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CN102775864A - Desulfurization chimney anticorrosive paint and preparation method thereof - Google Patents

Desulfurization chimney anticorrosive paint and preparation method thereof Download PDF

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Publication number
CN102775864A
CN102775864A CN2012102846434A CN201210284643A CN102775864A CN 102775864 A CN102775864 A CN 102775864A CN 2012102846434 A CN2012102846434 A CN 2012102846434A CN 201210284643 A CN201210284643 A CN 201210284643A CN 102775864 A CN102775864 A CN 102775864A
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component
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fluoroelastomer
mixture
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邓宇强
曹杰玉
李海洋
祁东东
林卫丽
张祥金
倪瑞涛
宋飞
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Xian Thermal Power Research Institute Co Ltd
Huaneng Group Technology Innovation Center Co Ltd
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Thermal Power Research Institute
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Abstract

一种脱硫烟囱防腐涂料及其制备方法,其组成为氟弹性体与溶剂、填料和助剂按一定比例溶解、分散、混合后作为第一组分,固化剂与溶剂按一定比例混合后作为第二组分。按比例将第一组分和第二组分进行搅拌混合10min~30min后再进行涂料施工。本发明的脱硫烟囱防腐涂料具有优异的弹性、附着力、耐强酸强碱腐蚀性能、耐高温老化性能、耐高/低温变化性能、耐磨性能。在保证施工质量的前提下,能够满足各种运行条件下的脱硫烟囱防腐要求。A desulfurization chimney anti-corrosion coating and its preparation method, which is composed of fluoroelastomer, solvent, filler and auxiliary agent dissolved, dispersed and mixed in a certain proportion as the first component, and the curing agent and solvent mixed in a certain proportion as the second component Two components. Stir and mix the first component and the second component in proportion for 10 minutes to 30 minutes before coating construction. The desulfurization chimney anticorrosion paint of the present invention has excellent elasticity, adhesion, strong acid and strong alkali corrosion resistance, high temperature aging resistance, high/low temperature change resistance, and wear resistance. Under the premise of ensuring the construction quality, it can meet the anti-corrosion requirements of desulfurization chimneys under various operating conditions.

Description

一种脱硫烟囱防腐涂料及其制备方法A kind of desulfurization chimney anticorrosion paint and preparation method thereof

技术领域 technical field

本发明涉及一种防腐涂料及其制备方法,特别涉及一种脱硫烟囱防腐涂料及其制备方法。The invention relates to an anti-corrosion coating and a preparation method thereof, in particular to a desulfurization chimney anti-corrosion coating and a preparation method thereof.

背景技术 Background technique

随着国家加强大气污染物的监督控制,电力行业的硫化物排放受到了严格的限制,烟气脱硫已成为共识。目前,国内电厂普遍采用湿法脱硫技术后,尤其是在无GGH的脱硫烟囱中出现了严重腐蚀的情况。为了防止腐蚀的发生,从经济和可行性方面考虑,涂料防腐是最佳的选择。目前多数采用耐酸胶泥、VEGF鳞片胶泥、聚脲涂料和聚氨酯涂料等进行防腐的脱硫烟囱均出现了不同程度的失效案例。这主要是电厂烟囱运行的特殊工况(如长期酸性介质浸泡、间歇式50℃~200℃的高低温冲击)对防腐涂料具有更高的性能要求。因此,常规重防腐涂料不一定适合脱硫后的烟囱防腐。因此,开发一种专门针对脱硫烟囱防腐而又便于施工的涂料对电厂的安全环保运行十分重要。As the country strengthens the supervision and control of air pollutants, the emission of sulfide in the power industry has been strictly limited, and flue gas desulfurization has become a consensus. At present, after domestic power plants generally adopt wet desulfurization technology, severe corrosion occurs especially in desulfurization chimneys without GGH. In order to prevent corrosion, coating anticorrosion is the best choice in terms of economy and feasibility. At present, most of the desulfurization chimneys that use acid-resistant cement, VEGF scale cement, polyurea coating and polyurethane coating for anti-corrosion have various failure cases. This is mainly because the special working conditions of power plant chimney operation (such as long-term immersion in acidic medium, intermittent high and low temperature impact of 50 ° C to 200 ° C) have higher performance requirements for anti-corrosion coatings. Therefore, conventional heavy-duty anti-corrosion coatings are not necessarily suitable for chimney anti-corrosion after desulfurization. Therefore, it is very important for the safe and environment-friendly operation of power plants to develop a kind of coating that is specially designed for desulfurization chimney anticorrosion and is convenient for construction.

发明内容 Contents of the invention

本发明的目的是提供一种具有优异的耐热交变性能和耐酸性能,能够满足脱硫烟囱防腐要求的防腐涂料及其制备方法。The object of the present invention is to provide a kind of anticorrosion coating and its preparation method which has excellent heat-resistance alternating performance and acid resistance, and can meet anticorrosion requirements of desulfurization chimney.

