CN102888698B - Multilayered fabric weaving machine - Google Patents
Multilayered fabric weaving machine Download PDFInfo
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- CN102888698B CN102888698B CN 201210348554 CN201210348554A CN102888698B CN 102888698 B CN102888698 B CN 102888698B CN 201210348554 CN201210348554 CN 201210348554 CN 201210348554 A CN201210348554 A CN 201210348554A CN 102888698 B CN102888698 B CN 102888698B
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- plate
- shedding
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- warp
- keevil
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- 239000004744 fabric Substances 0.000 title claims abstract description 36
- 238000009941 weaving Methods 0.000 title abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000003780 insertion Methods 0.000 claims abstract description 45
- 230000037431 insertion Effects 0.000 claims abstract description 45
- 230000033001 locomotion Effects 0.000 claims description 13
- 210000003092 coiled body Anatomy 0.000 claims description 12
- 230000003321 amplification Effects 0.000 claims description 7
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 7
- 238000010009 beating Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 210000001519 tissue Anatomy 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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Abstract
The invention discloses a multilayered fabric weaving machine. The multilayered fabric weaving machine comprising a let-off mechanism, a shedding mechanism, a weft insertion mechanism, a beating-up mechanism, and a rolling mechanism, wherein the shedding mechanism comprises a shedding frame; a plurality of shedding cylinders, a plurality of upper connecting plates, an upper amplifying plate, an upper mesh plate, a harness wire, a lower mesh plate, a lower amplifying plate, a plurality of lower connecting plates are arranged on the shedding frame; every shedding cylinder is connected with the corresponding upper connecting plates; the lower end of every lower connecting plate is provided with a returning spring; and the lower end of the returning spring is fixed at the bottom end of the shedding frame. After being connected with harness cords respectively, the upper end and lower end of every harness wire are respectively crossed through the upper mesh plate and lower mesh plate, the upper amplifying plate and the lower amplifying plate through the harness cords, then every group of harness cords are connected with the corresponding connecting plate; through the direct connection between the harness cords and the harness wires, the space limit caused by a heald frame in the traditional weaving machine is avoided; thereby weaving of the multilayered fabric is realized under a certain opening.
Description
Technical field
The present invention relates to textile technology field, particularly a kind of multiply cloth loom.
Background technology
Multi-ply fabrics refers to that yarn interts mutually in the space, be interweaved into certain geometry, form spatial network, multiply cloth is as the prefabricated component of textile structural composite materials, because it has that quality is light, globality and plurality of advantages such as profiling is good, good mechanical performance, be widely used in various fields such as Aero-Space, automobile, steamers at present.But the technical difficulty that multiply cloth is made is big, the cost height, and output is little, and can not satisfy the needs of structure sometimes well, has become one of emphasis of field of compound material research in recent years so how to weave the integral woven fabric with multiple layer interleaving structure.
Existing multilayer loom generally drives heald frame by cam mechanism or toggle and moves up and down, in real process, there are a lot of drawbacks, for example: cause the instability of integrated box movement, the while is subjected to cam, crank and traditional heald frame size owing to the size of opening restriction in the appearance curve complexity of cam, the shedding process easily, thereby make under certain opening, reduce the quantity of heald frame, and then have influence on the number of plies of fabric, can only produce the fabric of simple tissue, fabric quality also is difficult to guarantee.
Existing multi-ply fabrics is generally all by some second-hand weaving loom modifications, and many places are in manual or half machine performance, so the quality of fabric is difficult to guarantee.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of simple in structure, multiply cloth loom that can improve fabric quality at the deficiency that above-mentioned prior art exists.
