CN102858091B - A kind of method removing mixed pressure shaping pcb board resin gummosis - Google Patents
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Abstract
本发明实施例涉及PCB板成型领域,特别涉及一种清除混压成型PCB板树脂流胶的方法,用于解决现有技术中存在的芯片叠层混压成型工艺流程中,难以彻底清除溢出的树脂流胶的问题。本发明实施例提供的清除混压成型PCB板树脂流胶的方法包括:在至少一个外层芯板的表面涂覆阻焊剂,以及在待混压构件的可见表面涂覆阻焊剂,使压合处理后溢出的树脂流胶附着在所述阻焊剂表面;采用碱性溶液褪洗压合处理后外层芯板的表面以及待混压构件的可见表面的所述阻焊剂。
The embodiment of the present invention relates to the field of PCB board molding, and in particular to a method for removing resin flow from mixed-pressure molding PCB boards, which is used to solve the problem that it is difficult to completely remove overflow in the chip stacking mixed-pressure molding process existing in the prior art. Resin flow problem. The method for removing the resin flow of mixed pressure molded PCB boards provided by the embodiments of the present invention includes: coating the solder resist on the surface of at least one outer core board, and coating the solder resist on the visible surface of the components to be mixed and pressed, so that the pressing The overflowing resin flow glue adheres to the surface of the solder resist after the treatment; the solder resist on the surface of the outer core board and the visible surface of the component to be mixed and pressed is washed off with an alkaline solution.
Description
技术领域technical field
本发明涉及PCB板成型领域,特别涉及一种清除混压成型PCB板树脂流胶的方法。The invention relates to the field of PCB board molding, in particular to a method for removing resin flow from mixed pressure molding PCB boards.
背景技术Background technique
PCB板(Printed Circuit Board,印制电路板)一般是压合成型的,PCB板在压合前一般有两种层叠方式:一种是铜箔层叠(FOIL-LAM),由一层或多层芯板、半固化片以及铜箔构成;另一种是芯板层叠(CORE-LAM),由一层或多层芯板、半固化片构成。PCB boards (Printed Circuit Board, printed circuit boards) are generally laminated, and PCB boards generally have two stacking methods before lamination: one is copper foil lamination (FOIL-LAM), which consists of one or more layers Core board, prepreg and copper foil; the other is core board lamination (CORE-LAM), which is composed of one or more layers of core board and prepreg.
在线路板制作中,当需要在PCB板的多层芯板内压合子板或金属元件时,则需要进行局部混压。所谓局部混压是指在压合前,将不同材料的PCB子板(如高频低损耗特殊板材、常规FR4材料板等)、或金属元件(如铜块等)埋入PCB板的多层芯板的局部位置,通过加温加压将各层芯板、半固化片、不同材料的PCB子板或金属元件压合粘结在一起;以尽可能低的成本制造具有特殊功能的PCB板,如高频高速板、高频散热板等。In the production of circuit boards, when it is necessary to press sub-boards or metal components in the multi-layer core board of the PCB board, local mixed pressure is required. The so-called local mixed pressure refers to the PCB sub-boards of different materials (such as high-frequency low-loss special boards, conventional FR4 material boards, etc.), or metal components (such as copper blocks, etc.) The local position of the core board, press and bond each layer of core boards, prepregs, PCB sub-boards or metal components of different materials together by heating and pressing; manufacture PCB boards with special functions at the lowest possible cost, such as High-frequency high-speed board, high-frequency cooling board, etc.
但是在压合过程中,各层芯板之间半固化片的树脂流胶会发生流动,不仅会填满子板与芯板之间、或金属元件与芯板之间的间隙,而且有部分树脂流胶溢出至子板、或金属元件、或PCB板的表面,溢出的树脂流胶需要及时清除,否则将会影响PCB板后续的加工工序及使用性能。目前,PCB板溢出的树脂流胶通常采用陶瓷或砂带磨板机进行清除。由于局部混压位置与板面存在高度差,以及板件翘曲,使得陶瓷或砂带磨板机不能彻底清除树脂流胶。可见,现有的PCB板混压成型工艺流程中,难以彻底清除溢出的树脂流胶。However, during the pressing process, the resin flow glue of the prepreg between the core boards of each layer will flow, which will not only fill the gap between the sub-board and the core board, or between the metal component and the core board, but also part of the resin flow. Glue overflows to the sub-board, or metal components, or the surface of the PCB board. The spilled resin flow glue needs to be removed in time, otherwise it will affect the subsequent processing and performance of the PCB board. At present, the resin flow glue overflowed from the PCB board is usually removed by a ceramic or abrasive belt grinder. Due to the height difference between the local mixed pressure position and the board surface, and the warpage of the board, the ceramic or abrasive belt grinder cannot completely remove the resin flow. It can be seen that in the existing mixed pressure molding process of PCB boards, it is difficult to completely remove the spilled resin flow glue.
发明内容Contents of the invention
本发明实施例提供了一种清除混压成型PCB板树脂流胶的方法,用于解决现有技术中存在的芯片叠层混压成型工艺流程中,难以彻底清除溢出的树脂流胶的问题。Embodiments of the present invention provide a method for removing resin flow from mixed-pressure molding PCB boards, which is used to solve the problem in the prior art that it is difficult to completely remove overflowing resin flow in the chip stacking mixed-pressure molding process.
