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CN102866262B - Array type single-chip integrated digital microaccelerometer - Google Patents

Array type single-chip integrated digital microaccelerometer Download PDF

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CN102866262B
CN102866262B CN201210336902.3A CN201210336902A CN102866262B CN 102866262 B CN102866262 B CN 102866262B CN 201210336902 A CN201210336902 A CN 201210336902A CN 102866262 B CN102866262 B CN 102866262B
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structural sheet
accelerometer unit
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array type
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CN102866262A (en
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郭涛
鲍爱达
马喜宏
杨卫
李�杰
张晓明
石云波
徐香菊
朱杰
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North University of China
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Abstract

The invention relates to a microaccelerometer, in particular to an array type single-chip integrated microaccelerometer. The technical problems of large size of the conventional acceleration sensor, incapability of realizing the full scale output of the conventional accelerometer unit, high breakage rate of the root of a clamped beam and incapability of realizing the optimal configuration of a high-low-range accelerator are solved. The array type single-chip integrated microaccelerometer comprises a monocrystalline silicon material structural layer (2), and the structural layer (2) is divided into a left part and a right part. A first piezoresistive accelerometer unit (21) and a second piezoresistive accelerometer unit (22) are integrated on the upper and lower parts of the right part of the structural layer (2) respectively, and have different ranges. A complementary metal oxide semiconductor (CMOS) circuit for amplifying and filtering output signals of the first and second piezoresistive accelerometer units (21 and 22) is integrated on the left part of the structural layer (2). Accelerometer array units and a signal processing circuit are integrated on the same chip, so that the microaccelerometer is miniaturized and integrated.

Description

阵列式单芯片集成数字微加速度计Array Single Chip Integrated Digital Microaccelerometer

技术领域 technical field

本发明涉及微加速度计,具体为一种阵列式单芯片集成数字微加速度计。 The invention relates to a micro accelerometer, in particular to an array type single chip integrated digital micro accelerometer.

背景技术 Background technique

目前,随着加速度传感器应用范围的不断扩大,对加速度传感器的要求也越来越高,即微型化、集成化、低成本、高性能。MEMS技术的传感器体积小、重量轻,但是用于处理加速度传感器的输出信号的板级电路的大尺寸和低可靠性无法满足MEMS器件小型化的发展趋势。如果能够将传感器的处理电路(板级电路)微型化,就可以大大减小传感器的体积、重量,也有利于提高传感器的可靠性,从而将具有微型化、低成本、高可靠性等优势的微传感器系统代替现有的传感器系统,扩大传感器的应用范围。 At present, with the continuous expansion of the application range of the acceleration sensor, the requirements for the acceleration sensor are getting higher and higher, that is, miniaturization, integration, low cost, and high performance. The sensor of MEMS technology is small in size and light in weight, but the large size and low reliability of the board-level circuit used to process the output signal of the acceleration sensor cannot meet the development trend of miniaturization of MEMS devices. If the processing circuit (board-level circuit) of the sensor can be miniaturized, the volume and weight of the sensor can be greatly reduced, and the reliability of the sensor can also be improved. The micro sensor system replaces the existing sensor system and expands the application range of the sensor.

CMOS 技术已成为集成电路主要制造工艺,制造成本下降的同时,成品率和产量也得到很大提高。CMOS是Complementary Metal Oxide Semiconductor(互补金属氧化物半导体)的缩写,它是指制造大规模集成电路芯片用的一种技术或用这种技术制造出来的芯片。 CMOS technology has become the main manufacturing process of integrated circuits. While the manufacturing cost has decreased, the yield and output have also been greatly improved. CMOS is the abbreviation of Complementary Metal Oxide Semiconductor (Complementary Metal Oxide Semiconductor), which refers to a technology used to manufacture large-scale integrated circuit chips or chips manufactured by this technology.

现有的复合量程加速度计的处理电路通常采用板级电路方式,存在的缺点如下:1、体积大;2、压阻式加速度计单元中的固支梁根部在高冲击(即高过载)情况下容易出现断裂的情况;3、为了突出加速度计覆盖高低量程的特点,考虑到加速度计的加工工艺限制,高量程和低量程加速度计单元的一些结构尺寸必须是一致的,固支梁和质量块的厚度是相同的,加速度计单元的外形尺寸也要保持一致,鉴于这些约束因素,往往使得高、低量程的加速度计单元的性能很难达到最优化配置,成为高、低量程加速度计单元单片集成的一个难点。 The processing circuit of the existing compound-range accelerometer usually adopts the board-level circuit mode, and the disadvantages are as follows: 1. Large volume; 2. The root of the fixed beam in the piezoresistive accelerometer unit is under high impact (ie high overload) 3. In order to highlight the characteristics of the accelerometer covering high and low ranges, considering the limitations of the accelerometer’s processing technology, some structural dimensions of the high-range and low-range accelerometer units must be consistent, and the fixed beam and mass The thickness of the block is the same, and the dimensions of the accelerometer unit should also be consistent. In view of these constraints, it is often difficult to achieve the optimal configuration of the performance of the high and low range accelerometer unit, and become a high and low range accelerometer unit. A difficult point of monolithic integration.

因此,有必要发明一种新型的单片集成的阵列式数字微加速度计。 Therefore, it is necessary to invent a new monolithic integrated array digital micro accelerometer.

发明内容 Contents of the invention

本发明要解决现有的加速度传感器体积大的技术问题,另外,本发明还优化设计了现有的覆盖高低量程的加速度计及解决抗高过载的问题,提供了一种新型的阵列式单芯片集成数字微加速度计。 The present invention aims to solve the technical problem of the large size of the existing acceleration sensor. In addition, the present invention also optimizes the design of the existing accelerometer covering high and low ranges and solves the problem of high overload resistance, and provides a new type of array single chip Integrated digital micro accelerometer.