为达到上述目的,本发明的涂料由组分A和组分B按1:(0.001~0.01)的质量比混合得到;In order to achieve the above purpose, the coating of the present invention is obtained by mixing component A and component B at a mass ratio of 1: (0.001-0.01);

所述的组分A包括氟弹性体原料、填料、溶剂和助剂,其中氟弹性体原料∶填料∶溶剂∶助剂=1∶(0.05~0.5)∶(0.5~5)∶(0.005~0.05)的质量比;The component A includes fluoroelastomer raw material, filler, solvent and auxiliary agent, wherein fluoroelastomer raw material: filler: solvent: auxiliary agent = 1: (0.05~0.5): (0.5~5): (0.005~0.05 ) mass ratio;

所述组分B包括固化剂和溶剂,其中固化剂∶溶剂=1∶1的质量比;The component B includes a curing agent and a solvent, wherein the mass ratio of curing agent: solvent=1:1;

所述氟弹性体原料为偏氟乙烯共聚物、四氟乙烯共聚物或全氟乙烯基醚共聚物的一种或一种以上任意比例的混合物;The fluoroelastomer raw material is one or more than one mixture of vinylidene fluoride copolymer, tetrafluoroethylene copolymer or perfluorovinyl ether copolymer in any proportion;

所用固化剂为脂肪族多元胺、芳香胺、季胺盐、过氧化物或酚类的一种或一种以上任意比例的混合物;The curing agent used is one or more mixtures of aliphatic polyamines, aromatic amines, quaternary ammonium salts, peroxides or phenols in any proportion;

所述填料为玻璃鳞片、空心玻璃微球、钛白粉、炭黑或陶瓷微粉的一种或一种以上任意比例的混合物;The filler is one or more than one mixture in any proportion of glass flakes, hollow glass microspheres, titanium dioxide, carbon black or ceramic micropowder;

所述溶剂为饱和脂肪酮、环酮或饱和羧酸酯的一种或一种以上任意比例的混合物;The solvent is one or more than one mixture in any proportion of saturated aliphatic ketones, cyclic ketones or saturated carboxylic acid esters;

所述助剂为吸酸剂、偶联剂、分散剂、流平剂、防沉剂中两种以上任意比例的混合物。The auxiliary agent is a mixture of two or more of acid absorbing agent, coupling agent, dispersant, leveling agent and anti-sedimentation agent in any proportion.

所述固化剂中的脂肪族多元胺为乙二胺或己二胺;芳香胺为苯乙胺、间苯二胺或芳醚二胺;季铵盐为十八烷基三甲基氯化铵或双十八烷基二甲基氯化铵;过氧化物为二偶氮异丁氰、过氧化苯甲酰、过氧化三甲基乙酸叔丁酯或过氧乙酸叔丁酯;酚类为苯酚、双酚A、双酚AF或双酚F。The aliphatic polyamine in the curing agent is ethylenediamine or hexamethylenediamine; the aromatic amine is phenylethylamine, m-phenylenediamine or aromatic ether diamine; the quaternary ammonium salt is octadecyltrimethylammonium chloride or dioctadecyldimethylammonium chloride; peroxides are diazoisobutylcyanide, benzoyl peroxide, tert-butyl peroxytrimethylacetate or tert-butyl peroxyacetate; phenols are Phenol, Bisphenol A, Bisphenol AF or Bisphenol F.

所述玻璃鳞片、空心玻璃微球的尺寸为120目~400目;The size of the glass flakes and hollow glass microspheres is 120 mesh to 400 mesh;

所述的钛白粉的型号为R902、或R706、或R960或R902+;The model of said titanium dioxide is R902, or R706, or R960 or R902+;

所述的炭黑的型号为MA100或MT N990;The model of described carbon black is MA100 or MT N990;

所述的陶瓷微粉的型号为C-2000M或C-3000M。The model of the ceramic micropowder is C-2000M or C-3000M.

所述溶剂中的饱和脂肪酮为丙酮、丁酮或甲基异丁酮;环酮为环己酮或弗尔酮;饱和羧酸酯为乙酸乙酯、乙酸甲酯或石油醚。The saturated aliphatic ketone in the solvent is acetone, methyl ethyl ketone or methyl isobutyl ketone; the cyclic ketone is cyclohexanone or furone; the saturated carboxylic acid ester is ethyl acetate, methyl acetate or petroleum ether.

所述助剂中的吸酸剂为氧化镁、氧化铅、氧化钙或二氧化锰;偶联剂为酞酸酯或氨基硅烷;分散剂为聚丙烯酸酯、油酸钠或卵磷酯;流平剂为聚醚改性硅氧烷、聚酯改性硅氧烷或烷基改性硅氧烷;防沉剂为改性聚脲、触变树脂或硬酯酸铝。The acid absorbing agent in the auxiliary agent is magnesium oxide, lead oxide, calcium oxide or manganese dioxide; the coupling agent is phthalate or aminosilane; the dispersant is polyacrylate, sodium oleate or lecithin; The leveling agent is polyether modified siloxane, polyester modified siloxane or alkyl modified siloxane; the anti-settling agent is modified polyurea, thixotropic resin or aluminum stearate.

