CN102838702A - Catalyst for ethylene and alpha-olefin copolymerization and preparation method thereof - Google Patents
Catalyst for ethylene and alpha-olefin copolymerization and preparation method thereof Download PDFInfo
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Abstract
本发明涉及一种用于乙烯与α-烯烃共聚的催化剂及其制备方法。该催化剂包括镁化合物、钛化合物、给电子体I和给电子体II;其中,所述给电子体I为酯类化合物;所述给电子体II为硅氧烷类化合物。该催化剂的制备方法如下:将镁化合物溶解于烃溶剂及醇溶剂,70-90℃反应2-4小时;加入给电子体I反应0.5-2小时后加入给电子体II反应0.5-2小时;室温滴加钛化合物,70-90℃反应1-3小时;除去溶剂,加入烃溶剂、给电子体II反应1-2小时后加入给电子体I反应1-2小时;加入钛化合物反应1-3小时;过滤洗涤干燥得到所述催化剂。该催化剂催化乙烯与长链α-烯烃共聚的催化活性高,使制得的共聚物的长链α-烯烃插入率高。The invention relates to a catalyst for copolymerization of ethylene and alpha-olefin and a preparation method thereof. The catalyst includes a magnesium compound, a titanium compound, an electron donor I and an electron donor II; wherein, the electron donor I is an ester compound; and the electron donor II is a siloxane compound. The preparation method of the catalyst is as follows: dissolve the magnesium compound in a hydrocarbon solvent and an alcohol solvent, and react at 70-90° C. for 2-4 hours; add electron donor I to react for 0.5-2 hours, and then add electron donor II to react for 0.5-2 hours; Add titanium compound dropwise at room temperature, react at 70-90°C for 1-3 hours; remove solvent, add hydrocarbon solvent, electron donor II to react for 1-2 hours, then add electron donor I to react for 1-2 hours; add titanium compound to react for 1-2 hours 3 hours; filtered, washed and dried to obtain the catalyst. The catalyst has high catalytic activity for catalyzing the copolymerization of ethylene and long-chain α-olefin, so that the long-chain α-olefin insertion rate of the prepared copolymer is high.
Description
技术领域 technical field
本发明涉及一种用于乙烯与α-烯烃共聚的催化剂及其制备方法,尤其涉及一种给电子体改性的用于乙烯与长链α-烯烃共聚的Ziegler-Natta催化剂及其制备方法,属于烯烃聚合催化剂领域。The present invention relates to a catalyst for the copolymerization of ethylene and alpha-olefins and a preparation method thereof, in particular to an electron donor-modified Ziegler-Natta catalyst for the copolymerization of ethylene and long-chain alpha-olefins and a preparation method thereof, The invention belongs to the field of olefin polymerization catalysts.
背景技术 Background technique
线性低密度聚乙烯(LLDPE)是20世纪70年代开发成功的乙烯与α-烯烃(乙烯与1-丁烯、乙烯与4-甲基-1-戊烯)的共聚物,分子呈线型结构,密度为0.91-0.94g/cm3,与高压法生产的LDPE相类似,被称为聚乙烯第三代产品。聚合物中引入α-烯烃单体后使制得的大分子含有相当数量的支链,这些短支链和长支链会对其物性产生影响,可以通过调控支链长短、支化度以及共聚单体含量等来制备所需产品。LLDPE综合了低密度聚乙烯和高密度聚乙烯的许多优点,因此具有低温韧性、高模量、耐弯曲性、抗穿刺性、抗撕裂性,被广泛应用于薄膜、管材等领域。Linear low-density polyethylene (LLDPE) is a copolymer of ethylene and α-olefins (ethylene and 1-butene, ethylene and 4-methyl-1-pentene) successfully developed in the 1970s, and its molecules have a linear structure , with a density of 0.91-0.94g/cm 3 , which is similar to LDPE produced by the high-pressure method, and is called the third-generation product of polyethylene. After the introduction of α-olefin monomers into the polymer, the resulting macromolecules contain a considerable amount of branched chains. These short-chained and long-chained branches will affect their physical properties. By adjusting the length of the branched chain, the degree of branching and the copolymerization monomer content, etc. to prepare the desired product. LLDPE combines many advantages of low-density polyethylene and high-density polyethylene, so it has low-temperature toughness, high modulus, bending resistance, puncture resistance, and tear resistance, and is widely used in films, pipes and other fields.
Ziegler-Natta催化剂由于其催化效率高,生产的聚合物综合性能好,成本低,因此在聚乙烯的生产中占有重要的地位。Ziegler-Natta催化剂不仅能催化乙烯、丙烯均聚,还能催化乙烯与α-烯烃(如1-丁烯、丙烯)共聚制备线性低密度聚乙烯(LLDPE)。Ziegler-Natta catalyst plays an important role in the production of polyethylene because of its high catalytic efficiency, good overall performance of the produced polymer and low cost. Ziegler-Natta catalyst can not only catalyze the homopolymerization of ethylene and propylene, but also catalyze the copolymerization of ethylene and α-olefin (such as 1-butene, propylene) to prepare linear low density polyethylene (LLDPE).
