can be reduced. In addition, the widths of the gate lines 122 and the data lines 152 can be reduced, and an aperture ratio and brightness can be improved.

将参照图5A至图5D、图6A至图6F、图3和图4来详细描述制造阵列基板的方法。图5A至图5D是表示根据本发明示例性实施方式制造阵列基板的方法的各个步骤中的阵列基板的平面图。图6A至图6F是表示根据本发明示例性实施方式制造阵列基板的方法的各个步骤中的阵列基板的截面图,并且图6A至图6F对应于沿图5A至图5D的VI-VI线截取的截面。A method of manufacturing an array substrate will be described in detail with reference to FIGS. 5A to 5D , 6A to 6F , 3 and 4 . 5A to 5D are plan views illustrating an array substrate in various steps of a method of manufacturing an array substrate according to an exemplary embodiment of the present invention. 6A to 6F are cross-sectional views showing the array substrate in various steps of a method for manufacturing an array substrate according to an exemplary embodiment of the present invention, and FIGS. 6A to 6F correspond to sections taken along line VI-VI of FIGS. 5A to 5D section.

在图5A和图6A中,通过利用溅射方法来沉积诸如金属之类的导电材料,并通过利用了光掩模的光刻工艺来构图所述导电材料,由此在诸如玻璃或塑料之类的透明绝缘基板110上形成栅线122、栅极124和公共线126。栅线122沿第一方向形成,而公共线126设置在相邻的栅线122之间并与栅线122平行。栅极124从栅线122延伸。In FIGS. 5A and 6A , by depositing a conductive material such as metal by using a sputtering method and patterning the conductive material by a photolithography process using a photomask, the conductive material such as glass or plastic Gate lines 122 , gate electrodes 124 and common lines 126 are formed on the transparent insulating substrate 110 . The gate lines 122 are formed along a first direction, and the common line 126 is disposed between adjacent gate lines 122 and parallel to the gate lines 122 . The gate 124 extends from the gate line 122 .

栅线122、栅极124和公共线可由铝、钼、镍、铬、铜或它们的合金形成。这里,由于铜具有相对较低的电阻率,所以使用铜能更有效地减小线的电阻并防止信号延迟。当使用铜时,可在铜层的下面形成缓冲层,以提高与基板110的表面性质。缓冲层110可由钼、钛、钽或它们的合金形成。The gate line 122, the gate electrode 124, and the common line may be formed of aluminum, molybdenum, nickel, chromium, copper, or alloys thereof. Here, since copper has relatively low resistivity, using copper can more effectively reduce the resistance of the wire and prevent signal delay. When copper is used, a buffer layer may be formed under the copper layer to improve the surface properties with the substrate 110 . The buffer layer 110 may be formed of molybdenum, titanium, tantalum or alloys thereof.

在图5B以及图6B至图6D中,在栅线122、栅极124和公共线126上形成栅绝缘层130,然后通过利用了光掩模的光刻工艺在栅绝缘层130上形成有源层142、欧姆接触层144、数据线152、源极154、漏极156和电容电极158。In FIG. 5B and FIG. 6B to FIG. 6D, a gate insulating layer 130 is formed on the gate line 122, the gate 124 and the common line 126, and then an active layer 130 is formed on the gate insulating layer 130 through a photolithography process using a photomask. layer 142 , ohmic contact layer 144 , data line 152 , source 154 , drain 156 and capacitor electrode 158 .

这将在以下内容中更详细地描述。This will be described in more detail below.

在图6B中,在栅线122、栅极124和公共线126上顺序地形成栅绝缘层130、本征硅层140、掺杂硅层141和金属层150。这里,栅绝缘层130、本征硅层140和掺杂硅层141可通过化学气相沉积(CVD)方法形成。金属层150可通过诸如溅射之类的物理气相沉积(PVD)方法形成。栅绝缘层130可由氮化硅(SiNx)或氧化硅(SiO2)形成。本征硅层140可由本征非晶硅形成,而掺杂硅层141可由掺硼或掺磷非晶硅形成。金属层150可由铝、钼、镍、铬、铜或它们的合金形成。这里,由于铜具有相对较低的电阻率,所以使用铜能更有效地减小线的电阻并防止信号延迟。当使用铜时,可在铜层的下面形成缓冲层,以提高与基板110的表面性质。缓冲层110可由钼、钛、钽或它们的合金形成。In FIG. 6B , a gate insulating layer 130 , an intrinsic silicon layer 140 , a doped silicon layer 141 and a metal layer 150 are sequentially formed on the gate line 122 , the gate electrode 124 and the common line 126 . Here, the gate insulating layer 130, the intrinsic silicon layer 140, and the doped silicon layer 141 may be formed by a chemical vapor deposition (CVD) method. The metal layer 150 may be formed by a physical vapor deposition (PVD) method such as sputtering. The gate insulating layer 130 may be formed of silicon nitride (SiNx) or silicon oxide (SiO 2 ). The intrinsic silicon layer 140 may be formed of intrinsic amorphous silicon, and the doped silicon layer 141 may be formed of boron-doped or phosphorus-doped amorphous silicon. The metal layer 150 may be formed of aluminum, molybdenum, nickel, chromium, copper or alloys thereof. Here, since copper has relatively low resistivity, using copper can more effectively reduce the resistance of the wire and prevent signal delay. When copper is used, a buffer layer may be formed under the copper layer to improve the surface properties with the substrate 110 . The buffer layer 110 may be formed of molybdenum, titanium, tantalum or alloys thereof.

在金属层150上形成光刻胶层(未示出),并且在该光刻胶层的上方设置掩模M。掩模M包括用于遮挡光的遮光部分BA、用于透射光的透射光部分TA、以及用于部分地透射光的半透射光部分HTA。半透射光部分HTA可包括半透明层或多个狭缝。A photoresist layer (not shown) is formed on the metal layer 150 , and a mask M is disposed over the photoresist layer. The mask M includes a light blocking portion BA for blocking light, a light transmitting portion TA for transmitting light, and a semi-transmitting light portion HTA for partially transmitting light. The semi-transmissive light part HTA may include a semi-transparent layer or a plurality of slits.

