CN102925938A - System for treating laser coating - Google Patents
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Abstract
本发明公开了一种对激光镀层进行处理的系统,包括第一脉冲激光器(1)和第二脉冲激光器(2)、第一衰减器(3)和第二衰减器(4)、第一电子快门(5)和第二电子快门(6)、第一扩束镜(7)和第二扩束镜(8)、反射镜(9)、合束器(10)、CCD实时观察系统(11)、光学振镜(12)、聚焦物镜(13)、反射镜(14),待处理样品基底(15)、电解池(16)、三维移动台(17)和延迟控制器(18)。本发明通过利用与待加工的材料的吸收特性匹配的脉冲和波长的激光束实现材料对激光热效应的充分吸收,取得理想的镀层处理结果。本发明适用于激光电镀、激光化学镀、激光刻蚀、激光微融覆的处理过程。
The invention discloses a system for processing laser coatings, comprising a first pulse laser (1) and a second pulse laser (2), a first attenuator (3) and a second attenuator (4), a first electronic Shutter (5) and second electronic shutter (6), first beam expander (7) and second beam expander (8), mirror (9), beam combiner (10), CCD real-time observation system (11 ), optical vibrating mirror (12), focusing objective lens (13), mirror (14), sample substrate to be processed (15), electrolytic cell (16), three-dimensional mobile stage (17) and delay controller (18). The invention realizes sufficient absorption of the heat effect of the laser by the material by using the pulse and wavelength laser beam matched with the absorption characteristic of the material to be processed, and obtains an ideal coating treatment result. The invention is applicable to the treatment processes of laser electroplating, laser chemical plating, laser etching and laser micro-melting.
Description
技术领域 technical field
本发明涉及激光镀层处理技术领域,尤其涉及一种对激光镀层进行处理的系统,在控制镀层的厚度和镀线的宽窄尺度有着高自由度的调控,可以获得精细的镀层质量。本发明适用于激光电镀、激光化学镀、激光刻蚀、激光微融覆的处理过程。The invention relates to the technical field of laser coating processing, in particular to a system for processing laser coatings, which has a high degree of freedom in controlling the thickness of the coating and the width of the coating line, and can obtain fine coating quality. The invention is applicable to the treatment processes of laser electroplating, laser chemical plating, laser etching and laser micro-melting.
背景技术 Background technique
由于激光具有高能量密度、高单色性以及良好的相干性、方向性等许多无可比拟的优点,使其在表面处理技术中的应用越来越引人注目。在金属、半导体和高聚物上进行激光诱导镀层处理近年来引起了人们的极大注意,这种工艺在微电子电路的制作及修复中有广阔的应用前景。Due to the incomparable advantages of laser, such as high energy density, high monochromaticity, good coherence and directionality, etc., its application in surface treatment technology is becoming more and more attractive. Laser-induced coating treatment on metals, semiconductors and polymers has attracted great attention in recent years. This process has broad application prospects in the fabrication and repair of microelectronic circuits.
普通镀层处理发生在整个电极基体上,镀层处理速度慢,难以形成复杂和精细的图案。激光诱导镀层处理与其相比具有明显的优越性。首先,激光的控制能力强。激光诱导反应只发生在光照区,能实现金属在非金属上勿需掩模、微米量级的直接局域镀覆,进行无屏蔽描图,简化工艺并节约大量贵重金属。其次,激光诱导镀层处理可获得较高的金属沉积速度,镀层生长速率可提高三个数量级,同时,激光镀层处理还可改善沉积层的质量,其沉积层表面更加平整,颗粒大小均匀、规则,分布致密。激光照射使得金属晶核的形成速度远远大于其生产速度,从而其形成的晶粒较细;激光照射产生的高温有助于金属原子的表面扩散过程,使镀层原子有着较为整齐的排列。Ordinary plating treatment occurs on the entire electrode substrate, and the plating treatment speed is slow, making it difficult to form complex and fine patterns. Compared with laser-induced coating treatment, it has obvious advantages. First of all, the control ability of the laser is strong. The laser-induced reaction only occurs in the illuminated area, which can realize the direct local plating of metals on non-metals without masks and at the micron level, and perform unshielded tracing, simplifying the process and saving a lot of precious metals. Secondly, the laser-induced coating treatment can obtain a higher metal deposition rate, and the coating growth rate can be increased by three orders of magnitude. At the same time, the laser coating treatment can also improve the quality of the deposited layer, and the surface of the deposited layer is smoother, and the particle size is uniform and regular. The distribution is dense. Laser irradiation makes the formation speed of metal crystal nuclei much faster than its production speed, so that the formed grains are finer; the high temperature generated by laser irradiation helps the surface diffusion process of metal atoms, so that the coating atoms have a more orderly arrangement.
