CN112034204A - Linked contact capacitance type acceleration sensitive chip and manufacturing method thereof - Google Patents
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- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P15/00—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration
- G01P15/02—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses
- G01P15/08—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values
- G01P15/125—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values by capacitive pick-up
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- B81C1/00—Manufacture or treatment of devices or systems in or on a substrate
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- G01P15/00—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration
- G01P15/02—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses
- G01P15/08—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values
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- G01P15/00—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration
- G01P15/02—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses
- G01P15/08—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values
- G01P2015/0862—Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration by making use of inertia forces using solid seismic masses with conversion into electric or magnetic values being provided with particular means being integrated into a MEMS accelerometer structure for providing particular additional functionalities to those of a spring mass system
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Abstract
Description
技术领域technical field
本发明主要涉及一种联动接触电容式加速度敏感芯片及其制造方法,属于微机电系统(MEMS)领域。The invention mainly relates to a linkage contact capacitive acceleration sensitive chip and a manufacturing method thereof, belonging to the field of micro-electromechanical systems (MEMS).
背景技术Background technique
随着MEMS技术的发展,加速度计成为各行业中不可缺少的关键器件,已被广泛应用于汽车电子,工业控制,生物医学和国防军工等领域。相比于压阻式加速度传感器,电容式加速度传感器具有灵敏度高、功耗低、温度特性好等优势,更加适合研制高精度加速度传感器,特别是在现代航空航天技术和现代国防装备等方面对加速度测量精度和可靠性要求日益增加的背景下,MEMS电容式加速度传感器的研究受到国内外高度重视。With the development of MEMS technology, accelerometers have become an indispensable key device in various industries, and have been widely used in automotive electronics, industrial control, biomedicine, and defense and military industries. Compared with piezoresistive acceleration sensors, capacitive acceleration sensors have the advantages of high sensitivity, low power consumption, and good temperature characteristics, and are more suitable for the development of high-precision acceleration sensors, especially in modern aerospace technology and modern defense equipment. Under the background of increasing measurement accuracy and reliability requirements, the research of MEMS capacitive accelerometer has been highly valued at home and abroad.
目前,主流的电容式加速度传感器通常采用“梳齿式”和“三明治式”结构。这两种敏感结构主要是通过改变电极板之间间距引起电容变化实现加速度检测,其输入与输出信号之间非线性严重,通常需要控制质量块的位移来获得一段相对较线性的工作区域,但范围却比较小,线性度也有进一步提升的空间,且存在电容变化量小的缺点,不仅给后续处理电路带来很大的困难,同时也影响器件的精度和灵敏度。为提高电容式加速度传感器的性能,本发明提出了一种接触电容式加速度敏感结构,其是通过改变上、下极板的相互接触面积实现加速度测量。该结构的特点在于:在上极板上制作金属层增加上极板质量,使得上极板的形变对外界加速度作用更加敏感,且结构中下极板为悬空可动;在未受到加速度作用时,由于敏感结构腔体内部与外界存在气压差,上极板与下极板已经处于相互接触状态;当有加速度作用于敏感结构时,上、下极板之间的接触面积会发生变化,输出电容以两极板间的接触电容为主,在此过程中,下极板也随上极板的运动发生形变并起到调节的作用,形成联动的效果,使得接触面积以一个近乎常数的速率改变,因此输出电容值会与加速度变化呈现近似线性关系,传感器表现出优越的线性度和更高的输出电容值,从而解决普通电容式加速度传感器输入与输出之间线性度差、电容变化量小等问题。At present, the mainstream capacitive acceleration sensors usually adopt the "comb type" and "sandwich type" structures. These two sensitive structures mainly realize acceleration detection by changing the capacitance change caused by the change of the distance between the electrode plates. The nonlinearity between the input and output signals is serious, and it is usually necessary to control the displacement of the mass block to obtain a relatively linear working area. The range is relatively small, the linearity has room for further improvement, and there is a shortcoming of small capacitance change, which not only brings great difficulties to the subsequent processing circuit, but also affects the accuracy and sensitivity of the device. In order to improve the performance of the capacitive acceleration sensor, the present invention proposes a contact capacitive acceleration sensitive structure, which realizes the acceleration measurement by changing the mutual contact area of the upper and lower pole plates. The characteristics of this structure are: the metal layer is made on the upper plate to increase the mass of the upper plate, so that the deformation of the upper plate is more sensitive to the external acceleration, and the lower plate in the structure is suspended and movable; , due to the pressure difference between the inside of the sensitive structure cavity and the outside world, the upper plate and the lower plate are already in contact with each other; when an acceleration acts on the sensitive structure, the contact area between the upper and lower plates will change, and the output The capacitance is mainly based on the contact capacitance between the two pole plates. During this process, the lower pole plate also deforms and adjusts with the movement of the upper pole plate, forming a linkage effect, so that the contact area changes at a nearly constant rate. , so the output capacitance value will show an approximate linear relationship with the acceleration change, the sensor shows superior linearity and higher output capacitance value, so as to solve the problem of linearity difference between the input and output of ordinary capacitive acceleration sensor, small capacitance change, etc. question.