LLDPE的开发代表了聚乙烯催化剂和工艺技术的重大变革,聚乙烯产品的范围显著扩大。但长支链LLDPE的生产要求催化剂体系具备高活性和良好的共聚性能,而传统的Ziegler-Natta催化剂在催化乙烯与长链α-烯烃(如1-己烯、1-辛烯、1-癸烯基)聚合时,长链α-烯烃插入率低,且合成的乙烯共聚物具有很宽的组成分布;这种链结构特征对LLDPE的许多性能产生不利影响,造成薄膜的透明度、强度、表面粘着性、热封性和热粘性能下降。CN1953809A公开了一种用于乙烯共聚的催化剂及其制备方法,其催化剂是通过溶解有金属镁粉和二丁醚的氯苯溶液与活化剂——含有碘的丁基氯溶液反应制备有机镁化合物,然后再与含有PhCCl3的氯苯溶液反应制备含镁载体,再向载体中加入四氯化钛反应制得催化剂。该催化剂用于乙烯与1-己烯共聚有很高的活性,所得聚合物颗粒形态较好,但共聚物中1-己烯含量较低,只有1.2wt%。为了解决乙烯共聚物中1-己烯插入率低的问题以及得到组成分布窄而分子量分布较宽的乙烯己烯共聚物,许多专利加入给电子体对Ziegler-Natta催化剂进行改性,以期制备具备高活性和良好的共聚性能的催化剂体系。CN1229092A公开的乙烯共聚合的方法是通过氯化镁溶解于有机环氧化合物、有机磷化合物再加入给电子体形成均匀溶液,再与至少一种助析出剂以及过渡金属钛的卤化物及其衍生物作用而得到;该催化剂催化乙烯与1-己烯共聚活性高,共聚物中1-己烯插入率较高,但该催化体系在制备过程中母液较粘,催化剂固体与母液分离较难,且共聚物中1-己烯分布不均。CN1194993A公开了一种用于乙烯淤浆聚合的催化剂,其通过氯化镁溶解于有机环氧化合物、有机磷化合物和惰性溶剂的均匀溶液中,再加入给电子体、一种助稀释剂和过渡金属钛的氯化物而制备的,该催化剂也可以用于乙烯与α-烯烃共聚合,但没有实现乙烯与1-己烯共聚形成LLDPE的实例。The development of LLDPE represented a major change in polyethylene catalyst and process technology, and the range of polyethylene products was significantly expanded. However, the production of long-chain branched LLDPE requires a catalyst system with high activity and good copolymerization performance, while the traditional Ziegler-Natta catalyst is effective in catalyzing ethylene and long-chain α-olefins (such as 1-hexene, 1-octene, 1-decane When polymerized, the insertion rate of long-chain α-olefin is low, and the synthesized ethylene copolymer has a wide composition distribution; this chain structure feature has an adverse effect on many properties of LLDPE, resulting in film transparency, strength, surface Adhesive, heat-sealable, and hot-tack properties are reduced. CN1953809A discloses a catalyst for ethylene copolymerization and its preparation method. The catalyst is prepared by reacting a chlorobenzene solution dissolved with metal magnesium powder and dibutyl ether with an activator—a butyl chloride solution containing iodine. , and then react with a chlorobenzene solution containing PhCCl3 to prepare a magnesium-containing carrier, and then add titanium tetrachloride to the carrier to react to prepare a catalyst. The catalyst has high activity for the copolymerization of ethylene and 1-hexene, and the obtained polymer particle shape is better, but the 1-hexene content in the copolymer is low, only 1.2 wt%. In order to solve the problem of low insertion rate of 1-hexene in ethylene copolymers and obtain ethylene-hexene copolymers with narrow composition distribution and wide molecular weight distribution, many patents modify Ziegler-Natta catalysts by adding electron donors in order to prepare Catalyst system with high activity and good copolymerization performance. The method of ethylene copolymerization disclosed in CN1229092A is to dissolve magnesium chloride in organic epoxy compounds, organic phosphorus compounds and then add electron donors to form a uniform solution, and then react with at least one precipitation aid and transition metal titanium halides and derivatives thereof and obtain; the catalyst catalyzes ethylene and 1-hexene copolymerization activity high, and the 1-hexene insertion rate in the copolymer is higher, but the mother liquor of this catalytic system is more viscous in the preparation process, and it is difficult to separate the catalyst solid from the mother liquor, and the copolymerization The distribution of 1-hexene in the material is uneven. CN1194993A discloses a kind of catalyst that is used for ethylene slurry polymerization, and it is dissolved in the homogeneous solution of organic epoxy compound, organic phosphorus compound and inert solvent by magnesium chloride, then adds electron donor, a kind of co-diluent and transition metal titanium This catalyst can also be used for the copolymerization of ethylene and α-olefin, but there is no example of the copolymerization of ethylene and 1-hexene to form LLDPE.
因此,仍有需要研发出一种用于乙烯与α-烯烃共聚的具有较高催化活性的催化剂,以使制备得到的LLDPE具有较高的α-烯烃插入率和良好的性能。Therefore, there is still a need to develop a catalyst with higher catalytic activity for the copolymerization of ethylene and α-olefin, so that the prepared LLDPE has a higher α-olefin insertion rate and good performance.
发明内容 Contents of the invention
为解决上述技术问题,本发明的目的在于提供一种用于乙烯与α-烯烃共聚的催化剂。该催化剂催化乙烯与长链α-烯烃共聚的催化活性高,使制备得到的共聚物的长链α-烯烃插入率高,且颗粒形态好。In order to solve the above technical problems, the object of the present invention is to provide a catalyst for the copolymerization of ethylene and α-olefin. The catalyst has high catalytic activity for catalyzing the copolymerization of ethylene and long-chain α-olefin, and the long-chain α-olefin insertion rate of the prepared copolymer is high, and the particle shape is good.
本发明的目的还在于提供一种上述用于乙烯与α-烯烃共聚的催化剂的制备方法。The object of the present invention is also to provide a preparation method of the catalyst for the copolymerization of ethylene and α-olefin.
本发明的又一目的在于提供一种用于乙烯与α-烯烃共聚的催化剂组合物,其包括上述催化剂。Another object of the present invention is to provide a catalyst composition for copolymerization of ethylene and α-olefin, which comprises the above catalyst.