激光镀层处理以其高耐热、高电导和易焊接等优良性能得到了越来越广泛的应用。对于形状复杂、宽度可调的电路设计、电路修复和在微电子连接器部件上的局部沉积,激光诱导镀层处理可发挥的作用越来越大。Laser coating treatment has been more and more widely used for its excellent properties such as high heat resistance, high electrical conductivity and easy welding. Laser-induced plating processes are increasingly playing a role in the design of circuits with complex shapes and adjustable widths, circuit repair and localized deposition on microelectronic connector components.
激光镀层处理的过程实际上就是金属颗粒的形成过程,其生长规律和形貌依赖于各种工艺参数,如与激光功率、扫描速率、照射时间、光斑直径、溶液的成分及浓度、衬底的表面处理等工艺参数和试验条件有关。激光照射能提高成核的速度,使结晶颗粒细小致密。激光产生的热效应也起局部清洁基体表面的作用,因此在难镀的基体上能得到结合紧密的镀层。The process of laser coating treatment is actually the formation process of metal particles. Its growth law and shape depend on various process parameters, such as laser power, scanning rate, irradiation time, spot diameter, composition and concentration of the solution, substrate Process parameters such as surface treatment are related to test conditions. Laser irradiation can increase the speed of nucleation and make the crystal particles fine and dense. The thermal effect generated by the laser also plays a role in partially cleaning the surface of the substrate, so a tightly bonded coating can be obtained on the difficult-to-plate substrate.
本发明采用的激光镀层处理系统使用了不同的激光脉冲,两脉冲之间有固定的延时,从而主脉冲形成的镀层产物能够吸收从脉冲的能量,这样得到的就是一个经过修正的激光镀层加工过程,该过程比传统的激光镀层处理(采用连续激光和单个脉冲激光)效率更高,可以获得精细的镀层质量,在控制镀层的厚度和镀线的宽窄尺度,有着高自由度的调控。不同激光脉冲之间有延时使镀层处理材料可以充分吸收激光的热效应,提高镀层处理的可控度和精度。本发明脉冲加工方式要求激光脉冲有不同的到达时间,脉冲之间的时间延迟非常重要。进一步,不同脉冲也可具有不同的工作波长。此外,不同脉冲的选择和优化必须针对镀层材料的特性,这决定了激光脉冲被镀层材料最终的吸收效率。The laser coating processing system adopted in the present invention uses different laser pulses, and there is a fixed delay between the two pulses, so that the coating product formed by the main pulse can absorb the energy of the slave pulse, and what is obtained in this way is a corrected laser coating processing The process, which is more efficient than the traditional laser coating process (using continuous laser and single pulse laser), can obtain fine coating quality, and has a high degree of freedom in controlling the thickness of the coating and the width of the coating line. There is a delay between different laser pulses so that the coating treatment material can fully absorb the thermal effect of the laser and improve the controllability and accuracy of the coating treatment. The pulse processing method of the present invention requires laser pulses to have different arrival times, and the time delay between pulses is very important. Further, different pulses may also have different working wavelengths. In addition, the selection and optimization of different pulses must be aimed at the characteristics of the coating material, which determines the final absorption efficiency of the laser pulse by the coating material.
发明内容 Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
有鉴于此,本发明的主要目的是提供一种对激光镀层进行处理的系统,以实现对激光镀层的精细加工。In view of this, the main purpose of the present invention is to provide a system for processing laser coatings, so as to realize fine processing of laser coatings.