该结构可采用SOI材料,并利用干法刻蚀和硅硅直接键合技术的方法来实现。SOI硅片的顶层硅薄膜厚度的精度可控制在几纳米以内,因此采用SOI材料的硅薄膜来制备敏感结构的上、下极板,将显著提高极板厚度的精确性。硅硅直接键合技术是指通过化学和物理的作用将硅片与硅片、氧化片等材料紧密地结合起来的方法,可实现对SOI硅片顶层单晶硅薄膜的完美转移,使上下极板的制造工艺更加便于控制、易于实现,并可通过控制键合腔室的气压,来精确设置敏感结构腔体的内部气压。The structure can be realized by using SOI material and using dry etching and silicon-silicon direct bonding technology. The thickness of the top layer of the SOI silicon wafer can be controlled within a few nanometers. Therefore, the use of the SOI material silicon film to prepare the upper and lower plates of the sensitive structure will significantly improve the accuracy of the plate thickness. Silicon-silicon direct bonding technology refers to a method of closely combining silicon wafers with silicon wafers, oxide wafers and other materials through chemical and physical effects, which can realize the perfect transfer of the single crystal silicon film on the top layer of SOI silicon wafers. The manufacturing process of the board is more controllable and easy to implement, and the internal air pressure of the sensitive structure cavity can be precisely set by controlling the air pressure of the bonding chamber.
正是在这种研究背景下,本发明提出了一种联动接触电容式加速度敏感芯片及其制造方法。It is under this research background that the present invention proposes a linked contact capacitive acceleration sensing chip and a manufacturing method thereof.
发明内容SUMMARY OF THE INVENTION
发明目的:Purpose of invention:
本发明,一种联动接触电容式加速度敏感芯片及其制造方法,是指本发明附图所示的加速度敏感芯片及其制造方法。目的在于提高MEMS电容式加速度传感器的线性度、灵敏度和过载能力,增大线性区域的量程范围,并使所述芯片的制造工艺更加易于控制和实现,减小芯片面积和降低成本。The present invention, a linked contact capacitive acceleration sensitive chip and its manufacturing method, refers to the acceleration sensitive chip and its manufacturing method shown in the accompanying drawings of the present invention. The purpose is to improve the linearity, sensitivity and overload capacity of the MEMS capacitive acceleration sensor, increase the range of the linear region, make the manufacturing process of the chip easier to control and realize, reduce the chip area and reduce the cost.
本发明是通过以下技术方案来实现的:The present invention is achieved through the following technical solutions:
一种联动接触电容式加速度敏感芯片及其制造方法,其特征在于:该芯片包括刻蚀有凹槽的单晶硅衬底,位于衬底之上的下极板,下极板上的介质层,上极板,上极板与衬底凹槽构成的密封腔体,以及上极板之上的金属层;上、下极板通过压焊点与外部电路连接成加速度检测电路,将加速度信号转换成电容信号输出。A linked contact capacitive acceleration sensitive chip and a manufacturing method thereof, characterized in that: the chip comprises a monocrystalline silicon substrate etched with grooves, a lower pole plate located on the substrate, and a dielectric layer on the lower pole plate , the upper plate, the sealed cavity formed by the upper plate and the groove of the substrate, and the metal layer above the upper plate; the upper and lower plates are connected to the external circuit through pressure welding points to form an acceleration detection circuit, and the acceleration signal Converted to capacitive signal output.
上极板与衬底凹槽构成密封腔体,下极板位于上极板与衬底上的凹槽之间,并相对于硅衬底悬空,其悬空高度由衬底上凹槽的刻蚀深度来决定。The upper plate and the groove of the substrate form a sealed cavity, and the lower plate is located between the upper plate and the groove on the substrate, and is suspended relative to the silicon substrate, and its suspended height is etched by the groove on the substrate. depth to decide.
密封腔体的内部与外界存在气压差,敏感芯片在未受到加速度作用时,上极板与下极板上的介质层已经处于一定程度的接触状态,当受到外界加速度作用时,两极板间的接触面积发生变化,且下极板随着上极板的形变而形变,两者形成联动的效果,量程范围内,上极板与下极板上的介质层始终处于接触状态。There is an air pressure difference between the inside of the sealed cavity and the outside world. When the sensitive chip is not subjected to acceleration, the dielectric layer on the upper plate and the lower plate is already in a certain degree of contact. The contact area changes, and the lower plate deforms with the deformation of the upper plate, and the two form a linkage effect. Within the range, the dielectric layer on the upper plate and the lower plate is always in contact.