本发明实施例提供了一种清除混压成型PCB板树脂流胶的方法,该方法包括以下步骤:An embodiment of the present invention provides a method for removing resin flow on a mixed-pressure formed PCB board, the method comprising the following steps:
在至少一个外层芯板的表面涂覆绿油,以及在待混压构件的可见表面涂覆绿油;Coating green oil on the surface of at least one outer core plate, and coating green oil on the visible surface of the component to be mixed and compressed;
将表面涂覆所述绿油的外层芯板进行固化处理,以及将可见表面涂覆所述绿油的待混压构件进行固化处理,使压合处理后溢出的树脂流胶附着在所述油绿表面,其中,所述固化温度为160℃,所述固化处理时间为50min;Curing the outer core plate coated with the green oil on the surface, and curing the components to be mixed and pressed that are visible on the surface coated with the green oil, so that the overflowing resin flow glue adheres to the Oil-green surface, wherein the curing temperature is 160°C, and the curing treatment time is 50 minutes;
采用碱性溶液褪洗压合处理后外层芯板的表面以及待混压构件的可见表面的所述阻焊剂。较佳地,采用碱性溶液褪洗压合处理后外层芯板的表面以及待混压构件的可见表面的所述阻焊剂,具体为:The solder resist on the surface of the outer core board and the visible surface of the component to be mixed and pressed is washed away with an alkaline solution. Preferably, the solder resist on the surface of the outer core board and the visible surface of the component to be mixed and pressed is washed off and pressed with an alkaline solution, specifically:
所述碱性溶液的温度为80℃。The temperature of the alkaline solution is 80°C.
较佳地,所述碱性溶液采用浓度为8%的NaOH溶液,褪洗时间为40min。Preferably, the alkaline solution adopts an 8% NaOH solution, and the washing time is 40 minutes.
较佳地,所述绿油为阻焊油墨。Preferably, the green oil is solder resist ink.
较佳地,所述绿油的厚度为5~10μm。Preferably, the thickness of the green oil is 5-10 μm.
本发明实施例中在压合处理前,在外层芯板表面及待混压构件的可见表面涂覆防粘层,使得在压合过程中溢出的树脂流胶会残留在防粘层表面,而不会残留在外层芯板或待混压构件的表面,再在压合处理后清除防粘层,这样溢出的树脂流胶就可通过清除防粘层而彻底清除,从而解决了现有技术中存在的难以彻底清除溢出的树脂流胶的问题。In the embodiment of the present invention, before the pressing treatment, the surface of the outer core plate and the visible surface of the components to be mixed and pressed are coated with an anti-adhesive layer, so that the resin flow glue overflowing during the pressing process will remain on the surface of the anti-adhesive layer, and It will not remain on the surface of the outer core board or the component to be mixed, and then remove the anti-adhesive layer after the pressing process, so that the spilled resin flow glue can be completely removed by removing the anti-adhesive layer, thus solving the problem in the prior art Existence is difficult to thoroughly remove the problem of overflowing resin flow glue.
附图说明Description of drawings
图1为本发明实施例中清除混压成型PCB板树脂流胶的方法的流程图;Fig. 1 is the flow chart of the method for clearing mixed pressure molding PCB board resin flow glue in the embodiment of the present invention;
图2为本发明单面可见待混压构件的实施例中清除混压成型PCB板树脂流胶的方法的流程图;Fig. 2 is the flow chart of the method for removing the resin flow glue of mixed pressure molding PCB board in the embodiment of the present invention, in which the component to be mixed pressure can be seen on one side;
图2A为本发明单面可见待混压构件的实施例中混压处理前的结构示意图;Fig. 2A is a schematic structural view before mixed pressure treatment in the embodiment of the single-sided visible component to be mixed pressure of the present invention;
图2B为本发明单面可见待混压构件的实施例中混压处理后的结构示意图;Fig. 2B is a schematic structural view of the mixed pressure treatment in the embodiment of the single-sided visible component to be mixed pressure of the present invention;
图2C为本发明单面可见待混压构件的实施例中清除树脂流胶处理后的结构示意图;Fig. 2C is a schematic structural view of the embodiment of the component to be mixed-pressed that can be seen on one side of the present invention after removing the resin flow glue treatment;
图3为本发明双面可见待混压构件的实施例中清除混压成型PCB板树脂流胶的方法的流程图;Fig. 3 is the flow chart of the method for clearing the resin flow glue of the mixed pressure molding PCB board in the embodiment of the double-sided visible components to be mixed pressure of the present invention;
图3A为本发明双面可见待混压构件的实施例中混压处理前的结构示意图;Fig. 3A is a schematic structural view before mixed pressure treatment in the embodiment of the double-sided visible component to be mixed pressure of the present invention;
图3B为本发明双面可见待混压构件的实施例中混压处理后的结构示意图;Fig. 3B is a schematic structural view of the mixed pressure treatment in the embodiment of the double-sided visible component to be mixed pressure of the present invention;
图3C为本发明双面可见待混压构件的实施例中清除树脂流胶处理后的结构示意图。FIG. 3C is a schematic structural view of the embodiment of the double-sided visible component to be mixed and pressed after the resin flow removal treatment in the embodiment.
具体实施方式Detailed ways
本发明实施例中在压合处理前,在外层芯板表面及待混压构件的可见表面涂覆防粘层,使得在压合过程中溢出的树脂流胶会残留在防粘层表面,而不会残留在外层芯板或待混压构件的表面,再在压合处理后清除防粘层,这样溢出的树脂流胶就可通过清除防粘层而彻底清除,从而解决了现有技术中存在的难以彻底清除溢出的树脂流胶的问题。In the embodiment of the present invention, before the pressing treatment, the surface of the outer core plate and the visible surface of the components to be mixed and pressed are coated with an anti-adhesive layer, so that the resin flow glue overflowing during the pressing process will remain on the surface of the anti-adhesive layer, and It will not remain on the surface of the outer core board or the component to be mixed, and then remove the anti-adhesive layer after the pressing process, so that the spilled resin flow glue can be completely removed by removing the anti-adhesive layer, thus solving the problem in the prior art Existence is difficult to thoroughly remove the problem of overflowing resin flow glue.
