CN102848081A - Laser beam applying apparatus - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/073—Shaping the laser spot
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
- B23K26/0853—Devices involving movement of the workpiece in at least in two axial directions, e.g. in a plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
- B23K26/364—Laser etching for making a groove or trench, e.g. for scribing a break initiation groove
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
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Abstract
本发明提供的激光光线照射装置具有:激光光线振荡单元,其振荡出激光光线;聚光透镜,其会聚该激光光线振荡单元振荡出的激光光线;衍射光学元件,其配设于该激光光线振荡单元与该聚光透镜之间,规定该激光光线振荡单元振荡出的激光光线的点形状;以及0次光排除单元,其从由该衍射光学元件规定了点形状的一次光和未生成为一次光的0次光之中排除0次光而仅将规定了点形状的一次光导入到该聚光透镜,该0次光排除单元具有:第1棱镜,其具有入射面、和出射面;第2棱镜,其具有0次光反射面和一次光出光面;以及衰减器,其对在该第2棱镜的该0次光反射面反射的0次光进行吸收。
The laser light irradiation device provided by the present invention has: a laser light oscillating unit, which oscillates laser light; a condenser lens, which converges the laser light oscillated by the laser light oscillating unit; a diffractive optical element, which is arranged on the laser light oscillating Between the unit and the condensing lens, the point shape of the laser light oscillated by the laser light oscillating unit is specified; The 0th-order light is excluded from the 0th-order light of the light, and only the primary light with a predetermined point shape is introduced into the condenser lens. The 0th-order light exclusion unit has: a first prism having an incident surface and an outgoing surface; A 2 prism, which has a 0-order light reflecting surface and a primary light-emitting surface; and an attenuator, which absorbs the 0-order light reflected on the 0-order light reflecting surface of the second prism.
Description
技术领域 technical field
本发明涉及向半导体晶片或光器件晶片等被加工物照射激光光线的激光光线照射装置。The present invention relates to a laser beam irradiation device for irradiating a laser beam to a workpiece such as a semiconductor wafer or an optical device wafer.
背景技术 Background technique
在半导体器件制造步骤中,在大致圆板形状的硅基板表面由呈格子状排列的被称作间隔道的分割预定线划分出多个区域,在该划分出的区域形成LC、LSI等器件。而且对沿着间隔道切断半导体晶片而形成器件的区域进行分割,制造出各个半导体芯片。另外,对于在蓝宝石基板表面层叠光电二极管等受光元件和激光二极管等发光元件等而成的光器件晶片也沿着间隔道进行切断,从而将其分割为各个光电二极管、激光二极管等光器件,广泛应用于电气设备。In the manufacturing process of semiconductor devices, the surface of a substantially disc-shaped silicon substrate is divided into a plurality of regions by dividing lines called streets arranged in a grid pattern, and devices such as LC and LSI are formed in the divided regions. Then, the region where the semiconductor wafer is cut along the lanes to form devices is divided to manufacture individual semiconductor chips. In addition, the optical device wafer formed by stacking light-receiving elements such as photodiodes and light-emitting elements such as laser diodes on the surface of the sapphire substrate is also cut along the lanes to divide it into individual optical devices such as photodiodes and laser diodes. Applied to electrical equipment.
作为上述沿着间隔道分割半导体晶片和光器件晶片的方法,提出了如下方法:沿着间隔道照射相对于晶片具有吸收性的波长的脉冲激光光线以形成激光加工槽,沿着该激光加工槽进行断开。As a method of dividing the semiconductor wafer and the optical device wafer along the above-mentioned lanes, there is proposed a method of irradiating along the lanes with pulsed laser light having an absorptive wavelength with respect to the wafer to form laser processing grooves, and performing laser processing along the laser processing grooves. disconnect.