下极板由第一SOI基片(A)上的硅薄膜制成,通过硅硅直接键合技术将第一SOI基片(A)硅薄膜一侧与刻蚀有凹槽的衬底硅片键合在一起,并去除原 SOI基片(A)的硅衬底和氧化层,实现下极板的制作。The lower electrode plate is made of the silicon film on the first SOI substrate (A), and the silicon film side of the first SOI substrate (A) is connected to the substrate silicon wafer with etched grooves through the silicon-silicon direct bonding technology. are bonded together, and the silicon substrate and oxide layer of the original SOI substrate (A) are removed to realize the fabrication of the lower electrode plate.
上极板由第二SOI基片(B)上的硅薄膜制成,通过硅硅直接键合技术将第二SOI基片(B)硅薄膜一侧与制作有悬空下极板和刻蚀有腔体的衬底硅片键合在一起,去除原SOI基片(B)的衬底和氧化层,完成上极板的制作和腔体的密封。The upper plate is made of the silicon film on the second SOI substrate (B), and one side of the second SOI substrate (B) silicon film is made of a suspended lower plate and etched through the silicon-silicon direct bonding technology. The substrate silicon wafers of the cavity are bonded together, the substrate and oxide layer of the original SOI substrate (B) are removed, and the fabrication of the upper electrode plate and the sealing of the cavity are completed.
利用硅硅直接键合技术制作上极板时,通过控制键合设备键合腔室的气压来设置密封腔体内部与外界的气压差值。When using the silicon-silicon direct bonding technology to fabricate the upper plate, the air pressure difference between the inside of the sealed cavity and the outside world is set by controlling the air pressure of the bonding chamber of the bonding equipment.
在上极板上制作有金属层。A metal layer is formed on the upper plate.
在下极板上淀积有介质层,并设置有通孔。A dielectric layer is deposited on the lower electrode plate, and through holes are provided.
一种联动接触电容式加速度敏感芯片及其制造方法,其主要工艺步骤如下:A linkage contact capacitive acceleration sensitive chip and a manufacturing method thereof, the main process steps are as follows:
(1)刻蚀单晶硅衬底形成凹槽,如图4所示;(1) etching a single crystal silicon substrate to form a groove, as shown in Figure 4;
(2)将图4中刻有凹槽的单晶硅衬底热氧化一层二氧化硅,作为绝缘层,如图5所示;(2) thermally oxidize a layer of silicon dioxide on the monocrystalline silicon substrate engraved with grooves in FIG. 4 as an insulating layer, as shown in FIG. 5 ;
(3)将图3中的第一SOI基片(A)硅薄膜一侧与图5中带有凹槽的硅衬底键合到一起,如图6所示;(3) bonding one side of the silicon film of the first SOI substrate (A) in FIG. 3 to the silicon substrate with grooves in FIG. 5 , as shown in FIG. 6 ;
(4)去除图6结构中原SOI基片(A)的衬底硅,如图7所示;(4) Remove the substrate silicon of the original SOI substrate (A) in the structure of FIG. 6 , as shown in FIG. 7 ;
(5)刻蚀图7结构中下极板上方的氧化层,形成腔体结构,如图8所示;(5) Etch the oxide layer above the lower plate in the structure of FIG. 7 to form a cavity structure, as shown in FIG. 8 ;
(6)在图8结构中淀积一层氮化硅作为介质层,如图9所示;(6) deposit a layer of silicon nitride as a dielectric layer in the structure of FIG. 8, as shown in FIG. 9;
(7)刻蚀图9结构中的氮化硅介质层,并刻蚀下极板形成通孔,如图10 (a)和(b)所示;(7) Etch the silicon nitride dielectric layer in the structure of FIG. 9, and etch the lower electrode plate to form through holes, as shown in FIG. 10 (a) and (b);
(8)将图11中的第二SOI基片(B)硅薄膜一侧与图10中的结构键合到一起,如图12所示;(8) bonding one side of the silicon film of the second SOI substrate (B) in FIG. 11 to the structure in FIG. 10 , as shown in FIG. 12 ;
(9)将图12结构中原SOI基片(B)的衬底硅和氧化层去除,如图13所示;(9) Remove the substrate silicon and oxide layer of the original SOI substrate (B) in the structure of FIG. 12, as shown in FIG. 13;
(10)在图13所示的结构上溅射一层金属金(Au),如图14所示;(10) Sputtering a layer of metal gold (Au) on the structure shown in FIG. 13 , as shown in FIG. 14 ;
(11)刻蚀图14结构中的金属金及单晶硅层,蚀刻至上极板下方的氧化层表面,形成上极板及金属层结构,如图15所示;(11) Etch the metal gold and single crystal silicon layer in the structure of FIG. 14, and etch to the surface of the oxide layer below the upper pole plate to form the upper pole plate and the metal layer structure, as shown in FIG. 15;
(12)刻蚀图15结构中的氧化硅及单晶硅层,蚀刻至下极板下方的氧化硅表面,形成下极板,如图16所示;(12) Etch the silicon oxide and single crystal silicon layer in the structure of FIG. 15, and etch to the silicon oxide surface below the lower electrode plate to form the lower electrode plate, as shown in FIG. 16;
(13)在图16结构中淀积一层二氧化硅作为绝缘钝化层,如图17所示;(13) deposit a layer of silicon dioxide as the insulating passivation layer in the structure of FIG. 16, as shown in FIG. 17;
(14)在图17结构中刻蚀出上、下极板的电极接触孔,如图18所示;(14) The electrode contact holes of the upper and lower electrode plates are etched in the structure of FIG. 17, as shown in FIG. 18;
(15)在图18结构中溅射一层金属金,并刻蚀出金引线,形成如图19所示的加速度敏感结构。(15) A layer of metal gold is sputtered in the structure of FIG. 18 , and gold leads are etched to form the acceleration-sensitive structure as shown in FIG. 19 .