为达上述目的,本发明提供一种用于乙烯与α-烯烃共聚的催化剂,其原料包括镁化合物、钛化合物、给电子体I和给电子体II;In order to achieve the above object, the present invention provides a catalyst for the copolymerization of ethylene and α-olefin, the raw materials of which include a magnesium compound, a titanium compound, an electron donor I and an electron donor II;
其中,所述镁化合物为通式MgR1 nX1 2-n所示化合物中的一种或几种的组合,式中,X1为卤素,n为0-2的整数,R1为C1-C15的烷基或芳基;Wherein, the magnesium compound is one or a combination of several compounds shown in the general formula MgR 1 n X 1 2-n , where X 1 is halogen, n is an integer of 0-2, R 1 is C 1 -C 15 alkyl or aryl;
所述钛化合物为通式Ti(OR2)mX2 4-m所示化合物中的一种或几种的组合,式中,X2为卤素,m为0-4的整数,R2为C1-C6的烷基或芳基;The titanium compound is one or a combination of compounds represented by the general formula Ti(OR 2 ) m X 2 4-m , where X 2 is a halogen, m is an integer of 0-4, and R 2 is C 1 -C 6 alkyl or aryl;
所述给电子体I为酯类化合物;The electron donor I is an ester compound;
所述给电子体II为硅氧烷类化合物,其为通式R3 xR4 ySi(OR5)z所示化合物中的一种或几种的组合,式中,R3为烃基、氯代烃或卤素,R4为烃基、氯代烃或卤素,R5为烃基,0≤x<2,0≤y<2,0<z≤4且x、y和z均为整数;The electron donor II is a siloxane compound, which is one or a combination of compounds represented by the general formula R 3 x R 4 y Si(OR 5 ) z , where R 3 is a hydrocarbon group, Chlorinated hydrocarbon or halogen, R 4 is hydrocarbon group, chlorinated hydrocarbon or halogen, R 5 is hydrocarbon group, 0≤x<2, 0≤y<2, 0<z≤4 and x, y and z are all integers;
所述镁化合物、钛化合物、给电子体I和给电子体II的比例为1克镁化合物:15.75-62.5毫升钛化合物:0.075-0.375毫升给电子体I:0.10-0.39毫升给电子体II。The ratio of the magnesium compound, titanium compound, electron donor I and electron donor II is 1 gram magnesium compound: 15.75-62.5 milliliter titanium compound: 0.075-0.375 milliliter electron donor I: 0.10-0.39 milliliter electron donor II.
在上述的催化剂中,所述镁化合物可以为氯化镁、溴化镁、碘化镁和二乙氧基镁等中的一种或几种的组合。优选地,所述镁化合物为氯化镁。In the above catalyst, the magnesium compound may be one or a combination of magnesium chloride, magnesium bromide, magnesium iodide and magnesium diethoxide. Preferably, the magnesium compound is magnesium chloride.
在上述的催化剂中,所述钛化合物可以为四氯化钛、四溴化钛、四碘化钛、四乙氧基钛和一氯三乙氧基钛等中的一种或几种的组合。优选地,所述钛化合物为四氯化钛。In the above-mentioned catalyst, the titanium compound may be one or a combination of titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, tetraethoxytitanium and monochlorotriethoxytitanium, etc. . Preferably, the titanium compound is titanium tetrachloride.
在上述的催化剂中,所述给电子体I(酯类化合物)可以为甲酸甲酯、乙酸甲酯、乙酸乙酯、苯甲酸甲酯、苯甲酸乙酯、苯甲酸丙酯、丁二酸二乙酯、邻苯二甲酸二正丁酯、邻苯二甲酸二异丁酯、磷酸三甲酯、磷酸三乙酯、磷酸三丁酯和磷酸三苯酯等中的一种或几种的组合。优选地,所述给电子体I为丁二酸二乙酯、苯甲酸乙酯、邻苯二甲酸二异丁酯和磷酸三丁酯等中的一种或几种的组合。In the above catalyst, the electron donor I (ester compound) can be methyl formate, methyl acetate, ethyl acetate, methyl benzoate, ethyl benzoate, propyl benzoate, succinate di One or a combination of ethyl ester, di-n-butyl phthalate, diisobutyl phthalate, trimethyl phosphate, triethyl phosphate, tributyl phosphate and triphenyl phosphate . Preferably, the electron donor I is one or a combination of diethyl succinate, ethyl benzoate, diisobutyl phthalate and tributyl phosphate.
在上述的催化剂中,所述给电子体II(硅氧烷类化合物)可以为四甲氧基硅烷、四乙氧基硅烷、四丙氧基硅烷、甲基三乙氧基硅烷、乙基三乙氧基硅烷、正丙基三乙氧基硅烷、一氯三乙氧基硅烷、3-氯丙基三乙氧基硅烷、甲基三甲氧基硅烷、乙基三甲氧基硅烷、异丁基三甲氧基硅烷、己基三甲氧硅烷、二甲基二甲氧基硅烷、二异丙基二甲氧基硅烷、二环己基二甲氧基硅烷、环己基甲基二甲氧基硅烷、二苯基二甲氧基硅烷和苯基甲基二甲氧基硅烷等中的一种或几种的组合。优选地,所述给电子体II为四乙氧基硅烷、3-氯丙基三乙氧基硅烷、己基三甲氧基硅烷、异丁基三甲氧基硅烷和二苯基二甲氧基硅烷等中的一种或几种的组合。In the above catalyst, the electron donor II (siloxane compound) can be tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, methyltriethoxysilane, ethyl triethoxysilane, Ethoxysilane, n-Propyltriethoxysilane, Chlorotriethoxysilane, 3-Chloropropyltriethoxysilane, Methyltrimethoxysilane, Ethyltrimethoxysilane, Isobutyl Trimethoxysilane, Hexyltrimethoxysilane, Dimethyldimethoxysilane, Diisopropyldimethoxysilane, Dicyclohexyldimethoxysilane, Cyclohexylmethyldimethoxysilane, Diphenyl One or a combination of phenylmethyldimethoxysilane and phenylmethyldimethoxysilane. Preferably, the electron donor II is tetraethoxysilane, 3-chloropropyltriethoxysilane, hexyltrimethoxysilane, isobutyltrimethoxysilane and diphenyldimethoxysilane, etc. one or a combination of several.