另外,为了提高加工精度,还提出了将激光光线的点形状形成为椭圆形的激光加工装置。该激光加工装置为了使激光光线的点形状形成为椭圆形而具备由柱面透镜构成的点整形单元(例如参见专利文献1)。In addition, in order to improve the processing accuracy, a laser processing device in which the spot shape of the laser beam is formed into an ellipse has also been proposed. This laser processing device is equipped with a spot shaping unit composed of a cylindrical lens in order to form the spot shape of the laser beam into an ellipse (see, for example, Patent Document 1).
并且,作为使激光光线的点形状形成为规定形状的结构较为简单的方法,公知有使用衍射光学元件(DOE:Diffractive Optic Element)的技术。In addition, as a relatively simple method of forming the spot shape of laser light into a predetermined shape, a technology using a diffractive optical element (DOE: Diffractive Optic Element) is known.
【专利文献1】日本特开2006-289388号公报[Patent Document 1] Japanese Unexamined Patent Publication No. 2006-289388
然而,在使用衍射光学元件使激光光线的点形状形成为规定形状的方法中,利用衍射光学元件生成一次光并使激光光线的点形状形成为规定形状时,未被生成为一次光的0次光也与一次光一起照射到被加工物,存在降低加工性能的问题。However, in the method of forming the spot shape of the laser beam into a predetermined shape using a diffractive optical element, when the primary light is generated by the diffractive optical element and the spot shape of the laser beam is formed into a predetermined shape, the 0th order that is not generated as the primary light The light is also irradiated to the workpiece together with the primary light, and there is a problem that processing performance is lowered.
发明内容 Contents of the invention
本发明就是鉴于上述事实情况而完成的,其主要技术课题在于,提供一种既能通过衍射光学元件生成一次光,使激光光线的点形状形成为规定形状,又能排除未生成为一次光的0次光的激光光线照射装置。The present invention has been accomplished in view of the above facts, and its main technical task is to provide a device that can generate primary light through a diffractive optical element to form the spot shape of the laser beam into a predetermined shape, and can also eliminate ungenerated primary light. Laser light irradiation device for 0-order light.
为了解决上述主要技术课题,本发明提供一种激光光线照射装置,其具有:激光光线振荡单元,其振荡出激光光线;聚光透镜,其对由该激光光线振荡单元振荡出的激光光线进行会聚;衍射光学元件,其配设于该激光光线振荡单元与该聚光透镜之间,规定该激光光线振荡单元振荡出的激光光线的点形状;以及0次光排除单元,其从由该衍射光学元件规定了点形状的一次光和未生成为一次光的0次光中排除0次光而仅将规定了点形状的一次光导入到该聚光透镜,该0次光排除单元具有:第1棱镜,其具有入射面和出射面,该入射面是一次光和0次光入射的面,该出射面是相对于该入射面倾斜且一次光和相对于一次光具有角度的0次光出射的面;第2棱镜,其具有0次光反射面和一次光出光面,该0次光反射面是允许从该第1棱镜的该出射面出射的一次光的入射并反射0次光的面,该一次光出光面是出射一次光的面;以及衰减器,其对在该第2棱镜的该0次光反射面反射的0次光进行吸收。In order to solve the above-mentioned main technical problems, the present invention provides a laser light irradiation device, which has: a laser light oscillation unit that oscillates the laser light; a condenser lens that converges the laser light oscillated by the laser light oscillation unit ; a diffractive optical element, which is arranged between the laser light oscillating unit and the condenser lens, and specifies the point shape of the laser light oscillated by the laser light oscillating unit; The element specifies the point shape of the primary light and the 0th order light that is not generated into the primary light, and only the primary light of the specified point shape is excluded to the condenser lens. The 0th order light exclusion unit has: the first A prism, which has an incident surface and an exit surface, the incident surface is a surface on which the primary light and the zero-order light are incident, the exit surface is inclined relative to the incident surface, and the primary light and the zero-order light with an angle relative to the primary light are emitted surface; the second prism, which has a 0th light reflection surface and a primary light exit surface, the 0th light reflection surface is a surface that allows the incident light of the primary light emitted from the exit surface of the 1st prism and reflects the 0th light, The primary light exit surface is a surface for emitting primary light; and an attenuator absorbs the 0-order light reflected on the 0-order light reflection surface of the second prism.