如图1所示,为本发明实施例中清除混压成型PCB板树脂流胶的方法的流程图。本发明实施例提供的一种清除混压成型PCB板树脂流胶的方法包括以下步骤:As shown in FIG. 1 , it is a flowchart of a method for removing resin flow on a mixed pressure molded PCB board in an embodiment of the present invention. A method for removing the resin flow of mixed-pressure formed PCB board provided by the embodiment of the present invention includes the following steps:
步骤101、在至少一个外层芯板的表面涂覆防粘层,以及在待混压构件的可见表面涂覆防粘层,使压合处理后溢出的树脂流胶附着在防粘层表面;Step 101, coating an anti-adhesive layer on the surface of at least one outer core plate, and coating an anti-adhesive layer on the visible surface of the component to be mixed and pressed, so that the overflowing resin flow glue adheres to the surface of the anti-adhesive layer after the pressing process;
步骤102、清除压合处理后外层芯板的表面以及待混压构件的可见表面的防粘层。Step 102 , removing the anti-adhesive layer on the surface of the outer core plate and the visible surface of the component to be mixed and pressed after the pressing treatment.
较佳地,在步骤101之前,还包括:Preferably, before step 101, it also includes:
提供PCB板的各层芯板(CORE)以及待混压构件,其中,各层芯板按制作要求进行叠板,各层芯板之间利用半固化片进行粘结。Provide the core boards (CORE) of the PCB board and the components to be mixed and pressed. Among them, the core boards of each layer are laminated according to the production requirements, and the core boards of each layer are bonded with prepreg.
芯板的上表面和/或下表面可以为铜箔层,中间为树脂与玻璃纤维层,即芯板是由铜箔层与PP(Polypropylene,聚丙烯)层压合而成的。The upper surface and/or the lower surface of the core board can be a copper foil layer, and the middle is a resin and glass fiber layer, that is, the core board is formed by laminating a copper foil layer and a PP (Polypropylene, polypropylene) layer.
具体的,在步骤101中,可根据PCB板的制作需要及待混压构件的形状,选择在一个或两个外层芯板的表面涂覆防粘层。例如,只需要在上端嵌入待混压构件,则选择在上端的外层芯板的上表面涂覆防粘层;再如,若需要在上下端均嵌入待混压构件,则选择在上端外层芯板的上表面及下端的外层芯板的下表面涂覆防粘层。Specifically, in step 101, an anti-adhesive layer may be coated on the surface of one or two outer core boards according to the production requirements of the PCB board and the shape of the components to be mixed and pressed. For example, if you only need to embed the components to be mixed and compressed at the upper end, you can choose to coat the upper surface of the upper outer core plate with an anti-adhesive layer; The upper surface of the layer core board and the lower surface of the outer layer core board at the lower end are coated with an anti-adhesive layer.
涂覆防粘层的目的是使附着在其上的树脂流胶能随着防粘层的清除而轻易清除,所以防粘层具有可耐200℃及以上的高温,以及易于清除的特点,根据这些特性,推荐使用阻焊剂来达到方便清除树脂流胶的效果。The purpose of coating the anti-adhesive layer is to make the resin flow glue attached to it easy to remove with the removal of the anti-adhesive layer, so the anti-adhesive layer has the characteristics of high temperature resistance of 200 ° C and above and easy removal. According to For these characteristics, it is recommended to use solder resist to achieve the effect of easy removal of resin flow.
在常用的阻焊剂中,绿油即液态光致阻焊剂在印制PCB电路板的制成中,常被用来涂覆在印制电路板不需焊接的线路和基材上,以起到保护所形成的线路图形的作用。本发明较佳的实施例采用绿油来涂覆在外层芯板表面及待混压构件的相应表面,以阻隔溢出的树脂流胶附着于压合后的PCB板的表面,从而达到清洗溢出的树脂流胶的作用。Among the commonly used solder resists, green oil, namely liquid photo-solder resist, is often used in the manufacture of printed circuit boards to coat the circuits and substrates of printed circuit boards that do not need to be soldered to play a role The function of protecting the formed line graphics. In a preferred embodiment of the present invention, green oil is used to coat the surface of the outer core board and the corresponding surface of the components to be mixed and pressed, so as to prevent the spilled resin flow glue from adhering to the surface of the pressed PCB board, so as to achieve the cleaning of spilled The role of resin flow glue.
较佳地,涂覆的防粘层为阻焊剂。Preferably, the applied anti-sticking layer is solder resist.
较佳地,阻焊剂为绿油。如果阻焊剂为绿油时,可采用丝印(即丝网印刷)的方式涂覆绿油。Preferably, the solder resist is green oil. If the solder resist is green oil, the green oil can be coated by silk screen printing (ie screen printing).
较佳地,在外层芯板的表面涂覆绿油的厚度的范围可为5~10μm。Preferably, the thickness of the green oil coated on the surface of the outer core plate may range from 5 μm to 10 μm.
