CN102870537B - Oilseed rape transplanting method and special transplanting machine - Google Patents
Oilseed rape transplanting method and special transplanting machine Download PDFInfo
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Abstract
本发明涉及一种油菜移栽法,属于农业技术领域。该方法步骤为:在与移栽机相配的规格化育秧盘底部铺垫无纺布后铺土洒水,播撒预定量的油菜种子,用土壤盖种,并浇水施肥,待秧苗4-5叶期,育成根系与无纺布相互交织的规格化毯状苗;育苗土经过网眼边长4mm的孔筛筛过;耕作深度大于15cm,根据移栽机作业行数的整数倍宽度开沟做畦,通过畦沟灌水润田;将规格化毯状苗取放到移栽机的秧箱中,将移栽机开进本田进行移栽作业。本发明能够实现自动供秧、高速分插,辅助人工少、移栽效率高,同等条件下,作业效率是现有链夹式油菜移栽机5-8倍,因此作业成本大幅度降低。
The invention relates to a rapeseed transplanting method, which belongs to the field of agricultural technology. The steps of the method are as follows: lay non-woven fabric on the bottom of the standardized seedling raising tray matched with the transplanting machine, spread soil and sprinkle water, sow a predetermined amount of rapeseed seeds, cover the seeds with soil, water and fertilize, and wait for the seedlings to reach the 4-5 leaf stage , cultivate standardized blanket-shaped seedlings with roots interwoven with non-woven fabrics; the seedling soil is sieved through a hole sieve with a mesh side length of 4 mm; the tillage depth is greater than 15 cm, and the ditching is done according to the width of the integer multiple of the number of rows of the transplanting machine. Irrigate and moisten the field through the furrows; take the standardized blanket seedlings into the seedling box of the transplanter, and drive the transplanter into the field for transplanting. The invention can realize automatic seedling supply, high-speed transplanting, less auxiliary labor, and high transplanting efficiency. Under the same conditions, the operating efficiency is 5-8 times that of the existing chain clamp rapeseed transplanting machine, so the operating cost is greatly reduced.
Description
技术领域 technical field
本发明涉及一种油菜栽植方法——移栽法,同时还涉及实现该方法的专用移栽机,属于农业技术领域。 The invention relates to a rapeseed planting method—a transplanting method, and also relates to a special transplanting machine for realizing the method, which belongs to the field of agricultural technology.
背景技术 Background technique
我国油菜种植面积9000多万亩,其中70%采用育苗移栽的方式种植。水稻与油菜交替种植的轮作是主要种植制度。为了满足一年两熟甚至多熟的农时要求,尽量缩短油菜在本田中生长周期,长期以来,油菜一直采用:苗田人工播种育苗——成苗后人工拔苗——人工移栽油菜苗至大田的移栽种植方式,俗称人工裸苗移栽。这种油菜种植方式使用人工多、劳动强度大、生产效率低,随着农业劳动力日益紧缺、用工成本不断上升,上述传统种植方式已严重影响到农民种植油菜的积极性,使油菜种植出现连年下降的趋势。 my country's rapeseed planting area is more than 90 million mu, of which 70% are planted by seedling transplanting. The crop rotation of rice and rapeseed is the main cropping system. In order to meet the requirements of two crops or even more crops a year, and to shorten the growth cycle of rapeseed in the field as much as possible, for a long time, rapeseed has been using: artificial sowing in seedling fields-manual pulling out of seedlings after they have grown into seedlings-manual transplanting of rapeseed seedlings to the field The planting method of transplanting is commonly known as artificial bare seedling transplanting. This rapeseed planting method uses a lot of labor, high labor intensity, and low production efficiency. With the increasing shortage of agricultural labor force and rising labor costs, the above-mentioned traditional planting methods have seriously affected farmers' enthusiasm for planting rapeseed, causing rapeseed planting to decline year after year. trend.