The present invention solves the problems of the technologies described above the technical scheme that adopts to be: it comprises warp-feeding mechanism, shedding mechanism, weft insertion device, beating-up mechanism, coiled body, warp-feeding mechanism is installed in a side of shedding mechanism, coiled body is installed in the opposite side of shedding mechanism, weft insertion device is arranged on the inside of shedding mechanism, beating-up mechanism and weft insertion device phase configuration, described shedding mechanism comprises the shedding frame, the shedding frame is provided with some shedding cylinders, some upper junction plates, last amplification plate, last keevil, heald, following keevil, under amplify plate, some lower connecting plates, each shedding cylinder connects with corresponding upper junction plate, the corresponding some upper junction plates of harness cord are divided into some groups harness cord, some groups harness cord connects the amplification plate successively, last keevil, heald, following keevil, under amplify plate, harness cord is gathered into the some groups harness cord corresponding with the upper junction plate place after amplifying plate down, every group harness cord is corresponding to be connected with lower connecting plate, the lower end of each lower connecting plate is provided with return spring, and the lower end of return spring is fixed on the bottom of shedding frame.
By technique scheme, the tailpiece of the piston rod of described shedding cylinder is by guide plate and corresponding upper junction plate connection.
By technique scheme, described coiled body comprises curling motor, sprocket wheel, chain, goes up lower plate, and described upward lower plate is looped around the periphery of chain, and the motor that curls drives chain by sprocket wheel and rotates, thereby drives upward lower plate motion.
By technique scheme, described weft insertion device comprises the wefting insertion frame, be provided with the wefting insertion cylinder in the wefting insertion frame, drive tooth bar, gear, driven tooth bar, described driving tooth bar is arranged on the wefting insertion cylinder, the driving rack and pinion is meshed, and gear is meshed with driven tooth bar, also is provided with chute on weft insertion device, driven tooth bar and this chute phase configuration, described shuttle is arranged on the driven tooth bar.
By technique scheme, described beating-up mechanism comprises the motor that beats up, cam, fork, and the output shaft of the motor that beats up is connected with cam, an end of fork and cam phase configuration, and the other end is connected with weft insertion device.
By technique scheme, described warp-feeding mechanism comprises warp let-off frame, be provided with successively on the warp let-off frame through axle, spring cord roller, preceding guide roller, after guide roller, split rods.
By technique scheme, be provided with control through axle through the friction plate of line tension.
By technique scheme, described curling motor is stepper motor, and the described motor that beats up is servomotor.
By technique scheme, described hole of going up on keevil and the following keevil is the setting that is in staggered distribution.
The obtained beneficial effect of the present invention is: 1, every row heald upper and lower side is connected after the harness cord respectively, pass upper and lower keevil, upper and lower amplification plate respectively by harness cord again, again every group harness cord is connected with corresponding connecting plate, directly be connected with harness cord by heald, the spatial constraints of having avoided the heald frame in traditional loom to bring, thereby make under certain opening, realize weaving of multiply cloth.2, upper and lower keevil is set in the shedding mechanism, upper and lower amplification plate can make harness cord and heald keep vertical, improves the effect of establishment.3, connect weft insertion device and beating-up mechanism by fork, make loom realize that drawing a latitude breaks latitude one time, can reduce the lax of fabric parallel, improve the equatorial tensile force of fabric.4, arranging of spring cord roller can be controlled the tension force size, prevents the warp relaxation; Installing the partial tension that friction plate can be controlled warp through axle.5, coiled body adopts the transmission of sprocket wheel chain, and its advantage is the nonelastic slip of chain gear transmission itself and skidding, and average ratios is accurate, because the coiled body draw off rate is very low, it is more reliable therefore to adopt sprocket wheel to curl simultaneously.6, the present invention is by adopting PLC control, and a series of actions such as realize automatically the control warp let-off, shedding, wefting insertion, beat up, curl finally reaches the function of weaving multiple layer fabric, makes that the performance of loom is more superior, and structure is simpler, and has improved operating efficiency.
Description of drawings
Fig. 1 is structural scheme of mechanism of the present invention.
Fig. 2 is the structure chart of shedding mechanism.
Fig. 3 is the structure chart of wefting insertion and beating-up mechanism.
