CN102862743A - Integrated quick-package package box with buffer gasket - Google Patents
Integrated quick-package package box with buffer gasket Download PDFInfo
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- CN102862743A CN102862743A CN 201110184760 CN201110184760A CN102862743A CN 102862743 A CN102862743 A CN 102862743A CN 201110184760 CN201110184760 CN 201110184760 CN 201110184760 A CN201110184760 A CN 201110184760A CN 102862743 A CN102862743 A CN 102862743A
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- 238000000034 method Methods 0.000 claims abstract description 12
- 238000007789 sealing Methods 0.000 claims abstract description 6
- 238000012856 packing Methods 0.000 claims description 43
- 239000011111 cardboard Substances 0.000 claims description 11
- 238000007373 indentation Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 4
- 239000004033 plastic Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 3
- 230000003139 buffering effect Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 claims 1
- 238000003860 storage Methods 0.000 abstract description 7
- 238000004806 packaging method and process Methods 0.000 description 43
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000011087 paperboard Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012858 packaging process Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明属于产品包装技术领域,是一种缓冲衬垫和外箱制成一体包装箱,并且可以自动成型以方便产品包装。具体地说就是外箱内壁固定有缓冲衬垫,整个箱体连同缓冲衬垫成为一体(称为一体包装箱)。在未使用状态下,外箱是折叠状的、外部形状较为规则的箱体,便于堆码储存及批量运输;使用时,只需要将箱壁撑开,外箱即可快速自动成型,其中的缓冲衬垫也自动构成对内装物的缓冲防护结构。此时放入被包装件,经封口即完成全部包装过程。这种包装箱成型和盛装产品时快捷方便,提高了包装作业的效率。此外,该包装箱外观不同于普通包装箱,新颖独特且富有创意。 The invention belongs to the technical field of product packaging, and relates to an integrated packaging box made of a cushion pad and an outer box, which can be automatically formed to facilitate product packaging. Specifically, the inner wall of the outer box is fixed with a cushioning pad, and the whole casing becomes one with the cushioning pad (called an integrated packing box). In the unused state, the outer box is a folded box with a relatively regular external shape, which is convenient for stacking, storage and batch transportation; when in use, the outer box can be quickly and automatically formed by opening the box wall. The buffer pad also automatically constitutes a buffer protection structure for the contents. At this time, put it into the packaged part, and then complete the whole packaging process through sealing. The packaging box is fast and convenient in forming and containing products, and improves the efficiency of packaging operations. In addition, the appearance of the packaging box is different from that of ordinary packaging boxes, which is novel, unique and creative. the
背景技术 Background technique
随着市场经济的迅猛发展,制造型企业最关键的问题是成本、效率和品质,而这三者是唇齿相依的关系,提高了生产效率,也就相应的提高了企业的利润。作为包装行业,如何高效率、高品质地完成包装件的生产、运输及完成包装产品的过程,也受到越来越多的关注。 With the rapid development of the market economy, the most critical issues for manufacturing enterprises are cost, efficiency and quality, and these three are closely related, improving production efficiency and correspondingly increasing the profit of the enterprise. As a packaging industry, more and more attention has been paid to how to complete the production, transportation and packaging of packaging products with high efficiency and high quality. the