本申请人的专利号为200720035047.7的中国实用新型专利公开了一种夹持式油菜裸苗移栽机,该机只能用于实现裸苗的移栽,即将苗田培育的菜苗从苗田拔起、整理后整齐放置到油菜裸苗移栽机上的苗箱中,机具挂接在四轮拖拉机上,配2—4套夹持式移栽部件(同时移栽2—4行),对应于每行需要有1个专人从秧箱中取苗,喂给栽植机构。由于人工分拣、喂苗的速度低,机器移栽速度受到限制,另外其工作部件钳夹夹持油菜苗的根茎部,易伤苗。实践证明,该机具用于油菜的移栽,需要人工拔苗、运苗(菜苗从苗田运送到机器上)、喂苗和驾驶机器,辅助用工多,作业效率低,易伤苗,未能得到大面积推广。 The applicant's patent No. is that the Chinese utility model patent of 200720035047.7 discloses a clamping type rape bare seedling transplanting machine, which can only be used to realize the transplanting of bare seedlings, that is, to pull up the vegetable seedlings cultivated in the seedling field from the seedling field, After sorting, place them neatly in the seedling box on the rapeseed naked seedling transplanter. The machine tool is hooked on the four-wheel tractor, equipped with 2-4 sets of clamping transplanting parts (transplanting 2-4 rows at the same time), corresponding to each row It is necessary to have a special person to take the seedlings from the seedling box and feed them to the planting mechanism. Due to the low speed of manual sorting and seedling feeding, the transplanting speed of the machine is limited. In addition, its working parts clamp the rhizome of rapeseed seedlings, which is easy to damage the seedlings. Practice has proved that this machine is used for transplanting rapeseed, which requires manual seedling pulling, seedling transportation (vegetable seedlings are transported from the seedling field to the machine), feeding seedlings and driving the machine, which requires a lot of auxiliary labor, low operating efficiency, and easy damage to seedlings. Widespread promotion.
检索发现,申请号为201110129961.9 的中国发明专利申请公开了一种全自动取喂钵体苗移栽机,该机用于穴盘钵体秧苗的移栽,移栽时整盘苗放在机具上,一人驾机,可以实现取苗及移栽全部由机具自动完成,使用专用的钵体苗育苗盘育苗(一种制有呈阵、列分布育苗钵体的吸塑软盘,油菜育苗通常使用的是128穴的育苗盘)。这种育苗技术主要用于蔬菜、花卉、林木育苗,需要与无土室内育苗衔接,育苗基质用泥碳、垤石等材料,其优点是育苗环境可控,能培育出无病、虫害壮苗,但育苗设施造价高,只有大规模生产、并且附加值高的作物才有一定的使用价值。将其用于需要土壤育苗的油菜生产育苗显然不适用,且生产效率较低,苗盘需要量大,成本高。 The search found that the Chinese invention patent application with the application number 201110129961.9 discloses a fully automatic pot seedling transplanting machine, which is used for transplanting pot seedlings in plug trays. When transplanting, the whole seedlings are placed on the machine tool , one person drives the machine, and all the seedling taking and transplanting can be automatically completed by the machine, and the seedlings are raised using a special pot seedling raising tray (a kind of plastic floppy disk with arrays and rows of seedling raising pots, which is usually used for rapeseed seedling raising) It is a seedling tray with 128 holes). This seedling raising technology is mainly used for raising seedlings of vegetables, flowers, and forest trees. It needs to be connected with soilless indoor seedlings. The seedling substrate is made of peat, anthill and other materials. , but the cost of nursery facilities is high, and only large-scale production and high value-added crops have certain use value. It is obviously inapplicable to use it for the production and seedling raising of rape that needs soil seedling raising, and the production efficiency is low, the seedling tray needs a large amount, and the cost is high.
由上述现有技术可以看出,油菜移栽已经受到普遍关注,然而现有的两种机具虽然都能够实现油菜半机械化或机械化移栽,但前者采用的是链夹持式栽植机构,需要用人工喂苗,存在作业效率较低及使用人工多且易伤苗的缺点,后者使用的是油菜穴盘苗,育苗成本高,并且机具结构复杂、造价高、作业效率低。因此均难以推广应用。 It can be seen from the above-mentioned prior art that transplanting of rapeseed has received widespread attention. However, although the existing two kinds of equipment can realize semi-mechanized or mechanized transplanting of rapeseed, the former uses a chain clamping planting mechanism, which needs to be used. Manual feeding of seedlings has the disadvantages of low operating efficiency and the use of a lot of labor and is easy to damage the seedlings. The latter uses rape seedlings, which have high seedling cost, and the structure of the machine is complicated, the cost is high, and the operating efficiency is low. Therefore all are difficult to popularize and apply.
发明内容 Contents of the invention
本发明的目的在于:针对上述现有技术存在的问题,提出一种生产效率高、种植质量有保证且作业成本低的油菜移栽方法,同时给出实现该方法采用的专用移栽机。从而使其可以得到切实的推广应用。 The object of the present invention is to: aim at the problems of the above-mentioned prior art, propose a rapeseed transplanting method with high production efficiency, guaranteed planting quality and low operating cost, and provide a special transplanting machine for realizing the method at the same time. So that it can be effectively promoted and applied.