具体的,在步骤101中,在待混压构件的可见表面涂覆防粘层,其中可见表面是指待混压构件与多层芯板经压合处理后,待混压构件仍可被看见的表面;一般为上表面和/或下表面;需要说明的是,涂覆防粘层时,尽量不在待混压构件的不可见表面(即待混压构件与多层芯板经压合处理后,待混压构件与多层芯板因压合而接触,所以不能被看见的部位)涂覆防粘层,以免影响芯板与待混压构件之间的粘合效果。Specifically, in step 101, an anti-adhesive layer is coated on the visible surface of the component to be mixed and compressed, wherein the visible surface means that the component to be mixed and compressed can still be seen after the compression treatment of the component to be mixed and pressed and the multi-layer core board. surface; generally the upper surface and/or the lower surface; it should be noted that when coating the anti-adhesive layer, try not to apply it on the invisible surface of the component to be mixed (that is, the component to be mixed and the multi-layer core board after the compression treatment) Finally, the part to be mixed and pressed is in contact with the multi-layer core board due to pressing, so the position that cannot be seen) is coated with an anti-adhesive layer, so as not to affect the bonding effect between the core board and the mixed and pressed member.
较佳地,在待混压构件的可见表面涂覆绿油也可采用丝印(即丝网印刷)的方式。Preferably, silk screen printing (ie screen printing) can also be used to coat the visible surface of the component to be mixed and pressed with green oil.
较佳地,在待混压构件的可见表面涂覆绿油的厚度范围为5~10μm。Preferably, the thickness of the green oil coated on the visible surface of the component to be mixed and pressed is in the range of 5-10 μm.
较佳地,在外层芯板及待混压构件的可见表面涂覆绿油之后,且在压合处理之前,还包括步骤:Preferably, after the visible surface of the outer core plate and the component to be mixed and pressed is coated with green oil, and before the pressing treatment, the step further includes:
将表面涂覆绿油的外层芯板进行固化处理;Curing the outer core plate coated with green oil;
将可见表面涂覆绿油的待混压构件进行固化处理。The component to be mixed and pressed with the visible surface coated with green oil is cured.
本实施例中优选的固化处理的温度为160℃,固化处理的时间为50min,但不以此为限,误差在±10%范围之内的温度均可以达到预期效果;固化处理时间可根据绿油的固化情况缩短或延长,一般50min可以达到预期效果;本发明实施例中由于固化处理的温度采用160℃,且时间设为50min,所以在固化处理之后不需要再进行曝光及后固化处理,从而简化了固化处理的过程。The preferred curing temperature in this embodiment is 160°C, and the curing time is 50 minutes, but it is not limited thereto, and the temperature within the error range of ±10% can achieve the desired effect; the curing time can be determined according to the green The curing of the oil is shortened or prolonged, and generally 50 minutes can achieve the desired effect; in the embodiment of the present invention, since the temperature of the curing treatment is 160°C, and the time is set to 50 minutes, there is no need to perform exposure and post-curing treatment after the curing treatment. This simplifies the curing process.
实施时,在固化处理之后,且在压合处理之前,还包括以下步骤:During implementation, after the curing treatment and before the pressing treatment, the following steps are also included:
根据待混压构件的形状在外层芯板的预压合位置上开槽。According to the shape of the component to be mixed and pressed, grooves are made on the pre-compressed position of the outer core plate.
其中,预压合位置是根据PCB板的制作需要设定的;根据压合PCB板的制作需要可以在位于上端的外层芯板和/或位于下端的外层芯板处开槽;也可以根据PCB板的制作需要开多个槽,以将多个待混压构件与多个芯板进行压合处理,得到所需的PCB板;另外,根据待混压构件的形状对一个或多个芯板及半固化片进行开槽。Among them, the pre-pressing position is set according to the production needs of the PCB board; according to the production needs of the laminated PCB board, slots can be made at the outer core board at the upper end and/or at the outer core board at the lower end; According to the production of the PCB board, it is necessary to open multiple slots to press the multiple components to be mixed with multiple core boards to obtain the required PCB board; in addition, according to the shape of the components to be mixed, one or more The core board and the prepreg are slotted.
在实施中,根据待混压构件的形状在外层芯板的预压合位置上开槽的步骤也可在步骤101之前执行,即先根据待混压构件的形状在外层芯板的预压合位置上开槽,再在至少一个外层芯板的表面以及待混压构件的可见表面涂覆防粘层。In practice, the step of making grooves on the pre-compressed position of the outer core plate according to the shape of the component to be mixed and compressed can also be performed before step 101, that is, the pre-compressed position of the outer core plate according to the shape of the component to be mixed and compressed Grooves are made at the position, and an anti-adhesive layer is coated on the surface of at least one outer core plate and the visible surface of the component to be mixed and compressed.
需说明的是,涂覆防粘层时,尽量不在槽的内壁及待混压构件的不可见表面(即待混压构件与多层芯板经压合处理后,待混压构件与多层芯板因压合而接触,所以不能被看见的部位)涂覆防粘层,以免影响芯板与待混压构件之间的粘合效果。It should be noted that when coating the anti-adhesive layer, try not to apply it on the inner wall of the groove and the invisible surface of the component to be mixed (that is, after the component to be mixed and the multi-layer core board are pressed, the component to be mixed and the multi-layer The core plate is in contact due to pressing, so the part that cannot be seen) is coated with an anti-adhesive layer, so as not to affect the bonding effect between the core plate and the components to be mixed and pressed.