(二)技术方案(2) Technical solution
为达到上述目的,本发明提供了一种对激光镀层进行处理的系统,包括:To achieve the above object, the present invention provides a system for processing laser coatings, including:
第一脉冲激光器1和第二脉冲激光器2,用于提供进行激光电镀的第一激光脉冲和第二激光脉冲;The
第一衰减器3和第二衰减器4,用于调整第一脉冲激光器1和第二脉冲激光器2的输出功率,防止损伤镀层处理材料;The
第一电子快门5和第二电子快门6,用于分别控制第一激光脉冲与第二激光脉冲的通断和照射时间;The first
第一扩束镜7和第二扩束镜8,用于分别扩展第一脉冲激光器1和第二脉冲激光器2的激光束直径,减小激光束的发散角;The first beam expander 7 and the second beam expander 8 are used to respectively expand the laser beam diameters of the
反射镜9和合束器10,该反射镜9通过合束器10将第一激光脉冲与第二激光脉冲汇为一路激光光束;A reflector 9 and a beam combiner 10, the reflector 9 combines the first laser pulse and the second laser pulse into one laser beam through the beam combiner 10;
CCD实时观察系统11,用于实时观测待处理样品基底15;CCD real-
光学振镜12,用于移动激光光束的位置,控制激光光束的扫描速度;The optical vibrating
聚焦物镜13和反射镜14,聚焦物镜13通过反射镜14将激光光束聚焦在待处理样品基底15的表面;Focusing
电解池16,用于放置电解液,待处理样品基底15放置在电解池16中并与三维移动台17连接;The
三维移动台17,用于放置并调整待处理样品基底15的位置;和Three-dimensional mobile stage 17, for placing and adjusting the position of the
延迟控制器18,连接于第一脉冲激光器1和第二脉冲激光器2,控制第一脉冲激光器1发射的第一激光脉冲与第二激光脉冲激光器2发射的第二脉冲之间具有一个时间延迟。The
上述方案中,所述第一脉冲激光器1和第二脉冲激光器2均连接于延迟控制器18,第一激光脉冲和第二激光脉冲的脉冲宽度、波长均是相同或不相同,第一激光脉冲和第二激光脉冲的重复频率相同或者成固定的比例关系。该第一激光脉冲和第二激光脉冲的波长范围从100nm-2μm,重复频率从1Hz-100MHz,脉冲宽度从毫秒到飞秒。In the above scheme, the
上述方案中,该第一激光脉冲与第二激光脉冲汇成的激光光束依次经过光学振镜12和聚焦物镜13,并被反射镜14反射至待处理样品基底15上。In the above solution, the laser beam formed by the first laser pulse and the second laser pulse passes through the optical
上述方案中,所述延迟控制器18通过电调制或光调制的方式控制第一脉冲激光器1发射的第一激光脉冲与第二脉冲激光器2发射的第二激光脉冲之间具有一个时间延迟。In the above solution, the
上述方案中,所述电调制是通过用电信号给第一脉冲激光器1和第二脉冲激光器2不用时间延迟触发信号,使第一激光脉冲和第二激光脉冲之间有一定的时间延迟。In the above solution, the electrical modulation is to use electrical signals to the first pulsed
上述方案中,所述光调制是通过改变第一激光脉冲和第二激光脉冲之间的光程差,从而实现第一激光脉冲和第二激光脉冲之间有一定的时间延迟。In the above solution, the light modulation is achieved by changing the optical path difference between the first laser pulse and the second laser pulse, so that there is a certain time delay between the first laser pulse and the second laser pulse.
上述方案中,所述第一激光脉冲和第二激光脉冲之间的时间延迟小于第一脉冲激光器发射脉冲间隔的1/2。In the above solution, the time delay between the first laser pulse and the second laser pulse is less than 1/2 of the pulse interval of the first pulse laser.
上述方案中,所述第一衰减器3和第二衰减器4调整第一脉冲激光器1和第二脉冲激光器2的输出功率,将焦点处的峰值功率控制在105W/cm2到109W/cm2。In the above solution, the
上述方案中,所述光学振镜12将激光光束的扫描速度控制在0到10cm/s范围内,移动范围控制在10nm-100cm的范围内。In the above solution, the optical
上述方案中,所述第一电子快门5和第二电子快门6分别控制第一激光脉冲与第二激光脉冲的通断和照射时间从1μs到100s。In the above scheme, the first
上述方案中,所述电解池用来盛放电解液,电解液中含有用来做镀层处理的材料,并将其附着在待处理样品基底15上,适用于激光电镀和激光刻蚀。In the above solution, the electrolytic cell is used to contain the electrolyte, which contains materials for coating treatment, and is attached to the
上述方案中,所述电解池用来盛放化学镀液,化学镀液中含有用来做镀层处理的材料,并将其附着在待处理样品基底15上,适用于激光化学镀。In the above scheme, the electrolytic cell is used to hold the chemical plating solution, which contains materials for coating treatment and is attached to the
上述方案中,所述电解池用来盛放电子浆料,电子浆料含有用来做镀层处理的材料,并将其附着在待处理样品基底15上,适用于激光微融覆。In the above solution, the electrolytic cell is used to contain electronic slurry, which contains materials for coating treatment, and is attached to the
上述方案中,该系统还包括:脉冲电镀电源,用于为电解池的正极和负极提供电压。In the above scheme, the system also includes: a pulse electroplating power supply, which is used to provide voltage for the positive pole and the negative pole of the electrolytic cell.