本发明的制备方法包括以下步骤:The preparation method of the present invention comprises the following steps:

1)组分A的制备:1) Preparation of component A:

首先,将氟弹性体原料粉碎后与溶剂按1∶(0.5~5)的质量比混合搅拌溶解1h~72h得氟弹性体溶液,再向氟弹性体溶液中按氟弹性体原料∶填料为1∶(0.05~0.5)的质量比加入填料后分散研磨细化8h~36h,最后再按氟弹性体原料∶助剂为1∶(0.005~0.05)的质量比加入助剂分散研磨细化4h~24h制成组分A;First, crush the fluoroelastomer raw material and mix it with the solvent at a mass ratio of 1: (0.5~5), stir and dissolve for 1h~72h to obtain a fluoroelastomer solution, and then add the fluoroelastomer raw material: filler to the fluoroelastomer solution at a : (0.05-0.5) mass ratio, add fillers, disperse, grind and refine for 8h-36h, and finally add fluoroelastomer raw material: additives with a mass ratio of 1: (0.005-0.05) for dispersing, grinding and refining for 4h- 24h to make component A;

2)组分B的制备:2) Preparation of component B:

将固化剂与溶剂按1∶1进行混合溶解分散1h~24h得组分B;Mix the curing agent and the solvent at a ratio of 1:1, dissolve and disperse for 1h to 24h to obtain component B;

3)将组分A和组分B按1∶0.001~1∶0.01的质量比搅拌混合10min~30min后得到脱硫烟囱防腐涂料;3) Stir and mix component A and component B at a mass ratio of 1:0.001 to 1:0.01 for 10 minutes to 30 minutes to obtain a desulfurization chimney anticorrosion coating;

所述氟弹性体原料为偏氟乙烯共聚物、四氟乙烯共聚物或全氟乙烯基醚共聚物的一种或一种以上任意比例的混合物:The fluoroelastomer raw material is one or more than one mixture of vinylidene fluoride copolymer, tetrafluoroethylene copolymer or perfluorovinyl ether copolymer in any proportion:

所用固化剂为脂肪族多元胺、芳香胺、季胺盐、过氧化物或酚类的一种或一种以上任意比例的混合物:The curing agent used is one of aliphatic polyamines, aromatic amines, quaternary ammonium salts, peroxides or phenols or a mixture of more than one in any proportion:

所述填料为玻璃鳞片、空心玻璃微球、钛白粉、炭黑或陶瓷微粉的一种或一种以上任意比例的混合物;The filler is one or more than one mixture in any proportion of glass flakes, hollow glass microspheres, titanium dioxide, carbon black or ceramic micropowder;

所述溶剂为饱和脂肪酮、环酮或饱和羧酸酯的一种或一种以上任意比例的混合物;The solvent is one or more than one mixture in any proportion of saturated aliphatic ketones, cyclic ketones or saturated carboxylic acid esters;

所述助剂为吸酸剂、偶联剂、分散剂、流平剂、防沉剂中两种以上任意比例的混合物。The auxiliary agent is a mixture of two or more of acid absorbing agent, coupling agent, dispersant, leveling agent and anti-sedimentation agent in any proportion.

所述固化剂中的脂肪族多元胺为乙二胺或己二胺;芳香胺为苯乙胺、间苯二胺或芳醚二胺;季铵盐为十八烷基三甲基氯化铵或双十八烷基二甲基氯化铵;过氧化物为二偶氮异丁氰、过氧化苯甲酰、过氧化三甲基乙酸叔丁酯或过氧乙酸叔丁酯;酚类为苯酚、双酚A、双酚AF或双酚F。The aliphatic polyamine in the curing agent is ethylenediamine or hexamethylenediamine; the aromatic amine is phenylethylamine, m-phenylenediamine or aromatic ether diamine; the quaternary ammonium salt is octadecyltrimethylammonium chloride or dioctadecyldimethylammonium chloride; peroxides are diazoisobutylcyanide, benzoyl peroxide, tert-butyl peroxytrimethylacetate or tert-butyl peroxyacetate; phenols are Phenol, Bisphenol A, Bisphenol AF or Bisphenol F.

所述玻璃鳞片、空心玻璃微球的尺寸为120目~400目;The size of the glass flakes and hollow glass microspheres is 120 mesh to 400 mesh;

所述的钛白粉的型号为R902、或R706、或R960或R902+The model of described titanium dioxide is R902, or R706, or R960 or R902+

所述的炭黑的型号为MA100或MT N990;The model of described carbon black is MA100 or MT N990;

所述的陶瓷微粉的型号为C-2000M或C-3000M。The model of the ceramic fine powder is C-2000M or C-3000M.

所述溶剂中的饱和脂肪酮为丙酮、丁酮或甲基异丁酮;环酮为环己酮或弗尔酮;饱和羧酸酯为乙酸乙酯、乙酸甲酯或石油醚。The saturated aliphatic ketone in the solvent is acetone, methyl ethyl ketone or methyl isobutyl ketone; the cyclic ketone is cyclohexanone or furone; the saturated carboxylic acid ester is ethyl acetate, methyl acetate or petroleum ether.

所述助剂中的吸酸剂为氧化镁、氧化铅、氧化钙或二氧化锰;偶联剂为酞酸酯或氨基硅烷;分散剂为聚丙烯酸酯、油酸钠或卵磷酯;流平剂为聚醚改性硅氧烷、聚酯改性硅氧烷或烷基改性硅氧烷;防沉剂为改性聚脲、触变树脂或硬酯酸铝。The acid absorbing agent in the auxiliary agent is magnesium oxide, lead oxide, calcium oxide or manganese dioxide; the coupling agent is phthalate or aminosilane; the dispersant is polyacrylate, sodium oleate or lecithin; The leveling agent is polyether modified siloxane, polyester modified siloxane or alkyl modified siloxane; the anti-settling agent is modified polyurea, thixotropic resin or aluminum stearate.

本发明的涂料应用领域为电厂脱硫烟囱内壁的防腐,以及与其环境条件相同的金属和非金属设备的防腐。The application field of the coating of the invention is the anticorrosion of the inner wall of the desulfurization chimney of the power plant, and the anticorrosion of metal and non-metal equipment with the same environmental conditions.