为了达到上述目的,申请人打破传统思维,大胆设想尝试借鉴水稻移栽技术。因为目前水稻移栽技术已十分成熟,并得到普及,其常规步骤是:在280×580矩形育苗盘中播种育苗,具有专用的育苗播种生产线,可以在田间和温室、大棚中培育秧苗。这种水稻育苗方法培育出的水稻秧苗,其根系与土壤缠结成一体,成为可拎、卷、叠而不散的秧片,即所谓的毯状苗,这种形态的秧苗便于移栽机(或称水稻插秧机)切块栽插。 In order to achieve the above purpose, the applicant broke the traditional thinking, boldly imagined and tried to learn from rice transplanting technology. Because the rice transplanting technology is very mature and popularized at present, the conventional steps are: sowing and raising seedlings in a 280×580 rectangular seedling raising tray, with a special seedling raising and sowing production line, which can cultivate seedlings in fields, greenhouses and greenhouses. The rice seedlings cultivated by this rice seedling raising method have their root system entangled with the soil and become seedlings that can be carried, rolled, stacked and not scattered, that is, so-called blanket seedlings. The seedlings in this form are convenient for transplanting machines. (or rice transplanter) cut into pieces and planted.
目前,在用的水稻移栽机均采用毯状苗分栽插移栽原理,机具形式有乘坐式和步行式(详见《农业机械设计手册 上册》中国农业机械科学研究院编,中国农业科学技术出版社,2007年11月第1版)。主要是动力底盘和栽插部件两部分,基中栽插部件由实现将毯状苗切块栽插的分插机构(P464),和为使栽插工作连续进行,并能保持良好均匀度,而配备的存储秧苗的秧箱,以及与分插机构相配合的送秧机构和移箱机构(P467)组成, 作业时由人工将毯状秧片放在秧箱上,每次分插机构的秧爪进入秧箱在秧片上切取一块,其上约有2-3株秧苗(视播种密度而定),移箱机构驱动秧箱横向左右移动位置,移动到左或右端头时秧箱上的送秧机构将秧苗往下送一次。此类栽插机构工作效率高,1分钟可栽插300 次左右,是上述穴盘移栽的数倍。插秧机的相关专利申请很多,其典型结构可以参见申请号为200780008772的中国专利文献。 At present, the rice transplanting machines in use all adopt the principle of blanket-like seedling transplanting and transplanting. Technology Press, 1st edition in November 2007). It is mainly composed of two parts, the power chassis and the planting parts. The planting part in the base consists of a separate planting mechanism (P464) for cutting and planting blanket seedlings. In order to make the planting work continue and maintain good uniformity, The equipped seedling box for storing seedlings, and the seedling delivery mechanism and box-moving mechanism (P467) that cooperate with the sub-planting mechanism are composed. Seedling claws enter the seedling box to cut a piece on the seedling sheet, and there are about 2-3 seedlings on it (depending on the sowing density). The box-moving mechanism drives the seedling box to move horizontally left and right. The rice shoots are sent down once by the seedling sending mechanism. This type of planting mechanism has high working efficiency, and can be planted about 300 times in 1 minute, which is several times that of the above-mentioned hole tray transplanting. There are many patent applications related to the rice transplanter, and its typical structure can be referred to the Chinese patent document whose application number is 200780008772.
然而,由于水稻和油菜的作物特性差异很大:其根茎结构完全不同,水稻为单子叶作物,无主根但有粗且长的多侧根,根系发达,容易与土壤缠结成一体,形成秧片,而且秧苗茎干上生长长条叶,可以大密度播种,播种密度大,单位面积秧苗多容易形成秧片;而油菜是双子叶作物,菜苗有主根,侧根较少,根系较水稻不够发达难以形成苗片,播种密度大,难以保证菜苗素质。因此要实现上述设想,必须妥善解决油菜毯状苗育苗、田间定值、本田整地等一系列技术难题。 However, the crop characteristics of rice and rape are very different: their rhizome structures are completely different. Rice is a monocotyledonous crop with no taproot but thick and long multiple lateral roots. The root system is developed and easily entangled with the soil to form seedlings. , and long leaves grow on the stems of the seedlings, which can be sown in large density, and the seedlings per unit area are more likely to form seedlings; while rapeseed is a dicotyledonous crop, the vegetable seedlings have taproots and fewer lateral roots, and the root system is less developed than rice. Seedling sheets are formed, and the seeding density is high, so it is difficult to ensure the quality of vegetable seedlings. Therefore, in order to realize the above-mentioned idea, a series of technical problems such as raising rapeseed blanket seedlings, setting value in the field, and preparing the field must be properly solved.