本发明还提供上述用于乙烯与α-烯烃共聚的催化剂的制备方法,其包括以下步骤:The present invention also provides the preparation method of the above-mentioned catalyst for the copolymerization of ethylene and α-olefin, which comprises the following steps:
将镁化合物溶解在适量烃溶剂中,加入醇溶剂,在70-90℃搅拌条件下反应2-4小时;Dissolving the magnesium compound in an appropriate amount of hydrocarbon solvent, adding an alcohol solvent, and reacting for 2-4 hours under stirring at 70-90°C;
然后加入给电子体I,搅拌条件下反应0.5-2小时,再加入给电子体II,搅拌条件下反应0.5-2小时;Then add electron donor I, react under stirring conditions for 0.5-2 hours, then add electron donor II, react under stirring conditions for 0.5-2 hours;
降温至室温,滴加钛化合物,在1-2小时内滴毕,然后升温至70-90℃,搅拌条件下反应1-3小时;Cool down to room temperature, add titanium compound dropwise, finish dropping within 1-2 hours, then raise the temperature to 70-90°C, and react under stirring for 1-3 hours;
将上述反应物压滤以除去溶剂,加入适量烃溶剂搅拌,升温至70-90℃,加入给电子体II,搅拌条件下反应1-2小时,然后加入给电子体I,搅拌条件下反应1-2小时;Pressure filter the above reactant to remove the solvent, add an appropriate amount of hydrocarbon solvent and stir, heat up to 70-90°C, add electron donor II, react for 1-2 hours under stirring conditions, then add electron donor I, react under stirring conditions for 1 -2 hours;
加入钛化合物,搅拌条件下反应1-3小时;Add titanium compound and react for 1-3 hours under stirring condition;
过滤,洗涤,干燥得到所述的用于乙烯与α-烯烃共聚的催化剂;filtering, washing, and drying to obtain the catalyst for the copolymerization of ethylene and α-olefin;
其中,所述镁化合物、醇溶剂、钛化合物、给电子体I和给电子体II的比例为1克镁化合物:1.5-6.0毫升醇溶剂:15.75-62.5毫升钛化合物:0.075-0.375毫升给电子体I:0.10-0.39毫升给电子体II;钛化合物分两次加入,第一次与第二次加入量的体积比为1∶2-4∶1;给电子体I分两次加入,第一次与第二次加入量的体积比为2∶1-1∶6;给电子体II分两次加入,第一次与第二次加入量的体积比为3∶1-7∶1。Wherein, the ratio of the magnesium compound, alcohol solvent, titanium compound, electron donor I and electron donor II is 1 gram magnesium compound: 1.5-6.0 ml alcohol solvent: 15.75-62.5 ml titanium compound: 0.075-0.375 ml electron donating Body I: 0.10-0.39 ml of electron donor II; the titanium compound is added in two times, the volume ratio of the first and second additions is 1:2-4:1; electron donor I is added in two times, the second The volume ratio of the first addition to the second addition is 2:1-1:6; the electron donor II is added in two times, and the volume ratio of the first addition to the second addition is 3:1-7:1.
在上述的制备方法中,所述烃溶剂可以为脂肪烃、脂环烃、芳香烃和卤代烃中的一种或几种的组合,烃溶剂的添加量以能够顺利进行反应为准。其中,所述脂肪烃可以为戊烷、己烷、庚烷、辛烷和癸烷等中的一种或几种的组合;所述脂环烃可以为环戊烷、甲基环戊烷、环己烷和甲基环己烷等中的一种或几种的组合;所述芳香烃可以为苯、甲苯、二甲苯、乙苯和异丙基苯等中的一种或几种的组合;所述卤代烃可以为四氯化碳、二氯乙烷、二氯丙烷和氯苯等中的一种或几种的组合。优选地,所述的烃溶剂为己烷和/或庚烷。In the above preparation method, the hydrocarbon solvent may be one or a combination of aliphatic hydrocarbons, alicyclic hydrocarbons, aromatic hydrocarbons and halogenated hydrocarbons, and the amount of hydrocarbon solvent added is subject to the smooth reaction. Wherein, the aliphatic hydrocarbon can be one or more combinations of pentane, hexane, heptane, octane, decane, etc.; the alicyclic hydrocarbon can be cyclopentane, methylcyclopentane, One or a combination of cyclohexane and methylcyclohexane; the aromatic hydrocarbon can be one or a combination of benzene, toluene, xylene, ethylbenzene and cumene, etc. ; The halogenated hydrocarbon can be one or a combination of carbon tetrachloride, ethylene dichloride, propylene dichloride and chlorobenzene. Preferably, the hydrocarbon solvent is hexane and/or heptane.
在上述的制备方法中,所述醇溶剂可以为脂族醇和/或脂环族醇。其中,所述脂族醇可以为甲醇、乙醇、异丙醇、异丁醇、戊醇、己醇、2-乙基丁醇、2-乙己己醇、辛醇、十二烷醇、硬脂醇和乙二醇等中的一种或几种的组合;所述脂环族醇可以为环己醇和甲基环己醇等中的一种或几种的组合。优选地,所述醇溶剂为异丁醇和/或己醇。In the above preparation method, the alcohol solvent may be aliphatic alcohol and/or alicyclic alcohol. Wherein, the aliphatic alcohol can be methanol, ethanol, isopropanol, isobutanol, pentanol, hexanol, 2-ethylbutanol, 2-ethylhexyl alcohol, octanol, dodecanol, stearyl alcohol Alcohol and ethylene glycol, etc. one or a combination of several; said alicyclic alcohol can be one or a combination of cyclohexanol and methyl cyclohexanol, etc. Preferably, the alcoholic solvent is isobutanol and/or hexanol.
本发明还提供一种用于乙烯与α-烯烃共聚的催化剂组合物,其包括以下组分:The present invention also provides a catalyst composition for the copolymerization of ethylene and α-olefin, which comprises the following components:
上述的用于乙烯与α-烯烃共聚的催化剂;The aforementioned catalysts for the copolymerization of ethylene and α-olefins;
一种助催化剂,其为通式R6 fMX3 3-f所示化合物中的一种或几种的组合,式中,R6为C1-C15的烃基,X3为卤素,M为金属元素,f为1-3的整数;A cocatalyst, which is one or a combination of compounds represented by the general formula R 6 f MX 3 3-f , where R 6 is a C 1 -C 15 hydrocarbon group, X 3 is a halogen, M is a metal element, f is an integer of 1-3;
其中,所述催化剂与所述助催化剂的摩尔比为1∶30-1∶150,分别以催化剂中钛元素的摩尔量与助催化剂中M金属元素的摩尔量计。Wherein, the molar ratio of the catalyst to the co-catalyst is 1:30-1:150, calculated by the molar amount of the titanium element in the catalyst and the M metal element in the co-catalyst, respectively.