优点及效果Advantages and Effects
本发明有如下优点及有益效果:The present invention has the following advantages and beneficial effects:
本发明所述的这种联动接触电容式加速度敏感芯片,主要是通过改变两极板之间的接触面积实现加速度测量,并在结构中设计了悬空可动的下极板,这样上、下极板均成为可动结构,从而提高线性度,且增大了线性区域的量程范围;所述的制造方法中,干法刻蚀可大大降低正面图形保护中的技术难度,能够很安全的完成凹槽和腔体的制作;SOI基片的顶层硅薄膜厚度的精度可控制在几纳米以内,因此采用SOI材料的硅薄膜来制备敏感结构的上、下极板,将显著提高极板厚度的精确性;硅硅直接键合技术可实现对SOI基片顶层单晶硅薄膜的完美转移,使得两极板的制造工艺更加易于控制和实现,并可通过控制键合腔室的气压,来精确设置敏感结构腔体的内部气压。The linked contact capacitive acceleration sensitive chip of the present invention mainly realizes acceleration measurement by changing the contact area between the two polar plates, and designs a suspended movable lower electrode plate in the structure, so that the upper and lower electrode plates They all become movable structures, thereby improving the linearity and increasing the range of the linear region; in the manufacturing method, dry etching can greatly reduce the technical difficulty in front pattern protection, and can safely complete the grooves The precision of the thickness of the top silicon film of the SOI substrate can be controlled within a few nanometers. Therefore, using the silicon film of SOI material to prepare the upper and lower plates of the sensitive structure will significantly improve the accuracy of the thickness of the plates. ;Silicon-silicon direct bonding technology can realize the perfect transfer of single crystal silicon film on the top layer of SOI substrate, making the manufacturing process of the bipolar plate easier to control and realize, and can accurately set the sensitive structure by controlling the air pressure of the bonding chamber The internal air pressure of the cavity.
附图说明Description of drawings
图1是本发明芯片的俯视图。FIG. 1 is a top view of the chip of the present invention.
图2是本发明芯片的AA′剖面示意图。Fig. 2 is a schematic view of the AA' section of the chip of the present invention.
图3是本发明芯片加工过程中所使用的第一SOI基片(A)的剖面示意图。3 is a schematic cross-sectional view of the first SOI substrate (A) used in the chip processing process of the present invention.
图4是本发明芯片加工过程中刻蚀单晶硅衬底形成凹槽后的AA′剖面示意图。FIG. 4 is a schematic cross-sectional view of AA′ after etching a single crystal silicon substrate to form grooves in the chip processing process of the present invention.
图5是本发明芯片加工过程中将带有凹槽的硅衬底热氧化生成一层二氧化硅后的AA′剖面示意图。5 is a schematic cross-sectional view of AA' after thermal oxidation of a silicon substrate with grooves to form a layer of silicon dioxide in the process of chip processing of the present invention.
图6是本发明芯片加工过程中将第一SOI基片(A)硅薄膜一侧与带有凹槽的硅衬底键合到一起后的AA′剖面示意图。6 is a schematic cross-sectional view of AA' after bonding one side of the silicon thin film of the first SOI substrate (A) to the silicon substrate with grooves during the chip processing of the present invention.
图7是本发明芯片加工过程中将结构中原SOI基片(A)的衬底硅去除后的 AA′剖面示意图。Fig. 7 is a schematic cross-sectional view of AA' after removing the substrate silicon of the original SOI substrate (A) in the structure during the chip processing of the present invention.
图8是本发明芯片加工过程中刻蚀结构中下极板上方的氧化层,形成腔体结构后的AA′剖面示意图。FIG. 8 is a schematic cross-sectional view of AA′ after the oxide layer above the lower plate in the structure is etched to form a cavity structure in the process of chip processing of the present invention.