接下来,诸如紫外线之类的光通过掩模M照射光刻胶层,光刻胶层被曝光。将曝光后的光刻胶层显影,从而形成第一光刻胶图案192和第二光刻胶图案194。第一光刻胶图案192与掩模M的遮光部分BA对应,并具有第一厚度。第二光刻胶图案194与半透射光部分HTA对应,并具有比第一厚度薄的第二厚度。第二光刻胶图案194设置在栅极124的上方,并且第一光刻胶图案设置在第二光刻胶图案194的两侧以及公共线126的上方。Next, light such as ultraviolet rays is irradiated through the mask M to the photoresist layer, and the photoresist layer is exposed. The exposed photoresist layer is developed to form a first photoresist pattern 192 and a second photoresist pattern 194 . The first photoresist pattern 192 corresponds to the light shielding portion BA of the mask M, and has a first thickness. The second photoresist pattern 194 corresponds to the semi-transmission light part HTA, and has a second thickness thinner than the first thickness. The second photoresist pattern 194 is disposed over the gate 124 , and the first photoresist pattern is disposed on both sides of the second photoresist pattern 194 and over the common line 126 .

在图6C中,通过利用图6B的第一光刻胶图案192和第二光刻胶图案194作为刻蚀掩模来顺序地刻蚀图6B的金属层150、图6B的掺杂硅层141以及图6B的本征硅层140,从而形成数据线152、源极漏极图案150a、掺杂半导体图案141a、有源层142和电容电极158。这里,可通过腐蚀剂对图6B的金属层150进行湿法腐蚀,可通过刻蚀气体对图6B的掺杂硅层141和图6B的本征硅层140进行干法刻蚀。In FIG. 6C, the metal layer 150 of FIG. 6B, the doped silicon layer 141 of FIG. 6B are sequentially etched by using the first photoresist pattern 192 and the second photoresist pattern 194 of FIG. And the intrinsic silicon layer 140 of FIG. 6B , thereby forming the data line 152 , the source-drain pattern 150 a , the doped semiconductor pattern 141 a , the active layer 142 and the capacitor electrode 158 . Here, the metal layer 150 in FIG. 6B may be wet-etched by an etchant, and the doped silicon layer 141 in FIG. 6B and the intrinsic silicon layer 140 in FIG. 6B may be dry-etched by an etching gas.

数据线152沿与第一方向垂直的第二方向形成,并与栅线122以及公共线126交叉。数据线152与栅线122限定像素区域P。源极漏极图案150a与数据线152连接。有源层142、掺杂半导体图案141a和源极漏极图案150a顺序地设置在栅极的上方。电容电极158设置在公共线126的上方且与公共线126交叠。这里,本征硅图案和掺杂硅图案形成在数据线152和电容电极158每一个的下面。The data line 152 is formed along a second direction perpendicular to the first direction, and crosses the gate line 122 and the common line 126 . The data line 152 and the gate line 122 define the pixel area P. The source-drain pattern 150 a is connected to the data line 152 . The active layer 142, the doped semiconductor pattern 141a and the source-drain pattern 150a are sequentially disposed over the gate. The capacitor electrode 158 is disposed above the common line 126 and overlaps the common line 126 . Here, an intrinsic silicon pattern and a doped silicon pattern are formed under each of the data line 152 and the capacitance electrode 158 .

然后,通过灰化(ashing)工艺去除图6B的第二光刻胶图案194,从而暴露栅极124上方的源极漏极图案150a。此时,第一光刻胶图案192被部分地去除,该第一光刻胶图案192的厚度减小。Then, the second photoresist pattern 194 of FIG. 6B is removed through an ashing process, thereby exposing the source-drain pattern 150 a above the gate 124 . At this time, the first photoresist pattern 192 is partially removed, and the thickness of the first photoresist pattern 192 is reduced.

在图6D中,通过使用图6C的第一光刻胶图案192作为刻蚀掩模来刻蚀图6C的源极漏极图案150a和图6C的掺杂半导体图案141a,从而形成源极154和漏极156以及欧姆接触层144,并且暴露有源层142。源极154与数据线152连接,并且漏极156面对源极154并相对于栅极124而与源极154分隔开。In FIG. 6D, the source-drain pattern 150a of FIG. 6C and the doped semiconductor pattern 141a of FIG. 6C are etched by using the first photoresist pattern 192 of FIG. 6C as an etching mask, thereby forming the source electrode 154 and The drain electrode 156 and the ohmic contact layer 144 expose the active layer 142 . The source electrode 154 is connected to the data line 152 , and the drain electrode 156 faces the source electrode 154 and is spaced apart from the source electrode 154 with respect to the gate electrode 124 .

接下来,去除第一光刻胶图案192。Next, the first photoresist pattern 192 is removed.

这里,通过与形成数据线152、源极154和漏极156的光刻工艺相同的光刻工艺来形成有源层142。也可通过与形成数据线152、源极154和漏极156的光刻工艺不同的光刻工艺来形成有源层142。Here, the active layer 142 is formed through the same photolithography process as that for forming the data line 152 , the source electrode 154 and the drain electrode 156 . The active layer 142 may also be formed through a photolithography process different from the photolithography process for forming the data line 152 , the source electrode 154 and the drain electrode 156 .

然后,在图5C和图6E中,通过沉积诸如氮化硅或氧化硅之类的无机绝缘材料形成钝化层160,并且通过利用了光掩模的光刻工艺来构图钝化层160,从而形成漏极接触孔162、电容接触孔164、第一接触孔166和第二接触孔168。此时,与第一接触孔166对应的栅绝缘层130也被选择性地去除。漏极接触孔162暴露漏极156,而电容接触孔164暴露电容电极158。第一接触孔166暴露相邻的数据线152之间的栅线122,而第二接触孔168暴露相邻的栅线122之间的数据线152。Then, in FIGS. 5C and 6E , the passivation layer 160 is formed by depositing an inorganic insulating material such as silicon nitride or silicon oxide, and the passivation layer 160 is patterned by a photolithography process using a photomask, thereby A drain contact hole 162, a capacitor contact hole 164, a first contact hole 166, and a second contact hole 168 are formed. At this time, the gate insulating layer 130 corresponding to the first contact hole 166 is also selectively removed. The drain contact hole 162 exposes the drain electrode 156 , and the capacitor contact hole 164 exposes the capacitor electrode 158 . The first contact hole 166 exposes the gate line 122 between adjacent data lines 152 , and the second contact hole 168 exposes the data line 152 between adjacent gate lines 122 .

同时,钝化层160可由诸如丙烯酸树脂之类的有机绝缘材料形成,并且在这种情况下,钝化层160具有平的顶表面。Meanwhile, the passivation layer 160 may be formed of an organic insulating material such as acrylic resin, and in this case, the passivation layer 160 has a flat top surface.