在步骤101之后,将多层芯板及待混压构件进行压合处理,得到所需的PCB板;在压合过程中,半固化片中的树脂流胶不仅充满了待混压构件与各芯板之间的空隙,并且还会有部分树脂流胶溢出防粘层的表面,而不会直接残留在PCB板的外层芯板及待混压构件的表面。After step 101, the multi-layer core board and the components to be mixed and pressed are pressed together to obtain the required PCB board; during the pressing process, the resin flow glue in the prepreg is not only filled with the components to be mixed and pressed and each core board There will be gaps between them, and part of the resin flow glue will overflow the surface of the anti-adhesive layer, and will not directly remain on the outer core board of the PCB board and the surface of the components to be mixed and pressed.
较佳地,在步骤102中,若涂覆的防粘层为阻焊剂时,可采用碱性溶液褪洗压合处理后外层芯板的表面以及待混压构件的可见表面的阻焊剂。Preferably, in step 102, if the applied anti-sticking layer is solder resist, the solder resist on the surface of the outer core board and the visible surface of the components to be mixed and pressed may be washed off with an alkaline solution.
本实施例中采用的碱性溶液为温度为80℃、浓度为8%的NaOH溶液,褪洗时间为40min,但不以此为限。The alkaline solution used in this embodiment is a NaOH solution with a temperature of 80° C. and a concentration of 8%, and the washing time is 40 minutes, but it is not limited thereto.
需要说明的是,上述给出了本发明实施例中的优选实施例,温度、浓度误差在±10%范围之内的NaOH溶液均可以达到预期效果;褪洗时间可根据阻焊剂的清除情况缩短或延长;该碱性溶液也可采用Na2CO3、NaHCO3等溶液,但褪洗效果不如NaOH溶液显著。It should be noted that the preferred embodiments of the embodiments of the present invention are given above, and the NaOH solution with temperature and concentration errors within the range of ±10% can achieve the expected effect; the fading time can be shortened according to the removal of the solder resist Or extended; the alkaline solution can also use Na 2 CO 3 , NaHCO 3 and other solutions, but the dewashing effect is not as significant as NaOH solution.
较佳地,用碱性溶液褪洗压合处理后外层芯板的表面以及待混压构件的可见表面的阻焊剂之后,还可用高压水进行冲洗,以更彻底表面的阻焊剂清除干净;清除阻焊剂的同时使得附着在阻焊剂上的树脂流胶也被彻底清除。Preferably, after washing the solder resist on the surface of the outer core board and the visible surface of the component to be mixed and pressed with an alkaline solution, it can also be washed with high-pressure water to more thoroughly remove the solder resist on the surface; While removing the solder resist, the resin flow glue attached to the solder resist is also completely removed.
需要说明的是,根据PCB板的制备需要,待混压构件可为子板;也可为金属元件,但不以此为限,需要根据PCB板的制备需要确定待混压构件。It should be noted that, according to the preparation requirements of the PCB board, the component to be mixed-pressed can be a sub-board; it can also be a metal component, but it is not limited to this, and the component to be mixed-pressed needs to be determined according to the preparation requirement of the PCB board.
具体的,根据PCB板的不同制备需要,待混压构件为子板时,子板的材料可以是由与芯板材质不同的其他现有技术中的材料制成的功能板,其作用是为实现PCB板的某些特殊功能或需要而嵌入PCB板中;子板的材料也可以与芯板材料相同,例如同种板材的不同层数的板子的混压。Specifically, according to the different preparation requirements of the PCB board, when the mixed pressure component is a sub-board, the material of the sub-board can be a functional board made of other materials in the prior art that are different from the material of the core board, and its function is to provide To achieve some special functions or needs of the PCB board, it is embedded in the PCB board; the material of the sub-board can also be the same as that of the core board, such as the mixed pressure of boards with different layers of the same board.
具体的,对于混压工艺,同种板材的不同层数的板子的混压,高层数板子局部压入低层数板子,其混压成型过程中,在高层数板子及外层低层数板子表面周围涂覆防粘层,经固化处理后,再进行压合处理,之后进行清除防粘层,以达到清除溢出的树脂流胶的目的,之后再按现有技术的方法进行后处理加工,最终形成具有外层图形和电路的PCB板;其中,后处理加工包括钻孔、去毛刺模板、沉铜电镀、外层图形转移等工序。Specifically, for the mixed pressing process, the mixed pressing of boards with different layers of the same type of board, the high-number boards are partially pressed into the low-layer boards, and during the mixed-press molding process, around the surface of the high-layer boards and the outer low-layer boards Coating the anti-adhesive layer, after curing treatment, and then performing pressing treatment, and then removing the anti-adhesive layer to achieve the purpose of removing the spilled resin flow glue, and then performing post-processing according to the methods of the prior art, and finally forming PCB boards with outer graphics and circuits; among them, post-processing includes drilling, deburring templates, copper plating, outer graphics transfer and other processes.
需说明的是,本发明实施例中均是以芯板层叠方式为例进行说明的,但不以此为限。本发明实施例同样适用于采用铜箔层叠方式的PCB板,由于铜箔层叠只比芯板层叠多了铜箔层,采用铜箔层叠方式的PCB板的树脂流胶的清除方法与采用芯板层叠方式的PCB板的清除方法相似,此处不再赘述。It should be noted that, in the embodiments of the present invention, the method of stacking core boards is used as an example for illustration, but it is not limited thereto. The embodiment of the present invention is also applicable to the PCB board adopting the copper foil lamination method. Since the copper foil lamination only has more copper foil layers than the core board lamination, the resin flow glue removal method of the PCB board adopting the copper foil lamination method is the same as that of the core board. The cleaning method of the stacked PCB board is similar, and will not be repeated here.