图9是本发明芯片加工过程中淀积一层氮化硅介质层后的AA′剖面示意图。FIG. 9 is a schematic cross-sectional view of AA′ after depositing a silicon nitride dielectric layer in the chip processing process of the present invention.
图10(a)是本发明芯片加工过程中刻蚀氮化硅介质层及下极板通孔后的 AA′剖面示意图;图10(b)是本发明芯片加工过程中刻蚀氮化硅介质层及下极板通孔后的俯视图。Fig. 10(a) is a schematic cross-sectional view of AA' after etching the silicon nitride dielectric layer and the through hole of the lower electrode plate during the chip processing of the present invention; Fig. 10(b) is the etching of the silicon nitride dielectric during the chip processing of the present invention. Top view of the layer and lower plate after the through holes.
图11是本发明芯片加工过程中所使用的第二SOI基片(B)的剖面示意图。11 is a schematic cross-sectional view of the second SOI substrate (B) used in the chip processing process of the present invention.
图12是本发明芯片加工过程中将第二SOI基片(B)硅薄膜一侧与衬底硅键合到一起后的AA′剖面示意图。12 is a schematic cross-sectional view of AA' after the silicon film side of the second SOI substrate (B) is bonded to the substrate silicon during the chip processing process of the present invention.
图13是本发明芯片加工过程中去除结构中原SOI基片(B)的衬底硅和氧化层后的AA′剖面示意图。13 is a schematic cross-sectional view of AA' after removing the substrate silicon and oxide layer of the original SOI substrate (B) in the structure in the process of chip processing of the present invention.
图14是本发明芯片加工过程中在结构上溅射一层金属金(Au)后的AA′剖面示意图。14 is a schematic cross-sectional view of AA′ after a layer of metal gold (Au) is sputtered on the structure during the chip processing of the present invention.
图15是本发明芯片加工过程中刻蚀硅片上方的金属金及单晶硅层形成上极板后的AA′剖面示意图。15 is a schematic cross-sectional view of AA′ after etching the metal gold and single crystal silicon layer above the silicon wafer to form the upper electrode plate during the chip processing process of the present invention.
图16是本发明芯片加工过程中刻蚀硅片上方的氧化硅及单晶硅层形成下极板后的AA′剖面示意图。16 is a schematic cross-sectional view of AA′ after etching the silicon oxide and single crystal silicon layer above the silicon wafer to form the lower electrode plate during the chip processing process of the present invention.
图17是本发明芯片加工过程中淀积一层二氧化硅作为绝缘钝化层后的AA′剖面示意图。Fig. 17 is a schematic cross-sectional view of AA' after depositing a layer of silicon dioxide as an insulating passivation layer in the chip processing process of the present invention.
图18是本发明芯片加工过程中刻蚀出电极接触孔后的AA′剖面示意图。FIG. 18 is a schematic cross-sectional view of AA′ after the electrode contact holes are etched in the chip processing process of the present invention.
图19是本发明芯片加工过程中溅射一层金属金,并刻蚀出金引线后的AA′剖面示意图。19 is a schematic cross-sectional view of AA' after sputtering a layer of metal gold and etching the gold leads during the chip processing of the present invention.
图20是实施例中所设计量程为30000g加速度敏感芯片的输出特性曲线。FIG. 20 is an output characteristic curve of an acceleration-sensitive chip with a designed range of 30,000 g in the embodiment.
附图标记说明:Description of reference numbers:
1.衬底硅片,2.下极板,3.介质层,4.上极板,5.腔体,6.金,7.通孔。1. Silicon substrate, 2. Lower plate, 3. Dielectric layer, 4. Upper plate, 5. Cavity, 6. Gold, 7. Through hole.