在图5D和图6F中,通过覆镀法在漏极接触孔162、电容接触孔164、第一接触孔166和第二接触孔168中分别形成漏极接触图案172、电容接触图案174、第一辅助栅极图案176和第一辅助数据图案178。这里,漏极接触图案172、电容接触图案174、第一辅助栅极图案176和第一辅助数据图案178可具有约0.2微米至约5微米的厚度。有益地,漏极接触图案172、电容接触图案174、第一辅助栅极图案176和第一辅助数据图案178可具有约2微米至约3微米的厚度,以减小线的电阻并防止由于图案的台阶引起的液晶分子的取向问题。漏极接触图案172、电容接触图案174、第一辅助栅极图案176和第一辅助数据图案178可分别填充漏极接触孔162、电容接触孔164、第一接触孔166和第二接触孔168,并且可高出钝化层160。In FIG. 5D and FIG. 6F, the drain contact pattern 172, the capacitor contact pattern 174, the second contact hole 168 are respectively formed in the drain contact hole 162, the capacitor contact hole 164, the first contact hole 166 and the second contact hole 168 by plating. An auxiliary gate pattern 176 and a first auxiliary data pattern 178 . Here, the drain contact pattern 172, the capacitance contact pattern 174, the first auxiliary gate pattern 176, and the first auxiliary data pattern 178 may have a thickness of about 0.2 micrometers to about 5 micrometers. Beneficially, the drain contact pattern 172, the capacitive contact pattern 174, the first auxiliary gate pattern 176 and the first auxiliary data pattern 178 may have a thickness of about 2 microns to about 3 microns to reduce the resistance of the line and prevent the The alignment problem of the liquid crystal molecules caused by the steps. The drain contact pattern 172, the capacitor contact pattern 174, the first auxiliary gate pattern 176, and the first auxiliary data pattern 178 may fill the drain contact hole 162, the capacitor contact hole 164, the first contact hole 166, and the second contact hole 168, respectively. , and may be higher than the passivation layer 160 .

漏极接触图案172、电容接触图案174、第一辅助栅极图案176和第一辅助数据图案178可由诸如铜、铬或镍之类的导电材料形成。有益地,漏极接触图案172、电容接触图案174、第一辅助栅极图案176和第一辅助数据图案178可由铜形成,以进一步减小线的电阻。The drain contact pattern 172, the capacitor contact pattern 174, the first auxiliary gate pattern 176 and the first auxiliary data pattern 178 may be formed of a conductive material such as copper, chrome or nickel. Beneficially, the drain contact pattern 172, the capacitor contact pattern 174, the first auxiliary gate pattern 176, and the first auxiliary data pattern 178 may be formed of copper to further reduce the resistance of the lines.

在本发明的该实施方式中,第二接触孔168可形成在相邻的栅线122之间的数据线152的上方。该第二接触孔168可形成在与栅线122交叉的数据线152的上方,并且可延伸至下一个像素区域P。相邻的第二接触孔168可彼此连接。因此,在第二接触孔168中的第一辅助数据图案178可沿数据线152一体形成,以进一步减小线的电阻。换句话说,可沿数据线连续地形成全部第一辅助数据图案。In this embodiment of the present invention, the second contact hole 168 may be formed over the data line 152 between adjacent gate lines 122 . The second contact hole 168 may be formed over the data line 152 crossing the gate line 122 and may extend to the next pixel region P. Referring to FIG. Adjacent second contact holes 168 may be connected to each other. Therefore, the first auxiliary data pattern 178 in the second contact hole 168 may be integrally formed along the data line 152 to further reduce the resistance of the line. In other words, all of the first auxiliary data patterns may be continuously formed along the data lines.

漏极接触孔172、电容接触图案174、第一辅助栅极图案176和第一辅助数据图案178可通过无电覆镀法形成,这将在随后描述。The drain contact hole 172, the capacitive contact pattern 174, the first auxiliary gate pattern 176, and the first auxiliary data pattern 178 may be formed through an electroless plating method, which will be described later.

接下来,在图3和图4中,沉积有透明导电材料,并且通过利用了光掩模的光刻工艺来构图所述透明导电材料,从而形成像素电极182、第二辅助栅极图案184和第二辅助数据图案186。像素电极182设置在像素区域P中的钝化层160上。像素电极182接触并覆盖漏极接触图案172和电容接触图案174,并且像素电极182与漏极156以及电容电极158电连接。第二辅助栅极图案184接触并覆盖第一辅助栅极图案176,而第二辅助数据图案186接触并覆盖第一辅助数据图案178。所述透明导电材料可以是氧化铟锡或氧化铟锌。Next, in FIGS. 3 and 4 , a transparent conductive material is deposited, and the transparent conductive material is patterned by a photolithography process using a photomask, thereby forming the pixel electrode 182, the second auxiliary gate pattern 184 and The second auxiliary data pattern 186 . The pixel electrode 182 is disposed on the passivation layer 160 in the pixel region P. As shown in FIG. The pixel electrode 182 contacts and covers the drain contact pattern 172 and the capacitor contact pattern 174 , and the pixel electrode 182 is electrically connected to the drain electrode 156 and the capacitor electrode 158 . The second auxiliary gate pattern 184 contacts and covers the first auxiliary gate pattern 176 , and the second auxiliary data pattern 186 contacts and covers the first auxiliary data pattern 178 . The transparent conductive material may be indium tin oxide or indium zinc oxide.

第二辅助栅极图案184和第二辅助数据图案186防止第一辅助栅极图案176和第一辅助数据图案178的氧化,并且保护该第一辅助栅极图案176和第一辅助数据图案178。The second auxiliary gate pattern 184 and the second auxiliary data pattern 186 prevent oxidation of the first auxiliary gate pattern 176 and the first auxiliary data pattern 178 and protect the first auxiliary gate pattern 176 and the first auxiliary data pattern 178 .

将参照图7描述根据本发明的无电覆镀法。图7是表示根据本发明的无电覆镀法工艺的流程图。将会以覆镀铜的方法作为例子来解释。The electroless plating method according to the present invention will be described with reference to FIG. 7 . Fig. 7 is a flowchart showing the electroless plating process according to the present invention. The copper plating method will be explained as an example.

在图7中,在第一步骤ST1,为增加基底层(base layer)与覆镀层之间的附着力,执行清洁工艺,去除颗粒或有机物质,从而清洁基底层的表面。此时,上面包括有基底层的基板可暴露给有机溶液约30秒,所述基底层可包括铜。In FIG. 7, in the first step ST1, in order to increase the adhesion between the base layer and the plating layer, a cleaning process is performed to remove particles or organic substances, thereby cleaning the surface of the base layer. At this time, the substrate including the base layer thereon, which may include copper, may be exposed to the organic solution for about 30 seconds.