经过反复实验探索,申请人提出如下油菜移栽法,该方法的基本步骤包括: Through repeated experiments and explorations, the applicant proposes the following rapeseed transplanting method, the basic steps of which include:
第一步、秧盘育苗——在与移栽机相配的规格化育秧盘底部铺垫无纺布后铺土洒水,播撒预定量的油菜种子,用土壤盖种,并浇水施肥,待秧苗4-5叶期,育成根系与无纺布相互交织的规格化毯状苗;育苗土宜经过网眼边长4mm的孔筛筛过; The first step, raising seedlings in seedling trays——lay non-woven fabrics on the bottom of the standardized seedling raising trays that match the transplanting machine, spread soil and water, sow a predetermined amount of rapeseed seeds, cover them with soil, and water and fertilize them. Seedlings 4 At the -5 leaf stage, cultivate standardized blanket-shaped seedlings with interwoven roots and non-woven fabrics; the seedling soil should be sieved through a sieve with a mesh side length of 4mm;
第二步、本田整地——耕整田地(通常采用旋耕机等耕作机具),使土块粒径小于4cm,耕作深度大于15cm,根据移栽机作业行数的整数倍宽度开沟做畦,通过畦沟灌水润田; The second step, Honda soil preparation - plowing the field (usually using tillage machines such as rotary tillers), so that the particle size of the soil block is less than 4cm, the tillage depth is greater than 15cm, and the ditch is made according to the width of the integer multiple of the number of rows of the transplanter. , irrigate and moisten the fields through furrows;
第三步、菜苗移栽——将规格化毯状苗取放到移栽机的秧箱中,将移栽机开进本田进行移栽作业。 The third step, transplanting vegetable seedlings - take the standardized blanket seedlings into the seedling box of the transplanting machine, and drive the transplanting machine into the field for transplanting.
本发明移栽借用现有水稻移栽机(即水稻插秧机)移栽毯状苗油菜时,针对影响移栽质量的如下问题,逐一进行了改进或优化设计: When the present invention uses the existing rice transplanter (i.e. rice transplanter) to transplant blanket-shaped rape seedlings, the following problems that affect the quality of transplanting are improved or optimized one by one:
1)与水稻秧苗比,油菜苗高度低、密度低、叶片多,叶片面积大,原移栽(插秧)机上的挡秧杆难以确保对油菜苗起到拢起并向后推以防止秧爪刺伤茎、叶的作用。为此,根据油菜苗的形态,创新设计了挡苗刷,从而起到拢起并向后推以防止秧爪刺伤茎、叶作用。挡苗刷由横杆,苗刷以及可调整位置角度的安装架构成。 1) Compared with rice seedlings, rapeseed seedlings have low height, low density, many leaves, and large leaf area. It is difficult for the retaining rod on the original transplanting (transplanting) machine to ensure that the rapeseed seedlings can be picked up and pushed back to prevent seedling claws. The effect of stabbing stems and leaves. For this reason, according to the shape of the rapeseed seedlings, a seedling-retaining brush is innovatively designed, so that it can be picked up and pushed back to prevent the seedling claws from stabbing the stems and leaves. The seedling blocking brush is composed of a cross bar, a seedling brush and a mounting frame whose position and angle can be adjusted.
2)由于油菜移栽的本田不是水田,为了避免秧爪黏土且有利于油菜苗移栽后成活,在插秧机行走底盘上设置水箱,其出水口安装有水阀,在分插机构上方设置水嘴,用软管联接水阀和水嘴,作业时将水浇灌至已栽秧苗的苗行上,同时利用浇灌水冲洗秧爪,可以一举两得。 2) Since the field where rapeseed is transplanted is not a paddy field, in order to avoid clay in seedling claws and facilitate the survival of rapeseed seedlings after transplanting, a water tank is installed on the chassis of the rice transplanter, and a water valve is installed at the water outlet, and a water tank is installed above the splitting mechanism. The nozzle is connected to the water valve and the water nozzle with a flexible pipe, and water is poured onto the seedling row of the planted seedlings during operation, and the seedling claws are washed with watering water at the same time, which can kill two birds with one stone.