目前,大部分电子类、机械类产品的包装形式都是采取缓冲衬垫与外包装箱结合的形式,其中,缓冲衬垫多是用泡沫塑料、瓦楞纸板或蜂窝纸板制造,外箱多是瓦楞纸箱。这些包装材料往往由包装企业分别提供,不仅在运输过程中需要分别运输,而且缓冲衬垫的运输需要占用很大空间,增加了运输成本,在储运及装卸过程中也容易损坏;在产品包装过程中,一般需要在现场将外箱打开成型,把缓冲衬垫与产品组合,再放入外箱并封合;或预先把缓冲衬垫安放在外箱里,然后放入产品,再进行外箱封合。这一包装过程十分繁复,需要的劳动力多,包装效率难以保证。 At present, most electronic and mechanical products are packaged in the form of a combination of cushioning pads and outer packing boxes. Among them, the cushioning pads are mostly made of foam plastics, corrugated cardboard or honeycomb cardboard, and the outer boxes are mostly corrugated paper. box. These packaging materials are often provided separately by packaging companies. Not only do they need to be transported separately during transportation, but also the transportation of cushion pads takes up a lot of space, which increases transportation costs and is easily damaged during storage, transportation, loading and unloading; During the process, it is generally necessary to open and form the outer box on site, combine the cushioning pad with the product, then put it into the outer box and seal it; or place the cushioning liner in the outer box in advance, then put the product in, and then carry out the outer box seal. This packaging process is very complicated, requires a lot of labor, and the packaging efficiency is difficult to guarantee. the
在申请号CN201633980U的名称为包装箱的一份专利申请文件中公开了一种包装箱,其特征在于:该包装箱展开后上述所有部分均在同一平面内,折叠后可形成一个完整的包装箱,并在包装箱内形成固定支撑。这种包装形式的主要缺点是成箱工艺太复杂,而且对尺寸和纸板强度要求都比较高;在专利号为ZL200810186194.3的名为一种包装箱的发明专利中公开了一种包装箱,包括包装箱本体,所述包装箱本体的底面尺寸大于被包装物体的尺寸,所述包装箱本体的侧壁具有一个以上的开口,还具有与所述开口数量相同的固定块,每个所述固定块卡接于一个开口,且,所述固定块的前端均伸入所述包装箱本体、并在朝向所述包装箱本 体内的方向上挤压固定所述被包装物体。这种包装形式的主要缺点是对包装箱材料的强度要求较高,并且成型工艺复杂,不适合批量化生产。在专利号ZL200810186194.3的实用新型中公开了一种包装箱,包括由纸板构成的包装箱本体,所述的包装箱本体内部具有缓冲结构,包括瓦楞纸板与弹性缓冲材料体,瓦楞纸板上设置有通孔;弹性缓冲材料体的两侧设有向中间延伸而为连通的二条裂缝,弹性缓冲材料体由裂缝分为主体和二具有活动自由端的薄片体。将弹性缓冲材料体的二薄片体由自由端的薄片体,利用弹性缓冲材料题的柔韧性,将弹性缓冲材料题由自由端沿裂缝向外折成可穿过瓦楞纸板上的通孔的形状,使瓦楞纸板的两边都具有缓冲材料层,提高包装箱的缓冲功能,保障了箱内电器不受影响。这种包装结构的主要缺点是包装件占用空间较大,不利于运输。 A packing box is disclosed in a patent application document with the application number CN201633980U named packing box, which is characterized in that: after the packing box is unfolded, all the above-mentioned parts are in the same plane, and a complete packing box can be formed after folding , and form a fixed support in the packing box. The main disadvantage of this packaging form is that the boxing process is too complicated, and the requirements for size and cardboard strength are relatively high; a packaging box is disclosed in the invention patent named ZL200810186194.3, which is a packaging box. It includes a packing box body, the size of the bottom surface of the packing box body is larger than the size of the packaged object, the side wall of the packing box body has more than one opening, and has the same number of fixing blocks as the number of openings, each of the The fixed block is clamped on an opening, and the front ends of the fixed block all extend into the packing box body, and press and fix the packaged object in the direction toward the inside of the packing box body. The main disadvantage of this packaging form is that it has high requirements on the strength of the packaging box material, and the molding process is complicated, which is not suitable for