优选上述第1棱镜的入射面被设定为使得通过衍射光学元件的一次光垂直地入射,第1棱镜的出射面和第2棱镜的0次光反射面被平行地设定,第1棱镜的入射面与第2棱镜的出射面被平行地设定,由衍射光学元件规定的点形状以相似形状导入到聚光透镜。优选对上述第2棱镜的0次光反射面实施了角度分离涂布。Preferably, the incident surface of the above-mentioned 1st prism is set so that the primary light that passes through the diffractive optical element is vertically incident, the outgoing surface of the 1st prism and the 0th light reflection surface of the 2nd prism are set in parallel, and the 0th order light reflection surface of the 1st prism The incident surface and the outgoing surface of the second prism are set parallel to each other, and the spot shape defined by the diffractive optical element is introduced into the condenser lens in a similar shape. Preferably, the 0-order light reflection surface of the second prism is coated with angle separation.
本发明的激光光线照射装置具有:衍射光学元件,其配设于激光光线振荡单元与聚光透镜之间,规定激光光线振荡单元振荡出的激光光线的点形状;以及0次光排除单元,其从由衍射光学元件规定了点形状的一次光和未生成为一次光的0次光中排除0次光而仅将规定了点形状的一次光导入到聚光透镜,0次光排除单元具有:第1棱镜,其具有入射面和出射面,该入射面是一次光和0次光入射的面,该出射面是相对于该入射面倾斜且一次光和相对于一次光具有角度的0次光出射的面;第2棱镜,其具有0次光反射面和一次光出光面,该0次光反射面是允许从该第1棱镜的该出射面出射的一次光的入射并反射0次光的面,该一次光出光面是出射一次光的面;以及衰减器,其对在第2棱镜的0次光反射面反射的0次光进行吸收,因此能够由0次光排除单元排除未生成为由衍射光学元件规定为点形状的一次光的0次光,因而能防止照射0次光导致的加工性能的降低。The laser beam irradiating device of the present invention has: a diffractive optical element disposed between the laser beam oscillating unit and the condensing lens for specifying the point shape of the laser beam oscillated by the laser beam oscillating unit; The 0th-order light is excluded from the primary light whose point shape is specified by the diffractive optical element and the 0th-order light which is not generated into the primary light, and only the primary light with the specified point shape is introduced into the condenser lens. The 0th-order light exclusion unit has: The first prism has an incident surface and an exit surface, the incident surface is a surface on which the primary light and the zero-order light are incident, the exit surface is inclined relative to the incident surface, and the primary light and the zero-order light have an angle relative to the primary light Emerging face; the second prism, which has a 0-order light reflection surface and a primary light-emitting surface, and the 0-order light reflection surface is to allow the incident of the primary light emitted from the exit surface of the 1st prism and reflect the 0-order light Surface, this primary light exit surface is the surface that emits the primary light; and an attenuator, which absorbs the 0th light reflected on the 0th light reflection surface of the second prism, so it can be eliminated by the 0th light exclusion unit that does not generate as Since the zero-order light of the dot-shaped primary light is defined by the diffractive optical element, it is possible to prevent reduction in processing performance due to irradiation of the zero-order light.
附图说明 Description of drawings
图1是装配了根据本发明构成的激光光线照射装置的激光加工机的立体图。Fig. 1 is a perspective view of a laser processing machine equipped with a laser beam irradiation device according to the present invention.
图2是根据本发明构成的激光光线照射装置的概要构成图。Fig. 2 is a schematic configuration diagram of a laser beam irradiation device according to the present invention.
图3是作为被加工物的光器件晶片的立体图。Fig. 3 is a perspective view of an optical device wafer as a workpiece.