有现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effects of the present invention are:

1)本发明采用氟弹性体作为涂料的成膜基料,使防腐层具有优异的抗应力应变性能,耐高温氧化降解性能,以及耐烟气冷凝液腐蚀的性能。确保防腐层在脱硫烟囱的各种运行工况条件下能长期保持良好的防腐性能。1) The present invention uses fluoroelastomer as the film-forming base material of the coating, so that the anti-corrosion layer has excellent stress-strain resistance, high-temperature oxidative degradation resistance, and smoke condensate corrosion resistance. Ensure that the anti-corrosion layer can maintain good anti-corrosion performance for a long time under various operating conditions of the desulfurization chimney.

2)本发明采用的固化剂,使防腐涂料能实现烟囱施工条件下的涂层常温固化。2) The curing agent used in the present invention enables the anti-corrosion coating to be cured at room temperature under chimney construction conditions.

具体实施方式 Detailed ways

实施例1:Example 1:

1)组分A的制备:1) Preparation of component A:

首先,将氟弹性体原料偏氟乙烯共聚物粉碎至1厘米以下的粒径,然后与溶剂丙酮按1∶0.5的质量比混合搅拌溶解72h得氟弹性体溶液,再向氟弹性体溶液中按氟弹性体原料:填料(尺寸为120目~400目的玻璃鳞片)为1∶0.1的质量比加入填料后分散研磨细化10h,最后再按氟弹性体原料∶助剂氧化镁为1∶0.005的质量比加入助剂分散研磨细化4h制成组分A;First, crush vinylidene fluoride copolymer, the raw material of fluoroelastomer, to a particle size of less than 1 cm, then mix, stir and dissolve it with solvent acetone at a mass ratio of 1:0.5 for 72 hours to obtain a fluoroelastomer solution, and then press the Fluoroelastomer raw material: filler (glass flakes with a size of 120 mesh to 400 mesh) at a mass ratio of 1:0.1. After adding filler, disperse, grind and refine for 10 hours, and finally press fluoroelastomer raw material: additive magnesium oxide at a ratio of 1:0.005 The mass ratio is made into component A by adding additives, dispersing and grinding for 4 hours;

2)组分B的制备:2) Preparation of component B:

将固化剂与溶剂丙酮按1∶1进行混合溶解分散1h得组分B;Mix the curing agent and the solvent acetone at a ratio of 1:1, dissolve and disperse for 1 hour to obtain component B;

3)将组分A和组分B按1∶0.001的质量比搅拌混合10min后得到脱硫烟囱防腐涂料。3) Stir and mix component A and component B at a mass ratio of 1:0.001 for 10 minutes to obtain a desulfurization chimney anticorrosion coating.

采用刷涂方式进行涂装,常温固化96小时后。防腐涂层的性能测试结果见下表:It is painted by brushing and cured at room temperature for 96 hours. The performance test results of the anti-corrosion coating are shown in the table below:

性能测试结果performance test results

Figure BDA00001998710700061
Figure BDA00001998710700061

实施例2Example 2

1)组分A的制备:1) Preparation of component A:

首先,将氟弹性体原料四氟乙烯共聚物粉碎至1厘米以下的粒径,然后与溶剂环己酮按1∶2的质量比混合搅拌溶解40h得氟弹性体溶液,再向氟弹性体溶液中按氟弹性体原料:填料(尺寸为120目~400目的空心玻璃微球)为1∶0.3的质量比加入填料后分散研磨细化20h,最后再按氟弹性体原料∶助剂酞酸酯为1∶0.01的质量比加入助剂分散研磨细化6h制成组分A;First, pulverize the tetrafluoroethylene copolymer as the raw material of the fluoroelastomer to a particle size below 1 cm, then mix, stir and dissolve it with the solvent cyclohexanone at a mass ratio of 1:2 to obtain a fluoroelastomer solution, and then add the fluoroelastomer solution to the fluoroelastomer solution The mass ratio of fluoroelastomer raw material: filler (hollow glass microspheres with a size of 120 mesh to 400 mesh) is 1:0.3. After adding filler, disperse and grind for 20 hours, and finally press fluoroelastomer raw material: additive phthalate The mass ratio is 1:0.01, adding auxiliary agents, dispersing, grinding and refining for 6 hours to make component A;

2)组分B的制备:2) Preparation of component B:

将固化剂苯乙胺与溶剂环己酮按1∶1进行混合溶解分散8h得组分B;The curing agent phenethylamine and the solvent cyclohexanone were mixed, dissolved and dispersed for 8 hours at a ratio of 1:1 to obtain component B;

3)将组分A和组分B按1∶0.005的质量比搅拌混合20min后得到脱硫烟囱防腐涂料。3) Stir and mix component A and component B at a mass ratio of 1:0.005 for 20 minutes to obtain a desulfurization chimney anticorrosion coating.