本发明是采用如下技术方案实现的: The present invention is realized by adopting the following technical solutions:

一种阵列式单芯片集成数字微加速度计,包括单晶硅材料的结构层;所述结构层分为左右两部分,结构层右面的上下两部分分别集成有不同量程的第一压阻式加速度计单元和第二压阻式加速度计单元;结构层左面集成有对第一、二压阻式加速度计单元的输出信号进行放大滤波处理的CMOS电路;所述第一压阻式加速度计单元包括置于结构层内的第一质量块,所述第一质量块通过四个第一固支梁与结构层一体构成;所述四个第一固支梁上分别设有阻值相等、连接成惠斯通电桥的压敏电阻;所述第二压阻式加速度计单元包括置于结构层内的第二质量块,所述第二质量块通过四个第二固支梁与结构层一体构成;所述四个第二固支梁上分别设有阻值相等、连接成惠斯通电桥的压敏电阻;所述惠斯通电桥分别接入所述CMOS电路。 An array-type single-chip integrated digital micro-accelerometer, including a structural layer of monocrystalline silicon material; the structural layer is divided into left and right parts, and the upper and lower parts on the right side of the structural layer are respectively integrated with the first piezoresistive acceleration of different ranges A meter unit and a second piezoresistive accelerometer unit; the left side of the structural layer is integrated with a CMOS circuit that amplifies and filters the output signals of the first and second piezoresistive accelerometer units; the first piezoresistive accelerometer unit includes The first quality block placed in the structural layer, the first mass block is integrally formed with the structural layer through four first fixed beams; the four first fixed beams are respectively provided with equal resistance and connected into The piezoresistor of the Wheatstone bridge; the second piezoresistive accelerometer unit includes a second quality block placed in the structural layer, and the second mass block is integrally formed with the structural layer by four second fixed beams ; The four second fixed support beams are respectively provided with piezoresistors with equal resistance and connected to form a Wheatstone bridge; the Wheatstone bridges are respectively connected to the CMOS circuit.

工作时,在加速度计单元的每一固支梁上通过离子注入的方法制作阻值相等的压敏电阻,然后连接成惠斯通电桥。根据压阻效应,当加速度计单元在工作方向感受加速度作用时,质量块上下移动,每个加速度计单元的四根固支梁受到应力的作用,固支梁上的压敏电阻阻值发生变化,惠斯通电桥的输出电压也将随之会产生变化,其输出电压与外加的加速度成正比。通过具有放大滤波处理功能的CMOS电路处理惠斯通电桥的输出电压,然后经过计算处理即可得到被测的加速度大小。 When working, piezoresistors with equal resistance are manufactured on each fixed beam of the accelerometer unit by ion implantation, and then connected to form a Wheatstone bridge. According to the piezoresistive effect, when the accelerometer unit feels acceleration in the working direction, the mass block moves up and down, and the four fixed beams of each accelerometer unit are subjected to stress, and the resistance of the piezoresistor on the fixed beam changes. , the output voltage of the Wheatstone bridge will also change accordingly, and its output voltage is proportional to the applied acceleration. The output voltage of the Wheatstone bridge is processed by the CMOS circuit with the function of amplification and filtering, and then the measured acceleration can be obtained through calculation and processing.

本发明将加速度计阵列单元与信号处理电路(具有放大滤波处理功能的CMOS电路)集成到一块芯片上,实现了微型化、集成化,大大减小了加速度传感器的体积、重量,减少测试系统中的元器件数量和重量,为新一代飞行器和武器装备等研制提供了重要的测试手段和先期开发。 The invention integrates the accelerometer array unit and the signal processing circuit (CMOS circuit with amplification and filtering function) into one chip, realizes miniaturization and integration, greatly reduces the volume and weight of the acceleration sensor, and reduces the The number and weight of components provide important testing means and early development for the development of a new generation of aircraft and weaponry.

本发明设计合理、结构简单,有效解决了现有的微传感器体积大的技术问题。 The invention has reasonable design and simple structure, and effectively solves the technical problem of large volume of the existing micro sensor.

附图说明 Description of drawings

图1是结构层的结构示意图。 Figure 1 is a schematic diagram of the structure of the structural layer.

图2是图1的仰视图。 Fig. 2 is a bottom view of Fig. 1 .

图3是玻璃层的结构示意图。 Fig. 3 is a schematic diagram of the structure of the glass layer.

图4是本发明一实施例的结构示意图。 Fig. 4 is a schematic structural diagram of an embodiment of the present invention.

图5是惠斯通电桥电路的结构示意图。 Fig. 5 is a structural schematic diagram of a Wheatstone bridge circuit.

图中,1-盖板,2-结构层,3-玻璃层,20-压敏电阻,21-第一压阻式加速度计单元,211-第一固支梁,212-第一质量块,22-第二压阻式加速度计单元,221-第二固支梁,222-第二质量块,23-槽,31-金属电极,32-金属引线,33-压焊点。 In the figure, 1-cover plate, 2-structural layer, 3-glass layer, 20-varistor, 21-first piezoresistive accelerometer unit, 211-first fixed beam, 212-first mass block, 22-second piezoresistive accelerometer unit, 221-second fixed beam, 222-second mass, 23-groove, 31-metal electrode, 32-metal lead, 33-pressure welding point.