然后,在第二步骤ST2,执行调整工艺(conditioning process),去除基底层上的氧化膜。基底层的表面具有极性,所述极性例如是正(+)极性。此时,上面包括有基底层的基板可暴露给包括硫酸(H2SO4)的溶液约30秒。这里,可省略第二步骤ST2。Then, in the second step ST2, a conditioning process is performed to remove the oxide film on the base layer. The surface of the base layer has polarity, for example, positive (+) polarity. At this time, the substrate including the base layer thereon may be exposed to a solution including sulfuric acid (H 2 SO 4 ) for about 30 seconds. Here, the second step ST2 may be omitted.

接下来,在第三步骤ST3,执行活化工艺(activating process),将钯(Pd)吸附到基底层的表面。钯起催化剂的作用。上面包括有基底层的基板可暴露给其中溶解有钯离子的酸溶液约60秒。基底层的铜由于置换型(substitution-type)钯离子的催化性能而失去电子,成为离子。钯离子减少并被吸附到基底层的表面。这里,酸溶液可以是硫酸(H2SO4)基溶液。Next, in the third step ST3, an activating process is performed to adsorb palladium (Pd) to the surface of the base layer. Palladium acts as a catalyst. The substrate including the base layer thereon may be exposed to an acid solution having palladium ions dissolved therein for about 60 seconds. The copper in the base layer loses electrons due to the catalytic performance of substitution-type palladium ions and becomes ions. Palladium ions are reduced and adsorbed to the surface of the base layer. Here, the acid solution may be a sulfuric acid (H 2 SO 4 ) based solution.

在第四步骤ST4,执行无电覆镀工艺,在基底层上形成镀铜层。此时,使用镀铜溶液。镀铜溶液包括金属盐、还原剂、络合剂(complexant)、稳定剂和促进剂(exaltant)(或者说增速剂(accelerator)),并且镀铜溶液为碱性(alkali)。In the fourth step ST4, an electroless plating process is performed to form a copper plating layer on the base layer. At this time, a copper plating solution is used. The copper plating solution includes metal salt, reducing agent, complexant (complexant), stabilizer and accelerator (exaltant) (or accelerator), and the copper plating solution is alkaline (alkali).

还原剂提供给铜离子电子。还原剂的电势(potential)可低于铜离子的平衡电势(equilibrium potential)。还原剂可包括甲醛、二甲胺基甲硼烷(dimethylamineborane,DMAD)和次磷酸钠之一。例如,当使用甲醛作为还原剂时,由于甲醛的还原过程可生成氢离子(H+)和氢氧离子(OH-),并且可改变覆镀溶液的pH值。The reducing agent donates electrons to the copper ions. The potential of the reducing agent may be lower than the equilibrium potential of copper ions. The reducing agent may include one of formaldehyde, dimethylamineborane (DMAD), and sodium hypophosphite. For example, when formaldehyde is used as a reducing agent, hydrogen ions (H+) and hydroxide ions (OH-) may be generated due to the reduction process of formaldehyde, and the pH of the plating solution may be changed.

络合剂与铜离子结合,防止铜离子与还原剂反应和发生沉淀。络合剂可包括酒石酸钠钾(sodium potassium tartrate)、乙二胺四乙酸(ethylenediaminetetraacetic acid,EDTA)、乙醇酸(glycolic acid)和三乙醇胺(triethanol amine)之一,所述酒石酸钠钾可被称为罗谢尔(Rochelle)盐。The complexing agent combines with the copper ions to prevent the reaction and precipitation of the copper ions with the reducing agent. The complexing agent may include one of sodium potassium tartrate (sodium potassium tartrate), ethylenediaminetetraacetic acid (EDTA), glycolic acid (glycolic acid) and triethanolamine (triethanol amine), and the sodium potassium tartrate may be called For Rochelle (Rochelle) salt.

稳定剂吸附到粉尘(dust)或铜颗粒上,防止铜离子与还原剂接触。稳定剂可包括氧、硫脲、2-巯基苯并噻唑(2-mercaptobenzothiazole)、二乙基二硫代氨基甲酸盐(diethyldithiocarbamate)和五氧化二钒(vanadium pentoxide)之一。The stabilizer adsorbs onto dust or copper particles, preventing copper ions from coming into contact with the reducing agent. The stabilizer may include one of oxygen, thiourea, 2-mercaptobenzothiazole, diethyldithiocarbamate, and vanadium pentoxide.

促进剂(或增速剂)用于提高覆镀速度。促进剂可包含氰化物、丙腈(proprionitrile)和邻二氮杂菲(O-phenanthroline)之一。Accelerators (or accelerators) are used to increase plating speed. The accelerator may contain one of cyanide, proprionitrile, and O-phenanthroline.

因此,当包括吸附有钯的基底层的基板暴露给镀铜溶液时,由于还原剂的还原过程而生成电子,铜离子与电子结合并在钯催化剂上析出(educe),从而形成镀铜层。另外,覆镀的铜起到自动催化作用,并进一步形成镀铜层。Therefore, when the substrate including the palladium-adsorbed base layer is exposed to a copper plating solution, electrons are generated due to a reduction process of a reducing agent, and copper ions are combined with the electrons and educed on a palladium catalyst, thereby forming a copper plating layer. In addition, the plated copper acts as an autocatalyst and further forms a copper plating layer.

这里,镀铜层的厚度根据镀铜溶液的成分、成分比例和暴露时间而改变。例如,当基底层被暴露给包含甲醛、罗谢尔盐和2-巯基苯并噻唑的镀铜溶液约1200秒时,可形成约1.5微米的镀铜层。Here, the thickness of the copper plating layer varies according to the composition, composition ratio, and exposure time of the copper plating solution. For example, when the substrate layer is exposed to a copper plating solution comprising formaldehyde, Rochelle salt, and 2-mercaptobenzothiazole for about 1200 seconds, a copper plating layer of about 1.5 microns may be formed.

在本发明的该实施方式中,第一辅助栅极图案176和第一辅助数据图案178是通过无电覆镀法形成的。第一辅助栅极图案176和第一辅助数据图案178也可通过电镀(electro plating)法形成。更特别地,为避免制造阵列基板期间的静电和为在制造阵列基板之后检查电气条件,形成了连接栅线和数据线的短路条(shorting bar)。第一辅助栅极图案176和第一辅助数据图案178可通过利用了短路条的电镀法来形成。In this embodiment of the present invention, the first auxiliary gate pattern 176 and the first auxiliary data pattern 178 are formed by an electroless plating method. The first auxiliary gate pattern 176 and the first auxiliary data pattern 178 may also be formed by an electro plating method. More particularly, in order to avoid static electricity during the manufacture of the array substrate and to check electrical conditions after the manufacture of the array substrate, shorting bars connecting gate lines and data lines are formed. The first auxiliary gate pattern 176 and the first auxiliary data pattern 178 may be formed by an electroplating method using a short bar.