在上述的催化剂组合物中,助催化剂通式中的R6可以为甲基、乙基、正丙基、异丁基、环戊基、环己基和苯基等;所述M 可以为铝元素等。根据本发明的优选实施方案,所述助催化剂为三甲基铝、三乙基铝、三异丁基铝、氯化二甲基铝、氯化二乙基铝、氯化二异丁基铝、倍半氯化甲基铝、倍半氯化乙基铝、二氯化甲基铝和二氯化乙基铝等中的一种或几种的组合。更优选地,所述助催化剂为三乙基铝和/或三异丁基铝。In the above catalyst composition, R in the general formula of the cocatalyst can be methyl, ethyl, n-propyl, isobutyl, cyclopentyl, cyclohexyl and phenyl etc.; said M can be aluminum element wait. According to a preferred embodiment of the present invention, the cocatalyst is trimethylaluminum, triethylaluminum, triisobutylaluminum, dimethylaluminum chloride, diethylaluminum chloride, diisobutylaluminum chloride , methylaluminum sesquichloride, ethylaluminum sesquichloride, methylaluminum dichloride and ethylaluminum dichloride, etc. or a combination of several. More preferably, the cocatalyst is triethylaluminum and/or triisobutylaluminum.
本发明提供的用于乙烯与α-烯烃共聚的催化剂及其制备方法具有以下优点:The catalyst for the copolymerization of ethylene and α-olefin and the preparation method thereof provided by the invention have the following advantages:
(1)在制备过程中,通过给电子体I、II的分次加入实现Ziegler-Natta催化剂改性的目的,催化剂制备过程简单,工艺流程短,操作方便,成本低。(1) During the preparation process, the purpose of Ziegler-Natta catalyst modification is realized by adding electron donors I and II in stages. The catalyst preparation process is simple, the process flow is short, the operation is convenient, and the cost is low.
(2)本发明提供的催化剂可应用于乙烯与α-烯烃共聚合反应,尤其是乙烯与长链α-烯烃共聚合反应,如乙烯与1-己烯、乙烯与1-辛烯、乙烯与1-癸烯的共聚,可制得α-烯烃含量较高的乙烯与α-烯烃共聚物。乙烯与α-烯烃常压聚合的催化活性可达到550gPE(h·gcat)-1以上,制得的共聚物中α-烯烃的含量可以达到6wt%以上;并且聚合物颗粒均匀,形态良好。(2) The catalyst provided by the present invention can be applied to the copolymerization reaction of ethylene and α-olefin, especially the copolymerization reaction of ethylene and long-chain α-olefin, such as ethylene and 1-hexene, ethylene and 1-octene, ethylene and Copolymerization of 1-decene can produce ethylene-α-olefin copolymers with higher α-olefin content. The catalytic activity of normal pressure polymerization of ethylene and α-olefin can reach more than 550gPE(h·gcat) -1 , the content of α-olefin in the prepared copolymer can reach more than 6wt%, and the polymer particles are uniform and in good shape.
具体实施方式 Detailed ways
以下结合具体实施方式对本发明作进一步说明,但本发明的保护范围不仅限于下述实施例。The present invention will be further described below in conjunction with specific embodiments, but the protection scope of the present invention is not limited to the following examples.
实施例1Example 1
本实施例提供了一种用于乙烯与α-烯烃共聚的催化剂,其是通过以下步骤制备的:This embodiment provides a catalyst for the copolymerization of ethylene and α-olefin, which is prepared by the following steps:
(1)在经过氩气置换的三口瓶中加入2克无水氯化镁、60毫升己烷和6.5毫升异丁醇,搅拌并加热至70℃,然后反应3小时,得到悬浮液;(1) Add 2 grams of anhydrous magnesium chloride, 60 milliliters of hexane and 6.5 milliliters of isobutanol into a three-necked flask replaced by argon, stir and heat to 70° C., then react for 3 hours to obtain a suspension;
(2)向该悬浮液中加入0.18毫升的磷酸三丁酯,在70℃下搅拌反应1小时,然后加入0.6毫升的四乙氧基硅烷,在70℃下搅拌反应1小时;(2) Add 0.18 ml of tributyl phosphate to the suspension, stir and react at 70°C for 1 hour, then add 0.6 ml of tetraethoxysilane, and stir and react at 70°C for 1 hour;
(3)降温至室温,慢慢滴加47毫升的四氯化钛,滴加时间为90分钟,逐步升温至70℃,升温时间为2小时,之后再搅拌反应2小时;(3) Cool down to room temperature, slowly add 47 ml of titanium tetrachloride dropwise, the dropwise addition time is 90 minutes, gradually warm up to 70°C, the heating time is 2 hours, and then stir and react for 2 hours;
(4)然后压滤上层清液,加入50毫升正己烷,升温到70℃,加入0.10毫升的四乙氧基硅烷,搅拌反应1小时,然后加入0.12毫升的磷酸三丁酯,搅拌反应1小时;(4) Then press filter the supernatant, add 50 ml of n-hexane, heat up to 70°C, add 0.10 ml of tetraethoxysilane, stir for 1 hour, then add 0.12 ml of tributyl phosphate, stir for 1 hour ;
(5)再加入23毫升的四氯化钛,反应2小时;(5) Add 23 milliliters of titanium tetrachloride again, react for 2 hours;
(6)反应结束后,用正己烷多次洗涤,直到除尽未反应完的四氯化钛,然后真空烘干得到固体催化剂1。(6) After the reaction, wash with n-hexane several times until the unreacted titanium tetrachloride is completely removed, and then vacuum-dry to obtain the solid catalyst 1.