上述方案中,采用分束器19代替发射第二激光脉冲的第二脉冲激光器2。In the above solution, the beam splitter 19 is used instead of the second pulsed
(三)有益效果(3) Beneficial effects
从上述技术方案可以看出,本发明具有以下有益效果:As can be seen from the foregoing technical solutions, the present invention has the following beneficial effects:
1、传统激光镀层处理技术照射到目标材料的激光能量,采用连续波或者单个脉冲,本发明提供的对激光镀层进行处理的系统,则精密的将激光能量在时间上和空间上分成不同的脉冲,为精密控制镀层生长提供了多自由度的控制手段,具有高的电镀速度和高的空间分辨率。1. The laser energy irradiated to the target material by traditional laser coating processing technology adopts continuous wave or single pulse. The system for processing laser coating provided by the present invention precisely divides the laser energy into different pulses in time and space , provides a multi-degree-of-freedom control means for precise control of coating growth, with high plating speed and high spatial resolution.
2、本发明提供的对激光镀层进行处理的系统,由于采用不同激光脉冲互相匹配,可使镀层生长效率和镀层材料流动状况的得到更佳的改善,相应地减少了镀层处理的作用时间,就使镀层周围聚集的热能可控。热能的过量沉积会导致冶金学方面的变化,如颗粒生长导致的镀层或镀线不均匀,镀层过厚等问题。本发明可较好的解决这一问题。2. The system for processing the laser coating provided by the present invention can better improve the growth efficiency of the coating and the flow of the coating material due to the mutual matching of different laser pulses, and correspondingly reduce the action time of the coating treatment. Makes the thermal energy build up around the coating controllable. Excessive deposition of thermal energy can lead to metallurgical changes such as non-uniform coatings or lines due to particle growth, excessive coating thickness, etc. The present invention can better solve this problem.
3、本发明提供的对激光镀层进行处理的系统,可通过不同激光脉冲之间匹配相宜的参数条件,如时间延迟量、波长、脉宽及重复频率,优化激光脉冲与镀层材料的热吸收,实现对激光镀层处理的高效精细加工。3. The system for processing laser coatings provided by the present invention can optimize the heat absorption of laser pulses and coating materials by matching suitable parameter conditions between different laser pulses, such as time delay, wavelength, pulse width and repetition frequency, Realize efficient and fine processing of laser coating treatment.
4、比起传统方式采用的连续激光和单个脉冲激光,本发明提供的对激光镀层进行处理的系统,采用的脉冲匹配激光镀层处理方法可获得比传统方式更快的加工速度,同时具有高的加工质量。4. Compared with the continuous laser and single pulse laser adopted in the traditional way, the system for processing the laser coating provided by the present invention, the pulse matching laser coating treatment method adopted can obtain faster processing speed than the traditional method, and has high Processing quality.
附图说明 Description of drawings
图1是根据本发明的一个实施例的对激光镀层进行处理的系统的示意图;Fig. 1 is the schematic diagram of the system that laser coating is processed according to an embodiment of the present invention;
图2是根据本发明的另一个实施例的对激光镀层进行处理的系统的示意图;2 is a schematic diagram of a system for processing laser coatings according to another embodiment of the present invention;
图3是根据本发明一个实施例采用光调制方式的时延控制器的原理图。Fig. 3 is a schematic diagram of a time delay controller adopting an optical modulation method according to an embodiment of the present invention.
图4(a)是单脉冲的时间发生序列;Figure 4(a) is the time sequence of a single pulse;
图4(b)是第一激光脉冲与第二激光脉冲的时间发生序列;Fig. 4 (b) is the time sequence of the first laser pulse and the second laser pulse;
图5(a)是单脉冲的能量分布;Figure 5(a) is the energy distribution of a single pulse;
图5(b)是第一激光脉冲与第二激光脉冲的能量叠加分布。Fig. 5(b) is the energy superposition distribution of the first laser pulse and the second laser pulse.
具体实施方式 Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be described in further detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
下面将参照附图结合本发明优选实施例对本发明进行说明。在下面的说明中,提供许多具体的细节例如对光学元件的说明以便于对本发明实施例的全面了解。然而,本发明不仅适用于一个或多个具体的描述,且适用于其他参数和材料等。说明书下文中所列举的实施例是示意性的而非限制性的。The present invention will be described below in conjunction with preferred embodiments of the present invention with reference to the accompanying drawings. In the following description, numerous specific details are provided, such as descriptions of optical components, to provide a thorough understanding of embodiments of the invention. However, the invention applies not only to one or more of the specific descriptions, but also to other parameters and materials and the like. The examples set forth below in the specification are illustrative and not restrictive.