3)由于育成的油菜毯状苗密度低于普通水稻毯状苗,为了能够确保移栽机每次取苗都能取到1-3株苗,需要扩大取苗苗积。为此,将原插秧机的横向取苗宽度增大到20mm,相应的秧爪前端取秧段的宽度增加至20mm,秧门宽增至26mm,横向取苗次数通过传动比的改变降低到12-13次。 3) Since the density of the grown rapeseed blanket seedlings is lower than that of ordinary rice blanket seedlings, in order to ensure that the transplanter can pick up 1-3 seedlings each time, it is necessary to expand the volume of seedlings taken. To this end, the width of the original seedling transplanter is increased to 20mm, the width of the corresponding seedling claw front end is increased to 20mm, the width of the seedling door is increased to 26mm, and the number of lateral seedlings is reduced to 12 by changing the transmission ratio. -13 times.
4)油菜移栽机在旱地作业,与原水稻插秧机的塑料浮筒不适应旱地作业,接地面积大、阻力大、易损坏。为此,设计了滑撬型托板,起到支撑和限深的作用,并通过调节其高度可以调节栽植深度。 4) The rapeseed transplanter works on dry land, and the plastic buoy of the original rice transplanter is not suitable for dry land operation. It has a large ground area, large resistance and is easy to damage. For this reason, a skid-type supporting plate is designed to play the role of support and depth limit, and the planting depth can be adjusted by adjusting its height.
由此形成了可以切实保证油菜移栽质量的专用移栽机,该机主要由行走底盘(1)和挂接在其上的移栽部件组成,所述移栽部件包括位于所述底盘前端下部的移箱器(5)以及分插机构(8),所述移箱器上安置可以水平移动的秧箱(4),所述秧箱下部具有开启的秧门(41),所述分插机构具有沿对应秧门取秧栽插轨迹循环运动的秧爪(83),其改进之处在于:所述秧门的后上方装有水平横杆,所述水平横杆上固定有挡苗刷,所述挡苗刷上具有垂直于秧箱表面的刷毛。 As a result, a special transplanting machine that can effectively guarantee the quality of rapeseed transplanting has been formed. This machine is mainly composed of a walking chassis (1) and transplanting parts mounted on it. The box shifter (5) and the extension mechanism (8), the seedling box (4) that can move horizontally is placed on the box shifter, the lower part of the seedling box has an opened seedling door (41), and the extension The mechanism has seedling claws (83) that move circularly along the trajectory of picking and planting corresponding seedling doors. The improvement is that a horizontal bar is installed on the rear and upper side of the seedling door, and a seedling blocking brush is fixed on the horizontal bar. , the brush for retaining seedlings has bristles perpendicular to the surface of the seedling box.
本发明专用移栽机进一步的完善是:所述底盘中部上方安置水箱(3),所述分插机构上方安置具有朝下水嘴(72)的喷水部件(7)所述水箱的出水口通过水阀与水嘴连通。 The further improvement of the special transplanting machine of the present invention is: a water tank (3) is placed above the middle part of the chassis, and a water spraying part (7) with a water nozzle (72) facing downward is placed above the insertion mechanism. The water outlet of the water tank passes through The water valve is communicated with the water nozzle.
本发明专用移栽机进一步的完善是:所述秧箱下侧装有前端翘起的金属滑撬。 The further improvement of the special transplanting machine of the present invention is: the metal skid with the front end tilted is equipped with on the lower side of the seedling box.
本发明更进一步的完善是:所述秧爪前端取秧段的宽度为20±2mm,所述秧门的宽度为26±2mm。 The further perfection of the present invention is that: the width of the seedling picking section at the front end of the seedling claw is 20±2mm, and the width of the seedling door is 26±2mm.