图中下部的四个方块标注的是不同颜色图案所代表的材质。The four squares in the lower part of the figure mark the materials represented by the different color patterns.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的说明:The present invention will be further described below in conjunction with the accompanying drawings:
本发明提供一种联动接触电容式加速度敏感芯片及其制造方法,是指本发明附图所示的加速度敏感芯片或相类似敏感芯片的制造方法。其特征在于:该芯片包括刻蚀有凹槽的单晶硅衬底1,位于衬底1之上的下极板2,下极板2上的介质层3,上极板4,上极板4与衬底凹槽构成的密封腔体5,以及上极板之上的金属层6;上、下极板通过压焊点与外部电路连接成加速度检测电路,将加速度信号转换成电容信号输出。The present invention provides a linked contact capacitive acceleration sensitive chip and a manufacturing method thereof, which refers to the manufacturing method of the acceleration sensitive chip or the similar sensitive chip shown in the accompanying drawings of the present invention. It is characterized in that: the chip includes a
上极板4与衬底凹槽构成密封腔体5,下极板2位于上极板4与衬底1上的凹槽之间,并相对于硅衬底1悬空,其悬空高度由衬底上凹槽的刻蚀深度来决定。The
密封腔体5的内部与外界存在气压差,敏感芯片在未受到加速度作用时,上极板4与下极板2上的介质层3已经处于一定程度的接触状态,当受到外界加速度作用时,两极板间的接触面积发生变化,且下极板2随着上极板4的形变而形变,两者形成联动的效果,量程范围内,上极板4与下极板2上的介质层3始终处于接触状态。There is an air pressure difference between the inside of the sealed
下极板2由第一SOI基片(A)上的硅薄膜制成,通过硅硅直接键合技术将第一SOI基片(A)硅薄膜一侧与刻蚀有凹槽的衬底硅片1键合在一起,并去除原SOI基片(A)的硅衬底和氧化层,实现下极板2的制作。The
上极板4由第二SOI基片(B)上的硅薄膜制成,通过硅硅直接键合技术将第二SOI基片(B)硅薄膜一侧与制作有悬空下极板2和刻蚀有腔体5的衬底硅片1键合在一起,去除原SOI基片(B)的衬底和氧化层,完成上极板4的制作和腔体5的密封。The
利用硅硅直接键合技术制作上极板4时,通过控制键合设备键合腔室的气压来设置密封腔体5内部与外界的气压差值。When the
在上极板4上制作有金属层6。A
在下极板2上淀积有介质层3,并设置有通孔7。A
本发明的设计原理:The design principle of the present invention:
本发明提出了一种联动接触电容式加速度敏感结构,主要由硅衬底、下极板、介质层、上极板及金属层构成。结构中上、下极板均为可动结构,其下极板设置于预先刻蚀好凹槽的单晶硅衬底上,相对于单晶硅衬底悬空可动,在下极板上方设置有氮化硅介质层并刻蚀有通孔;上极板与衬底上的凹槽之间构成密封腔体,腔体内部与外界存在气压差,在上极板上制作金属层增加上极板质量,使得上极板的形变对外界加速度作用更加敏感;两极板通过压焊点与外部电路连接,将加速度信号转换成电容信号输出。该结构是通过改变上、下极板的相互接触面积实现加速度测量,在未受到加速度作用时,由于敏感结构腔体内部与外界存在气压差,上极板与下极板已经处于相互接触状态;当有加速度作用于敏感结构时,上、下极板之间的接触面积会发生变化,输出电容以两极板间的接触电容为主,在此过程中,下极板也随上极板的运动发生形变并起到调节的作用,形成联动的效果,使得接触面积以一个近乎常数的速率改变,因此输出电容值会与加速度变化呈现近似线性关系,传感器表现出优越的线性度和更高的输出电容值,从而解决普通电容式加速度传感器输入与输出之间线性度差、电容变化量小等问题。The invention proposes a linked contact capacitive acceleration sensitive structure, which is mainly composed of a silicon substrate, a lower electrode plate, a dielectric layer, an upper electrode plate and a metal layer. In the structure, the upper and lower electrode plates are both movable structures, and the lower electrode plate is arranged on the single crystal silicon substrate with grooves etched in advance, and is suspended and movable relative to the single crystal silicon substrate. The silicon nitride dielectric layer is etched with through holes; a sealed cavity is formed between the upper plate and the groove on the substrate, and there is a pressure difference between the inside of the cavity and the outside world, and a metal layer is made on the upper plate to increase the upper plate The quality of the upper plate makes the deformation of the upper plate more sensitive to the external acceleration; the two plates are connected to the external circuit through the pressure welding point, and the acceleration signal is converted into a capacitance signal for output. This structure realizes the acceleration measurement by changing the mutual contact area of the upper and lower plates. When the acceleration is not applied, the upper plate and the lower plate are already in mutual contact due to the pressure difference between the inside of the sensitive structure cavity and the outside world; When acceleration acts on the sensitive structure, the contact area between the upper and lower plates will change, and the output capacitance is dominated by the contact capacitance between the two plates. During this process, the lower plate also follows the movement of the upper plate. It deforms and acts as an adjustment, forming a linkage effect, so that the contact area changes at a nearly constant rate, so the output capacitance value will have an approximate linear relationship with the acceleration change, and the sensor shows superior linearity and higher output Capacitance value, so as to solve the problems of poor linearity and small capacitance change between the input and output of ordinary capacitive acceleration sensors.