图4是表示将图3所示的光器件晶片贴附于装配在环状框架的粘接带表面的状态的立体图。4 is a perspective view showing a state where the optical device wafer shown in FIG. 3 is attached to the surface of the adhesive tape mounted on the ring frame.
图5是使用图1所示的激光加工装置在图3所示的光器件晶片形成激光加工槽的激光加工槽形成步骤的说明图。FIG. 5 is an explanatory diagram of a laser processing groove forming step of forming laser processing grooves in the optical device wafer shown in FIG. 3 using the laser processing apparatus shown in FIG. 1 .
符号说明Symbol Description
2静止基座;3卡盘台机构;36卡盘台;37加工进给单元;38第1分度进给单元;4激光光线照射单元支撑机构;42可动支撑基座;43第2分度进给单元;5激光光线照射单元;53聚光点位置调整单元;6激光光线照射装置;62脉冲激光光线振荡单元;63聚光器;631转向镜;632聚光透镜;633衍射光学元件;6340次光排除单元;635第1棱镜;636第2棱镜;637衰减器;7摄像单元;10光器件晶片;F环状框架;T粘接带2. Stationary base; 3. Chuck table mechanism; 36. Chuck table; 37. Machining feeding unit; 38. 1st indexing feeding unit; 5. Laser light irradiation unit; 53 Focus point position adjustment unit; 6 Laser light irradiation device; 62 Pulse laser light oscillation unit; 63 Concentrator; 631 Steering mirror; 632 Condenser lens; ; 6340 light exclusion unit; 635 first prism; 636 second prism; 637 attenuator; 7 camera unit; 10 optical device chip; F ring frame; T adhesive tape
具体实施方式 Detailed ways
下面参照附图详细说明根据本发明构成的激光光线照射装置的优选实施方式。Preferred embodiments of the laser beam irradiation device according to the present invention will be described in detail below with reference to the accompanying drawings.
图1表示装配了根据本发明构成的激光光线照射装置的激光加工机的立体图。Fig. 1 shows a perspective view of a laser processing machine equipped with a laser beam irradiation device according to the present invention.
图1所示的激光加工机具有静止基座2、对以能够在箭头X所示的加工进给方向(X轴方向)移动的方式配设于该静止基座2的被加工物进行保持的卡盘台机构3、以能够在与加工进给方向(X轴方向)正交的箭头Y所示的分度进给方向(Y轴方向)移动的方式配设于静止基座2的激光光线照射单元支撑机构4、以能够在垂直于后述的卡盘台的保持面的箭头Z所示的聚光点位置调整方向(Z轴方向)移动的方式配设于该激光光线照射单元支撑机构4的激光光线照射单元5。The laser processing machine shown in FIG. 1 has a