较佳地,本发明实施例中的绿油可为阻焊油墨。Preferably, the green oil in the embodiment of the present invention can be solder resist ink.
进一步,本发明实施例中的绿油可为制作PCB板常用的阻焊油墨,如TAIYO PSR-4000 GHP3X、PSR-4000 G23K、PSR-4000 MP HF、PSR-2000CE823HF、PROBIMER 77/72101 CL等。Further, the green oil in the embodiment of the present invention can be commonly used solder resist ink for making PCB boards, such as TAIYO PSR-4000 GHP3X, PSR-4000 G23K, PSR-4000 MP HF, PSR-2000CE823HF, PROBIMER 77/72101 CL, etc.
具体的,本发明实施例中的绿油可为采用36T、51T、77T等白网过滤的阻焊油墨(如TAIYO PSR-4000 GHP3X等)。Specifically, the green oil in the embodiment of the present invention can be a solder resist ink filtered by a white screen such as 36T, 51T, 77T (such as TAIYO PSR-4000 GHP3X, etc.).
较佳地,本发明实施例中采用77T白网过滤的阻焊油墨的方式,该制作方式不仅易于控制涂覆的厚度,也使得后续褪洗处理的时间更短。Preferably, the embodiment of the present invention adopts the method of solder resist ink filtered by 77T white screen, which not only makes it easy to control the thickness of the coating, but also makes the time for subsequent fading treatment shorter.
由于绿油为PCB制造过程中常用的物料,使得相较于现有技术成本更低;另外,局部区域全部丝印绿油可以保证板面均匀性好,避免板面高低不平的情况,从而可以更好保证局部混压区域板面的平整性。Since the green oil is a commonly used material in the PCB manufacturing process, the cost is lower compared with the existing technology; in addition, all the silk screen green oil in the local area can ensure the uniformity of the board surface and avoid the unevenness of the board surface, so that it can be more It is best to ensure the flatness of the board surface in the local mixed pressure area.
下面以单面可见待混压构件3A为例,说明采用芯板层叠方式进行混压成型的PCB板树脂流胶的清除方法,本实施例中涂覆的防粘层以绿油为例,其他材料的防粘层与绿油类似,在此不再赘述。如图2所示,本发明实施例单面可见待混压构件的实施例中清除混压成型PCB板树脂流胶的方法包括以下步骤:The following takes the component 3A, which is visible on one side to be mixed-pressed, as an example to illustrate the method of removing the resin flow glue of the PCB board that is mixed-pressed and formed by laminating the core board. The anti-sticking layer coated in this embodiment takes green oil as an example, and other The anti-adhesive layer of the material is similar to the green oil and will not be repeated here. As shown in Figure 2, the method for removing the resin flow of the mixed-pressed PCB board in the embodiment of the embodiment of the present invention in which the component to be mixed-pressed is visible on one side includes the following steps:
步骤201、提供多个芯板1、半固化片2、待混压构件3A;其中,1A为上端外层芯板,1B为下端外层芯板,其余为内层芯板,多个芯板1按制作要求进行叠板,半固化片2设置于多个芯板1之间,各芯板1之间以半固化片2进行粘结,如图2A所示;Step 201, provide a plurality of core boards 1, prepreg 2, and components 3A to be mixed and pressed; among them, 1A is the upper outer core board, 1B is the lower outer core board, and the rest are inner core boards, and multiple core boards 1 are pressed The production requires lamination, the prepreg 2 is arranged between a plurality of core boards 1, and the prepreg 2 is bonded between each core board 1, as shown in Figure 2A;
步骤202、在上端外层芯板1A的上表面丝印绿油4,并进行固化处理,如图2A所示;Step 202, screen-print green oil 4 on the upper surface of the upper outer core board 1A, and perform curing treatment, as shown in FIG. 2A;
步骤203、根据待混压构件3A的形状在外层芯片1A的预压合位置上开槽,槽5A的形状尺寸与该待混压构件3A相应,如图2A所示;Step 203, according to the shape of the component 3A to be mixed and pressed, make a groove on the pre-pressed position of the outer chip 1A, and the shape and size of the groove 5A correspond to the component 3A to be mixed and pressed, as shown in Figure 2A;
步骤204、在待混压构件3A的可见表面(本实施例中待混压构件3A的可见表面为单可见表面即待混压构件3A的上表面,单可见表面即经混压处理后,待混压构件只有一个表面可以被看见)上丝印绿油4,并进行固化处理,如图2A所示;Step 204, on the visible surface of the component 3A to be mixed pressure (in this embodiment, the visible surface of the component 3A to be mixed pressure is the single visible surface, that is, the upper surface of the component 3A to be mixed pressure, and the single visible surface is after the mixed pressure treatment, to be Only one surface of the mixed-pressure component can be seen), and the green oil 4 is silk-screened and cured, as shown in Figure 2A;
步骤205、将待混压构件3A放入槽5A中,进行压合处理,得到所需的PCB板,如图2B所示,可以看到,压合处理后树脂流胶不仅充满了待混压构件3A与各芯板1之间的空隙,并且部分树脂流胶6还溢出空隙而附着在绿油4的表面;Step 205, put the component 3A to be mixed and pressed into the groove 5A, and carry out the pressing process to obtain the required PCB board, as shown in Figure 2B, it can be seen that after the pressing process, the resin flow glue is not only full of the mixed pressure The gap between the component 3A and each core board 1, and part of the resin flow glue 6 also overflows the gap and adheres to the surface of the green oil 4;
步骤206、用碱性溶液褪洗上端外层芯板1A的上表面及待混压构件3A的可见表面的绿油4,褪洗40分钟后,可再用高压水冲洗,以更彻底的清除绿油4,清除处理后的PCB板如图2C所示;Step 206: Wash the green oil 4 on the upper surface of the upper outer core plate 1A and the visible surface of the component to be mixed and pressed 3A with an alkaline solution. After 40 minutes of washing, rinse with high-pressure water to remove it more thoroughly. Green oil 4, the PCB board after cleaning is shown in Figure 2C;
步骤207、进行后处理加工;经过后续的去毛刺磨板流程后,PCB板表面的溢出的树脂流胶6就能被完全清除干净了。Step 207 , perform post-processing; after the subsequent deburring and grinding process, the overflowing resin flow glue 6 on the surface of the PCB can be completely removed.