具体实施方式 Detailed ways

下面结合附图对本发明的具体实施例进行详细说明。 Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

如图1、2所示,一种阵列式单芯片集成数字微加速度计,包括单晶硅材料的结构层2;所述结构层2分为左右两部分,结构层2右面的上下两部分分别集成有不同量程的第一压阻式加速度计单元21和第二压阻式加速度计单元22;结构层2左面集成有对第一、二压阻式加速度计单元21、22的输出信号进行放大滤波处理的CMOS电路;所述第一压阻式加速度计单元21包括置于结构层2内的第一质量块212,所述第一质量块212通过四个第一固支梁211与结构层2一体构成;所述四个第一固支梁211上分别设有阻值相等、连接成惠斯通电桥的压敏电阻20;所述第二压阻式加速度计单元22包括置于结构层2内的第二质量块222,所述第二质量块222通过四个第二固支梁221与结构层2一体构成;所述四个第二固支梁221上分别设有阻值相等、连接成惠斯通电桥的压敏电阻20;所述惠斯通电桥分别接入所述CMOS电路。 As shown in Figures 1 and 2, an array-type single-chip integrated digital micro-accelerometer includes a structural layer 2 of monocrystalline silicon material; the structural layer 2 is divided into left and right parts, and the upper and lower parts on the right side of the structural layer 2 are respectively The first piezoresistive accelerometer unit 21 and the second piezoresistive accelerometer unit 22 with different ranges are integrated; the left side of the structural layer 2 is integrated with amplifying the output signals of the first and second piezoresistive accelerometer units 21 and 22 CMOS circuit for filter processing; the first piezoresistive accelerometer unit 21 includes a first quality block 212 placed in the structural layer 2, and the first mass block 212 connects with the structural layer through four first fixed beams 211 2 integral structure; the four first fixed support beams 211 are respectively provided with piezoresistors 20 with equal resistance and connected to form a Wheatstone bridge; the second piezoresistive accelerometer unit 22 includes 2, the second quality block 222 is integrally formed with the structural layer 2 through four second fixed beams 221; the four second fixed beams 221 are respectively provided with equal resistance, The piezoresistors 20 connected as Wheatstone bridges; the Wheatstone bridges are respectively connected to the CMOS circuits.

还包括置于结构层2上面、单晶硅材料的盖板1和置于结构层2下面的玻璃层3;所述盖板1的内侧面上与第一质量块212和第二质量块222相对应的地方设有凹面(具体加工时可腐蚀有凹面);所述第一质量块212和第二质量块222的厚度均小于结构层2的厚度、且第一质量块212和第二质量块222对应的玻璃层3上分别设有金属电极31;所述玻璃层3上设有两个压焊点33,所述金属电极31分别通过金属引线32与相应的压焊点33连接;所述结构层2的下面对应于玻璃层上的金属引线32和压焊点33的地方设有相应的槽23(具体加工时,在结构层2的下面对应于金属引线32的地方腐蚀有浅槽,对应于压焊点33的地方腐蚀有深槽)。如图2、3、4所示。 It also includes a cover plate 1 of monocrystalline silicon material placed on the structure layer 2 and a glass layer 3 placed below the structure layer 2; The corresponding place is provided with a concave surface (concave surface can be corroded during specific processing); the thickness of the first mass block 212 and the second mass block 222 are both smaller than the thickness of the structural layer 2, and the first mass block 212 and the second mass block The glass layer 3 corresponding to the block 222 is respectively provided with metal electrodes 31; the glass layer 3 is provided with two pads 33, and the metal electrodes 31 are respectively connected to the corresponding pads 33 through metal leads 32; Corresponding grooves 23 are provided below the structure layer 2 corresponding to the metal leads 32 and bonding points 33 on the glass layer (during specific processing, shallow grooves are corroded below the structure layer 2 corresponding to the metal leads 32 , Corresponding to the place where the pad 33 is corroded with a deep groove). As shown in Figures 2, 3, and 4.

具体实施时,所述四个第一固支梁211横向对称分布于第一质量块212的两个相对侧面(两端四梁结构);所述四个第二固支梁221分别分布于第二质量块222的四个侧面(四端四梁结构)。 During specific implementation, the four first fixed beams 211 are laterally symmetrically distributed on two opposite sides of the first mass block 212 (four-beam structure at both ends); the four second fixed beams 221 are respectively distributed on the second The four sides of the two-mass block 222 (four-end four-beam structure).

所述第一压阻式加速度计单元21的量程为10g,所述第一固支梁211的规格是:梁长700um、梁宽80um、梁厚20um,所述第一质量块212的规格是:长2000um、宽1200um、厚395um;所述第二压阻式加速度计单元22的量程为10000g,所述第二固支梁221的规格是:梁长800um、梁宽1000um、梁厚20um,所述第二质量块222的规格是:长1000um、宽1000um、厚395um;所述盖板1的规格是:长10000um、宽10000um、高320um,盖板1内侧面上的凹面的规格是:长8000um、宽8000um、深50um。 The measuring range of the first piezoresistive accelerometer unit 21 is 10g, the specification of the first fixed support beam 211 is: beam length 700um, beam width 80um, beam thickness 20um, the specification of the first mass block 212 is : length 2000um, width 1200um, thickness 395um; the measuring range of the second piezoresistive accelerometer unit 22 is 10000g, the specifications of the second fixed support beam 221 are: beam length 800um, beam width 1000um, beam thickness 20um, The specification of the second mass block 222 is: length 1000um, width 1000um, thickness 395um; the specification of the cover plate 1 is: length 10000um, width 10000um, height 320um, the specification of the concave surface on the inner side of the cover plate 1 is: The length is 8000um, the width is 8000um, and the depth is 50um.