上述卡盘台机构3具有沿着箭头X所示的加工进给方向(X轴方向)平行配设于静止基座2上的一对导轨31、31、以能够在X轴方向上移动的方式配设于该导轨31、31上的第1滑动块32、以能够在箭头Y所示的分度进给方向(Y轴方向)移动的方式配设于该第1滑动块32上的第2滑动块33、被圆筒部件34支撑于该第2滑动块33上的罩台35、作为被加工物保持单元的卡盘台36。该卡盘台36具有由多孔性材料形成的吸附盘361,凭借未图示的吸引单元将作为被加工物的例如圆板状的半导体晶片保持于作为被加工物保持面的吸附盘361上。如上构成的卡盘台36凭借配设于圆筒部件34内的未图示的脉冲电动机而进行旋转。在卡盘台36还配设有用于固定后述的环状的框架的夹具362。The above-mentioned chuck table mechanism 3 has a pair of
上述第1滑动块32在其下表面设有与上述一对导轨31、31嵌合的一对被引导槽321、321,并且在其上表面设有沿着Y轴方向平行形成的一对导轨322、322。如上构成的第1滑动块32构成为通过被引导槽321、321与一对导轨31、31嵌合,能够沿着一对导轨31、31在X轴方向移动。图示的实施方式中的卡盘台机构3具有用于使第1滑动块32沿着一对导轨31、31在X轴方向移动的由滚珠丝杠机构构成的加工进给单元37。加工进给单元37具有平行配设于上述一对导轨31与31之间的外螺纹杆371、用于旋转驱动该外螺纹杆371的脉冲电动机372等驱动源。外螺纹杆371的一端以旋转自如的方式支撑于固定在上述静止基座2的轴承块373,其另一端与上述脉冲电动机372的输出轴传动连接。并且,外螺纹杆371与在突出设置于第1滑动块32的中央部下表面的未图示的内螺纹块上形成的贯穿内螺纹孔螺合。因此凭借脉冲电动机372对外螺纹杆371进行正转和反转驱动,从而第1滑动块32沿着导轨32、32在X轴方向移动。The
上述第2滑动块33在其下表面设有与设置于上述第1滑动块32的上表面的一对导轨322、322嵌合的一对被引导槽331、331,其构成为通过将该被引导槽331、331与一对导轨322、322嵌合,能够在Y轴方向移动。图示的实施方式中的卡盘台机构3具有用于使第2滑动块33沿着设置于第1滑动块32的一对导轨322、322在Y轴方向移动的由滚珠丝杠机构构成的第1分度进给单元38。第1分度进给单元38具有平行设置于上述一对导轨322与322之间的外螺纹杆381、用于对该外螺纹杆381进行旋转驱动的脉冲电动机382等驱动源。外螺纹杆381的一端以旋转自如的方式支撑于固定在上述第1滑动块32上表面的轴承块383,其另一端与上述脉冲电动机382的输出轴传动连接。并且,外螺纹杆381与在突出设置于第2滑动块33的中央部下表面的未图示的内螺纹块上形成的贯穿内螺纹孔螺合。因此,凭借脉冲电动机382对外螺纹杆381进行正转和反转驱动,从而第2滑动块33沿着导轨322、322在Y轴方向移动。The
上述激光光线照射单元支撑机构4具有沿着箭头Y所示的分度进给方向(Y轴方向)平行配设于静止基座2上的一对导轨41、41、以能在Y轴方向移动的方式配设于该导轨41、41上的可动支撑基座42。该可动支撑基座42具有以可移动的方式配设于导轨41、41上的移动支撑部421、安装于该移动支撑部421的装配部422。装配部422在一个侧面平行设置有在箭头Z所示的聚光点位置调整方向(Z轴方向)延伸的一对导轨423、423。图示的实施方式的激光光线照射单元支撑机构4具有用于使可动支撑基座42沿着一对导轨41、41在Y轴方向移动的由滚珠丝杠机构构成的第2分度进给单元43。第2分度进给单元43具有平行配设于上述一对导轨41、41之间的外螺纹杆431、用于对该外螺纹杆431旋转驱动的脉冲电动机432等驱动源。外螺纹杆431的一端以旋转自如的方式支撑于固定在上述静止基座2的未图示的轴承块,其另一端与上述脉冲电动机432的输出轴传动连接。并且,外螺纹杆431与在突出设置于构成可动支撑基座42的移动支撑部421的中央部下表面的未图示的内螺纹块上形成的内螺纹孔螺合。因此,凭借脉冲电动机432对外螺纹杆431进行正转和反转驱动,从而可动支撑基座42沿着导轨41、41在Y轴方向移动。The supporting
激光光线照射单元5具有单元支座51、安装于该单元支座51的激光光线照射装置6。单元支座51设有以能够滑动的方式与设置于上述装配部422的一对导轨423、423嵌合的一对被引导槽511,将该被引导槽511嵌合于上述导轨423、423,从而被支撑为能够在箭头Z所示的聚光点位置调整方向(Z轴方向)移动。The laser