采用刷涂方式进行涂装,常温固化36小时后。防腐涂层的性能测试结果见下表:Painted by brushing and cured at room temperature for 36 hours. The performance test results of the anti-corrosion coating are shown in the table below:

性能测试结果performance test results

Figure BDA00001998710700071
Figure BDA00001998710700071

实施例3Example 3

1)组分A的制备:1) Preparation of component A:

首先,将氟弹性体原料全氟乙烯基醚共聚物粉碎至1厘米以下的粒径,然后与溶剂乙酸乙酯按1∶5的质量比混合搅拌溶解1h得氟弹性体溶液,再向氟弹性体溶液中按氟弹性体原料:填料(型号为R902的钛白粉)为1∶0.5的质量比加入填料后分散研磨细化36h,最后再按氟弹性体原料∶助剂聚丙烯酸酯为1∶0.015的质量比加入助剂分散研磨细化10h制成组分A;Firstly, the fluoroelastomer raw material perfluorovinyl ether copolymer is pulverized to a particle size of less than 1 cm, then mixed with ethyl acetate as a solvent in a mass ratio of 1:5, stirred and dissolved for 1 hour to obtain a fluoroelastomer solution, and then to the fluoroelastomer In the body solution, the mass ratio of fluoroelastomer raw material: filler (titanium dioxide of type R902) is 1:0.5. After adding the filler, it is dispersed and ground for 36 hours, and finally the raw material of fluoroelastomer: auxiliary agent polyacrylate is 1: The mass ratio of 0.015 is added into the auxiliary agent to disperse and grind for 10 hours to make component A;

2)组分B的制备:2) Preparation of component B:

将固化剂十八烷基三甲基氯化铵与溶剂乙酸乙酯按1∶1进行混合溶解分散5h得组分B;Mix, dissolve and disperse the curing agent octadecyltrimethylammonium chloride and the solvent ethyl acetate at a ratio of 1:1 for 5 hours to obtain component B;

3)将组分A和组分B按1∶0.003的质量比搅拌混合30min后得到脱硫烟囱防腐涂料。3) Stir and mix component A and component B at a mass ratio of 1:0.003 for 30 minutes to obtain a desulfurization chimney anticorrosion coating.

采用刷涂方式进行涂装,常温固化48小时后。防腐涂层的性能测试结果见下表:Painted by brushing and cured at room temperature for 48 hours. The performance test results of the anti-corrosion coating are shown in the table below:

性能测试结果performance test results

Figure BDA00001998710700081
Figure BDA00001998710700081

实施例4Example 4

1)组分A的制备:1) Preparation of component A:

首先,将氟弹性体原料(偏氟乙烯共聚物与四氟乙烯共聚物的混合物)粉碎至1厘米以下的粒径,然后与溶剂甲基异丁酮按1∶3的质量比混合搅拌溶解20h得氟弹性体溶液,再向氟弹性体溶液中按氟弹性体原料:填料(型号为MA100的炭黑)为1∶0.05的质量比加入填料后分散研磨细化8h,最后再按氟弹性体原料∶助剂聚醚改性硅氧烷为1∶0.03的质量比加入助剂分散研磨细化15h制成组分A;First, crush the fluoroelastomer raw material (a mixture of vinylidene fluoride copolymer and tetrafluoroethylene copolymer) to a particle size of less than 1 cm, then mix and dissolve it with the solvent methyl isobutyl ketone at a mass ratio of 1:3 for 20 hours Get the fluoroelastomer solution, then add the filler into the fluoroelastomer solution according to the mass ratio of fluoroelastomer raw material: filler (carbon black of model MA100) at a mass ratio of 1:0.05, disperse and grind for 8 hours, and finally press the fluoroelastomer Raw materials: auxiliary agent polyether modified siloxane with a mass ratio of 1:0.03, adding auxiliary agent, dispersing, grinding and refining for 15 hours to make component A;

2)组分B的制备:2) Preparation of component B:

将固化剂二偶氮异丁氰与溶剂甲基异丁酮按1∶1进行混合溶解分散12h得组分B;The curing agent diazoisobutyl cyanide and the solvent methyl isobutyl ketone were mixed, dissolved and dispersed for 12 hours to obtain component B;

3)将组分A和组分B按1∶0.007的质量比搅拌混合15min后得到脱硫烟囱防腐涂料。3) Stir and mix component A and component B at a mass ratio of 1:0.007 for 15 minutes to obtain a desulfurization chimney anticorrosion coating.

采用刷涂方式进行涂装,常温固化48小时后。防腐涂层的性能测试结果见下表:Painted by brushing and cured at room temperature for 48 hours. The performance test results of the anti-corrosion coating are shown in the table below:

性能测试结果performance test results

实施例5:Example 5:

1)组分A的制备:1) Preparation of component A:

首先,将氟弹性体原料(偏氟乙烯共聚物、四氟乙烯共聚物和全氟乙烯基醚共聚物的混合物)粉碎至1厘米以下的粒径,然后与溶剂(丁酮与弗尔酮的混合物)按1∶1的质量比混合搅拌溶解60h得氟弹性体溶液,再向氟弹性体溶液中按氟弹性体原料∶填料(型号为C-2000M的陶瓷微粉)为1∶0.4的质量比加入填料后分散研磨细化30h,最后再按氟弹性体原料∶助剂改性聚脲为1∶0.005的质量比加入助剂分散研磨细化24h制成组分A;First, the fluoroelastomer raw material (a mixture of vinylidene fluoride copolymer, tetrafluoroethylene copolymer and perfluorovinyl ether copolymer) is crushed to a particle size of less than 1 cm, and then mixed with a solvent (a mixture of methyl ethyl ketone and furone) Mixture) according to the mass ratio of 1:1, mixing, stirring and dissolving for 60 hours to obtain a fluoroelastomer solution, and then adding the fluoroelastomer raw material to the fluoroelastomer solution: filler (ceramic powder of model C-2000M) with a mass ratio of 1:0.4 After adding filler, disperse, grind and refine for 30 hours, and finally add auxiliary agent, disperse, grind and refine for 24 hours according to the mass ratio of fluoroelastomer raw material: additive modified polyurea of 1:0.005 to prepare component A;