另外,第一质量块212还可以呈十字结构,在上述第一质量块212的左右两面增加的部分的规格是:长1240um、宽500um、厚395um,充分利用有限的空间结构,增大第一质量块212的重量。 In addition, the first mass block 212 can also be in a cross structure. The specifications of the added parts on the left and right sides of the first mass block 212 are: length 1240um, width 500um, thickness 395um, making full use of the limited space structure, increasing the first The weight of mass block 212.

所述每个第一固支梁211沿其长度方向上设有两个压敏电阻20,有利于惠斯通电桥的准确输出。 Each of the first fixed support beams 211 is provided with two piezoresistors 20 along its length, which is beneficial to the accurate output of the Wheatstone bridge.

所述具有放大滤波处理功能的CMOS电路的第一级采用低噪声低失调前端运算放大器,第二级采用有源低通滤波电路,第三级采用低噪声高增益运算放大器。 The first stage of the CMOS circuit with amplification and filtering processing functions uses a low-noise and low-offset front-end operational amplifier, the second stage uses an active low-pass filter circuit, and the third stage uses a low-noise high-gain operational amplifier.

所述CMOS电路通过CMOS集成电路工艺集成在结构层2上;所述第一压阻式加速度计单元21和第二压阻式加速度计单元22通过硅微机械加工技术集成在结构层2上;所述压敏电阻20通过离子注入方法制作在第一固支梁211和第二固支梁221上。 The CMOS circuit is integrated on the structural layer 2 through a CMOS integrated circuit process; the first piezoresistive accelerometer unit 21 and the second piezoresistive accelerometer unit 22 are integrated on the structural layer 2 through silicon micromachining technology; The piezoresistor 20 is fabricated on the first fixed beam 211 and the second fixed beam 221 by ion implantation.

所述盖板1通过硅-硅直接键合工艺置于结构层2上面,所述玻璃层3通过硅-玻璃静电键合工艺置于结构层2下面。 The cover plate 1 is placed on the structural layer 2 through a silicon-silicon direct bonding process, and the glass layer 3 is placed under the structural layer 2 through a silicon-glass electrostatic bonding process.

具体使用时,由于第一质量块212和第二质量块222的厚度均小于结构层2的厚度,所以,质量块的底面与玻璃层3之间有一定的空隙,即等于结构层2与质量块的厚度差,所述金属电极31则正好置于此间隙内,但不与第一、二质量块212、222接触;由于盖板1的内侧面腐蚀有凹面,所以,质量块与盖板1之间也有一定的空隙;盖板1和玻璃层3的作用是防止加速度计单元的过载,当加速度计单元在工作方向感受加速度作用时,质量块在盖板1和玻璃层3形成的空间内上下移动,从而起到保护压阻式加速度计单元的作用,使得在高过载状态下由于盖板1和玻璃层3的阻挡作用第一、二固支梁211、221的根部不会发生断裂的情况。玻璃层3上的金属电极31的作用是消除静电。 During specific use, since the thicknesses of the first mass block 212 and the second mass block 222 are smaller than the thickness of the structural layer 2, there is a certain gap between the bottom surface of the mass block and the glass layer 3, which is equal to the mass of the structural layer 2 and the mass. The thickness of the block is different, and the metal electrode 31 is just placed in this gap, but not in contact with the first and second mass blocks 212, 222; because the inner surface of the cover plate 1 is corroded with a concave surface, so the mass block and the cover plate There is also a certain gap between 1; the function of cover plate 1 and glass layer 3 is to prevent the overload of the accelerometer unit, when the accelerometer unit feels acceleration in the working direction, the mass block is in the space formed by cover plate 1 and glass layer 3 move up and down inside, so as to protect the piezoresistive accelerometer unit, so that the roots of the first and second solid support beams 211, 221 will not break due to the blocking effect of the cover plate 1 and the glass layer 3 under high overload conditions Case. The function of the metal electrode 31 on the glass layer 3 is to eliminate static electricity.