mass production. In the utility model of patent No. ZL200810186194.3, a packing box is disclosed, which includes a packing box body made of cardboard. The inside of the packing box body has a buffer structure, including a corrugated cardboard and an elastic buffer material body. There are through holes; the two sides of the elastic buffer material body are provided with two connected cracks extending to the middle, and the elastic buffer material body is divided into a main body and two thin sheets with movable free ends by the cracks. The two thin sheets of the elastic cushioning material body are folded outward from the free end along the crack into a shape that can pass through the through hole on the corrugated cardboard by utilizing the flexibility of the elastic cushioning material from the free end of the sheet. Both sides of the corrugated cardboard are provided with cushioning material layers, which improves the cushioning function of the packaging box and ensures that the electrical appliances in the box are not affected. The main disadvantage of this packaging structure is that the package takes up a lot of space, which is not conducive to transportation. the
发明内容 Contents of the invention
本发明的目的在于克服现有技术中存在的不足,提供了一种带有缓冲衬垫的一体包装箱。该一体包装箱内壁固定有缓冲衬垫块,在未使用状态(包括储运过程)中,一体箱是折叠状的板状结构,便于堆码储存及批量运输;使用时,只需要将箱壁撑开,包装箱即可快速自动成型,其内壁上固定的缓冲衬垫块也自动构成对内装物的缓冲防护结构。此时放入被包装件,经封口即完成全部包装过程。这种包装箱可以大大提高包装作业的效率。 The purpose of the present invention is to overcome the deficiencies in the prior art and provide an integrated packaging box with cushioning pads. The inner wall of the integrated packaging box is fixed with a cushion block. In the unused state (including the storage and transportation process), the integrated box is a folded plate structure, which is convenient for stacking storage and batch transportation; When it is opened, the packaging box can be quickly and automatically formed, and the cushion pad block fixed on the inner wall also automatically forms a cushioning protection structure for the contents. At this time, put it into the packaged part, and then complete the whole packaging process through sealing. This packing box can greatly improve the efficiency of packing operations. the
按照本发明提供的技术方案:一种一体包装箱,该一体包装箱包括外箱和缓冲衬垫结构,缓冲衬垫结构固定于外箱上,缓冲衬垫结构由多个缓冲衬垫块构成。 According to the technical solution provided by the present invention: an integrated packing box, the integrated packing box includes an outer box and a buffer pad structure, the buffer pad structure is fixed on the outer box, and the buffer pad structure is composed of a plurality of buffer pad blocks. the
作为本发明的进一步的改进,所述一体包装箱的外箱为异型结构,其横截面为对称切去四边形两个对角的六边形,该六边形结构可以折叠成平板状结构,以将缓冲衬垫结构置于平板状结构内部。 As a further improvement of the present invention, the outer box of the integrated packaging box is a special-shaped structure, and its cross-section is a hexagon with two opposite corners of a quadrilateral symmetrically cut off. The hexagonal structure can be folded into a flat plate structure to Place the cushion pad structure inside the planar structure. the
更优的是,所述六边形由矩形结构切除相对的两对角而成,切角的宽度与包装箱内壁固定的两层缓冲衬垫块厚度相适应,以保证折叠后平板形状的规整。 More preferably, the hexagon is formed by cutting two opposite corners from a rectangular structure, and the width of the cut corners is adapted to the thickness of the two layers of cushioning pads fixed on the inner wall of the packaging box, so as to ensure the regular shape of the folded flat panel . the