2)组分B的制备:2) Preparation of component B:

将固化剂苯酚与溶剂(丁酮和弗尔酮的混合物)按1∶1进行混合溶解分散15h得组分B;Mix, dissolve and disperse curing agent phenol and solvent (a mixture of methyl ethyl ketone and furone) at a ratio of 1:1 for 15 hours to obtain component B;

3)将组分A和组分B按1∶0.004的质量比搅拌混合25min后得到脱硫烟囱防腐涂料。3) Stir and mix component A and component B at a mass ratio of 1:0.004 for 25 minutes to obtain a desulfurization chimney anticorrosion coating.

实施例6:Embodiment 6:

1)组分A的制备:1) Preparation of component A:

首先,将氟弹性体原料(偏氟乙烯共聚物与全氟乙烯基醚共聚物的混合物)粉碎至1厘米以下的粒径,然后与溶剂(甲基异丁酮与乙酸甲酯的混合物)按1∶4的质量比混合搅拌溶解10h得氟弹性体溶液,再向氟弹性体溶液中按氟弹性体原料∶填料(尺寸为120目~400目的玻璃鳞片与空心玻璃微球的混合物)为1∶0.2的质量比加入填料后分散研磨细化25h,最后再按氟弹性体原料:助剂(氧化铅与氨基硅烷的混合物)为1∶0.02的质量比加入助剂分散研磨细化12h制成组分A;First, the fluoroelastomer raw material (a mixture of vinylidene fluoride copolymer and perfluorovinyl ether copolymer) is crushed to a particle size of less than 1 cm, and then mixed with a solvent (a mixture of methyl isobutyl ketone and methyl acetate) according to Mix and stir at a mass ratio of 1:4 for 10 hours to obtain a fluoroelastomer solution, and then add the fluoroelastomer raw material: filler (a mixture of glass flakes and hollow glass microspheres with a size of 120 mesh to 400 mesh) to the fluoroelastomer solution at a ratio of 1 : Mass ratio of 0.2, adding fillers, dispersing, grinding and refining for 25 hours, and finally adding additives, dispersing, grinding and refining for 12 hours according to the mass ratio of fluoroelastomer raw material: additives (mixture of lead oxide and aminosilane) of 1:0.02 Component A;

2)组分B的制备:2) Preparation of component B:

将固化剂(己二胺与芳醚二胺的混合物)与溶剂(甲基异丁酮与乙酸甲酯的混合物)按1∶1进行混合溶解分散20h得组分B;Mix the curing agent (a mixture of hexamethylene diamine and aryl ether diamine) and solvent (a mixture of methyl isobutyl ketone and methyl acetate) at a ratio of 1:1, dissolve and disperse for 20 hours to obtain component B;

3)将组分A和组分B按1∶0.008的质量比搅拌混合13min后得到脱硫烟囱防腐涂料。3) Stir and mix component A and component B at a mass ratio of 1:0.008 for 13 minutes to obtain a desulfurization chimney anticorrosion coating.

实施例7:Embodiment 7:

1)组分A的制备:1) Preparation of component A:

首先,将氟弹性体原料(四氟乙烯共聚物与全氟乙烯基醚共聚物的混合物)粉碎至1厘米以下的粒径,然后与溶剂(丙酮、环己酮和石油醚混合)按1∶0.8的质量比混合搅拌溶解65h得氟弹性体溶液,再向氟弹性体溶液中按氟弹性体原料∶填料(型号为R706的钛白粉、型号MT N990的炭黑的混合物)为1∶0.25的质量比加入填料后分散研磨细化18h,最后再按氟弹性体原料∶助剂(二氧化锰、酞酸酯和油酸钠的混合物)为1∶0.025的质量比加入助剂分散研磨细化14h制成组分A;First, crush the fluoroelastomer raw material (a mixture of tetrafluoroethylene copolymer and perfluorovinyl ether copolymer) to a particle size of less than 1 cm, and then mix it with a solvent (acetone, cyclohexanone and petroleum ether) at a ratio of 1: The mass ratio of 0.8 was stirred and dissolved for 65 hours to obtain a fluoroelastomer solution, and then added to the fluoroelastomer solution according to the ratio of fluoroelastomer raw material: filler (a mixture of titanium dioxide of type R706 and carbon black of type MT N990) at a ratio of 1:0.25 Mass ratio After adding filler, disperse, grind and refine for 18 hours, and finally add auxiliary agent, disperse, grind and refine according to the mass ratio of fluoroelastomer raw material: additive (mixture of manganese dioxide, phthalate and sodium oleate) at a mass ratio of 1:0.025 14h to make component A;

2)组分B的制备:2) Preparation of component B:

将固化剂(双十八烷基二甲基氯化铵、过氧乙酸叔丁酯和双酚AF的混合物)与溶剂(丙酮、环己酮和石油醚混合)按1∶1进行混合溶解分散24h得组分B;Mix curing agent (mixture of dioctadecyldimethylammonium chloride, tert-butyl peroxyacetate and bisphenol AF) with solvent (mixture of acetone, cyclohexanone and petroleum ether) at a ratio of 1:1, dissolve and disperse 24h to get component B;

3)将组分A和组分B按1∶0.01的质量比搅拌混合28min后得到脱硫烟囱防腐涂料。3) Stir and mix component A and component B at a mass ratio of 1:0.01 for 28 minutes to obtain a desulfurization chimney anticorrosion coating.