在本发明的该实施方式中,第一辅助栅极图案176和第一辅助数据图案178是通过覆镀法分别形成在栅线122和数据线152上的。减小了栅线122和数据线152的电阻,并防止了信号延迟。线的负载能够得以减小。此时,由于栅线122和数据线152的宽度能被减小,而像素区域P能被扩大,所以可提高孔径比和亮度。孔径比的提高取决于显示装置的尺寸和分辨率。与现有技术相比,孔径比可提高约10%至约50%,并且随着显示装置的分辨率变高,可进一步提高孔径比。In this embodiment of the present invention, the first auxiliary gate pattern 176 and the first auxiliary data pattern 178 are respectively formed on the gate line 122 and the data line 152 by a plating method. The resistance of the gate line 122 and the data line 152 is reduced, and signal delay is prevented. The load on the line can be reduced. At this time, since the widths of the gate lines 122 and the data lines 152 can be reduced, and the pixel region P can be enlarged, an aperture ratio and brightness can be improved. The improvement of the aperture ratio depends on the size and resolution of the display device. Compared with the prior art, the aperture ratio can be increased by about 10% to about 50%, and as the resolution of the display device becomes higher, the aperture ratio can be further increased.

由于当形成漏极接触孔162和电容接触孔164时而在暴露栅线122和数据线152后,辅助图案176和178是通过覆镀法同时形成的,故与分开来覆镀栅线122和数据线152的情况相比,可简化工艺,降低制造成本和缩短时间。Since the auxiliary patterns 176 and 178 are simultaneously formed by the plating method after the gate line 122 and the data line 152 are exposed when the drain contact hole 162 and the capacitance contact hole 164 are formed, it is different from separately plating the gate line 122 and the data line. Compared with the case of line 152, the process can be simplified, the manufacturing cost can be reduced and the time can be shortened.

此外,如果栅线122和数据线152被分开来覆镀,则栅线122和数据线152在它们的交叉部分会被覆镀两次,这就会在交叉部分处有相对较高的台阶。于是,由于台阶的缘故,交叉部分上形成的层可能会断开。然而,在本发明中,由于栅线122不在交叉部分处被覆镀,所以可避免形成在交叉部分上的层断开。此外,如果栅线122和数据线152被分开来覆镀,则薄膜晶体管T的电极可能会被覆镀,这就会有诸如薄膜晶体管T的劣化之类的问题。然而,在本发明中,薄膜晶体管T的电极没有被覆镀,则避免了此问题。In addition, if the gate line 122 and the data line 152 are separately plated, the gate line 122 and the data line 152 are plated twice at their crossing portion, which results in a relatively high step at the crossing portion. Then, due to the steps, the layers formed on the intersection portions may be disconnected. However, in the present invention, since the gate lines 122 are not plated at the crossing portions, disconnection of layers formed on the crossing portions can be avoided. In addition, if the gate line 122 and the data line 152 are separately plated, the electrode of the thin film transistor T may be plated, which has problems such as deterioration of the thin film transistor T. However, in the present invention, the electrode of the thin film transistor T is not plated, and this problem is avoided.

同时,如果当通过构图钝化层160而形成接触孔162、164、166和168时接触孔162、164、166和168的侧面呈倒锥形,则由于倒锥形台阶的缘故,后面形成的层可能断开。然而,在本发明中,金属图案是通过覆镀法形成在接触孔162、164、166和168中的。于是,即使接触孔162、164、166和168的侧面呈倒锥形,也能防止后面形成的层的断开。Meanwhile, if the side surfaces of the contact holes 162, 164, 166, and 168 are inverted tapered when the contact holes 162, 164, 166, and 168 are formed by patterning the passivation layer 160, the back-formed Layers may be disconnected. However, in the present invention, metal patterns are formed in the contact holes 162, 164, 166, and 168 by a plating method. Thus, even if the side faces of the contact holes 162, 164, 166, and 168 are inversely tapered, disconnection of layers formed later can be prevented.

在上面的实施方式中,第一辅助栅极图案176和第一辅助数据图案178具有单层结构。第一辅助栅极图案176和第一辅助数据图案178也可通过覆镀不同的材料而具有多层结构。特别地,当第一辅助栅极图案176和第一辅助数据图案178包括铜时,在镀铜层上可进一步形成镀镍层以便防止氧化并降低与后续层的接触电阻。In the above embodiments, the first auxiliary gate pattern 176 and the first auxiliary data pattern 178 have a single layer structure. The first auxiliary gate pattern 176 and the first auxiliary data pattern 178 may also have a multilayer structure by plating different materials. In particular, when the first auxiliary gate pattern 176 and the first auxiliary data pattern 178 include copper, a nickel plating layer may be further formed on the copper plating layer in order to prevent oxidation and reduce contact resistance with subsequent layers.

这将参照图8来描述。图8是表示根据本发明示例性实施方式的另一用于显示装置的阵列基板的截面图。相同的附图标记将用来指代与以上实施方式相同的部件,并且将省略对相同部件的解释。This will be described with reference to FIG. 8 . FIG. 8 is a cross-sectional view illustrating another array substrate for a display device according to an exemplary embodiment of the present invention. The same reference numerals will be used to designate the same components as in the above embodiment, and explanations for the same components will be omitted.

在图8中,第一辅助栅极图案176和第一辅助数据图案178每一个都包括第一覆镀层176a或178a和第二覆镀层176b或178b。第二覆镀层176b或178b具有小于第一覆镀层176a或178a的厚度的厚度。这里,漏极接触图案172和电容接触图案174还具有第一覆镀层172a或174a和第二覆镀层172b或174b的双层结构。In FIG. 8, the first auxiliary gate pattern 176 and the first auxiliary data pattern 178 each include a first plating layer 176a or 178a and a second plating layer 176b or 178b. The second plating layer 176b or 178b has a thickness smaller than that of the first plating layer 176a or 178a. Here, the drain contact pattern 172 and the capacitor contact pattern 174 also have a double layer structure of the first plating layer 172a or 174a and the second plating layer 172b or 174b.

例如,第一覆镀层172a、174a、176a和178a是通过覆镀铜形成的,而第二覆镀层172b、174b、176b和178b是通过覆镀镍形成的。第二覆镀层172b、174b、176b和178b防止第一覆镀层172a、174a、176a和178a被氧化,并且降低在像素电极182、第二辅助栅极图案184和第二辅助数据图案186之一与第一覆镀层172a、174a、176a或178a之间的接触电阻。For example, the first plating layers 172a, 174a, 176a, and 178a are formed by copper plating, and the second plating layers 172b, 174b, 176b, and 178b are formed by nickel plating. The second plating layers 172b, 174b, 176b, and 178b prevent the first plating layers 172a, 174a, 176a, and 178a from being oxidized, and reduce the contact between the pixel electrode 182, the second auxiliary gate pattern 184, and the second auxiliary data pattern 186. The contact resistance between the first plating layer 172a, 174a, 176a or 178a.