由于本发明提出的移栽油菜种植方法采用了毯状苗育苗及栽插技术,培育出规格化毯状油菜秧苗,在借鉴现有水稻插秧机的原理与基本结构的基础上研制出适合油菜毯状苗移栽的移栽机。相比油菜秧地育苗,油菜规格化秧盘育苗对育苗基质、温度、湿度、病虫害防治等秧苗生长环境更易控制,能够培育出适用于机械化移栽、整齐划一、健壮的规格化毯状油菜秧苗;使用经改进的水稻插秧机移栽规格化毯状油菜秧苗,能够实现自动供秧、高速分插,辅助人工少、移栽效率高,同等条件下,作业效率是现有链夹式油菜移栽机4-6倍,因此作业成本大幅度降低。试验表明,此种油菜栽植方法,油菜生根、发棵情况较常规人工育苗移栽更好,油菜产量相当或略高。显然本发明提出的油菜移栽种植方法及其移栽机,提供了一种高效并且经济实用的油菜移栽技术和机械装备,一旦得以推广应用,将从根本上解决我国轮作油菜生产最大障碍,对促进我国油菜生产的持续、稳定发展具有重要作用。 Because the transplanting rapeseed planting method proposed by the present invention adopts blanket-like seedling raising and planting technology, cultivates standardized blanket-like rapeseedlings, and develops a suitable rapeseed blanket on the basis of referring to the principle and basic structure of the existing rice transplanter. Transplanting machine for transplanting seedlings. Compared with rapeseed seedling cultivation, standardized seedling tray cultivation of rapeseed is easier to control the seedling growth environment such as seedling substrate, temperature, humidity, pest control, etc., and can cultivate uniform and robust standardized blanket-shaped rapeseed seedlings suitable for mechanized transplanting ; Use the improved rice transplanter to transplant standardized blanket-shaped rapeseed seedlings, which can realize automatic seedling supply, high-speed transplanting, less auxiliary labor, and high transplanting efficiency. Planting machine 4-6 times, so the operating cost is greatly reduced. Tests have shown that this rapeseed planting method has better rooting and tree growth than conventional artificial seedling transplanting, and the rapeseed yield is equivalent or slightly higher. Obviously, the rapeseed transplanting planting method and its transplanting machine proposed by the present invention provide a kind of efficient and economical and practical rapeseed transplanting technology and mechanical equipment. Once it is popularized and applied, it will fundamentally solve the biggest obstacle in the production of rapeseed in rotation in my country. It plays an important role in promoting the sustained and stable development of rapeseed production in my country.
附图说明 Description of drawings
下面结合附图对本发明作进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings.
图1为本发明一个实施例的移栽机结构示意图。 Fig. 1 is a structural schematic diagram of a transplanting machine according to an embodiment of the present invention.
图2为图1中挡苗刷的结构示意图。 Fig. 2 is a schematic structural view of the seedling-retaining brush in Fig. 1 .
图3为图2的侧视图。 FIG. 3 is a side view of FIG. 2 .
图4为图1局部立体结构示意图。 FIG. 4 is a schematic diagram of a partial three-dimensional structure in FIG. 1 .
图5为规格化育秧盘结构示意图。 Fig. 5 is a schematic diagram of the structure of the standardized seedling raising tray.
图中:1-行走底盘,2-秧盘架,3-水箱,4-秧箱,41-秧门,5-移箱器 , 6-挡苗刷,7-喷水部件,71-软管,72-喷头,8-分插部件,81-支座, 82- 旋转箱,83-秧爪,9-滑撬。 In the figure: 1-walking chassis, 2-seeding tray frame, 3-water tank, 4-seeding box, 41-seeding door, 5-box shifter, 6-seeding brush, 7-spraying parts, 71-hose , 72-spray head, 8-sub-insertion parts, 81-support, 82-rotary box, 83-seeding claw, 9-sliding skid.