实施例8:Embodiment 8:

1)组分A的制备:1) Preparation of component A:

首先,将氟弹性体原料偏氟乙烯共聚物粉碎至1厘米以下的粒径,然后与溶剂石油醚按1∶2.5的质量比混合搅拌溶解30h得氟弹性体溶液,再向氟弹性体溶液中按氟弹性体原料∶填料(型号为C-3000M的陶瓷微粉)为1∶0.35的质量比加入填料后分散研磨细化23h,最后再按氟弹性体原料:助剂硬酯酸铝为1∶0.04的质量比加入助剂分散研磨细化20h制成组分A;First, crush vinylidene fluoride copolymer, the raw material of fluoroelastomer, to a particle size of less than 1 cm, then mix, stir and dissolve with solvent petroleum ether at a mass ratio of 1:2.5 for 30 hours to obtain a fluoroelastomer solution, and then add it to the fluoroelastomer solution According to the mass ratio of fluoroelastomer raw material: filler (ceramic powder of model C-3000M) of 1:0.35, add the filler, disperse and grind for 23 hours, and finally press the fluoroelastomer raw material: additive aluminum stearate as 1: The mass ratio of 0.04 is added into the auxiliary agent to disperse and grind for 20 hours to make component A;

2)组分B的制备:2) Preparation of component B:

将固化剂过氧化三甲基乙酸叔丁酯与溶剂石油醚按1∶1进行混合溶解分散10h得组分B;Mix, dissolve and disperse curing agent tert-butyl peroxytrimethyl acetate and solvent petroleum ether at a ratio of 1:1 for 10 hours to obtain component B;

3)将组分A和组分B按1∶0.002的质量比搅拌混合23min后得到脱硫烟囱防腐涂料;3) Stir and mix component A and component B at a mass ratio of 1:0.002 for 23 minutes to obtain a desulfurization chimney anticorrosion coating;

实施例9:Embodiment 9:

1)组分A的制备:1) Preparation of component A:

首先,将氟弹性体原料全氟乙烯基醚共聚物粉碎至1厘米以下的粒径,然后与溶剂乙酸甲酯按1∶3.5的质量比混合搅拌溶解50h得氟弹性体溶液,再向氟弹性体溶液中按氟弹性体原料∶填料(型号为R902+的钛白粉)为1∶0.15的质量比加入填料后分散研磨细化15h,最后再按氟弹性体原料:助剂卵磷酯为1∶0.035的质量比加入助剂分散研磨细化18h制成组分A;First, pulverize the raw material perfluorovinyl ether copolymer of the fluoroelastomer to a particle size of less than 1 cm, then mix and dissolve it with the solvent methyl acetate at a mass ratio of 1:3.5 for 50 hours to obtain a fluoroelastomer solution, and then to the fluoroelastomer In the body solution, according to the mass ratio of fluoroelastomer raw material: filler (titanium dioxide of type R902+) as 1:0.15, add the filler, disperse and grind for 15 hours, and finally press the fluoroelastomer raw material: auxiliary agent lecithin as 1: The mass ratio of 0.035 is added into the auxiliary agent to disperse and grind for 18 hours to make component A;

2)组分B的制备:2) Preparation of component B:

将固化剂芳醚二胺与溶剂乙酸甲酯按1∶1进行混合溶解分散18h得组分B;The curing agent aryl ether diamine and the solvent methyl acetate were mixed, dissolved and dispersed for 18 hours to obtain component B;

3)将组分A和组分B按1∶0.009的质量比搅拌混合18min后得到脱硫烟囱防腐涂料。3) Stir and mix component A and component B at a mass ratio of 1:0.009 for 18 minutes to obtain a desulfurization chimney anticorrosion coating.

Claims (10)