催化剂中钛含量的测定采用分光光度法,其体实验步骤包括:使催化剂经浓硫酸溶解,然后加入H2O2与之反应,其与Ti4+形成黄色络合物,最大吸收波长在420nm处,用分光光度法进行钛的定量测定。该催化剂1的钛含量为6.11wt%。The determination of titanium content in the catalyst is carried out by spectrophotometry. The experimental steps include: dissolving the catalyst with concentrated sulfuric acid, and then adding H 2 O 2 to react with it. It forms a yellow complex with Ti 4+ , and the maximum absorption wavelength is at 420nm Quantitative determination of titanium was carried out by spectrophotometry. The titanium content of this catalyst 1 was 6.11 wt%.
实施例2Example 2
本实施例提供了一种用于乙烯与α-烯烃共聚的催化剂,其制备方法同实施例1,区别在于:This embodiment provides a catalyst for the copolymerization of ethylene and α-olefin, the preparation method of which is the same as that of Example 1, except that:
步骤(1)中异丁醇用量12毫升。12 milliliters of isobutanol consumptions in the step (1).
步骤(2)中以邻苯二甲酸二异丁酯代替磷酸三丁酯,其用量0.06毫升;以异丁基三甲氧基硅烷替代四乙氧基硅烷,其用量0.17毫升。In step (2), diisobutyl phthalate is used to replace tributyl phosphate, and the consumption is 0.06 milliliters; tetraethoxysilane is replaced with isobutyltrimethoxysilane, and the consumption is 0.17 milliliters.
步骤(3)中四氯化钛用量83毫升,滴加时间为2小时,反应时间为1小时。The amount of titanium tetrachloride used in step (3) was 83 milliliters, the time for dropping was 2 hours, and the reaction time was 1 hour.
步骤(4)中以异丁基三甲氧基硅烷替代四乙氧基硅烷,其用量0.03毫升,反应时间为2小时;以邻苯二甲酸二异丁酯代替磷酸三丁酯,其用量0.22毫升,反应时间为2小时。In step (4), replace tetraethoxysilane with isobutyltrimethoxysilane, and its consumption is 0.03 milliliters, and the reaction time is 2 hours; Replace tributyl phosphate with diisobutyl phthalate, and its consumption is 0.22 milliliters , the reaction time is 2 hours.
步骤(5)中四氯化钛用量42毫升,反应时间为3小时。In the step (5), the consumption of titanium tetrachloride is 42 milliliters, and the reaction time is 3 hours.
制备得到的固体催化剂2的钛含量为3.54wt%。The titanium content of the prepared solid catalyst 2 was 3.54wt%.
实施例3Example 3
本实施例提供了一种用于乙烯与α-烯烃共聚的催化剂,其制备方法同实施例1,区别在于:This embodiment provides a catalyst for the copolymerization of ethylene and α-olefin, the preparation method of which is the same as that of Example 1, except that:
步骤(1)中异丁醇用量4.30毫升。In the step (1), the consumption of isobutanol is 4.30 milliliters.
步骤(2)中以丁二酸二乙酯替代磷酸三丁酯,其用量0.30毫升;以3-氯丙基三乙氧基硅烷替代四乙氧基硅烷,其用量0.21毫升。In step (2), diethyl succinate was used to replace tributyl phosphate, and the amount was 0.30 ml; 3-chloropropyltriethoxysilane was used to replace tetraethoxysilane, and the amount was 0.21 ml.
步骤(3)中四氯化钛用量31毫升,滴加时间为2小时,反应时间为1小时。In the step (3), the amount of titanium tetrachloride is 31 milliliters, the time for dropping is 2 hours, and the reaction time is 1 hour.
步骤(4)中以3-氯丙基三乙氧基硅烷替代四乙氧基硅烷,其用量0.04毫升,反应时间为2小时;以丁二酸二乙酯替代磷酸三丁酯,其用量0.15毫升。In step (4), replace tetraethoxysilane with 3-chloropropyltriethoxysilane, and its consumption is 0.04 milliliters, and the reaction time is 2 hours; Replace tributyl phosphate with diethyl succinate, and its consumption is 0.15 ml.
步骤(5)中四氯化钛用量15.50毫升。15.50 milliliters of titanium tetrachloride consumptions in the step (5).
制备得到的固体催化剂3的钛含量为5.20wt%。The titanium content of the prepared solid catalyst 3 was 5.20wt%.
实施例4Example 4
本实施例提供了一种用于乙烯与α-烯烃共聚的催化剂,其制备方法同实施例1,区别在于:This embodiment provides a catalyst for the copolymerization of ethylene and α-olefin, the preparation method of which is the same as that of Example 1, except that:
步骤(1)中异丁醇用量3.0毫升。In the step (1), the consumption of isobutanol is 3.0 milliliters.
步骤(2)中磷酸三丁酯用量0.05毫升;以己基三甲氧基硅烷替代四乙氧基硅烷,其用量0.40毫升。In step (2), the consumption of tributyl phosphate is 0.05 milliliters; the consumption of tetraethoxysilane is replaced by hexyltrimethoxysilane, and the consumption is 0.40 milliliters.
步骤(3)中四氯化钛用量21毫升,滴加时间为1小时,反应时间为3小时。The amount of titanium tetrachloride used in step (3) was 21 milliliters, the time for dropping was 1 hour, and the reaction time was 3 hours.
步骤(4)中以己基三甲氧基硅烷替代四乙氧基硅烷,其用量0.07毫升;磷酸三丁酯用量0.29毫升。In step (4), hexyltrimethoxysilane was used to replace tetraethoxysilane, the amount of which was 0.07 milliliters; the amount of tributyl phosphate was 0.29 milliliters.
步骤(5)中四氯化钛用量10.5毫升,反应时间1小时。In the step (5), the amount of titanium tetrachloride was 10.5 milliliters, and the reaction time was 1 hour.
制备得到的固体催化剂4的钛含量为6.60wt%。The titanium content of the prepared solid catalyst 4 was 6.60wt%.
实施例5Example 5
本实施例提供了一种用于乙烯与α-烯烃共聚的催化剂,其制备方法同实施例1,区别在于:This embodiment provides a catalyst for the copolymerization of ethylene and α-olefin, the preparation method of which is the same as that of Example 1, except that:
步骤(1)中异丁醇用量9.20毫升。9.20 milliliters of isobutanol consumptions in the step (1).