目前,阵列式加速度计单元单片集成设计时主要的难点是如何将高低量程的敏感结构(质量块和固支梁)达到最优化设计。考虑到加速度计单元的加工工艺限制,为了突出加速度传感器覆盖高低量程的特点,使高低量程加速度计单元实现单片集成、且两者的性能达到优化,那么,低量程加速度计单元需要较高的灵敏度,要求质量块结构大一点、固支梁厚度小一点;而高量程加速度计单元为了获得大的量程范围和实现满量程输出,往往灵敏度较小,在高低量程加速度计单元的外形尺寸相同的情况下,高量程的加速度计单元的质量块结构要小、且固支梁也可以厚一些。并且,加速度传感器的灵敏度、固有频率和阻尼等特性在结构尺寸上存在着一定的相互制约关系,根据大量的试验结果分析表明,加速度计单元的尺寸结构是加速度传感器的主要影响因素。故此,为了充分利用第一加速度计单元(低量程)的空间结构,将第一质量块的形状设计成十字结构,尽量增大第一质量块的重量,为了进一步提高第一加速度计单元的灵敏度,将第一加速度计单元设计成两端四梁结构、且第一固支梁与第一质量块具有上述的尺寸优化结构(第一固支梁:梁长700um、梁宽80um、梁厚20um;第一质量块:长2000um、宽1200um、厚395um,两面增加的部分长1240um、宽500um、厚395um)。考虑到提高第二加速度计单元(高量程)的量程范围,需要适当降低灵敏度、提高抗过载能力、实现满量程输出,第二加速度计单元选择四端四梁结构、且第二固支梁与第二质量块具有上述的尺寸优化结构(第二固支梁:梁长800um、梁宽1000um、梁厚20um,第二质量块:长1000um、宽1000um、厚395um),同时还可以降低其横向灵敏度指标。所以,第一加速度计单元和第二加速度计单元的结构尺寸优化设计,使得大量程的加速度计单元能够满量程输出,高低量程的加速度计单元的性能实现优化设计,更为重要的是,本发明的加速度计单元的最大过载量能够达到20000g,且当加速度计单元达到最大过载量20000g时,低量程的加速度计单元也不会被损坏,提高了加速度传感器的可靠性。 At present, the main difficulty in the monolithic integration design of the array accelerometer unit is how to optimize the design of the sensitive structure (mass block and fixed support beam) with high and low ranges. Considering the limitations of the processing technology of the accelerometer unit, in order to highlight the characteristics of the acceleration sensor covering the high and low ranges, to realize the monolithic integration of the high and low range accelerometer units, and to optimize the performance of the two, then the low range accelerometer unit requires a higher Sensitivity requires a larger mass block structure and a smaller thickness of the fixed beam; while the high-range accelerometer unit is often less sensitive in order to obtain a large range range and full-scale output. In some cases, the mass block structure of the high-range accelerometer unit should be smaller, and the fixed support beam can also be thicker. Moreover, the sensitivity, natural frequency and damping characteristics of the acceleration sensor have certain mutual constraints on the structural size. According to the analysis of a large number of test results, the size structure of the accelerometer unit is the main influencing factor of the acceleration sensor. Therefore, in order to make full use of the space structure of the first accelerometer unit (low range), the shape of the first mass block is designed as a cross structure, and the weight of the first mass block is increased as much as possible. In order to further improve the sensitivity of the first accelerometer unit , the first accelerometer unit is designed as a four-beam structure at both ends, and the first fixed beam and the first mass block have the above-mentioned size optimization structure (the first fixed beam: the beam length is 700um, the beam width is 80um, and the beam thickness is 20um ; The first mass: 2000um in length, 1200um in width, and 395um in thickness, and the increased part on both sides is 1240um in length, 500um in width, and 395um in thickness). In consideration of improving the range of the second accelerometer unit (high range), it is necessary to properly reduce the sensitivity, improve the overload resistance, and achieve full-scale output. The second accelerometer unit chooses a four-terminal four-beam structure, and the second fixed beam and The second mass block has the above-mentioned size-optimized structure (second fixed beam: beam length 800um, beam width 1000um, beam thickness 20um, second mass block: length 1000um, width 1000um, thickness 395um), and can also reduce its lateral direction Sensitivity index. Therefore, the optimal design of the structural size of the first accelerometer unit and the second accelerometer unit enables the accelerometer unit with a large range to output at full scale, and the performance of the accelerometer unit with a high and low range is optimized. More importantly, this The maximum overload of the accelerometer unit of the invention can reach 20000g, and when the accelerometer unit reaches the maximum overload of 20000g, the low-range accelerometer unit will not be damaged, which improves the reliability of the acceleration sensor.

所述CMOS电路的主要功能是对加速度计单元敏感结构输出信号进行放大滤波处理;考虑到在采集微弱信号时引入的噪声和失调,CMOS电路的第一级采用低噪声低失调前端运算放大器,可以有效抑制信号噪声,降低信号的失调电压,保证前端微弱信号的采集与放大;第二级采用有源低通滤波电路,进一步滤除其它频率的信号和噪声;第三级采用低噪声高增益运算放大器,对微弱信号进一步放大,以满足后级信号处理的要求。CMOS电路由内部基准电源对各部分电路进行电源分配。进一步提高加速度传感器的准确度。 The main function of the CMOS circuit is to amplify and filter the output signal of the sensitive structure of the accelerometer unit; considering the noise and offset introduced when collecting weak signals, the first stage of the CMOS circuit adopts a low-noise and low-offset front-end operational amplifier, which can Effectively suppress signal noise, reduce signal offset voltage, and ensure the collection and amplification of weak front-end signals; the second stage uses an active low-pass filter circuit to further filter out other frequency signals and noise; the third stage uses low-noise high-gain operations The amplifier further amplifies the weak signal to meet the requirements of post-stage signal processing. The CMOS circuit uses an internal reference power supply to distribute power to each part of the circuit. Further improve the accuracy of the acceleration sensor.

试验结果分析如下: The test results are analyzed as follows:

1、取样片(阵列式单芯片集成数字微加速度计),测试第一加速度计单元(低量程)的静态性能指标如表1.1所示: 1. Sampling piece (array type single-chip integrated digital micro-accelerometer), test the static performance index of the first accelerometer unit (low range) as shown in Table 1.1:

1.1样片静态性能指标 1.1 Sample static performance index

 the 灵敏度(mv/g)Sensitivity (mv/g) 线性度 (F.S)Linearity (F.S) 重复性(F.S)Repeatability (F.S) 迟滞性(F.S)Hysteresis (F.S) 横向灵敏度(F.S)Transverse Sensitivity (F.S) 样片sample 65.1865.18 0.282%0.282% 0.259%0.259% 0.268%0.268% 2.57%2.57% 设计指标 Design specifications 6060 ≤0.5% ≤0.5% ≤0.3% ≤0.3% ≤0.3% ≤0.3% ≤3%≤3%

2、第二加速度计单元(高量程)测试结果如表1.2所示: 2. The test results of the second accelerometer unit (high range) are shown in Table 1.2:

表1.2 各样片的灵敏度、线性度及重复性 Table 1.2 Sensitivity, linearity and repeatability of each sample

 the 样片1Sample 1 样片2Sample 2 样片3Sample 3 样片4Sample 4 设计指标 Design specifications 灵敏度(μv/g)Sensitivity (μv/g) 177.3177.3 193.3193.3 173.4173.4 181.9181.9 20×5.5 20×5.5 线性度 Linearity 3.00 % 3.00% 2.96% 2.96% 3.01% 3.01% 2.82% 2.82% ≤±3% ≤±3% 重复性 repeatability 0.89% 0.89% 0.91% 0.91% 0.87% 0.87% 0.90% 0.90% ≤0.9%≤0.9%

由上述试验结果分析可知,高、低量程的样片均基本达到了设计指标要求,使得阵列式加速度计单片集成的高低量程的敏感结构达到优化设计。 From the analysis of the above test results, it can be seen that the high and low range samples basically meet the design index requirements, making the array accelerometer single-chip integrated high and low range sensitive structure achieve optimal design.

