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CN111500148A - A kind of functional heavy-duty anti-corrosion water-based paint for steel based on graphene modification and preparation method and use method thereof - Google Patents

A kind of functional heavy-duty anti-corrosion water-based paint for steel based on graphene modification and preparation method and use method thereof Download PDF

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CN111500148A
CN111500148A CN202010276891.9A CN202010276891A CN111500148A CN 111500148 A CN111500148 A CN 111500148A CN 202010276891 A CN202010276891 A CN 202010276891A CN 111500148 A CN111500148 A CN 111500148A
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graphene
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water
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CN111500148B (en
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王俊中
王聪伟
巩向杰
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Shanxi Institute of Coal Chemistry of CAS
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    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
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Abstract

The invention discloses graphene-modified functional heavy-duty anticorrosive water-based paint for steel and a preparation method thereof. The epoxy resin composite primer is composed of water-based epoxy resin, graphene, a dispersing agent, a diluent, an epoxy curing agent and the like, the fluorocarbon composite finish paint is composed of fluorocarbon finish paint, graphene, a dispersing agent, a diluent, an antibacterial agent, a fluorocarbon curing agent and the like, the fluorocarbon metal varnish is composed of fluorocarbon paint, metal powder, a diluent, a fluorocarbon curing agent and the like, the performances of the epoxy resin composite primer, the fluorocarbon composite finish paint and the fluorocarbon metal varnish are mutually supplemented and associated, and the formed heavy anti-corrosion coating improves the corrosion resistance of the base material. The graphene functional coating disclosed by the invention has multiple functions of corrosion resistance, heat conduction, bacteriostasis, flame retardance, oil repellency, hydrophobicity and the like, is wide in application field, simple in preparation method and easy for large-scale production and implementation.

Description

一种基于石墨烯改性的钢材用功能重防腐水性涂料及其制备 方法和使用方法A kind of functional heavy-duty anti-corrosion water-based coating for steel based on graphene modification and preparation thereof how to use

技术领域technical field

本发明涉及一种基于石墨烯改性的钢材用功能重防腐水性涂料及其制备方法和使用方法,属于涂料领域。The invention relates to a graphene-modified functional heavy-duty anti-corrosion water-based paint for steel, a preparation method and a use method thereof, and belongs to the field of paints.

背景技术Background technique

金属腐蚀会造成资源和能源的浪费,据估计,中国每年由金属腐蚀造成的经济损失约占据国民生产总值的4%,防腐问题迫在眉睫。然而,国外企业占据国内防腐涂料市场份额的60%以上,国内防腐涂料技术的开发有待提高。尤其是重防腐领域。重防腐涂料适用于化工大气和海洋环境里。但现有重防腐涂料大都功能性单一,而化工大气和海洋环境多变。多变的环境容易滋生各种问题,如细菌、火灾。所以,为达到防护各种问题,需要涂覆不同的涂料。这些不同的涂料的混合使用不仅耗费人力物力还会降低自身的效果,从而无法长期保护装备。为达到设备的综合防腐,开发功能综合性的重防腐复合涂料是极其有必要的。Metal corrosion will cause waste of resources and energy. It is estimated that the economic loss caused by metal corrosion in China accounts for about 4% of the gross national product every year, and the problem of corrosion protection is imminent. However, foreign companies occupy more than 60% of the domestic anti-corrosion coating market share, and the development of domestic anti-corrosion coating technology needs to be improved. Especially in the field of heavy corrosion protection. Heavy-duty anti-corrosion coatings are suitable for chemical atmospheres and marine environments. However, most of the existing heavy-duty anti-corrosion coatings have a single function, while the chemical atmosphere and marine environment are changeable. The changeable environment is prone to breed various problems, such as bacteria and fire. Therefore, in order to achieve protection against various problems, different coatings need to be applied. The mixed use of these different coatings not only consumes manpower and material resources, but also reduces its own effect, so that the equipment cannot be protected for a long time. In order to achieve comprehensive anti-corrosion of equipment, it is extremely necessary to develop functional comprehensive heavy-duty anti-corrosion composite coatings.