激光光线照射单元5具有用于使单元支座51沿着一对导轨423、423在垂直于上述卡盘台36的被加工物保持面的方向即Z轴方向移动的聚光点位置调整单元53。聚光点位置调整单元53与上述加工进给单元37、第1分度进给单元38和第2分度进给单元43同样由滚珠丝杠机构构成。该聚光点位置调整单元53具有配设于一对导轨423、423之间的外螺纹杆(未图示)、用于对该外螺纹杆进行旋转驱动的脉冲电动机532等的驱动源,凭借脉冲电动机532对未图示的外螺纹杆进行正转和反转驱动,从而使单元支座51和激光光线照射装置6沿着导轨423、423在箭头Z表示的聚光点位置调整方向移动。并且,在图示的实施方式中,通过对脉冲电动机532进行正转驱动,使激光光线照射装置6向上方移动,通过对脉冲电动机532进行反转驱动,使激光光线照射装置6向下方移动。The laser
激光光线照射装置6具有固定于上述单元支座51且实质上水平延伸的圆筒形状的壳体61。在该圆筒形状的壳体61的前端部配设有凭借上述激光光线照射装置6检测应进行激光加工的加工区域的摄像单元7。该摄像单元7具有照明被加工物的照明单元、捕捉该照明单元照明的区域的光学系统、对该光学系统所捕捉的像进行摄像的摄像元件(CCD)等,将摄像的图像信号发送给未图示的控制单元。The laser
如图2所示,激光光线照射装置6具有配设于上述壳体61内且振荡出脉冲激光光线LB的脉冲激光光线振荡单元62、对该脉冲激光光线振荡单元62振荡出的脉冲激光光线进行会聚而照射到保持于上述卡盘台36的被加工物W的聚光器63。上述脉冲激光光线振荡单元62构成为具有由YAG激光振荡器或YVO4激光振荡器构成的脉冲激光振荡器621、附设于该脉冲激光振荡器621的重复频率设定单元622。脉冲激光振荡器621振荡出重复频率设定单元622所设定的规定频率的脉冲激光光线LB。重复频率设定单元622设定由脉冲激光振荡器621振荡出的脉冲激光光线的重复频率。As shown in FIG. 2 , the laser
上述聚光器63具有装配于壳体61的前端,将上述脉冲激光光线振荡单元62振荡出的脉冲激光光线LB向图2中的下方(垂直于作为卡盘台36的上表面的保持面的方向)进行方向转换的转向镜631、会聚由该转向镜631转换了方向的激光光线而照射到保持于卡盘台36的被加工物W的聚光透镜632、配设于脉冲激光光线振荡单元62与聚光透镜632之间且规定脉冲激光光线振荡单元62振荡出的脉冲激光光线LB的点形状的衍射光学元件(DOE:Diffractive Optic Element)633、从该衍射光学元件633规定了点形状的一次光和未生成为一次光的0次光中排除0次光而仅将规定了点形状的一次光导入到聚光透镜632的0次光排除单元634。The above-mentioned
上述衍射光学元件633构成为在图示的实施方式中,脉冲激光光线振荡单元62振荡出的截面(点形状)为圆形S1的脉冲激光光线LB的点形状形成为椭圆形。如上构成的衍射光学元件633将脉冲激光光线振荡单元62振荡出的点形状为圆形S1的脉冲激光光线LB分为规定为椭圆形S2的点形状的一次光LB1和未生成为一次光LB1的0次光LB0,使彼此具有规定角度α而入射到0次光排除单元634。The diffractive
上述0次光排除单元634具有:第1棱镜635,其具有由一次光LB1和0次光LB0入射的入射面635a、倾斜于该入射面635a且由一次光LB1和相对于一次光LB1具有角度的0次光LB0出射的出射面635b;第2棱镜636,其具有允许从该第1棱镜635的出射面635b出射的一次光LB1入射且反射0次光LB0的0次光反射面636a、出射一次光LB1的一次光出射面636b;以及衰减器637,其对在该第2棱镜636的0次光反射面636a反射的0次光LB0进行吸收。第1棱镜635的入射面635a被设定为使得通过了衍射光学元件633的一次光LB1垂直入射。另外,第1棱镜635的出射面635b和第2棱镜636的0次光反射面636a被设定为相隔间隔s彼此平行,相对于第1棱镜635的入射面635a以角度β形成。并且该角度β被设定为使用第2棱镜636的0次光反射面636a反射从第1棱镜635的出射面635b出射的0次光LB0,允许从第1棱镜635的出射面635b出射的一次光LB1入射到第2棱镜636的角度。另外,第2棱镜636的0次光反射面636a被实施了角度分离涂布,以反射具备很小的角度差的一个0次光LB0,使另一个一次光LB1入射。作为其角度分离涂布剂,可使用MgF2、聚对苯二甲酸乙酯(PET)、三醋酸纤维素(TAC)等。而且,第1棱镜635的入射面635a与第2棱镜的出射面636b设定为平行。如上构成的0次光排除单元634利用第2棱镜636的0次光反射面636a反射通过了衍射光学元件633的0次光LB0而导入到衰减器637。另一方面,0次光排除单元634将由衍射光学元件633把点形状规定为椭圆形S2的一次光LB1以相似形S3导入到上述聚光透镜632。如上导入到聚光透镜632的点形状为椭圆形S3的一次光LB1通过聚光透镜632来会聚,作为椭圆形的聚光点S4照射到保持于卡盘台36的被加工物W。The above-mentioned zero-order