步骤(2)中以苯甲酸乙酯代替磷酸三丁酯,其用量0.30毫升;以二苯基三甲氧基硅烷替代四乙氧基硅烷,其用量0.41毫升。In step (2), ethyl benzoate is used to replace tributyl phosphate, and the amount is 0.30 ml; diphenyltrimethoxysilane is used to replace tetraethoxysilane, and the amount is 0.41 ml.
步骤(3)中四氯化钛用量66毫升,滴加时间为2小时。In the step (3), the amount of titanium tetrachloride was 66 milliliters, and the time for dropping was 2 hours.
步骤(4)中以二苯基三甲氧基硅烷替代四乙氧基硅烷,其用量0.07毫升,反应时间为2小时;以苯甲酸乙酯代替磷酸三丁酯,其用量0.45毫升,反应时间为2小时。In step (4), replace tetraethoxysilane with diphenyltrimethoxysilane, and its consumption is 0.07 milliliters, and the reaction time is 2 hours; Replace tributyl phosphate with ethyl benzoate, and its consumption is 0.45 milliliters, and the reaction time is 2 hours.
步骤(5)中四氯化钛用量33毫升。33 milliliters of titanium tetrachloride consumptions in the step (5).
制备得到的固体催化剂5的钛含量为6.63wt%。The titanium content of the prepared solid catalyst 5 was 6.63wt%.
实施例6Example 6
本实施例提供了一种用于乙烯与α-烯烃共聚的催化剂,其制备方法同实施例1,区别在于:This embodiment provides a catalyst for the copolymerization of ethylene and α-olefin, the preparation method of which is the same as that of Example 1, except that:
步骤(1)中异丁醇用量5.40毫升。5.40 milliliters of isobutanol consumptions in the step (1).
步骤(2)中以丁二酸二乙酯代替磷酸三丁酯,其用量0.18毫升;以3-氯丙基三乙氧基硅烷替代四乙氧基硅烷,其用量0.65毫升。In step (2), diethyl succinate was used to replace tributyl phosphate, and the amount was 0.18 ml; 3-chloropropyltriethoxysilane was used to replace tetraethoxysilane, and the amount was 0.65 ml.
步骤(3)中四氯化钛用量38毫升。38 milliliters of titanium tetrachloride consumptions in the step (3).
步骤(4)中以3-氯丙基三乙氧基硅烷替代四乙氧基硅烷,其用量0.11毫升;以丁二酸二乙酯代替磷酸三丁酯,其用量0.10毫升。In step (4), 3-chloropropyltriethoxysilane was used to replace tetraethoxysilane, and the amount was 0.11 ml; diethyl succinate was used to replace tributyl phosphate, and the amount was 0.10 ml.
步骤(5)中四氯化钛用量19毫升,反应时间为3小时。In the step (5), the amount of titanium tetrachloride was 19 milliliters, and the reaction time was 3 hours.
制备得到的固体催化剂6的钛含量为3.42wt%。The titanium content of the prepared solid catalyst 6 was 3.42wt%.
实施例7Example 7
本实施例提供了一种用于乙烯与α-烯烃共聚的催化剂,其制备方法同实施例1,区别在于:This embodiment provides a catalyst for the copolymerization of ethylene and α-olefin, the preparation method of which is the same as that of Example 1, except that:
步骤(1)中以辛烷代替己烷,90℃反应2小时。In step (1), octane was used instead of hexane, and the reaction was carried out at 90° C. for 2 hours.
步骤(2)中反应温度90℃,反应时间为0.5小时;以异丁基三甲氧基硅烷替代四乙氧基硅烷,反应时间为2小时。In step (2), the reaction temperature is 90° C., and the reaction time is 0.5 hours; the tetraethoxysilane is replaced by isobutyltrimethoxysilane, and the reaction time is 2 hours.
步骤(3)中四氯化钛反应温度为90℃,反应时间为1小时。In step (3), the reaction temperature of titanium tetrachloride is 90° C., and the reaction time is 1 hour.
步骤(4)中反应温度为90℃,以异丁基三甲氧基硅烷替代四乙氧基硅烷。In step (4), the reaction temperature is 90° C., and tetraethoxysilane is replaced by isobutyltrimethoxysilane.
制备得到的固体催化剂7的钛含量为5.01wt%。The titanium content of the prepared solid catalyst 7 was 5.01 wt%.
实施例8Example 8
本实施例提供了一种用于乙烯与α-烯烃共聚的催化剂,其制备方法同实施例1,区别在于:This embodiment provides a catalyst for the copolymerization of ethylene and α-olefin, the preparation method of which is the same as that of Example 1, except that:
步骤(1)中以辛烷代替己烷,以己醇代替异丁醇,90℃反应4小时。In step (1), hexane was replaced by octane, isobutanol was replaced by hexanol, and the reaction was carried out at 90° C. for 4 hours.
步骤(2)中反应温度为90℃,以丁二酸二乙酯代替磷酸三丁酯。In step (2), the reaction temperature is 90° C., and tributyl phosphate is replaced with diethyl succinate.
步骤(3)中四氯化钛用量19毫升,反应温度为90℃。In the step (3), the amount of titanium tetrachloride was 19 milliliters, and the reaction temperature was 90° C.
步骤(4)中反应温度为90℃,以丁二酸二乙酯代替磷酸三丁酯。In step (4), the reaction temperature is 90° C., and tributyl phosphate is replaced with diethyl succinate.
制备得到的固体催化剂8的钛含量为5.12wt%。The titanium content of the prepared solid catalyst 8 was 5.12wt%.
实施例9Example 9
本实施例提供了一种用于乙烯与α-烯烃共聚的催化剂,其制备方法同实施例1,区别在于:This embodiment provides a catalyst for the copolymerization of ethylene and α-olefin, the preparation method of which is the same as that of Example 1, except that:
步骤(1)中异丁醇用量5.4毫升。5.4 milliliters of isobutanol consumptions in the step (1).