发明内容SUMMARY OF THE INVENTION

本发明旨在提供一种基于石墨烯改性的钢材用功能重防腐水性涂料及其制备方法,包括具有防腐、导热功能的环氧树脂复合底漆,具有防腐、抑菌功能的氟碳复合面漆,具有防腐、阻燃、憎油憎水功能的氟碳金属清漆,适用于金属防护领域。The invention aims to provide a graphene-modified functional heavy-duty anti-corrosion water-based paint for steel and a preparation method thereof, including an epoxy resin composite primer with anti-corrosion and thermal conductivity functions, and a fluorocarbon composite surface with anti-corrosion and antibacterial functions. It is a fluorocarbon metal varnish with anti-corrosion, flame-retardant, oil-repellent and water-repellent functions, suitable for metal protection.

本发明的另一目的是提供所述由环氧树脂复合底漆、氟碳复合面漆及氟碳金属清漆所组成的功能重防腐涂料的使用方法。Another object of the present invention is to provide a method for using the functional heavy-duty anti-corrosion coating composed of epoxy resin composite primer, fluorocarbon composite topcoat and fluorocarbon metal varnish.

为实现上述发明目的,本发明采用的技术方案包括:In order to realize the above-mentioned purpose of the invention, the technical scheme adopted in the present invention includes:

本发明提供了一种基于石墨烯改性的钢材用功能重防腐水性涂料,所述重防腐水性涂料由环氧树脂复合底漆、氟碳复合面漆及氟碳金属清漆组成。The invention provides a functional heavy-duty water-based anti-corrosion coating for steel based on graphene modification, the heavy-duty anti-corrosion water coating is composed of epoxy resin composite primer, fluorocarbon composite topcoat and fluorocarbon metal varnish.

进一步地,环氧树脂复合底漆是由水性环氧树脂、石墨烯、分散剂、稀释剂、环氧固化剂等组成,制备的水性环氧树脂具有优异的防腐、导热性能。Further, the epoxy resin composite primer is composed of waterborne epoxy resin, graphene, dispersant, diluent, epoxy curing agent, etc. The prepared waterborne epoxy resin has excellent anticorrosion and thermal conductivity.

进一步地,环氧树脂复合底漆涂料组成按重量计算如下:环氧树脂100份,石墨烯0.3~1份,分散剂0.1~0.2份,稀释剂1~10份,环氧固化剂30份。Further, the epoxy resin composite primer coating composition is calculated as follows by weight: 100 parts of epoxy resin, 0.3 to 1 part of graphene, 0.1 to 0.2 part of dispersant, 1 to 10 parts of thinner, and 30 parts of epoxy curing agent.

进一步地,环氧树脂为水性环氧树脂。Further, the epoxy resin is a water-based epoxy resin.

进一步地,石墨烯为氧化石墨烯,石墨烯和环氧树脂的质量比为3~10∶1000。Further, the graphene is graphene oxide, and the mass ratio of the graphene and the epoxy resin is 3-10:1000.

进一步地,分散剂为聚乙烯醇,其分子量为16000~200000。将聚乙烯醇和石墨烯通过π-π键功能化改性,使得形成的改性石墨烯能在溶剂中保持极高的分散性和电导性。Further, the dispersant is polyvinyl alcohol, and its molecular weight is 16,000-200,000. Functional modification of polyvinyl alcohol and graphene through π-π bonds enables the formed modified graphene to maintain extremely high dispersibility and electrical conductivity in solvents.

进一步地,稀释剂为水。Further, the diluent is water.

进一步地,环氧固化剂为胺类固化剂。Further, the epoxy curing agent is an amine curing agent.