激光器输出的激光束经透镜聚焦后投射到阴极表面,在阴极附近的微小区域里形成极高的光功率密度。受光照的阴极材料吸收激光能量后,使电解液阴极界面附近的局部微小区域里的温度骤然升高,产生陡峭的温度梯度并在电解液中引起强烈对流,从而搅拌了溶液。温升和搅拌造成局部区域里离子迁移率增加,阴极还原反应增强和平衡电位正向漂移,造成局部范围里电化学反应大大增强,导致在阴极表面局部受光照区域沉积过程的剧烈加速。这种对激光引发的镀层处理增强效应的理论解释称为激光镀层处理的热模型。The laser beam output by the laser is focused by the lens and projected onto the surface of the cathode, forming a very high optical power density in a small area near the cathode. After the irradiated cathode material absorbs the laser energy, the temperature in the local micro-region near the cathode interface of the electrolyte suddenly rises, resulting in a steep temperature gradient and strong convection in the electrolyte, thereby stirring the solution. The temperature rise and stirring cause the increase of ion mobility in the local area, the enhancement of the cathode reduction reaction and the positive shift of the equilibrium potential, resulting in a greatly enhanced electrochemical reaction in the local area, resulting in a drastic acceleration of the deposition process in the local illuminated area on the cathode surface. This theoretical explanation of the laser-induced coating process enhancement effect is called the thermal model of laser coating process.
激光诱导镀层处理的沉积质量和速率的影响因素较多,主要的因素有激光功率、照射时间、溶液的成分和浓度、衬底的前处理和选择等。There are many factors affecting the deposition quality and rate of laser-induced coating treatment, the main factors are laser power, irradiation time, composition and concentration of solution, pre-treatment and selection of substrate, etc.
由于本发明采用了主脉冲和从脉冲两种不同的激光脉冲,主脉冲和从脉冲之间有固定的延时,从而主脉冲形成的镀层产物能够吸收从脉冲的能量,这样得到的就是一个经过修正的激光镀层加工过程,该过程比传统的激光镀层处理效率更高,可以获得精细的镀层质量,在控制镀层的厚度和镀线的宽窄尺度,有着高自由度的调控。主脉冲和从脉冲之间有延时使镀层处理材料可以充分吸收激光的热效应,提高镀层处理的可控度和精度。本发明脉冲加工方式要求激光脉冲有不同的到达时间,脉冲之间的时间延迟非常重要。Because the present invention has adopted two kinds of different laser pulses of master pulse and slave pulse, there is fixed time delay between master pulse and slave pulse, thereby the coating product that master pulse forms can absorb the energy of slave pulse, what obtains like this is a process The modified laser coating process is more efficient than the traditional laser coating process, and can obtain fine coating quality. It has a high degree of freedom in controlling the thickness of the coating and the width of the coating line. There is a delay between the main pulse and the slave pulse so that the coating treatment material can fully absorb the thermal effect of the laser and improve the controllability and precision of the coating treatment. The pulse processing method of the present invention requires laser pulses to have different arrival times, and the time delay between pulses is very important.
进一步,不同脉冲也可具有不同的工作波长。激光脉冲包含不同波长的工作方式为,第一脉冲的第一波长使部分镀层材料从溶液中析出,第二脉冲的第二波长进一步提高热效应,对第一脉冲进行辅助处理,这样就能够很好地加工通常仅对第一脉冲敏感的材料,而且加工所需的输入功率大大降低,加工速度得到提高,加工质量也更好。此外,不同脉冲的选择和优化必须针对镀层材料的特性,这决定了激光脉冲被镀层材料最终的吸收效率。Further, different pulses may also have different working wavelengths. The working mode of the laser pulse including different wavelengths is that the first wavelength of the first pulse causes part of the coating material to be precipitated from the solution, and the second wavelength of the second pulse further improves the thermal effect, and the auxiliary treatment of the first pulse is carried out, so that it can be well Materials that are usually only sensitive to the first pulse can be processed more efficiently, and the input power required for processing is greatly reduced, the processing speed is improved, and the processing quality is better. In addition, the selection and optimization of different pulses must be aimed at the characteristics of the coating material, which determines the final absorption efficiency of the laser pulse by the coating material.
下面结合实施例对本发明提供的对激光镀层进行处理的系统进行详细说明。The system for processing laser coating provided by the present invention will be described in detail below in conjunction with the embodiments.