1. desulfuration chimney protective system is characterized in that: by component A and B component by 1: the mass ratio of (0.001~0.01) mixes and obtains;
Described component A comprises fluoroelastomer raw material, filler, solvent and auxiliary agent, wherein the fluoroelastomer raw material: filler: solvent: auxiliary agent=1: (0.05~0.5): (0.5~5): the mass ratio of (0.005~0.05);
Said B component comprises solidifying agent and solvent, wherein solidifying agent: the mass ratio of solvent=1: 1;
Said fluoroelastomer raw material is the mixture of one or more arbitrary proportions of vinylidene fluoride copolymers, TFE copolymer or perfluorovinyl sulfide ether copolymer;
Used solidifying agent is the mixture of one or more arbitrary proportions of aliphatic polyamine, aromatic amine, quaternary amine, superoxide or phenols;
Said filler is the mixture of one or more arbitrary proportions of glass flake, hollow glass micro-ball, white titanium pigment, carbon black or ceramic;
Said solvent is the mixture of one or more arbitrary proportions of saturated fatty ketone, cyclic ketones or saturated carboxylic acid ester;
Said auxiliary agent is the mixture of two or more arbitrary proportions in acid-acceptor, coupling agent, dispersion agent, flow agent, the anti-settling agent.
2. desulfuration chimney protective system according to claim 1 is characterized in that: the aliphatic polyamine in the said solidifying agent is quadrol or hexanediamine; Aromatic amine is phenylethylamine, mphenylenediamine or aryl oxide diamines; Quaternary ammonium salt is OTAC or distearyl dimethyl ammonium chloride; Superoxide is two azo isobutyl cyanogen, Lucidol, the peroxo-trimethylacetic acid tert-butyl ester or tert-butyl peroxy acetate; Phenols is phenol, dihydroxyphenyl propane, bisphenol AF or Bisphenol F.
3. desulfuration chimney protective system according to claim 1 is characterized in that: said glass flake, hollow glass micro-ball are of a size of 120 orders ~ 400 orders;
The model of described white titanium pigment is R902 or R706 or R960 or R902+;
Described sooty model is MA100 or MT N990;
The model of described ceramic is C-2000M or C-3000M.
4. desulfuration chimney protective system according to claim 1 is characterized in that: the saturated fatty ketone in the said solvent is acetone, butanone or mibk; Cyclic ketones is pimelinketone or Fu Er ketone; The saturated carboxylic acid ester is ETHYLE ACETATE, methyl acetate or sherwood oil.
5. desulfuration chimney protective system according to claim 1 is characterized in that: the acid-acceptor in the said auxiliary agent is Natural manganese dioxide, plumbous oxide, quicklime or Manganse Dioxide; Coupling agent is phthalate or aminosilane; Dispersion agent is polyacrylic ester, sodium oleate or lecithin; Flow agent is polyether modified siloxane, polyester modification siloxanes or alkyl-modified siloxanes; Anti-settling agent is modification polyureas, thixotroping resin or aluminum foil stearate.
6. the preparation method of a desulfuration chimney protective system is characterized in that may further comprise the steps:
1) preparation of component A:
At first; With after the fluoroelastomer raw material pulverizing with solvent by 1: the mass ratio of (0.5~5) mixes stirring and dissolving 1h~72h and gets fluoroelastomer solution; Again in fluoroelastomer solution by the fluoroelastomer raw material: filler is 1: the mass ratio of (0.05~0.5) adds dispersion grinding refinement 8h~36h behind the filler, and at last again by the fluoroelastomer raw material: auxiliary agent is 1: the mass ratio adding auxiliary agent dispersion grinding refinement 4h~24h of (0.005~0.05) processes component A;
2) preparation of B component:
Solidifying agent and solvent were carried out mixed dissolution by 1: 1 disperses 1h~24h to get B component;
3) after being mixed 10min ~ 30min by 1: 0.001~1: 0.01 mass ratio, component A and B component obtain the desulfuration chimney protective system;
Said fluoroelastomer raw material is the mixture of one or more arbitrary proportions of vinylidene fluoride copolymers, TFE copolymer or perfluorovinyl sulfide ether copolymer:
Used solidifying agent is the mixture of one or more arbitrary proportions of aliphatic polyamine, aromatic amine, quaternary amine, superoxide or phenols:
Said filler is the mixture of one or more arbitrary proportions of glass flake, hollow glass micro-ball, white titanium pigment, carbon black or ceramic;
Said solvent is the mixture of one or more arbitrary proportions of saturated fatty ketone, cyclic ketones or saturated carboxylic acid ester;
Said auxiliary agent is the mixture of two or more arbitrary proportions in acid-acceptor, coupling agent, dispersion agent, flow agent, the anti-settling agent.
7. the preparation method of desulfuration chimney protective system according to claim 6 is characterized in that: the aliphatic polyamine in the said solidifying agent is quadrol or hexanediamine; Aromatic amine is phenylethylamine, mphenylenediamine or aryl oxide diamines; Quaternary ammonium salt is OTAC or distearyl dimethyl ammonium chloride; Superoxide is two azo isobutyl cyanogen, Lucidol, the peroxo-trimethylacetic acid tert-butyl ester or tert-butyl peroxy acetate; Phenols is phenol, dihydroxyphenyl propane, bisphenol AF or Bisphenol F.
8. the preparation method of desulfuration chimney protective system according to claim 6 is characterized in that: said glass flake, hollow glass micro-ball are of a size of 120 orders ~ 400 orders;
The model of described white titanium pigment is R902 or R706 or R960 or R902+
Described sooty model is MA100 or MT N990;
The model of described ceramic is C-2000M or C-3000M.
9. the preparation method of desulfuration chimney protective system according to claim 6 is characterized in that: the saturated fatty ketone in the said solvent is acetone, butanone or mibk; Cyclic ketones is pimelinketone or Fu Er ketone; The saturated carboxylic acid ester is ETHYLE ACETATE, methyl acetate or sherwood oil.
10. the preparation method of desulfuration chimney protective system according to claim 6 is characterized in that: the acid-acceptor in the said auxiliary agent is Natural manganese dioxide, plumbous oxide, quicklime or Manganse Dioxide; Coupling agent is phthalate or aminosilane; Dispersion agent is polyacrylic ester, sodium oleate or lecithin; Flow agent is polyether modified siloxane, polyester modification siloxanes or alkyl-modified siloxanes; Anti-settling agent is modification polyureas, thixotroping resin or aluminum foil stearate.
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CN103205198A (en) * 2013-04-18 2013-07-17 陕西驭腾实业有限公司 Anti-corrosion coating for low-temperature flue gas heat exchange device of boiler and preparation method thereof
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