更优的是,外箱包括箱体、箱盖和箱底,箱盖、箱底分别设有第一组襟片、第二组襟片和第三组襟片,第一组襟片包括两个形状相同的大襟片,第二组襟片包括两个形状相同的中襟片,第三组襟片包括两个形状相同的小襟片,第一组襟片、第二组襟片与第三组襟片折叠后密封盒体,第二组襟片固定缓冲衬垫垫块。 More preferably, the outer box includes a box body, a box cover and a box bottom, and the box cover and the box bottom are respectively provided with a first group of flaps, a second group of flaps and a third group of flaps, and the first group of flaps includes two shapes The same large flaps, the second set of flaps includes two middle flaps of the same shape, the third set of flaps includes two small flaps of the same shape, the first set of flaps, the second set of flaps and the third set After the flaps are folded, the box body is sealed, and the second set of flaps fixes the cushion pad block. the
更优的是,外箱箱底结构为自锁底结构,大襟片上两条斜压痕将大襟片分为外侧、中侧和内侧三部分,其中外侧部分与相邻的中襟片相固定,外箱侧壁撑开时箱底自动折叠成型。 More preferably, the bottom structure of the outer box is a self-locking bottom structure. Two oblique indentations on the large flap divide the large flap into three parts: the outer side, the middle side and the inner side, wherein the outer part is fixed with the adjacent middle flap, and the outer When the side wall of the box is stretched, the bottom of the box is automatically folded and formed. the
更优的是,箱底第一组襟片的两个大襟片上的两条斜压痕间的距离与一体包装箱内固定 的缓冲衬垫块厚度相适应,一体包装箱折叠后成平板状。 More preferably, the distance between the two oblique indentations on the two large flaps of the first group of flaps at the bottom of the box is adapted to the thickness of the fixed cushion pad in the integrated packaging box, and the integrated packaging box becomes flat after being folded. the
更优的是,箱底的所述斜压痕线与箱底和箱体的连接线成45度角。 More preferably, the oblique indentation line of the box bottom forms an angle of 45 degrees with the connection line between the box bottom and the box body. the
作为本发明的进一步改进,其底部两个小襟片形状为梯形。其中,与大襟片相固定的一边斜角与其上外部的斜压痕平齐;另一边的斜角不应小于15度。 As a further improvement of the present invention, the two small flaps at the bottom are trapezoidal in shape. Among them, the bevel on one side fixed to the large flap is flush with the oblique indentation on the outside; the bevel on the other side should not be less than 15 degrees. the
更优的是,箱底为手动封口方式,箱底三组襟片折叠后形成密闭的箱底结构。 Even better, the bottom of the box is manually sealed, and the three sets of flaps at the bottom of the box are folded to form an airtight box bottom structure. the
更优的是,外箱箱体的四个较大的侧板和箱底上第一组襟片、第二组襟片以及箱盖上第一组襟片、第二组襟片的对应位置上固定有缓冲衬垫块。 More preferably, the four larger side panels of the outer box body and the corresponding positions of the first group of flaps and the second group of flaps on the bottom of the box and the first group of flaps and the second group of flaps on the box cover Fixed with bumper pads. the
更优的是,缓冲衬垫块可以采用蜂窝纸板、经预压处理的蜂窝纸板、瓦楞纸板缓冲衬垫、发泡塑料、充气缓冲结构或这些物品的复合制品构成。 More preferably, the cushioning pad block can be made of honeycomb paperboard, pre-pressed honeycomb paperboard, corrugated cardboard cushioning pad, foamed plastic, inflatable cushioning structure or composite products of these items. the