图1给出了根据本发明一个实施例的对激光镀层进行处理的系统的示意图,该系统包括第一脉冲激光器1和第二脉冲激光器2、第一衰减器3和第二衰减器4、第一电子快门5和第二电子快门6、第一扩束镜7和第二扩束镜8、反射镜9、合束器10、CCD实时观察系统11、光学振镜12、聚焦物镜13、反射镜14,待处理样品基底15、电解池16、三维移动台17和延迟控制器18。Fig. 1 has provided the schematic diagram of the system that laser coating is processed according to one embodiment of the present invention, and this system comprises
第一脉冲激光器1和第二脉冲激光器2连接延迟控制器18,第一脉冲激光器1和第二脉冲激光器2可选择不同的参数,如波长、脉宽、输出功率等,重复频率需保持一致,或者成固定的比例关系。延迟控制器18通过电调制的方式控制第一脉冲激光器1发射的第一脉冲与第二脉冲激光器2发射的第二脉冲之间具有一个时间延迟,该时间延迟小于第一脉冲激光器1发射脉冲间隔的1/2。第一衰减器3和第二衰减器4可进一步调整第一脉冲激光器1和第二脉冲激光器2的输出功率,防止损伤镀层处理材料。第一电子快门5和第二电子快门6可分别控制第一脉冲与第二脉冲的通断和照射时间;第一扩束镜7和第二扩束镜8分别扩展第一脉冲激光器1和第二脉冲激光器2的激光束直径,减小激光束的发散角。反射镜9通过合束器10将第一脉冲与第二脉冲汇为一路激光光束,该激光光束依次经过光学振镜12和聚焦物镜13,并被反射镜14反射至待处理样品基底15上。光学振镜12可在电脑控制下移动激光光束的位置,控制激光光束的扫描速度。聚焦物镜13通过反射镜14将激光光束聚焦在待处理样品基底15的表面。待处理样品基底15放置在电解池16中并与三维移动台17连接,三维移动台17用来放置并调整镀层处理基底的位置。CCD实时监测系统11实时观测加工的镀层样品。The
其中,所述延迟控制器18通过电调制或光调制的方式控制第一脉冲激光器1发射的第一激光脉冲与第二脉冲激光器2发射的第二激光脉冲之间具有一个时间延迟。所述电调制是通过用电信号给第一脉冲激光器1和第二脉冲激光器2不用时间延迟触发信号,使第一激光脉冲和第二激光脉冲之间有一定的时间延迟。所述光调制是通过改变第一激光脉冲和第二激光脉冲之间的光程差,从而实现第一激光脉冲和第二激光脉冲之间有一定的时间延迟。所述第一激光脉冲和第二激光脉冲之间的时间延迟小于第一脉冲激光器发射脉冲间隔的1/2。第一激光脉冲和第二激光脉冲的重复频率需保持一致,或者成固定的比例关系,才能保持固定的时间延迟。Wherein, the
第一脉冲激光器1和第二脉冲激光器2,用于提供第一激光脉冲与第二激光脉冲;波长范围从100nm-2μm,重复频率从1Hz-100MHz,脉冲的宽度从毫秒到飞秒,输出平均功率在1mW-50W范围。第一激光脉冲和第二激光脉冲的波长必须选择在镀层处理的基底能吸收而溶液不吸收的波段。所述第一脉冲激光器1和第二脉冲激光器2均连接于延迟控制器18,第一激光脉冲和第二激光脉冲的脉冲宽度、波长均是相同或不相同,第一激光脉冲和第二激光脉冲的重复频率相同或者成固定的比例关系。该第一激光脉冲和第二激光脉冲的波长范围从100nm-2μm,重复频率从1Hz-100MHz,脉冲宽度从毫秒到飞秒。该第一激光脉冲与第二激光脉冲汇成的激光光束依次经过光学振镜12和聚焦物镜13,并被反射镜14反射至待处理样品基底15上。The
所述第一衰减器3和第二衰减器4调整第一脉冲激光器1和第二脉冲激光器2的输出功率,将焦点处的峰值功率控制在105W/cm2到109W/cm2。所述光学振镜12将激光光束的扫描速度控制在0到10cm/s范围内,移动范围控制在10nm-100cm的范围内。所述第一电子快门5和第二电子快门6分别控制第一激光脉冲与第二激光脉冲的通断和照射时间从1μs到100s。The
所述电解池用来盛放电解液,电解液中含有用来做镀层处理的材料,并将其附着在待处理样品基底15上,适用于激光电镀和激光刻蚀。所述电解池用来盛放化学镀液,化学镀液中含有用来做镀层处理的材料,并将其附着在待处理样品基底15上,适用于激光化学镀。所述电解池用来盛放电子浆料,电子浆料含有用来做镀层处理的材料,并将其附着在待处理样品基底15上,适用于激光微融覆。The electrolytic cell is used to contain an electrolyte, which contains materials for coating treatment, and is attached to the
针对图1所示的对激光镀层进行处理的系统的示意图,下面详细描述对图1所示的对激光镀层进行处理的系统进行操作实现对激光镀层进行处理的过程。With regard to the schematic diagram of the system for processing laser coating shown in FIG. 1 , the following describes in detail the process of operating the system for processing laser coating shown in FIG. 1 to achieve processing laser coating.