上述步骤204的顺序不限定在步骤203之后,亦可在步骤203和步骤202之前。The order of the above step 204 is not limited to be after the step 203, and may also be before the step 203 and the step 202.
上述步骤203的顺序不限定在步骤202之后,亦可在步骤202之前,即先根据待混压构件的形状在外层芯片的预压合位置上开槽,再在外层芯板的上表面丝印绿油。The sequence of the above-mentioned step 203 is not limited to after step 202, but can also be before step 202, that is, according to the shape of the component to be mixed and pressed, slots are made on the pre-pressed position of the outer chip, and then the upper surface of the outer core board is silk-screened in green. Oil.
需要说明的是,预压合位置是根据PCB板的制作需要设定的;根据压合PCB板的制作需要可以在上端外层芯板1A和/或下端外层芯板1B处开槽;也可以根据PCB板的制作需要开多个槽,以将多个待混压构件3与多个芯板1进行压合处理,得到所需的PCB板;另外,根据待混压构件的形状对一个或多个芯板及半固化片进行开槽。It should be noted that the pre-pressing position is set according to the production needs of the PCB board; according to the production needs of the laminated PCB board, slots can be made at the upper outer core board 1A and/or the lower outer core board 1B; A plurality of slots can be opened according to the production needs of the PCB board, so that multiple components 3 to be mixed and pressed and multiple core boards 1 can be pressed together to obtain the required PCB board; in addition, according to the shape of the components to be mixed and pressed, a Or multiple core boards and prepregs for slotting.
另外,涂覆绿油4时,不能在槽5A的内壁及待混压构件3A的不可见表面(本实施例中待混压构件3A的不可见表面为其侧面及下表面)涂覆绿油4,以免影响芯板1与待混压构件3A之间的粘合效果。In addition, when coating the green oil 4, the inner wall of the groove 5A and the invisible surface of the component 3A to be mixed and pressed (in this embodiment, the invisible surface of the component 3A to be mixed and pressed is its side and lower surface) cannot be coated with green oil 4, so as not to affect the bonding effect between the core plate 1 and the component to be mixed and pressed 3A.
下面以双面可见待混压构件3B为例,说明采用芯板层叠方式进行混压成型的PCB板树脂流胶的清除方法,本实施例中涂覆的防粘层以绿油为例,其他材料的防粘层与绿油类似,在此不再赘述。如图3所示,本发明实施例双面可见待混压构件的实施例中清除混压成型PCB板树脂流胶的方法包括以下步骤:The following is an example of the double-sided visible component 3B to be mixed-pressed to illustrate the method of removing the resin flow glue of the PCB board that is mixed-pressed and molded by core board lamination. The anti-adhesive layer coated in this embodiment takes green oil as an example, other The anti-adhesive layer of the material is similar to the green oil and will not be repeated here. As shown in FIG. 3 , the method for removing the resin flow of the mixed-pressed PCB board in the embodiment of the embodiment of the present invention in which the components to be mixed-pressed can be seen on both sides includes the following steps:
步骤301、提供多个芯板1、半固化片2、待混压构件3B;其中,1A为上端外层芯板,1B为下端外层芯板,其余为内层芯板;多个芯板1按制作要求进行叠板,半固化片2设置于多个芯板1之间,各层芯板1之间以半固化片进行粘结,如图3A所示;Step 301, providing multiple core boards 1, prepreg 2, and components 3B to be mixed and pressed; among them, 1A is the upper outer core board, 1B is the lower outer core board, and the rest are inner core boards; multiple core boards 1 are pressed The production requires lamination, the prepreg 2 is arranged between multiple core boards 1, and the prepregs are bonded between the core boards 1 of each layer, as shown in Figure 3A;
步骤302、在上端外层芯板1A的上表面及下端外层芯板1B的下表面均丝印绿油4,并进行固化处理,如图3A所示;Step 302, screen-print green oil 4 on the upper surface of the upper outer core board 1A and the lower surface of the lower outer core board 1B, and perform curing treatment, as shown in FIG. 3A ;
步骤303、根据待混压构件3的形状在外层芯片1A或外层芯片1B的预压合位置上开通槽,槽5B的形状尺寸与该待混压构件3B相应,如图3A所示;Step 303, open a groove on the pre-pressed position of the outer chip 1A or outer chip 1B according to the shape of the component to be mixed and pressed 3, and the shape and size of the groove 5B correspond to the component to be mixed and pressed 3B, as shown in Figure 3A;
步骤304、在待混压构件3B的可见表面(本实施例中为待混压构件3B的可见表面为双可见表面,即待混压构件3B的上表面及下表面,双可见表面即经混压处理后,待混压构件的两个表面均可以被看见)上均丝印绿油4,并进行固化处理,如图3A所示;Step 304, on the visible surface of the component 3B to be mixed and pressed (in this embodiment, the visible surface of the component to be mixed and pressed 3B is a double visible surface, that is, the upper surface and the lower surface of the component to be mixed and pressed 3B, and the double visible surface is the mixed and pressed component 3B. After the pressure treatment, the green oil 4 is screen-printed on both surfaces of the mixed-pressure component to be seen), and is cured, as shown in Figure 3A;