更优的是,缓冲衬垫块与外箱之间的固定可以采用黏合、卡扣以及其它固定方式。本发明与现有技术相比,优点在于:(1)、此一体式快装箱集包装箱与缓冲衬垫于一体,既能保证对产品的缓冲保护,又能快速成型,提高包装效率。(2)、在未使用状态下,一体式快装箱是一种折叠状的、外部形状较为规则的箱体,便于堆码储存及批量运输。(3)、在包装产品时,只要将一体式快装箱的侧壁撑开,即可快速自动成型,其中的缓冲衬垫也自动构成对内装物的缓冲防护结构,简化了包装产品的过程。(4)、生产过程中,一体式快装箱加工制造简便,减少生产成本。(5)、本结构包装产品后,有很好的强度,能够满足于一般产品的包装要求。(6)、本发明的缓冲衬垫结构和材料可以多样化,适合于各种不同产品的包装。(7)、包装箱外观不同于普通包装箱,新颖独特且富有创意。 More preferably, the fixing between the cushion pad block and the outer box can be by bonding, buckling or other fixing methods. Compared with the prior art, the present invention has the following advantages: (1) The integrated fast packing box integrates the packing box and the cushioning pad, which can not only ensure the cushioning and protection of the product, but also enable rapid prototyping and improve packaging efficiency. (2) In the unused state, the integrated quick-pack box is a folded box with a relatively regular external shape, which is convenient for stacking storage and batch transportation. (3) When packaging products, as long as the side wall of the integrated quick-loading box is stretched, it can be quickly and automatically formed, and the buffer pad in it also automatically forms a buffer protection structure for the contents, which simplifies the process of packaging products . (4) In the production process, the one-piece fast-packing box is easy to process and manufacture, reducing production costs. (5) After the product is packaged with this structure, it has good strength and can meet the packaging requirements of general products. (6), the structure and material of the buffer pad of the present invention can be diversified, and is suitable for the packaging of various products. (7) The appearance of the packaging box is different from ordinary packaging boxes, novel, unique and full of creativity. the
附图说明 Description of drawings
图1为本发明一实施例垫块固定以后未成箱之前的平面图 Fig. 1 is the plane view before the box is not formed after the cushion block of an embodiment of the present invention is fixed
图2为本发明一实施例的用于产品包装时的立体结构示意图。 Fig. 2 is a three-dimensional structural schematic view of an embodiment of the present invention when used in product packaging. the
图3为本发明一实施例的外箱展开图。 Fig. 3 is an expanded view of the outer box of an embodiment of the present invention. the
图4为本发明一实施例的组装成型示意图。 Fig. 4 is a schematic diagram of assembly and molding of an embodiment of the present invention. the
图5为本发明一实施例自动成型过程示意图。 Fig. 5 is a schematic diagram of an automatic forming process according to an embodiment of the present invention. the
图6为本发明一实施例在未使用时呈较为规则的结构示意图。 FIG. 6 is a schematic structural diagram of an embodiment of the present invention that is relatively regular when not in use. the
附图标记说明:1-包装外箱五边形襟片、2-侧板缓冲结构、3-上襟片缓冲结构、4-下襟片缓冲结构、5-缓冲衬垫空隙结构、6-用于密封的最小襟片结构、7-大襟片外侧固定部分。 Explanation of reference numerals: 1-pentagonal flap of outer packing box, 2-side plate buffer structure, 3-upper flap buffer structure, 4-lower flap buffer structure, 5-cushion pad void structure, 6-use Minimal flap structure for sealing, 7-large flap outer fixed part. the
具体实施方式 Detailed ways
下面结合具体附图和实施例对本发明做进一步详细说明。 The present invention will be described in further detail below in conjunction with specific drawings and embodiments. the
如图1所示,一体包装箱1包含外箱2和缓冲衬垫结构3,缓冲衬垫结构3固定于外箱2上。
As shown in FIG. 1 , an
如图2所示,外箱2为异型结构,其横截面为对称切去四边形两个对角的六边形,该六边形结构可以折叠成平板状结构,以将缓冲衬垫结构3置于平板状结构内部,缓冲衬垫结构3由缓冲衬垫块构成16、17、18、19。所述六边形由矩形结构切除相对的两对角而成,切角的宽度与包装箱内壁固定的两层缓冲衬垫块厚度相适应,以保证折叠后平板形状的规整。
As shown in Figure 2, the