1)打开第一脉冲激光器1和第二脉冲激光器2电源,第一激光脉冲和第二激光脉冲的波长须选择待处理样品基底15能吸收而溶液不吸收的波段。输出平均功率在1mW-50W范围内,波长在100nm到2um范围内,脉宽从毫秒到飞秒,重复频率从1Hz到100MHz。1) Turn on the power of the
2)调节第一激光脉冲和第二激光脉冲的时间延迟,时间延迟小于第一脉冲激光器1发射第一激光脉冲间隔的1/2。第一激光脉冲和第二激光脉冲的重复频率需保持一致,或者成固定的比例关系,才能保持固定的时间延迟。2) Adjusting the time delay between the first laser pulse and the second laser pulse, the time delay is less than 1/2 of the interval between the first laser pulses emitted by the
3)调节第一扩束镜7和第二扩束镜8、反射镜9、合束器10、CCD实时观察系统11、聚焦物镜13和反射镜14等,操纵移动光学振镜12和三维移动台17,使第一脉冲与第二脉冲汇合成的激光光束聚焦在待镀层处理的加工基底表面的同一处。由于采用不同激光脉冲的热效应叠加,选择性地在基底表面直接进行无掩膜的镀层处理,选择热传导性稍差的材料要比热传导性好的材料有优势,吸收不同时间到达的脉冲局部上升温度差更高,反应速度更快,效果更明显,但要注意材料的损伤阈值。3) Adjust the
4)通过第一衰减器3和第二衰减器4将焦点处的峰值功率控制在105W/cm2到109W/cm2,使激光能量小于材料的损伤阈值和电解液的汽化阈值。4) Control the peak power at the focal point to 10 5 W/cm 2 to 10 9 W/cm 2 through the
5)通过光学振镜12控制激光扫描速度从0到10cm/s,激光光束在10nm-100cm的范围内移动;第一电子快门5和第二电子快门6控制激光脉冲通断及照射时间1μs到100s,进行有多激光脉冲直写镀层处理。5) Control the scanning speed of the laser from 0 to 10cm/s through the optical vibrating
图2给出了根据本发明另一个实施例的对激光镀层进行处理的系统的示意图。该系统与图1中的系统不同之处为:采用分束器19代替了发射第二脉冲的第二脉冲激光器2,并且延迟控制器18采用光学调制的方式实现时间延迟,其实现原理如图3所示,而图1中的延迟控制器18是采用电调制的方式实现时间延迟。图2所示实施例中其他结构与图1中的均相同。Fig. 2 shows a schematic diagram of a system for processing laser coatings according to another embodiment of the present invention. The difference between this system and the system in Fig. 1 is that a beam splitter 19 is used instead of the
图3中光调制时间延迟器由两对垂直放置的反射镜构成,调节两对反射镜的距离,可达到控制时间延迟的目的。电调制时间延迟器的主控振荡器按触发方式工作,分两路分别输出不同延迟的主脉冲,产生宽度、幅度和重复频率可调的电信号控制激光器输出。The optical modulation time delay device in Fig. 3 is composed of two pairs of vertically placed mirrors, and the purpose of controlling the time delay can be achieved by adjusting the distance between the two pairs of mirrors. The main control oscillator of the electronically modulated time delay device works in a trigger mode, and outputs main pulses with different delays in two channels to generate electrical signals with adjustable width, amplitude and repetition frequency to control the output of the laser.
图4比较了(a)传统方式:单脉冲的时间发生序列和(b)本发明的多脉冲加工方式:第一激光脉冲与第二激光脉冲的发生序列,可以看到多脉冲的加工方式提供了修正的激光镀层加工过程,在控制镀层的厚度和镀线的宽窄尺度,有着高自由度的调控。图5显示了(a)传统方式中单脉冲的能量分布,以及(b)本发明的多脉冲加工方式中,第一激光脉冲与第二激光脉冲的能量叠加分布,可以看到多脉冲的加工方式在一个周期内的能量分布更为集中,比传统的激光镀层处理效率更高。Fig. 4 compares (a) the traditional method: the time sequence of single pulse and (b) the multi-pulse processing method of the present invention: the generation sequence of the first laser pulse and the second laser pulse, it can be seen that the processing method of multi-pulse provides The modified laser coating processing process has a high degree of freedom in controlling the thickness of the coating and the width of the coating line. Figure 5 shows (a) the energy distribution of a single pulse in the traditional method, and (b) the energy superposition distribution of the first laser pulse and the second laser pulse in the multi-pulse processing method of the present invention, and it can be seen that the multi-pulse processing The energy distribution in one cycle of the method is more concentrated, which is more efficient than the traditional laser coating process.