步骤305、将待混压构件3B放入槽5B中,进行压合处理,得到所需的PCB板,如图3B所示,可以看到,压合处理后树脂流胶不仅充满了待混压构件3B与各芯板1之间的空隙,并且部分树脂流胶6还溢出空隙而附着在绿油4的表面;Step 305, put the component 3B to be mixed and pressed into the groove 5B, and carry out the pressing process to obtain the required PCB board, as shown in Figure 3B, it can be seen that after the pressing process, the resin flow glue is not only full of the mixed pressure The space between the component 3B and each core plate 1, and part of the resin flow glue 6 also overflows the space and adheres to the surface of the green oil 4;
步骤306、用碱性溶液褪洗上端外层芯板1A的上表面及下端外层芯板1B的下表面及待混压构件3B的可见表面(本实施例中为待混压构件3B的上表面及下表面)的绿油4,褪洗40分钟后,可再用高压水冲洗,以更彻底的清除绿油4,清除处理后的PCB板如图3C所示;Step 306: Wash the upper surface of the upper outer core plate 1A, the lower surface of the lower outer core plate 1B, and the visible surface of the component to be mixed and pressed 3B (in this embodiment, the upper surface of the to be mixed and pressed component 3B) with an alkaline solution The green oil 4 on the surface and the lower surface) can be rinsed with high-pressure water after 40 minutes of fading to remove the green oil 4 more thoroughly. The PCB board after cleaning is shown in Figure 3C;
步骤307、进行后处理加工;经过后续的去毛刺磨板流程后,PCB板表面的溢出的树脂流胶6就能被完全清除干净了。Step 307 , perform post-processing; after the subsequent deburring and grinding process, the overflowing resin flow glue 6 on the surface of the PCB can be completely removed.
上述步骤304的顺序不限定在步骤303之后,亦可在步骤303和步骤302之前。The order of the above step 304 is not limited to be after step 303, and may also be before step 303 and step 302.
上述步骤303的顺序不限定在步骤302之后,亦可在步骤302之前,即先根据待混压构件的形状在外层芯片的预压合位置上开槽,再在外层芯板的表面丝印绿油。The sequence of the above step 303 is not limited to after step 302, it can also be before step 302, that is, according to the shape of the components to be mixed and pressed, slots are made on the pre-pressed position of the outer chip, and then green oil is silk-screened on the surface of the outer core board .
需要说明的是,预压合位置是根据PCB板的制作需要设定的;根据压合PCB板的制作需要可以在位于上端的外层芯板和/或位于下端的外层芯板处开槽;也可以根据PCB板的制作需要开多个槽,以将多个待混压构件与多个芯板1进行压合处理,得到所需的PCB板;另外,根据待混压构件的形状对一个或多个芯板及半固化片进行开槽。It should be noted that the pre-pressing position is set according to the production needs of the PCB board; according to the production needs of the laminated PCB board, slots can be made at the outer core board at the upper end and/or at the outer core board at the lower end ; It is also possible to open a plurality of slots according to the production needs of the PCB board, so as to carry out the pressing process with a plurality of components to be mixed and pressed with a plurality of core boards 1 to obtain the required PCB board; in addition, according to the shape of the components to be mixed and pressed One or more cores and prepregs are slotted.
另外,涂覆绿油时,尽量不在槽的内壁及待混压构件的不可见表面(本实施例中待混压构件3B的不可见表面为其侧面)涂覆绿油4,以免影响芯板1与待混压构件3B之间的粘合效果。In addition, when applying green oil, try not to apply green oil 4 on the inner wall of the tank and the invisible surface of the component to be mixed and pressed (in this embodiment, the invisible surface of the mixed and pressed component 3B is its side), so as not to affect the core plate 1 and the bonding effect between the component to be mixed and pressed 3B.
本发明实施例中在压合处理前,在外层芯板表面及待混压构件的可见表面涂覆防粘层,使得在压合过程中溢出的树脂流胶会残留在防粘层表面,而不会残留在外层芯板或待混压构件的表面,再在压合处理后清除防粘层,这样溢出的树脂流胶就可通过清除防粘层而彻底清除,从而解决了现有技术中存在的难以彻底清除溢出的树脂流胶的问题,本发明实施例的方法不仅能彻底清除混压成型过程中溢出的树脂流胶,并且成本低廉,操作简单、方便。In the embodiment of the present invention, before the pressing treatment, the surface of the outer core plate and the visible surface of the components to be mixed and pressed are coated with an anti-adhesive layer, so that the resin flow glue overflowing during the pressing process will remain on the surface of the anti-adhesive layer, and It will not remain on the surface of the outer core board or the component to be mixed, and then remove the anti-adhesive layer after the pressing process, so that the spilled resin flow glue can be completely removed by removing the anti-adhesive layer, thus solving the problem in the prior art There is a problem that it is difficult to completely remove the overflowed resin flow. The method of the embodiment of the present invention can not only completely remove the overflowed resin flow during the mixed pressure molding process, but also has low cost, simple and convenient operation.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.
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