第一覆镀层172a、174a、176a和178a可具有大于或等于约0.2微米并且小于或等于约5微米的厚度,有益地,可具有大于或等于约2微米并且小于或等于约3微米的厚度。第二覆镀层172b、174b、176b和178b可具有大于或等于约0.02微米并且小于或等于约0.1微米的厚度。The first plating layers 172a, 174a, 176a, and 178a may have a thickness of greater than or equal to about 0.2 microns and less than or equal to about 5 microns, and advantageously may have a thickness of greater than or equal to about 2 microns and less than or equal to about 3 microns. The second plating layers 172b, 174b, 176b, and 178b may have a thickness greater than or equal to about 0.02 microns and less than or equal to about 0.1 microns.

在本发明的以上实施方式中,彼此交叠的公共线和电容电极构成了存储电容器。可替代地,存储电容器的结构可以改变,这将参照图9和图10来描述。In the above embodiments of the present invention, the common line and the capacitive electrode overlapping each other constitute a storage capacitor. Alternatively, the structure of the storage capacitor may be changed, which will be described with reference to FIGS. 9 and 10 .

图9是表示根据本发明另一实施方式的用于显示装置的阵列基板的平面图。图10是沿图9的IX-IX线截取的截面图。FIG. 9 is a plan view illustrating an array substrate for a display device according to another embodiment of the present invention. FIG. 10 is a sectional view taken along line IX-IX of FIG. 9 .

在图9和图10中,在透明绝缘基板210上形成有导电材料的栅线222和栅极224。栅线222沿第一方向形成,并且栅极224从栅线222延伸。In FIGS. 9 and 10 , gate lines 222 and gates 224 of conductive material are formed on a transparent insulating substrate 210 . The gate lines 222 are formed along the first direction, and the gate electrodes 224 extend from the gate lines 222 .

在栅线222和栅极224上形成有氮化硅或氧化硅的栅绝缘层230,并且栅绝缘层230覆盖栅线222和栅极224。A gate insulating layer 230 of silicon nitride or silicon oxide is formed on the gate line 222 and the gate 224 , and the gate insulating layer 230 covers the gate line 222 and the gate 224 .

在栅绝缘层230上且是在栅极224的上方形成有本征非晶硅的有源层242。在有源层242上形成有掺杂非晶硅的欧姆接触层244。An active layer 242 of intrinsic amorphous silicon is formed on the gate insulating layer 230 and above the gate 224 . An ohmic contact layer 244 doped with amorphous silicon is formed on the active layer 242 .

在欧姆接触层244上形成有诸如金属之类的导电材料的数据线252、源极254和漏极256。数据线252沿与第一方向垂直的第二方向形成,并且数据线252与栅线222交叉以限定像素区域P。源极254从数据线252延伸,漏极256面对源极254并与源极254在栅极224的上方分隔开。在栅绝缘层230上且是在栅线222的第一部分的上方形成有电容电极258,并且电容电极258由与数据线252、源极254和漏极256相同的材料形成。这里,在数据线252和电容电极258每一个下面都形成有本征硅图案和掺杂硅图案。A data line 252 of a conductive material such as metal, a source electrode 254 and a drain electrode 256 are formed on the ohmic contact layer 244 . The data line 252 is formed in a second direction perpendicular to the first direction, and the data line 252 crosses the gate line 222 to define a pixel region P. Referring to FIG. The source 254 extends from the data line 252 , and the drain 256 faces the source 254 and is separated from the source 254 above the gate 224 . A capacitor electrode 258 is formed on the gate insulating layer 230 over the first portion of the gate line 222 , and the capacitor electrode 258 is formed of the same material as the data line 252 , the source electrode 254 and the drain electrode 256 . Here, an intrinsic silicon pattern and a doped silicon pattern are formed under each of the data line 252 and the capacitance electrode 258 .

源极254和漏极256、有源层242以及栅极224形成了薄膜晶体管T,并且暴露在源极254和漏极256之间的有源层242成为薄膜晶体管T的沟道。彼此交叠的电容电极258和栅线222与在它们之间的作为电介质的栅绝缘层230形成了存储电容器。The source 254 and the drain 256 , the active layer 242 and the gate 224 form a TFT T, and the active layer 242 exposed between the source 254 and the drain 256 becomes a channel of the TFT T. The capacitor electrode 258 and the gate line 222 overlapping each other with the gate insulating layer 230 serving as a dielectric therebetween form a storage capacitor.

在数据线252、源极254和漏极256以及电容电极258上形成有钝化层260。钝化层260由诸如氮化硅和氧化硅之类的无机绝缘材料或者诸如丙烯酸树脂之类的有机绝缘材料形成。钝化层260包括暴露漏极256的漏极接触孔262和暴露电容电极258的电容接触孔264。钝化层260进一步与栅绝缘层230一起包括暴露栅线222的第二部分的第一接触孔266,并且钝化层260进一步包括暴露数据线252的第二接触孔268。A passivation layer 260 is formed on the data line 252 , the source electrode 254 and the drain electrode 256 and the capacitor electrode 258 . The passivation layer 260 is formed of an inorganic insulating material such as silicon nitride and silicon oxide or an organic insulating material such as acrylic resin. The passivation layer 260 includes a drain contact hole 262 exposing the drain electrode 256 and a capacitor contact hole 264 exposing the capacitor electrode 258 . The passivation layer 260 further includes a first contact hole 266 exposing the second portion of the gate line 222 together with the gate insulating layer 230 , and the passivation layer 260 further includes a second contact hole 268 exposing the data line 252 .

在漏极接触孔262中形成有漏极接触图案272,并且该漏极接触图案272接触漏极256。在电容接触孔264中形成有电容接触图案274,并且该电容接触图案274接触电容电极258。在第一接触孔266中形成有第一辅助栅极图案276,并且该第一辅助栅极图案276接触栅线222。在第二接触孔268中形成有第一辅助数据图案278,并且该第一辅助数据图案278接触数据线252。A drain contact pattern 272 is formed in the drain contact hole 262 and contacts the drain electrode 256 . Capacitive contact patterns 274 are formed in the capacitive contact holes 264 and contact the capacitive electrodes 258 . A first auxiliary gate pattern 276 is formed in the first contact hole 266 and contacts the gate line 222 . A first auxiliary data pattern 278 is formed in the second contact hole 268 and contacts the data line 252 .