本发明提供的对激光镀层进行处理的方法是基于本发明提供的对激光镀层进行处理的系统实现的。The method for processing the laser coating provided by the invention is realized based on the system for processing the laser coating provided by the invention.
实施例1Example 1
实施例1是结合图1对本发明提供的对激光镀层进行处理的方法进行详细说明的。
第一脉冲激光器1为调Q的YAG倍频激光器输出的激光束波长为532nm,平均功率为350mW,脉宽为100ns,聚焦后光斑直径为500um,工作频率200KHz;第二脉冲激光器2为调Q的YAG倍频激光器输出的激光束波长为355nm,平均功率为200mW,脉宽为50ns,聚焦后光斑直径为300um,工作频率200KHz。The
第一脉冲激光器1和第二脉冲激光器2连接延迟控制器18,延迟控制器18通过电调制的方式控制第一脉冲激光器1发射的第一脉冲与第二脉冲激光器2发射的第二脉冲之间具有一个时间延迟,该时间延迟为100ns。第一脉冲激光器1和第二脉冲激光器2可选择不同的参数,如波长、脉宽、输出功率等。第一衰减器3和第二衰减器4可进一步调整第一脉冲激光器1和第二脉冲激光器2的输出功率,防止损伤镀层处理材料。第一电子快门5和第二电子快门6可分别控制第一脉冲与第二脉冲的通断和照射时间;第一扩束镜7和第二扩束镜8分别扩展第一脉冲激光器1和第二脉冲激光器2的激光束直径,减小激光束的发散角。反射镜9通过合束器10将第一脉冲与第二脉冲汇为一路激光光束,该激光光束依次经过光学振镜12和聚焦物镜13,并被反射镜14反射至待处理样品基底15上。光学振镜12可在电脑控制下移动激光光束的位置,控制激光光束的扫描速度,使激光光束在10nm-100cm的范围内移动。The
聚焦物镜13通过反射镜14将激光光束聚焦在待处理样品基底15的表面。待处理样品基底15放置在电解池16中并与三维移动台17连接。电解池16侧方为通光窗口,待处理样品基底15固定在三维移动台17上。在电解池16的阴极和阳极之间施加直流电压,由直流稳压电源供电。激光光束经过聚焦后照射在阴极上,阴极为预镀有镍薄膜的玻璃基片,阳极为金属铂片。电解液为硫酸铜水溶液,对532nm激光有良好透明性。三维移动台17用来放置或移动镀层处理基底,在10nm-100cm范围内移动。CCD实时监测系统11实时观测加工的镀层样品。The focusing
实施例2Example 2
实施例2是结合图2对本发明提供的对激光镀层进行处理的方法进行详细说明的。
第一脉冲激光器1为调Q的YAG倍频激光器输出的激光束波长为532nm,平均功率为350mW,脉宽为50ns,聚焦后光斑直径为500um,工作频率200kHz。采用分束器19分出第二束激光,利用空间光学时间延迟器,调整图3中两对反射镜的相对位置,使第一激光脉冲和第二激光脉冲之间的间隔为100ns。其他操作步骤同实施例1The
本发明提供对激光镀层进行处理的系统,实现了对激光镀层的精细加工。激光镀层处理可以精确控制的激光精细加工方法及系统。通过利用与待加工的材料的吸收特性匹配的脉冲和波长的激光束实现材料对激光热效应的充分吸收,取得理想的镀层处理结果。The invention provides a system for processing the laser coating, which realizes the fine processing of the laser coating. The laser fine processing method and system can be precisely controlled by laser coating processing. By using the laser beam with pulse and wavelength matching the absorption characteristics of the material to be processed, the material can fully absorb the thermal effect of the laser, and the ideal coating treatment result can be obtained.
由于采用不同激光脉冲的热效应叠加,选择性地在基底表面直接进行无掩膜的镀层处理,选择热传导性稍差的材料要比热传导性好的材料有优势,吸收不同时间到达的脉冲局部上升温度差更高,反应速度更快,效果更明显,但要注意材料的损伤阈值。Due to the superposition of the thermal effects of different laser pulses, the maskless coating treatment is selectively performed directly on the substrate surface, and the material with slightly poor thermal conductivity has an advantage over the material with good thermal conductivity, absorbing the pulses arriving at different times to locally increase the temperature The higher the difference, the faster the response and the more pronounced the effect, but pay attention to the damage threshold of the material.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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