具体实施方式 Detailed ways
实施例一 Embodiment one
本实施例的油菜移栽方法包括以下具体步骤: The rapeseed transplanting method of the present embodiment comprises the following concrete steps:
第一步、秧盘育苗——在图5所示的规格化育秧盘(详见《农业机械设计手册 上册》中国农业机械科学研究院编,中国农业科学技术出版社,2007年11月第1版P424中)底部先铺一层塑料膜,再铺垫无纺布后铺土洒水,播撒预定量的油菜种子,用土壤盖种,并浇水施肥,待秧苗4-5叶期,育成根系与无纺布相互交织的规格化毯状苗;播撒的种子经晒种处理并拌入烯效唑,拌入量为100g种子拌入浓度为10%的烯效唑8-12mg,这样可以使油菜苗健壮,避免过高。这样可以避免油菜根系聚集在育秧盘的漏孔处,这样可以避免油菜根系聚集在育秧盘的漏孔处 The first step, raising seedlings in seedling trays—in the standardized seedling raising trays shown in Figure 5 (see "Agricultural Machinery Design Manual Volume 1" edited by the Chinese Academy of Agricultural Machinery Science and Technology, China Agricultural Science and Technology Press, No. 1 in November 2007 (version P424) first lay a layer of plastic film on the bottom, then pave the non-woven fabric, spread the soil and sprinkle water, sow a predetermined amount of rapeseed, cover the plant with soil, and water and fertilize the seedlings. Standardized blanket-like seedlings interwoven with non-woven fabrics; the sown seeds are sun-dried and mixed with uniconazole. The mixing amount is 100g. The seedlings are strong and avoid being too tall. This can prevent the rape root system from gathering at the leak hole of the seedling tray, which can prevent the rape root system from gathering at the leak hole of the seedling tray
第二步、本田整地——在前茬作物收货后及时进行旋耕,旋耕深度不小于15cm,土壤尽量耕整至细碎(颗粒度可以过网眼边长4mm孔筛)以便于移栽作业;根据移栽机作业行数的整数倍宽度开沟做畦,如移栽机作业行数为4行,行距45cm,可以按4行或8行宽度开沟做畦,畦面宽度1.8米或3.6米;放水润田,通过畦沟灌水润田。 The second step, Honda’s soil preparation – perform rotary tillage in time after the previous crops are harvested, the depth of rotary tillage should not be less than 15cm, and the soil should be tilled as finely as possible (the particle size can pass through a sieve with a mesh side length of 4mm) to facilitate transplanting operations ;Ditch and make furrows according to the integer multiple width of the number of transplanting machine operations. For example, the number of transplanting machine operations is 4 rows and the row spacing is 45cm. You can ditch and make furrows according to the width of 4 rows or 8 rows, and the width of the furrow surface is 1.8 meters or more. 3.6 meters; put water to moisten the field, and irrigate the field through furrows.
第三步、菜苗移栽——将规格化毯状油菜秧苗放置在移栽机的秧箱上,用托盘将苗片铲起并放置到移栽机苗箱中,避免苗片断裂;调整取苗面积,保证取苗爪每次至少取到1株苗;栽植深度控制在使得分插机构通过取苗爪能将菜苗稳妥栽植到土壤里;移栽机完成纵向送苗,横向移箱,取苗携带,栽插入土等动作,从而实现油菜的机械化移栽。 The third step, vegetable seedling transplanting - place the standardized blanket-shaped rapeseed seedlings on the seedling box of the transplanting machine, scoop up the seedlings with a tray and place them in the seedling box of the transplanting machine to avoid breakage of the seedlings; Seedling area, ensure that the seedling claws can take at least one seedling each time; the planting depth is controlled so that the seedlings can be safely planted in the soil by the sub-planting mechanism through the seedling claws; the transplanter completes vertical seedling delivery, horizontal box transfer, and Seedlings are carried, planted and inserted into the soil, etc., so as to realize the mechanized transplanting of rapeseed.
本实施例的油菜移栽机如图1、2、3、4所示,主要由行走底盘1和挂接在其上的移栽部件组成。移栽部件包括与现有技术相同的秧箱4、移箱器5、分插机构8等(详见《农业机械设计手册 上册》),还包括水箱3、挡苗刷6、喷水部件7、滑撬9。水箱3固定安装在行走底盘1的中部上方,移箱器4上安置可以水平移动的秧箱4,秧箱4下部具有开启的秧门41,分插机构具有沿对应秧门取秧栽插轨迹循环运动的秧爪83,秧爪83的运动轨迹及详情参见《农业机械设计手册 上册》P464~467。秧箱4与移箱器5构成移动副,移箱器5的驱动轴与行走底盘的动力输出轴动力连接,移箱器5的移箱轴和送秧轴分别驱动秧箱4的移箱机构和送秧机构(《农业机械设计手册 上册》P467),分插机构8与移箱器5驱动轴传动连接,通过秧门41(《农业机械设计手册 上册》P443)从秧箱4中的秧片上切取宽度约为2.3cm,面积为4cm 2含有至少1棵油菜苗的苗块,并将油菜苗植入土壤中。 The rapeseed transplanting machine of the present embodiment is mainly made up of the traveling chassis 1 and the transplanting parts articulated thereon as shown in Figures 1, 2, 3 and 4. The transplanting parts include the same seedling box 4, the box moving device 5, the splitting mechanism 8, etc. (see "Agricultural Machinery Design Manual Volume 1" for details), and also include the water tank 3, the seedling brush 6, and the water spraying part 7 , skid 9. The water tank 3 is fixedly installed above the middle part of the walking chassis 1. The seedling box 4 that can move horizontally is placed on the box shifter 4. The lower part of the seedling box 4 has an opened seedling door 41. Seedling claw 83 of circular motion, the motion locus and details of seedling claw 83 refer to "Agricultural Machinery Design Manual Volume 1" P464~467. The seedling box 4 and the box-moving device 5 constitute a moving pair, and the drive shaft of the box-moving device 5 is dynamically connected with the power output shaft of the walking chassis. And the seedling delivery mechanism ("Agricultural Machinery Design Manual Volume I" P467), the sub-planting mechanism 8 is connected with the drive shaft of the box shifter 5, and the seedlings in the seedling box 4 are removed from the seedling box 4 through the seedling door 41 ("Agricultural Machinery Design Manual Volume I" P443). A seedling block with a width of about 2.3 cm and an area of 4 cm 2 containing at least one rape seedling is cut from the sheet, and the rape seedling is planted in the soil.