Fig. 4 is the structure chart of coiled body.
Fig. 5 is the structure chart of warp-feeding mechanism.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
As shown in Figure 1, it comprises warp-feeding mechanism 1, shedding mechanism 2, weft insertion device 3, beating-up mechanism 4, coiled body 5, one side of the warp let-off frame of warp-feeding mechanism 1 and the shedding frame of shedding mechanism 2 is bolted to connection, the curling frame of coiled body 5 is by being bolted to the opposite side of shedding frame, the wefting insertion frame of weft insertion device 3 is installed in the dead eye 8 of shedding frame both sides by the minor axis 25 that arranges on it, and beating-up mechanism 4 is connected with the wefting insertion frame.
As shown in Figure 2, be provided with some shedding cylinders 16, some upper junction plates on the shedding frame from top to bottom successively, amplify plate 15, on keevil 14, on harness cord 13, heald 12, down harness cord 11, down keevil 10, amplify plate 9, some lower connecting plates 7, some return springs 6 down.The quantity unanimity of shedding cylinder, upper junction plate, lower connecting plate, return spring wherein, the hole on last keevil and the following keevil is the setting that is in staggered distribution, and avoids between heald and the heald, interferes between warp and the warp.The tailpiece of the piston rod of shedding cylinder is by fixedlying connected with an end of the guide plate of its perpendicular setting, and the other end of guide plate connects by the steel wire upper junction plate corresponding with it.Last harness cord is divided into some groups harness cord in some upper junction plates place correspondence, some groups harness cord makes after by last amplification plate 15 space between harness cord and the harness cord become big, each hole that every last harness cord 13 is passed on the keevil is connected with the upper end of heald 12 again, the lower end of heald 12 is connected with following harness cord 11, following harness cord 11 is gathered into the some groups harness cord corresponding with the upper junction plate place by amplifying plate 9 down after passing down hole on the keevil 11, every group harness cord is corresponding to be connected with a lower connecting plate 7, lower end at each lower connecting plate connects return spring 6, return spring 6 upper ends are connected with the lower end of lower connecting plate 7, and the lower end is fixed on the shedding frame.Establishment rule according to multiply cloth can be provided with several groups, and tens groups, hundreds of group harness cord are realized weaving of different multiply cloths.The group number of harness cord mainly determines by the open height between warp and the warp, and the open height of warp and warp is decided by the stroke of cylinder.
When the piston rod of shedding cylinder stretches out, the guide plate that piston rod promotes on it is gone up motion mutually, guide plate drives corresponding upper junction plate and moves upward, the heald of corresponding upper junction plate moves upward, make between warp and the warp and form shed open, the drive lower connecting plate that moves upward of heald moves upward, thereby driving return spring moves upward, after the wefting insertion action is finished, the piston rod of shedding cylinder shrinks, upper junction plate is got back to original position, this moment return spring the effect of elastic force next time the moving lower connecting plate of bit strip get back to original position and make harness cord and heald tension.Return spring 6 can guarantee that the normal return of heald also can keep the balance of upper and lower connecting plate in the lifting process.Each shedding cylinder is by a solenoid control and then can mention row's heald according to rule, thereby warp is carried out opening.
As shown in Figure 3, be installed on wefting insertion cylinder 17 and gear 19 in the wefting insertion frame, piston rod at wefting insertion cylinder 17 fixedly has the driving tooth bar 18 that is meshed with gear 19, the wefting insertion frame be positioned at gear 19 above also be provided with chute, in chute, be provided with the driven tooth bar 20 that is meshed with gear 19, shuttle 21 is fixed on the driven tooth bar 20, when the piston rod of wefting insertion cylinder 17 drives 18 motions of driving tooth bar, driving tooth bar 18 driven gears 19 rotates, thereby drive driven tooth bar 20 reciprocating motions, because shuttle is fixed on the driven tooth bar 20, so shuttle 21 moves reciprocatingly.The shedding cylinder is mentioned row's heald according to rule makes heald and the warp between other heald of mentioning form opening, the wefting insertion cylinder moving drives driven rack drives shuttle and passes from opening then, the shedding cylinder continues motion and forms opening, thereby the return motion of wefting insertion cylinder makes the shuttle realization wefting insertion that moves back and forth.