半导体硅微机械加工技术工艺介绍:  Semiconductor Silicon Micromachining Technology Introduction:

(1)光刻:是一种图形复印和化学腐蚀相结合的精密表面加工技术。在半导体器件生产过程中,光刻的目的就是按照器件设计的要求,在二氧化硅薄膜或金属薄膜上面,刻蚀出与掩模版完全对应的几何图形,以实现选择性扩散和金属薄膜布线的目的。光刻是半导体器件制造工艺中的关键工艺之一。光刻质量的好坏直接影响半导体器件的性能和成品率。 (1) Photolithography: It is a precision surface processing technology that combines graphic printing and chemical etching. In the production process of semiconductor devices, the purpose of lithography is to etch a geometric pattern completely corresponding to the mask on the silicon dioxide film or metal film according to the requirements of device design, so as to realize selective diffusion and metal film wiring. Purpose. Photolithography is one of the key processes in the semiconductor device manufacturing process. The quality of photolithography directly affects the performance and yield of semiconductor devices.

(2)腐蚀:用光刻方法制成的光刻胶微图形结构,只能给出器件的形貌,并不是真正的器件结构。为获得器件的结构必须把光刻胶的图形转移到光刻胶下面的各层材料上面去。腐蚀是指用化学的、物理的或同时使用化学物理的方法有选择性地把未被光刻胶掩蔽的部分(如二氧化硅、氮化硅、多晶硅或金属铝薄膜)去除,从而最终实现把掩模图形转移到薄膜上。理想的腐蚀要求垂直腐蚀(各向异性腐蚀)、有高的选择比(只对薄膜腐蚀,对衬底不腐蚀或极小腐蚀)和腐蚀指标可控性。腐蚀的方法大体上可分为湿法腐蚀和干法腐蚀两大类。 (2) Corrosion: The photoresist micropattern structure made by photolithography can only give the morphology of the device, not the real device structure. In order to obtain the structure of the device, the pattern of the photoresist must be transferred to the layers of material below the photoresist. Etching refers to the selective removal of parts not masked by photoresist (such as silicon dioxide, silicon nitride, polysilicon or metal aluminum film) by chemical, physical or chemical physical methods at the same time, so as to finally achieve Transfer the mask pattern to the film. Ideal corrosion requires vertical corrosion (anisotropic corrosion), high selectivity ratio (only for thin film corrosion, no corrosion or minimal corrosion for substrate) and controllability of corrosion indicators. Corrosion methods can be roughly divided into two categories: wet etching and dry etching.

a、湿法腐蚀:湿法腐蚀图形受晶向限制,深宽比较差,侧壁倾斜。湿法腐蚀分为各向同性腐蚀和各向异性腐蚀,不同类型的湿法腐蚀比较见表1.3。 a. Wet etching: The wet etching pattern is limited by the crystal orientation, the aspect ratio is poor, and the side wall is inclined. Wet etching is divided into isotropic etching and anisotropic etching. The comparison of different types of wet etching is shown in Table 1.3.

表1.3 不同类型的湿法腐蚀 Table 1.3 Different types of wet etching

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利用KOH腐蚀剂在(100)晶面进行各向异性腐蚀是半导体硅微机械加工工艺中一种简单易行且重要的加工工艺。 Using KOH etchant to perform anisotropic etching on (100) crystal plane is a simple and important processing technology in semiconductor silicon micromachining technology.

b、干法腐蚀:包括PE(等离子体腐蚀)、RIE(反应离子腐蚀)、ICP(感应耦合等离子体腐蚀)、TCP(变压器耦合等离子体腐蚀、ECR(电子回旋共振腐蚀)等。干法腐蚀清洁、干燥,无浮胶现象,工艺过程简单,图形分辨率高,成本高。表1.4是几种干法腐蚀方法的比较。 b. Dry etching: including PE (plasma etching), RIE (reactive ion etching), ICP (inductively coupled plasma etching), TCP (transformer coupled plasma etching), ECR (electron cyclotron resonance etching), etc. Dry etching Clean, dry, no floating glue phenomenon, simple process, high graphics resolution, high cost. Table 1.4 is a comparison of several dry etching methods.

表1.4 几种干法腐蚀方法的比较 Table 1.4 Comparison of several dry etching methods

 the 等离子体腐蚀(PE)Plasma etching (PE) 反应离子腐蚀(RIE)Reactive Ion Etching (RIE) 感应耦合等离子体腐蚀(ICP)Inductively Coupled Plasma Erosion (ICP) 反应机理Reaction mechanism 化学反应chemical reaction 化学反应/物理反应Chemical Reaction/Physical Reaction 化学反应/物理反应Chemical Reaction/Physical Reaction 腐蚀方向性corrosion direction 各向同性Isotropic 一般各向异性general anisotropy 各向异性anisotropy 特点features 速率高,工艺兼容性好,掩膜选择性好,表面形貌好High speed, good process compatibility, good mask selectivity, good surface morphology 分辨率高,腐蚀速率快,对器件损伤较小High resolution, fast corrosion rate, less damage to devices 腐蚀速率高,垂直度好,选择比较大,腐蚀深度较大High corrosion rate, good verticality, large selection ratio, large corrosion depth 用途use 活动结构和高深宽比结构Active Structures and High Aspect Ratio Structures 腐蚀铝布线等Corrosion of aluminum wiring, etc. 高深宽比结构、梁结构High aspect ratio structures, beam structures