图示的实施方式的激光加工机如上构成,以下说明其作用。图3示出由上述激光加工机加工的作为被加工物的光器件晶片的立体图。图3所示的光器件晶片10例如在厚度为100μm的蓝宝石基板表面层叠了5μm厚度的由氮化物半导体构成的作为光器件层的发光层(外延层)110。而且,在发光层(外延层)110由呈格子状形成的多个间隔道111划分而成的多个区域形成有发光二极管、激光二极管等光器件112。The laser processing machine of the illustrated embodiment is configured as above, and its operation will be described below. FIG. 3 shows a perspective view of an optical device wafer as a workpiece processed by the above-mentioned laser processing machine. In the
在使用上述激光加工机沿着间隔道111对光器件晶片10进行激光加工时,将光器件晶片10贴附于装配在环状框架的粘接带表面。即如图4所示,将光器件晶片10的背面10b侧贴附于装配在环状框架F的粘接带T的表面(晶片贴附步骤)。因此,就贴附于装配在环状框架F的粘接带T表面的光器件晶片10而言,表面10a成为上侧。When laser processing the
实施了上述晶片贴附步骤后,将贴附有光器件晶片10的粘接带T放置于上述图1所示的激光加工装置的卡盘台36上。然后,通过启动未图示的吸引单元,将光器件晶片10经由粘接带T吸附保持于卡盘台36上(晶片保持步骤)。因此,就吸附保持于卡盘台36的光器件晶片10而言,表面10a成为上侧。而且,装配了贴附有光器件晶片10的粘接带T的环状框架F被配设于卡盘台36的夹具362固定住。如上,吸附保持了光器件晶片10的卡盘台36被加工进给单元37定位于摄像单元7的正下方。After the above-mentioned wafer attaching step is performed, the adhesive tape T to which the
在卡盘台36被定位于摄像单元7的正下方时,执行凭借摄像单元7和未图示的控制单元检测光器件晶片10的应进行激光加工的加工区域的对准作业。即,摄像单元7和未图示的控制单元执行用于进行在光器件晶片10的规定方向形成的间隔道111与沿着该间隔道111照射激光光线的激光光线照射装置6的聚光器63之间的位置对齐的图形匹配等图像处理,完成激光光线照射位置的对准(对准步骤)。另外,对在与上述规定方向正交的方向形成于光器件晶片10的间隔道111也同样完成激光光线照射位置的对准。When the chuck table 36 is positioned directly below the
如上检测在卡盘台36上吸附保持的光器件晶片10的表面10a上形成的间隔道111,实施了激光光线照射位置的对准时,启动加工进给单元37和第1分度进给单元38,如图5(a)所示将卡盘台36移动至激光光线照射装置6的聚光器63所处的激光光线照射区域,将规定的间隔道111的一端(图5(a)中的左端)定位于激光光线照射装置6的聚光器63的正下方。接着,启动激光光线照射装置6,从聚光器63照射相对于构成光器件晶片10的蓝宝石基板具有吸收性的波长的脉冲激光光线,并以规定的进给速度使卡盘台36沿着图5(a)中箭头X1所示的方向移动(激光加工槽形成步骤)。而且,如图5(b)所示,在规定的间隔道111的另一端(图5(b)中的右端)到达了聚光器63的正下方时,停止脉冲激光光线的照射并停止卡盘台36的移动。在该激光加工槽形成步骤中,使脉冲激光光线的聚光点P对准光器件晶片10的上表面附近。其结果,在光器件晶片10沿着间隔道111形成激光加工槽120。When the