如图2所示,外箱2包括箱体4、箱盖5和箱底6。箱盖、箱底分别设有第一组襟片7、第二组襟片8和第三组襟片9,第一组襟片7包括两个形状相同的大襟片10,第二组襟片8包括两个形状相同的中襟片11,第三组襟片9包括两个形状相同的小襟片12,第一组襟片7、第二组襟片8与第三组襟片9折叠后密封盒体,第二组襟片8还可以固定缓冲衬垫垫块。
As shown in FIG. 2 , the
箱底6结构为自锁底结构,其上的大襟片10上两条斜压痕将大襟片10分为外侧13、中侧14和内侧15。其中外侧13与相邻的中襟片11经过黏合或其它方式固定后,外箱2侧壁撑开箱底自动折叠成型。
The box bottom 6 structure is a self-locking bottom structure, and two oblique indentations on the large flap 10 on it divide the large flap 10 into an outer side 13, a middle side 14 and an inner side 15. Wherein, after the outer side 13 and the adjacent middle flap 11 are bonded or fixed in other ways, the side wall of the
箱底6上的第一组襟片7的两个大襟片10上的两条斜压痕间的距离与一体包装箱1内固定的缓冲衬垫厚度相适应,一体包装箱1折叠后成平板状。箱底6的所述斜压痕线与箱底和箱体的连接线成45度角。而箱底部两个大襟片10上固定的缓冲衬垫块为梯形,其斜边与其上内部的斜压痕平齐。而箱底部两个较小的襟片(6)形状为梯形。其中,与较大襟片相固定的一边斜角与其上外部的斜压痕平齐;另一边的斜角不应小于15度。所述小襟片12的形状为梯形。
The distance between the two oblique indentations on the two large flaps 10 of the first group of
缓冲衬垫块可以采用蜂窝纸板、经预压处理的蜂窝纸板、瓦楞纸板缓冲衬垫、发泡塑料、充气缓冲结构或这些物品的复合制品构成。在箱体4侧板上固定的缓冲衬垫块上设有一定的空隙,便于包装箱内容物的装入与取出。
The cushion pad block can be made of honeycomb paperboard, pre-pressed honeycomb paperboard, corrugated cardboard cushion pad, foamed plastic, air-filled cushion structure or composite products of these items. On the fixed buffer liner block on the
如图4所示,包装箱的侧壁被撑开时,其底部能自动折叠成型,并能保持较高的强度,提高包装效率。生产过程中,原材料经模切、预压成型后,将各种缓冲内衬对应的固定在箱体内壁上,然后将箱体的接头处连接,再将底部的五边形盖片折叠、粘结于相邻盖片上,即完成此包装结构。 As shown in Figure 4, when the side wall of the packaging box is stretched, the bottom of the packaging box can be automatically folded and formed, and can maintain high strength to improve packaging efficiency. In the production process, after the raw materials are die-cut and pre-pressed, various buffer linings are fixed on the inner wall of the box, and then the joints of the box are connected, and the pentagonal cover at the bottom is folded and glued. Knotted on the adjacent cover sheet, the packaging structure is completed. the
该发明另一实例在储运时呈一种形状较为规则的结构,便于堆码,并且能很好的利用运输空间,提高包装件运输效率,降低运输成本。 Another example of the invention is a structure with a relatively regular shape during storage and transportation, which is convenient for stacking, and can make good use of the transportation space, improve the transportation efficiency of the package, and reduce the transportation cost. the
根据本发明的另一实施例,箱底为手动封口方式,箱底三组襟片折叠后形成密闭的箱底结构。外箱2的四个较大的侧板和箱底上四个较大的襟片以及箱盖上四个较大的襟片的对应位置上固定有缓冲衬垫块,包装箱成型后缓冲衬垫块构成缓冲衬垫结构。
According to another embodiment of the present invention, the bottom of the box is sealed manually, and the three sets of flaps at the bottom of the box are folded to form an airtight box bottom structure. The four larger side panels of the
上述实施例不能理解为对本发明保护范围的限制,在本发明公开内容中所做的常规变形及修改,仍然属于本发明的保护范围。 The above-mentioned embodiments should not be construed as limiting the protection scope of the present invention, and the conventional deformations and modifications made in the disclosure of the present invention still belong to the protection scope of the present invention. the
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CN109808230A (en) * | 2019-03-18 | 2019-05-28 | 江南大学 | A foldable pasting carton with a top box-shaped cover and its processing method |
CN110481930A (en) * | 2019-09-16 | 2019-11-22 | 苏州美盈森环保科技有限公司 | A kind of buffer packing structure |
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