漏极接触图案272、电容接触图案274、第一辅助栅极图案276和第一辅助数据图案278通过覆镀法形成,并且分别填充接触孔262、264、266和268。漏极接触图案272、电容接触图案274、第一辅助栅极图案276和第一辅助数据图案278可具有与钝化层260的高度相同的高度,或者可以高出钝化层260。漏极接触图案272、电容接触图案274、第一辅助栅极图案276和第一辅助数据图案278可具有相同的厚度,并因此漏极接触图案272、电容接触图案274和第一辅助数据图案278可比第一辅助栅极图案276更高出钝化层260。The drain contact pattern 272, the capacitor contact pattern 274, the first auxiliary gate pattern 276, and the first auxiliary data pattern 278 are formed by a plating method, and fill the contact holes 262, 264, 266, and 268, respectively. The drain contact pattern 272 , the capacitance contact pattern 274 , the first auxiliary gate pattern 276 and the first auxiliary data pattern 278 may have the same height as that of the passivation layer 260 or may be higher than the passivation layer 260 . The drain contact pattern 272, the capacitor contact pattern 274, the first auxiliary gate pattern 276, and the first auxiliary data pattern 278 may have the same thickness, and thus the drain contact pattern 272, the capacitor contact pattern 274, and the first auxiliary data pattern 278 may have the same thickness. The passivation layer 260 may be higher than the first auxiliary gate pattern 276 .

在像素区域P中的钝化层260上形成有透明导电材料的像素电极282。像素电极282覆盖并接触漏极接触图案272和电容接触图案274,并且像素电极282与漏极256和电容电极258电连接。此外,在第一辅助栅极图案276和第一辅助数据图案278上分别形成有第二辅助栅极图案284和第二辅助数据图案286,第二辅助栅极图案284和第二辅助数据图案286由与像素电极282相同的材料形成。第二辅助栅极图案284和第二辅助数据图案286分别地覆盖、接触并保护第一辅助栅极图案276和第一辅助数据图案278。A pixel electrode 282 of a transparent conductive material is formed on the passivation layer 260 in the pixel region P. Referring to FIG. The pixel electrode 282 covers and contacts the drain contact pattern 272 and the capacitor contact pattern 274 , and the pixel electrode 282 is electrically connected to the drain electrode 256 and the capacitor electrode 258 . In addition, a second auxiliary gate pattern 284 and a second auxiliary data pattern 286 are respectively formed on the first auxiliary gate pattern 276 and the first auxiliary data pattern 278, and the second auxiliary gate pattern 284 and the second auxiliary data pattern 286 It is formed of the same material as the pixel electrode 282 . The second auxiliary gate pattern 284 and the second auxiliary data pattern 286 cover, contact and protect the first auxiliary gate pattern 276 and the first auxiliary data pattern 278, respectively.

同时,可省略电容电极258,在这种情况下,像素电极282可交叠栅线222以形成存储电容器。Meanwhile, the capacitor electrode 258 may be omitted, and in this case, the pixel electrode 282 may overlap the gate line 222 to form a storage capacitor.

根据本发明的另一实施方式的阵列基板可通过图5A至图5D、图6A至图6F、图3和图4的工艺来制造。An array substrate according to another embodiment of the present invention may be manufactured through the processes of FIGS. 5A to 5D , 6A to 6F , 3 and 4 .

在根据本发明的阵列基板及该阵列基板的制造方法中,在栅线和数据线上形成有辅助图案。于是,能够减小线的电阻,并且能够防止信号延迟。能够降低线的负载。此外,能够减小线的宽度,并且提高孔径比以及亮度。此时,小通过覆镀工艺在栅线和数据线上同时形成辅助图案,简化了工艺。降低了制造成本和缩短了时间。In the array substrate and the method for manufacturing the array substrate according to the present invention, auxiliary patterns are formed on the gate lines and the data lines. Thus, the resistance of the line can be reduced, and signal delay can be prevented. It is possible to reduce the load on the line. In addition, the width of the lines can be reduced, and the aperture ratio and brightness can be improved. At this time, auxiliary patterns are simultaneously formed on the gate lines and the data lines through a plating process, which simplifies the process. Manufacturing costs and time are reduced.

同时,栅线在栅线和数据线的交叉部分处不被覆镀,能够避免形成在交叉部分上方的层断开。此外,薄膜晶体管的电极不被覆镀。于是,能够避免薄膜晶体管劣化。At the same time, the gate line is not plated at the crossing portion of the gate line and the data line, and it is possible to avoid disconnection of layers formed above the crossing portion. In addition, electrodes of thin film transistors are not plated. Thus, deterioration of the thin film transistor can be avoided.

在不脱离本发明精神或范围的情况下对本发明能作出各种修改和变型,这对本领域的技术人员来说是显而易见的。因此,本发明旨在涵盖归入所附权利要求书和其等同物的范围内的本发明的各种修改和变型。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the inventions. Thus, it is intended that the present invention covers the modifications and variations of this invention that come within the scope of the appended claims and their equivalents.

Claims (26)