步骤(2)中磷酸三丁酯用量0.25毫升,反应时间为2小时;四乙氧基硅烷0.35毫升,反应时间为0.5小时。The amount of tributyl phosphate used in step (2) is 0.25 milliliters, and the reaction time is 2 hours; the tetraethoxysilane is 0.35 milliliters, and the reaction time is 0.5 hours.
步骤(3)中四氯化钛用量44毫升。44 milliliters of titanium tetrachloride consumptions in the step (3).
步骤(4)四乙氧基硅烷用量0.05毫升,磷酸三丁酯用量0.25毫升。Step (4) The amount of tetraethoxysilane used is 0.05 ml, and the amount of tributyl phosphate used is 0.25 ml.
步骤(5)中四氯化钛用量22毫升。22 milliliters of titanium tetrachloride consumptions in the step (5).
制备得到的固体催化剂9的钛含量为4.18wt%。The titanium content of the prepared solid catalyst 9 was 4.18wt%.
实施例10Example 10
本实施例提供了一种用于乙烯与α-烯烃共聚的催化剂,其制备方法同实施例1,区别在于:This embodiment provides a catalyst for the copolymerization of ethylene and α-olefin, the preparation method of which is the same as that of Example 1, except that:
步骤(2)中磷酸三丁酯用量0.30毫升,四乙氧基硅烷用量0.20毫升。In step (2), the consumption of tributyl phosphate is 0.30 milliliters, and the consumption of tetraethoxysilane is 0.20 milliliters.
步骤(4)四乙氧基硅烷用量0.066毫升,磷酸三丁酯用量0.40毫升。Step (4) The amount of tetraethoxysilane used is 0.066 ml, and the amount of tributyl phosphate used is 0.40 ml.
步骤(5)中四氯化钛用量33毫升。33 milliliters of titanium tetrachloride consumptions in the step (5).
制备得到的固体催化剂10的钛含量为5.03wt%。The titanium content of the prepared solid catalyst 10 was 5.03wt%.
应用例1-12Application example 1-12
应用例1-12提供了上述实施例制得的催化剂1-10在不同条件下催化乙烯与α-烯烃共聚合的聚合反应方法和结果。该聚合反应使乙烯与α-烯烃在250毫升的三口瓶中进行共聚合反应,乙烯压力0.1MPa。其聚合方法包括以下步骤:用氩气充分置换三口瓶后,加入经无水无氧处理的正己烷100毫升,加入一定量的2.0摩尔/升(mol/L)的三乙基铝溶液(助催化剂),边搅拌边加入一定量的催化剂,升温至45℃,加入1.86-3.8mL的共聚单体,通乙烯聚合0.5小时。反应完毕后,加入10%的酸化乙醇终止反应,并用乙醇洗涤聚合物,真空干燥后将聚合物称重,计算催化活性,催化活性以每克催化剂每小时所产生的聚合物重量(克)计算,单位:gPE(h·gcat)-1。Application examples 1-12 provide the polymerization reaction methods and results of catalysts 1-10 prepared in the above examples catalyzing the copolymerization of ethylene and α-olefin under different conditions. In the polymerization reaction, ethylene and α-olefin were copolymerized in a 250 ml three-necked flask, and the ethylene pressure was 0.1 MPa. Its polymerization method comprises the following steps: after the there-necked flask is fully replaced with argon, 100 milliliters of n-hexane treated with anhydrous and oxygen-free is added, and a certain amount of 2.0 mol/liter (mol/L) triethylaluminum solution (helped catalyst), add a certain amount of catalyst while stirring, raise the temperature to 45°C, add 1.86-3.8mL of comonomer, and polymerize by ethylene for 0.5 hours. After completion of the reaction, add 10% acidified ethanol to terminate the reaction, and wash the polymer with ethanol, weigh the polymer after vacuum drying, calculate the catalytic activity, and the catalytic activity is calculated by the polymer weight (grams) produced per gram of catalyst per hour , unit: gPE(h·gcat) -1 .
应用例1-12的聚合条件和聚合结果如表1所示,其中,α-烯烃含量测定采用13C-NMR方法测得,150μm以下聚合物细粉含量采用筛网法测得。The polymerization conditions and polymerization results of application examples 1-12 are shown in Table 1, wherein the α-olefin content was measured by 13 C-NMR method, and the content of polymer fine powder below 150 μm was measured by sieve method.
如表1所示,乙烯与1-己烯常压聚合的催化活性达到570-872gPE(h·gcat)-1,制得的共聚物中1-己烯的含量为6.54-10.6%(质量百分比);乙烯与1-辛烯、1-癸烯常压聚合活性大于705gPE(h·gcat)-1,制得的共聚物中1-辛烯、1-癸烯的含量大于7%(质量百分比);制得的共聚物150μm以下细粉含量小于5(wt%)。通过表1实验结果可以得出:本发明提供的催化剂可应用于乙烯与长链α-烯烃共聚合反应,如乙烯与1-己烯、乙烯与1-辛烯、乙烯与1-癸烯的共聚,可制得α-烯烃含量较高的乙烯与α-烯烃共聚物,并且制得的聚合物的颗粒均匀,形态良好。As shown in Table 1, the catalytic activity of normal pressure polymerization of ethylene and 1-hexene reaches 570-872gPE(h·gcat) -1 , and the content of 1-hexene in the prepared copolymer is 6.54-10.6% (mass percentage ); ethylene and 1-octene, 1-decene normal pressure polymerization activity is greater than 705gPE (h·gcat) -1 , and the content of 1-octene, 1-decene in the prepared copolymer is greater than 7% (mass percentage ); the prepared copolymer has a fine powder content below 150 μm and is less than 5 (wt%). Can draw by table 1 experimental result: catalyst provided by the present invention can be applied to ethylene and long-chain α-olefin copolymerization reaction, as ethylene and 1-hexene, ethylene and 1-octene, ethylene and 1-decene Copolymerization can produce ethylene and α-olefin copolymers with high α-olefin content, and the obtained polymer particles are uniform and in good shape.
表1Table 1
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