在高深宽比硅刻腐蚀技术方面,北京大学微电子所进行了卓有成效的研究。硅深槽刻蚀技术采用了STSMultiplex ICP高密度等离子刻蚀系统。这一刻蚀技术只使用F基气体作为刻蚀剂,侧壁钝化用聚合物生成剂,解决了系统腐蚀和工艺尾气的污染问题。 In terms of high aspect ratio silicon etching and etching technology, the Institute of Microelectronics of Peking University has carried out fruitful research. The silicon deep groove etching technology adopts the STSMultiplex ICP high-density plasma etching system. This etching technology only uses F-based gas as an etchant, and a polymer generator for sidewall passivation, which solves the problems of system corrosion and process exhaust gas pollution.

(3)深槽反应离子(RDEI)刻蚀技术 (3) Deep groove reactive ion (RDEI) etching technology

以前,干法刻蚀主要用于表面微机械加工,但近来由于许多刻蚀速率快、各向异性好和掩膜腐蚀速率选择比高的反应离子刻蚀技术的兴起,RDEI被广泛的用于体硅微机械加工,并成了制作高深宽比微机械结构的有力工具。Surface Teehnozogy Systen,(STS)公司开发T感应藕合等离子体(CIP)系统,用光刻胶做掩膜版,光刻胶在侧壁的聚合可以对侧壁进行钝化,因此刻蚀深度可达到500微米。本发明所述的压阻式加速度计的质量块结构即采用RDEI技术完成。 In the past, dry etching was mainly used for surface micromachining, but recently due to the rise of many reactive ion etching techniques with fast etching rate, good anisotropy and high selective ratio of mask etching rate, RDEI is widely used for Bulk silicon micromachining has become a powerful tool for fabricating high aspect ratio micromechanical structures. Surface Teehnozogy Systen, (STS) company develops T inductively coupled plasma (CIP) system, uses photoresist as a mask, and the polymerization of photoresist on the sidewall can passivate the sidewall, so the etching depth can be controlled up to 500 microns. The mass block structure of the piezoresistive accelerometer described in the present invention is completed by RDEI technology.

(4)离子注入 (4) Ion implantation

本发明所述的压敏电阻即通过离子注入工艺来完成。离子注入是掺杂技术的一种,就是将所需的杂质以一定的方式掺入到半导体基片规定的区域,并达到规定的数量和符合要求的分布,以达到改变材料电学性能、制作PN结、集成电路的电阻和互联线的目的。 The varistor described in the present invention is completed by ion implantation process. Ion implantation is a kind of doping technology, which is to dope the required impurities into the specified area of the semiconductor substrate in a certain way, and achieve the specified quantity and distribution in order to change the electrical properties of the material and make PN Junctions, resistance of integrated circuits and purpose of interconnecting wires.

(5)键合工艺 (5) Bonding process

Figure 473370DEST_PATH_IMAGE002
盖板与结构层采用的是硅-硅直接键合工艺:用BCB胶将上盖板与器件热粘结键合,这个过程相对简单,这里简要介绍一下BCB胶。BCB(benzo-cyclo-butene,苯并环丁烯)从90年代开始商业化,是一种先进的电子封装材料。BCB用于硅-硅圆片级粘结时,有如下一些优点:
Figure 473370DEST_PATH_IMAGE002
The cover plate and the structural layer adopt a silicon-silicon direct bonding process: the upper cover plate and the device are thermally bonded and bonded with BCB glue. This process is relatively simple. Here is a brief introduction to BCB glue. BCB (benzo-cyclo-butene, benzocyclobutene) has been commercialized since the 1990s and is an advanced electronic packaging material. When BCB is used for silicon-silicon wafer level bonding, it has the following advantages:

a、高度的平整化能力:对于25um的线条和间距,平整度大于80%。 a. High planarization capability: For 25um lines and spaces, the planarity is greater than 80%.

b、固化温度较低:200~300度,甚至可以在180度下进行。 b. Low curing temperature: 200~300 degrees, even at 180 degrees.

c、良好的粘结性能,粘结强度非常高。 c. Good bonding performance, very high bonding strength.

d、BCB还可以进行光刻或刻蚀,从而可以进行选择性粘贴。 d. BCB can also be photolithographic or etched, so that it can be selectively pasted.

e、固化的BCB对可见光透明透过率达90%,所以可用于光学器件中。 e. The cured BCB has a transparent transmittance of 90% for visible light, so it can be used in optical devices.

f、固化的BCB能抵抗很多酸、碱和溶剂的侵蚀,适合流体方面的应用。 f. The cured BCB can resist the erosion of many acids, alkalis and solvents, and is suitable for fluid applications.

g、吸水率很低,介电常数比较低。 g. The water absorption rate is very low and the dielectric constant is relatively low.