本发明所述的制造方法主要是利用硅硅直接键合、干法刻蚀等MEMS技术,将SOI基片与衬底硅片制成联动接触电容式加速度敏感芯片。衬底上的凹槽采用干法刻蚀制成,凹槽深度由所设计下极板的悬空高度决定;上、下极板均采用SOI基片的硅薄膜结合硅硅直接键合技术制成,在制作上极板时,控制键合设备键合腔室的气压来设置敏感结构腔体内部的气压,保证腔体内部与外界存在气压差,使得敏感芯片在未受到加速度作用时,上极板与下极板上的介质层已经处于一定程度的接触状态。The manufacturing method of the present invention mainly utilizes MEMS technologies such as silicon-silicon direct bonding, dry etching, etc., to make the SOI substrate and the substrate silicon chip into a linkage contact capacitive acceleration sensitive chip. The grooves on the substrate are made by dry etching, and the depth of the grooves is determined by the suspended height of the designed lower plate; the upper and lower plates are both made of SOI substrate silicon film combined with silicon-silicon direct bonding technology , When making the upper plate, control the air pressure of the bonding chamber of the bonding equipment to set the air pressure inside the cavity of the sensitive structure to ensure that there is a pressure difference between the inside of the cavity and the outside world, so that the upper pole of the sensitive chip is not affected by acceleration. The plate is already in a certain degree of contact with the dielectric layer on the lower plate.
实施例:Example:
采用本发明所提出的联动接触电容式加速度敏感结构,设计量程为30000g (g=9.8m/s2)的加速度敏感芯片,其结构参数如下:Using the linkage contact capacitive acceleration sensitive structure proposed by the present invention, an acceleration sensitive chip with a design range of 30000g (g=9.8m/s 2 ) is designed, and its structural parameters are as follows:
上、下极板采用圆形形状,半径均为400μm,其中上极板的厚度为5μm,下极板的厚度为10μm,下极板相对于硅衬底的悬空高度为5μm,氮化硅介质层厚度为50nm,上极板与介质层间距为0.5μm,金属金(Au)的厚度为5μm,腔体内部气压为81.5kPa。The upper and lower electrode plates are circular in shape, with a radius of 400 μm. The thickness of the upper electrode plate is 5 μm, the thickness of the lower electrode plate is 10 μm, and the suspended height of the lower electrode plate relative to the silicon substrate is 5 μm. The silicon nitride dielectric The layer thickness is 50 nm, the distance between the upper plate and the dielectric layer is 0.5 μm, the thickness of metal gold (Au) is 5 μm, and the air pressure inside the cavity is 81.5 kPa.
对于上述尺寸参数的加速度敏感芯片,利用有限元软件进行仿真分析,得到输出特性曲线如图20所示。图20中,A点为敏感芯片的初始状态,此时上极板已经与下极板上的介质层处于接触状态;当敏感芯片受到外界加速度作用时,其在线性区域范围内(B点~C点)工作,输出电容与加速度之间表现出优越的线性关系,非线性度约为0.87%FS,满量程时电容变化量约为3.23pF,达到初始电容值(21pF)的15.4%,固有频率约为94264Hz,过载达到36倍量程,交叉耦合系数小于1%。For the acceleration-sensitive chip with the above size parameters, the finite element software is used for simulation analysis, and the output characteristic curve is obtained as shown in Figure 20. In Figure 20, point A is the initial state of the sensitive chip, at this time the upper plate has been in contact with the dielectric layer on the lower plate; when the sensitive chip is subjected to external acceleration, it is within the linear region (point B ~ C point) operation, the output capacitance and acceleration show an excellent linear relationship, the nonlinearity is about 0.87%FS, the capacitance change at full scale is about 3.23pF, reaching 15.4% of the initial capacitance value (21pF), inherent The frequency is about 94264Hz, the overload reaches 36 times the range, and the cross-coupling coefficient is less than 1%.