Beating-up mechanism comprises servomotor 22, cam 23, fork 24, the output shaft of servomotor 22 is connected with cam 23, one end of fork and cam phase configuration, the other end is connected with the center fixed of wefting insertion frame, and servomotor 22 rotates by cam 23, fork 24 and drives weft insertion device around minor axis 25 rotation realization beating motions.
As shown in Figure 4, curling frame be provided with the stepper motor 26 that curls, deceleration device, sprocket wheel 27, chain, on lower plate 28, described upward lower plate is looped around the periphery of chain, fabric interts in the seam of last lower plate, start the stepper motor 26 that curls, deceleration device drives chain by sprocket wheel and rotates, thereby drives the fabric movement of going up in the lower plate.
As shown in Figure 5, be provided with successively on the warp let-off frame through axle 29, spring cord roller 30, preceding guide roller 31, after guide roller 32, split rods, be provided with the friction plate of control warp tension through axle.Warp around through on the axle 29 through spring cord roller 30, preceding guide roller 31, back guide roller 32, sub-sand roller 33 afterwards at the harness eye that passes heald 12.
Thereby the present invention works out shedding cylinder that corresponding program controls shedding mechanism according to the rule that interweaves of fabric by PLC to be changed the heald of mentioning and forms shed open in corresponding position according to the certain time sequence motion, make warp that the certain angle opening be arranged, wefting insertion air cylinder driven tooth bar behind the opening on the PLC control weft insertion device moves back and forth, driving gear bar driven gear, gear drives the motion of driven tooth bar again, thereby makes the shuttle realization wefting insertion that moves back and forth.The driven by servomotor cam of beating-up mechanism rotates, the swing of the rotating band movable pendulum bar of cam, the swing of fork swings back and forth weft insertion device and beats up, and the employing of beating up is drawn a latitude and is made a call to the mode of a latitude to reduce the lax of fabric parallel, the equatorial tensile force of raising fabric.After the whole wefting insertion end of the parallel on the weft insertion device and the end of beating up, the stepper motor by coiled body turns an angle by deceleration device drive sprocket, chain again, the fabric movement that last lower plate clamping has woven.This moment, warp was subjected to pulling force, was positioned at overcoming the effect generation rotation of friction plate and beginning the warp let-off through axle on the warp-feeding mechanism, rotated and finished to be blocked again by friction plate by axle, thereby prevent that the process middle longitude that carries out shedding at shedding mechanism from relaxing.
Claims (9)
1. multiply cloth loom, it comprises warp-feeding mechanism, shedding mechanism, weft insertion device, beating-up mechanism, coiled body, warp-feeding mechanism is installed in a side of shedding mechanism, coiled body is installed in the opposite side of shedding mechanism, weft insertion device is arranged on the inside of shedding mechanism, beating-up mechanism and weft insertion device phase configuration, it is characterized in that: described shedding mechanism comprises the shedding frame, the shedding frame is provided with some shedding cylinders, some upper junction plates, last amplification plate, last keevil, heald, following keevil, under amplify plate, some lower connecting plates, each shedding cylinder connects with corresponding upper junction plate, the corresponding some upper junction plates of harness cord are divided into some groups harness cord, harness cord connects the amplification plate successively, last keevil, heald, following keevil, under amplify plate, harness cord is gathered into the some groups harness cord corresponding with the upper junction plate place after amplifying plate down, every group harness cord connects with corresponding lower connecting plate, the lower end of each lower connecting plate is provided with return spring, and the lower end of return spring is fixed on the bottom of shedding frame.