挡苗刷6设置在秧门41的后上方,以阻挡油菜秧苗上部枝叶,避免秧爪伤及,其具体结构如图2、3所示,具有中心的水平横杆,该杆上固定有板刷,板刷上的刷毛垂直于秧箱表面,构成挡苗刷。喷水部件7安装在分插部件8的支座81上,喷头72通过软管71与水箱3水阀出口连接。机具作业时将水浇灌至已栽秧苗的苗行上,同时利用浇灌水冲洗秧爪,避免秧爪黏土。 Seedling retaining brush 6 is arranged on the rear top of seedling door 41, to block the upper branches and leaves of rape seedlings, avoiding seedling claws from being hurt, its specific structure as shown in Figure 2 and 3, has a central horizontal bar on which a plate brush is fixed. , the bristles on the scrubber brush are perpendicular to the surface of the seedling box, forming a seedling retaining brush. The water spray part 7 is installed on the support 81 of the extension part 8, and the spray head 72 is connected with the outlet of the water valve of the water tank 3 through the hose 71. Water is poured onto the seedling row of planted seedlings when the machine tool is working, and at the same time, the claws of the seedlings are washed with irrigation water to avoid clay in the claws of the seedlings.
移栽部件的秧箱4下侧通过可锁定平行四连杆机构装有前端翘起的金属滑撬9。滑撬9的底面直接与土壤接触,可以在地表滑行,以辅助支撑移栽部件并且限制移栽深度。滑撬与移栽部件间的连接长度可调,从而可改变移栽部件离地高度,达到调节栽植深度的目的。反复试验表明,本实施例的方法切实可行,与现有技术相比,具有如下显著进步: The seedling case 4 lower sides of transplanting parts are equipped with the metal skid 9 that the front end perks by lockable parallel four-bar linkage mechanism. The bottom surface of slide skid 9 directly contacts with soil, can slide on ground surface, with auxiliary support transplanting parts and limit transplanting depth. The connection length between the skid and the transplanting parts can be adjusted, so that the height of the transplanting parts from the ground can be changed to achieve the purpose of adjusting the planting depth. Repeated tests have shown that the method of this embodiment is feasible, and compared with the prior art, it has the following significant progress:
1)采用水稻育秧的规格化育秧盘可重复使用,育苗费用较穴盘育苗用盘数量少,经济性好; 1) The standardized seedling raising trays for rice seedling raising can be reused, and the cost of seedling raising is less than that of plug tray seedling raising trays, and the economy is good;
2)移栽机采用了与水稻移栽机相同的取苗栽插原理,栽插机构动作可靠,性能稳定,辅助用工少,移栽效率高,是现有链夹式、稻苗管式移栽机的5-8倍。 2) The transplanting machine adopts the same principle of taking seedlings and transplanting as the rice transplanting machine. The transplanting mechanism is reliable in action, stable in performance, less in auxiliary labor, and high in transplanting efficiency. 5-8 times of planting machine.
3)育苗和整地技术操作简便,切实可行。 3) Seedling raising and soil preparation techniques are easy to operate and practical.
4)完全改变了必须将种子播种在苗床上的传统苗床育苗方法,既适用于苗床育苗,更适合工厂化育苗,符合现代农业发展方向。 4) It has completely changed the traditional seedbed raising method that seeds must be sown on the seedbed. It is not only suitable for seedbed seedlings, but also suitable for industrial seedlings, which is in line with the development direction of modern agriculture.
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