例如如下设定上述激光加工槽形成步骤的加工条件。For example, the processing conditions in the above laser processing groove forming step are set as follows.
光源:YAG脉冲激光Light source: YAG pulsed laser
波长:355nmWavelength: 355nm
重复频率:10kHzRepetition frequency: 10kHz
平均输出:3.5WAverage output: 3.5W
聚光点径:短轴10μm、长轴200μm的椭圆形Focus spot diameter: ellipse with minor axis 10μm and major axis 200μm
加工进给速度:100mm/秒Processing feed speed: 100mm/sec
如上所述,在沿着形成于光器件晶片10的第1方向的所有间隔道111实施了上述激光加工槽形成步骤后,使保持光器件晶片10的卡盘台36定位于转动了90度的位置处。然后,沿着在与光器件晶片10的上述第1方向正交的第2方向形成的所有间隔道111实施上述激光加工槽形成步骤。As described above, after performing the above-mentioned laser machining groove forming step along all the
在上述激光加工槽形成步骤中,照射到光器件晶片10的激光光线如上凭借衍射光学元件633而使得点形状形成为椭圆形,因此形成加工精度较高的激光加工槽120。还由于0次光排出单元634排除了未生成为由衍射光学元件633规定为椭圆形点形状的一次光LB1的0次光LB0,因此能防止照射0次光导致的加工性能的降低。In the laser machining groove forming step described above, the laser beam irradiated on the
如上,沿着所有间隔道111实施了激光加工槽形成步骤的光器件晶片10被移送到沿着形成有激光加工槽120的间隔道111进行断开的晶片分割步骤。As described above, the
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CN108233163A (en) * | 2018-03-08 | 2018-06-29 | 中国工程物理研究院应用电子学研究所 | A kind of acousto-optic frequency translation feeds back solid state laser |
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TWI612712B (en) * | 2012-10-25 | 2018-01-21 | 應用材料股份有限公司 | Diffractive optical elements and methods for patterning thin film electrochemical devices |
JP6487184B2 (en) * | 2014-11-10 | 2019-03-20 | 株式会社ディスコ | Laser oscillation mechanism |
JP2016096241A (en) * | 2014-11-14 | 2016-05-26 | 株式会社ディスコ | Laser oscillation mechanism |
WO2017098973A1 (en) | 2015-12-09 | 2017-06-15 | コニカミノルタプラネタリウム株式会社 | Image projection apparatus and planetarium |
JP2022107953A (en) * | 2021-01-12 | 2022-07-25 | 株式会社ディスコ | Laser processing equipment |
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CN102848081B (en) | 2016-01-20 |
JP5833359B2 (en) | 2015-12-16 |
JP2013013912A (en) | 2013-01-24 |
US9289853B2 (en) | 2016-03-22 |
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