2. a kind of multiply cloth loom according to claim 1, the tailpiece of the piston rod that it is characterized in that described shedding cylinder connects with corresponding upper junction plate by guide plate.
3. a kind of multiply cloth loom according to claim 1 and 2, it is characterized in that described coiled body comprises curling motor, sprocket wheel, chain, goes up lower plate, described upward lower plate is looped around the periphery of chain, and the motor that curls drives chain by sprocket wheel and rotates, thereby drives upward lower plate motion.
4. a kind of multiply cloth loom according to claim 3, it is characterized in that described weft insertion device comprises the wefting insertion frame, be provided with the wefting insertion cylinder in the wefting insertion frame, drive tooth bar, gear, driven tooth bar, described driving tooth bar is arranged on the wefting insertion cylinder, the driving rack and pinion is meshed, and gear is meshed with driven tooth bar, also is provided with chute on weft insertion device, driven tooth bar and this chute phase configuration, shuttle is arranged on the driven tooth bar.
5. a kind of multiply cloth loom according to claim 4, it is characterized in that described beating-up mechanism comprises the motor that beats up, cam, fork, the output shaft of motor of beating up is connected with cam, an end of fork and cam phase configuration, and the other end is connected with weft insertion device.
6. a kind of multiply cloth loom according to claim 5 is characterized in that described warp-feeding mechanism comprises warp let-off frame, be provided with successively on the warp let-off frame through axle, spring cord roller, preceding guide roller, after guide roller, split rods.
7. a kind of multiply cloth loom according to claim 6 is characterized in that being provided with control through axle through the friction plate of line tension.
8. according to claim 5 or 6 described a kind of multiply cloth looms, it is characterized in that described curling motor is stepper motor, the described motor that beats up is servomotor.
9. want 1 or 2 described a kind of multiply cloth looms according to right, it is characterized in that described hole of going up on keevil and the following keevil is the setting that is in staggered distribution.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210348554 CN102888698B (en) | 2012-09-19 | 2012-09-19 | Multilayered fabric weaving machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201210348554 CN102888698B (en) | 2012-09-19 | 2012-09-19 | Multilayered fabric weaving machine |
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| CN102888698A CN102888698A (en) | 2013-01-23 |
| CN102888698B true CN102888698B (en) | 2013-10-09 |
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| CN 201210348554 Expired - Fee Related CN102888698B (en) | 2012-09-19 | 2012-09-19 | Multilayered fabric weaving machine |
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| CN103924360B (en) * | 2014-03-27 | 2015-09-30 | 经纬纺织机械股份有限公司 | A kind of weaving method of multi-layer three-dimension stereo fabric |
| CN104372501B (en) * | 2014-11-07 | 2015-12-23 | 天津工业大学 | The pre-beating device of multilayer carbon fiber angle connection loom |
| CN104878510B (en) * | 2015-06-04 | 2016-04-27 | 佛山慈慧通达科技有限公司 | Warp tension compensation arrangement and layered loom |
| CN113445180B (en) * | 2021-07-12 | 2022-09-02 | 河北柏立信家纺股份有限公司 | Loom is used in textile fabric processing |
| CN115247306A (en) * | 2022-01-05 | 2022-10-28 | 浙江理工大学 | A traction type stepless lifting heald opening process |
| CN117071139A (en) * | 2023-07-12 | 2023-11-17 | 稳健医疗(武汉)有限公司 | Device for automatically horizontally moving longitudinal separation type jacquard eye board and control method |
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2012
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Effective date of registration: 20160223 Address after: 430073, three, building 14, 101 Textile Road, Wuhan Textile University, Hongshan District, Hubei, Wuhan Patentee after: Lin Fusheng Address before: 2 building, 7 building, Optics Valley Pioneer Street, East Lake Development Zone, Wuhan, Hubei, 430074 Patentee before: Wuhan Dingdahui Technology Co., Ltd. |
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