玻璃层与结构层采用的是硅-玻璃的静电键合工艺。硅-玻璃键合过程为:将抛光的硅片表面与抛光的玻璃表面相接触,这个结构被放在一块加热板上,两端接静电电压,玻璃接负极,硅片接阳极。当温度达到一定高度时,玻璃开始软化,使得玻璃中Na+的活性足以使玻璃具有像金属一样的导电性能。在电场作用下Na+向阴极漂移,与阴极中和,从而在阳极附近产生负空间电荷区,平衡后漂移停止。这时候紧密接触的表面发生化学反应,形成牢固Si-O键,完成键合。 The glass layer and the structure layer adopt the silicon-glass electrostatic bonding process. The silicon-glass bonding process is as follows: the polished silicon wafer surface is in contact with the polished glass surface. This structure is placed on a heating plate, and the two ends are connected to an electrostatic voltage, the glass is connected to the negative electrode, and the silicon wafer is connected to the anode. When the temperature reaches a certain height, the glass begins to soften, so that the activity of Na+ in the glass is enough to make the glass have the same conductivity as metal. Under the action of an electric field, Na+ drifts to the cathode and neutralizes with the cathode, thereby generating a negative space charge region near the anode, and the drift stops after equilibrium. At this time, a chemical reaction occurs on the surface in close contact to form a strong Si-O bond and complete the bond.

Claims (9)

1. an array type single integrated chip numeral micro-acceleration gauge, is characterized in that: the structural sheet (2) that comprises single crystal silicon material; Described structural sheet (2) is divided into left and right two parts, and the two parts up and down on structural sheet (2) right side are integrated with respectively the first piezoresistive accelerometer unit (21) and the second piezoresistive accelerometer unit (22) of different ranges; Structural sheet (2) left side is integrated with the cmos circuit that the output signal of first and second piezoresistive accelerometer unit (21,22) is carried out to amplification filtering processing; Described the first piezoresistive accelerometer unit (21) comprises the first mass (212) being placed in structural sheet (2), and described the first mass (212) consists of four the first clamped beams (211) and structural sheet (2) one; On described four the first clamped beams (211), be respectively equipped with the voltage dependent resistor (VDR) (20) that resistance equates, connects into Wheatstone bridge; Described the second piezoresistive accelerometer unit (22) comprises the second mass (222) being placed in structural sheet (2), and described the second mass (222) consists of four the second clamped beams (221) and structural sheet (2) one; On described four the second clamped beams (221), be respectively equipped with the voltage dependent resistor (VDR) (20) that resistance equates, connects into Wheatstone bridge; Described Wheatstone bridge accesses respectively described cmos circuit;
Described four the first clamped beams (211) lateral symmetry is distributed in two opposite flanks of the first mass (212); Described four the second clamped beams (221) are distributed in respectively four sides of the second mass (222);
The range of described the first piezoresistive accelerometer unit (21) is 10g, the specification of described the first clamped beam (211) is: beam length 700um, deck-siding 80um, the thick 20um of beam, and the specification of described the first mass (212) is: long 2000um, wide 1200um, thick 395um; The range of described the second piezoresistive accelerometer unit (22) is 10000g, the specification of described the second clamped beam (221) is: beam length 800um, deck-siding 1000um, the thick 20um of beam, the specification of described the second mass (222) is: long 1000um, wide 1000um, thick 395um.
2. array type single integrated chip according to claim 1 numeral micro-acceleration gauge, is characterized in that: also comprise be placed in structural sheet (2) above, the cover plate (1) of single crystal silicon material and be placed in structural sheet (2) glassy layer (3) below; Place corresponding with the first mass (212) and the second mass (222) on the medial surface of described cover plate (1) is provided with concave surface; The thickness of described the first mass (212) and the second mass (222) is all less than on the thickness of structural sheet (2) and the glassy layer (3) of the first mass (212) and the second mass (222) correspondence and is respectively equipped with metal electrode (31); Described glassy layer (3) is provided with two pressure welding point (33), and described metal electrode (31) is connected with corresponding pressure welding point (33) by metal lead wire (32) respectively; Place corresponding to the metal lead wire on glassy layer (32) and pressure welding point (33) below described structural sheet (2) is provided with corresponding groove (23).
3. array type single integrated chip according to claim 2 numeral micro-acceleration gauge, it is characterized in that: described cover plate (1) is placed in structural sheet (2) above by silicon-Si direct bonding technique, described glassy layer (3) is placed in structural sheet (2) below by si-glass static bonding process.
4. array type single integrated chip according to claim 3 numeral micro-acceleration gauge, it is characterized in that: the specification of described cover plate (1) is: long 10000um, wide 10000um, high 320um, the specification of the concave surface on cover plate (1) medial surface is: long 8000um, wide 8000um, dark 50um.
5. array type single integrated chip according to claim 4 numeral micro-acceleration gauge, it is characterized in that: described the first mass (212) extends respectively the part of increase and is cross structure on its two sides, left and right, and the specification of the part of described increase is: long 1240um, wide 500um, thick 395um.
6. array type single integrated chip numeral micro-acceleration gauge according to claim 4, is characterized in that: on described each first clamped beam (211), be provided with along its length two voltage dependent resistor (VDR)s (20).
7. array type single integrated chip numeral micro-acceleration gauge according to claim 5, is characterized in that: on described each first clamped beam (211), be provided with along its length two voltage dependent resistor (VDR)s (20).
8. array type single integrated chip according to claim 7 numeral micro-acceleration gauge, it is characterized in that: the first order of described cmos circuit adopts low-noise low-offset front end operational amplifier, the second level adopts active low-pass filter circuit, and the third level adopts low noise high gain operational amplifier.
9. array type single integrated chip numeral micro-acceleration gauge according to claim 8, is characterized in that: described cmos circuit is integrated on structural sheet (2) by CMOS integrated circuit technology; Described the first piezoresistive accelerometer unit (21) and the second piezoresistive accelerometer unit (22) are integrated on structural sheet (2) by silicon micromachining technique; Described voltage dependent resistor (VDR) (20) is produced on the first clamped beam (211) and the second clamped beam (221) by ion injection method.
CN201210336902.3A 2012-09-13 2012-09-13 Array type single-chip integrated digital microaccelerometer Expired - Fee Related CN102866262B (en)

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