1., for an array base palte for display device, the described array base palte for display device comprises:
Substrate;
Grid line, described grid line is formed on the substrate along first direction;
Data line, described data line is formed in the top of described substrate along second direction, wherein said data line and described grid line intersected with each other to limit pixel region;
Thin film transistor (TFT), described thin film transistor (TFT) is formed in described pixel region, and the source electrode that there is drain electrode, the grid be connected with described grid line and be connected with described data line;
Passivation layer, described passivation layer is in described drain electrode and comprise drain contact hole;
Drain contact pattern, described drain contact pattern to be formed in described drain contact hole and to contact described drain electrode, and the outermost border of wherein said drain contact pattern is arranged in the outermost border of described drain electrode; Pixel electrode, described pixel electrode is formed in described pixel region, and is connected with described drain electrode, and wherein said pixel electrode covers and contacts described drain contact pattern, makes described drain contact pattern setting between described drain electrode and described pixel electrode;
First auxiliary grid pattern, described first auxiliary grid pattern is formed in the top of described grid line and contacts with described grid line; And
First auxiliary data pattern, described first auxiliary data pattern be formed in described data line top and with described data line contact.
2. the array base palte for display device according to claim 1, comprises further:
Gate insulation layer, described gate insulation layer covers described grid line and described grid, and in the below of described data line;
Described passivation layer, described passivation layer is formed on described data line and described gate insulation layer;
First contact hole, described first contact hole is formed in described passivation layer and described gate insulation layer, and exposes described grid line along described first direction; And
Second contact hole, described second contact hole is formed in described passivation layer, and exposes described data line along described second direction,
Wherein said first auxiliary grid pattern is formed in described first contact hole; And described first auxiliary data pattern is formed in described second contact hole.
3. the array base palte for display device according to claim 1, comprises further:
Second auxiliary grid pattern, described second auxiliary grid pattern is formed on described first auxiliary grid pattern, to cover, to contact and to protect described first auxiliary grid pattern; And
Second auxiliary data pattern, described second auxiliary data pattern is formed on described first auxiliary data pattern, to cover, to contact and to protect described first auxiliary data pattern.
4. the array base palte for display device according to claim 3, wherein said second auxiliary grid pattern is formed by the material identical with described pixel electrode with described second auxiliary data pattern.
5. the array base palte for display device according to claim 1 and 2, wherein said first auxiliary grid pattern and described first auxiliary data pattern are formed by plating method.
6. the array base palte for display device according to claim 2, wherein said drain contact pattern, described first auxiliary grid pattern and described first auxiliary data pattern are formed by plating method.
7. the array base palte for display device according to claim 1 and 2, wherein said first auxiliary grid pattern and described first auxiliary data pattern are formed by copper, chromium or nickel.
8. the array base palte for display device according to claim 2, wherein said drain contact pattern, described first auxiliary grid pattern and described first auxiliary data pattern are formed by copper, chromium or nickel.
9. the array base palte for display device according to claim 1 and 2, wherein said first
Auxiliary data pattern is integrally formed along described data line.
10. the array base palte for display device according to claim 2, comprises further:
Concentric line, described concentric line is formed between adjacent grid line, and parallel with described grid line, and wherein said gate insulation layer covers described concentric line further;
Capacitance electrode, described capacitance electrode is formed in the top of described concentric line, and the described capacitance electrode wherein overlapped each other and described concentric line form holding capacitor together with the described gate insulation layer between described capacitance electrode and described concentric line; And
Capacitance contact pattern,
Wherein said passivation layer is formed on described capacitance electrode further, and described passivation layer comprises capacitance contact hole, described capacitance contact pattern to be formed in described capacitance contact hole and to contact described capacitance electrode, and described pixel electrode covers and contacts described capacitance contact pattern.
11. array base paltes for display device according to claim 10, wherein said drain contact pattern, described first auxiliary grid pattern, described first auxiliary data pattern and described capacitance contact pattern are formed by plating method.
12. array base paltes for display device according to claim 10, wherein said drain contact pattern, described first auxiliary grid pattern, described first auxiliary data pattern and described capacitance contact pattern are formed by copper, chromium or nickel.
13. array base paltes for display device according to claim 1, wherein said first auxiliary grid pattern and described first auxiliary data pattern each comprise the first plating layer of being formed by copper and the second plating layer formed by nickel on described first plating layer, and described second plating layer is thinner than described first plating layer.
14. 1 kinds of manufactures are used for the method for the array base palte of display device, said method comprising the steps of:
Substrate forms grid line along first direction, and forms grid on the substrate, wherein said grid extends from described grid line;
Form the gate insulation layer covering described grid line and described grid;
Described gate insulation layer is formed with active layer above described grid, described active layer forms ohmic contact layer;
Described gate insulation layer forms data line along second direction, and on described ohmic contact layer, form source electrode and drain electrode, wherein said data line and described grid line intersected with each other to limit pixel region, described source electrode extends from described data line, and described drain electrode and described source electrode are separated above described grid;
Described drain electrode forms passivation layer, and described passivation layer comprises drain contact hole;
In described drain contact hole, form drain contact pattern, and drain described in described drain contact pattern contacts, the outermost border of wherein said drain contact pattern is arranged in the outermost border of described drain electrode;
Form the first auxiliary grid pattern to contact described grid line, and form the first auxiliary data pattern to contact described data line; And
In described pixel region, form pixel electrode, described pixel electrode is connected with described drain electrode, and wherein said pixel electrode covers and contacts described drain contact pattern, makes described drain contact pattern setting between described drain electrode and described pixel electrode.
15. methods according to claim 14, further comprising the steps:
Described data line and described source electrode form described passivation layer; And
In described passivation layer and described gate insulation layer, form the first contact hole, to expose described grid line, and form the second contact hole in described passivation layer, to expose described data line,
Wherein said first auxiliary grid pattern is formed in described first contact hole, and described first auxiliary data pattern is formed in described second contact hole.
16. methods according to claim 14, wherein in the step forming pixel electrode, described first auxiliary grid pattern forms the second auxiliary grid pattern, to cover and to contact described first auxiliary grid pattern, and on described first auxiliary data pattern, form the second auxiliary data pattern, to cover and to contact described first auxiliary data pattern.
17. methods according to claim 16, wherein said second auxiliary grid pattern is formed by the material identical with described pixel electrode with described second auxiliary data pattern.
18. methods according to claim 16, wherein:
In the step forming grid line, between adjacent grid line, form concentric line abreast with described grid line;
In the step forming gate insulation layer, described gate insulation layer covers described concentric line further;
In the step being formed with active layer, above described concentric line, form capacitance electrode, and the described capacitance electrode overlapped each other and described concentric line and the described gate insulation layer between described capacitance electrode and described concentric line together form holding capacitor;
In the step forming drain contact hole, in described passivation layer, form capacitance contact hole, to expose described capacitance electrode;
In the step of formation first auxiliary grid pattern, in described capacitance contact hole, form capacitance contact pattern, to contact described capacitance electrode; And
In the step forming pixel electrode, described pixel electrode covers further and contacts described capacitance contact pattern.
19. methods according to claim 14, wherein said first auxiliary grid pattern and described first auxiliary data pattern are formed by plating method.
20. methods according to claim 15, wherein said drain contact pattern, described first auxiliary grid pattern and described first auxiliary data pattern are formed by plating method.
21. methods according to claim 18, wherein said capacitance contact pattern, described drain contact pattern, described first auxiliary grid pattern and described first auxiliary data pattern are formed by plating method.
22. methods according to claim 14, wherein said first auxiliary grid pattern and described first auxiliary data pattern are formed by copper, chromium or nickel.
23. methods according to claim 15, wherein said drain contact pattern, described first auxiliary grid pattern and described first auxiliary data pattern are formed by copper, chromium or nickel.
24. methods according to claim 18, wherein said capacitance contact pattern, described drain contact pattern, described first auxiliary grid pattern and described first auxiliary data pattern are formed by copper, chromium or nickel.
25. methods according to claim 14, wherein said first auxiliary data pattern is integrally formed along described data line.
26. methods according to claim 14, wherein form described first auxiliary grid pattern and described first auxiliary data pattern comprise the first plating layer of being formed and being formed by copper and on described first plating layer, form the second plating layer formed by nickel, and wherein said second plating layer is thinner than described first plating layer.
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