上述联动接触电容式加速度敏感芯片的制造方法如下:The manufacturing method of the above-mentioned linked contact capacitive acceleration sensitive chip is as follows:
所使用的第一SOI基片(A)如图3所示,其规格如下:The first SOI substrate (A) used is shown in Figure 3, and its specifications are as follows:
顶层硅薄膜厚度:10μm,掺杂类型:P型,电阻率:0.01~0.02Ω·cm;氧化层厚度:0.5μm;衬底硅厚度:500μm;Top layer silicon film thickness: 10μm, doping type: P type, resistivity: 0.01~0.02Ω·cm; oxide layer thickness: 0.5μm; substrate silicon thickness: 500μm;
所使用的第二SOI基片(B)如图11所示,其规格如下:The second SOI substrate (B) used is shown in Figure 11, and its specifications are as follows:
顶层硅薄膜厚度:5μm,掺杂类型:P型,电阻率:0.01~0.02Ω·cm;氧化层厚度:0.5μm;衬底硅厚度:500μm;Top layer silicon film thickness: 5μm, doping type: P type, resistivity: 0.01~0.02Ω·cm; oxide layer thickness: 0.5μm; substrate silicon thickness: 500μm;
(1)刻蚀单晶硅衬底形成深度为5μm的凹槽,如图4所示;(1) etching the single crystal silicon substrate to form a groove with a depth of 5 μm, as shown in FIG. 4 ;
(2)将图4中刻有凹槽的硅衬底热氧化形成一层1μm厚的SiO2,作为绝缘层,如图5所示;(2) thermally oxidize the silicon substrate engraved with grooves in FIG. 4 to form a layer of SiO 2 with a thickness of 1 μm as an insulating layer, as shown in FIG. 5 ;
(3)将图3中的第一SOI基片(A)硅薄膜一侧与图5中带有凹槽的硅衬底键合到一起,如图6所示;(3) bonding one side of the silicon film of the first SOI substrate (A) in FIG. 3 to the silicon substrate with grooves in FIG. 5 , as shown in FIG. 6 ;
(4)去除图6结构中原SOI基片(A)的衬底硅,如图7所示;(4) Remove the substrate silicon of the original SOI substrate (A) in the structure of FIG. 6 , as shown in FIG. 7 ;
(5)刻蚀图7结构中下极板上方的氧化层,形成腔体结构,如图8所示;(5) Etch the oxide layer above the lower plate in the structure of FIG. 7 to form a cavity structure, as shown in FIG. 8 ;
(6)采用低压化学气相淀积法(LPCVD)淀积一层50nm厚的低应力氮化硅介质层,如图9所示;(6) using low pressure chemical vapor deposition (LPCVD) to deposit a 50nm thick low stress silicon nitride dielectric layer, as shown in Figure 9;
(7)刻蚀图9结构中的氮化硅介质层,并刻蚀下极板形成通孔,如图10 (a)和(b)所示;(7) Etch the silicon nitride dielectric layer in the structure of FIG. 9, and etch the lower electrode plate to form through holes, as shown in FIG. 10 (a) and (b);
(8)设置键合设备键合腔室的气压为81.5kPa,将图11中的第二SOI基片 (B)硅薄膜一侧与图10中的结构键合到一起,如图12所示;(8) Set the air pressure of the bonding chamber of the bonding equipment to 81.5kPa, and bond the silicon film side of the second SOI substrate (B) in FIG. 11 to the structure in FIG. 10 , as shown in FIG. 12 ;
(9)去除图12结构中原SOI基片(B)的衬底硅和氧化层,如图13所示;(9) Remove the substrate silicon and oxide layer of the original SOI substrate (B) in the structure of FIG. 12, as shown in FIG. 13;
(10)在图13所示的结构上溅射一层5μm厚的金属金(Au),如图14所示;(10) Sputtering a layer of metal gold (Au) with a thickness of 5 μm on the structure shown in FIG. 13 , as shown in FIG. 14 ;
(11)刻蚀图14结构中的金属金及单晶硅层,蚀刻至上极板下方的氧化层表面,形成上极板及金属层结构,如图15所示;(11) Etch the metal gold and single crystal silicon layer in the structure of FIG. 14, and etch to the surface of the oxide layer below the upper pole plate to form the upper pole plate and the metal layer structure, as shown in FIG. 15;
(12)刻蚀图15结构中的氧化硅及单晶硅层,蚀刻至下极板下方的氧化硅表面,形成下极板,如图16所示;(12) Etch the silicon oxide and single crystal silicon layer in the structure of FIG. 15, and etch to the silicon oxide surface below the lower electrode plate to form the lower electrode plate, as shown in FIG. 16;
(13)在图16结构中淀积一层0.5μm厚的二氧化硅作为绝缘钝化层,如图 17所示;(13) A layer of silicon dioxide with a thickness of 0.5 μm is deposited as an insulating passivation layer in the structure of FIG. 16 , as shown in FIG. 17 ;
(14)在图17结构中刻蚀出上、下极板的电极接触孔,如图18所示;(14) The electrode contact holes of the upper and lower electrode plates are etched in the structure of FIG. 17, as shown in FIG. 18;
(15)在图18结构中溅射一层1μm厚的金属金,并刻蚀出金引线,形成如图19所示的加速度敏感结构。(15) Sputtering a layer of metal gold with a thickness of 1 μm in the structure of FIG. 18 , and etching the gold leads to form the acceleration-sensitive structure as shown in FIG. 19 .
本发明这种联动接触电容式加速度敏感芯片可广泛用于工业控制、汽车电子、航空航天和国防军工等多个领域中加速度信号的测量。The linkage contact capacitive acceleration sensitive chip of the invention can be widely used in the measurement of acceleration signals in various fields such as industrial control, automotive electronics, aerospace, national defense and military industries.
Claims (9)
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CN112964417A (en) * | 2021-04-09 | 2021-06-15 | 揣荣岩 | Capacitive pressure sensitive chip with double movable polar plates |
CN113023662A (en) * | 2021-02-09 | 2021-06-25 | 南京高华科技股份有限公司 | MEMS capacitive touch pressure sensor and preparation method thereof |
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