进一步地,环氧树脂复合底漆涂料的制备方法:将3~10份石墨烯浆料与聚乙烯醇溶液混合搅拌24 h之后,形成混合物。将该混合物缓慢滴入1000份环氧树脂溶液中,搅拌24h之后形成混合物。将300份环氧固化剂缓慢滴入混合物中,熟化15 min,形成环氧树脂复合底漆涂料。Further, the preparation method of the epoxy resin composite primer coating: 3-10 parts of the graphene slurry and the polyvinyl alcohol solution are mixed and stirred for 24 h to form a mixture. The mixture was slowly dropped into 1000 parts of epoxy resin solution, and a mixture was formed after stirring for 24 h. Slowly drop 300 parts of epoxy curing agent into the mixture and cure for 15 min to form epoxy resin composite primer coating.

进一步地,氟碳复合面漆由氟碳面漆、石墨烯、分散剂、稀释剂、抗菌剂、氟碳固化剂等组成,制备的氟碳复合面漆具有防腐、抑菌性能。Further, the fluorocarbon composite topcoat is composed of a fluorocarbon topcoat, graphene, a dispersant, a thinner, an antibacterial agent, a fluorocarbon curing agent, and the like, and the prepared fluorocarbon composite topcoat has anti-corrosion and antibacterial properties.

进一步地,氟碳复合面漆涂料组成按重量计算如下:氟碳面漆100份,石墨烯0.3~0.5份,分散剂0.06~0.1份,稀释剂80~100份,抗菌剂3~5份,氟碳固化剂20份。Further, the composition of the fluorocarbon composite topcoat is calculated as follows by weight: 100 parts of fluorocarbon topcoat, 0.3 to 0.5 parts of graphene, 0.06 to 0.1 part of dispersant, 80 to 100 parts of thinner, and 3 to 5 parts of antibacterial agent, 20 parts of fluorocarbon curing agent.

进一步地,抗菌剂包括纳米二氧化钛。Further, the antibacterial agent includes nano-titanium dioxide.

进一步地,所述氟碳复合面漆涂料的制备方法:将氟碳面漆与稀释剂混合均匀形成氟碳稀释混合物待用。将3~5份石墨烯浆料与聚乙烯醇溶液混合搅拌24 h之后,形成混合物。将该混合物缓慢滴入1000份氟碳稀释混合物中,搅拌24 h之后形成混合物。再将定量的抗菌剂加入混合物中混合均匀。将200份氟碳固化剂缓慢滴入混合物中,熟化15 min,形成氟碳复合面漆涂料。Further, the preparation method of the fluorocarbon composite topcoat paint: the fluorocarbon topcoat and the thinner are mixed uniformly to form a fluorocarbon diluted mixture for use. After 3-5 parts of graphene slurry and polyvinyl alcohol solution were mixed and stirred for 24 h, a mixture was formed. The mixture was slowly dropped into 1000 parts of the fluorocarbon diluted mixture, and a mixture was formed after stirring for 24 h. Then the quantitative antibacterial agent is added to the mixture and mixed evenly. Slowly drop 200 parts of fluorocarbon curing agent into the mixture and cure for 15 min to form a fluorocarbon composite topcoat.

进一步地,氟碳金属清漆由氟碳漆、金属粉末、稀释剂、氟碳固化剂组成,制备的氟碳复合清漆具有防腐、阻燃、憎油憎水性能。Further, the fluorocarbon metal varnish is composed of fluorocarbon paint, metal powder, diluent, and fluorocarbon curing agent, and the prepared fluorocarbon composite varnish has anticorrosion, flame retardant, oil-repellent and water-repellent properties.

进一步地,氟碳复合面漆涂料组成按重量计算如下:氟碳清漆100份,金属粉末1~3份,稀释剂30~60份,氟碳固化剂20份。Further, the composition of the fluorocarbon composite topcoat is calculated as follows by weight: 100 parts of fluorocarbon varnish, 1 to 3 parts of metal powder, 30 to 60 parts of thinner, and 20 parts of fluorocarbon curing agent.

进一步地,金属粉末包括铝粉、氢氧化镁、氢氧化铝其中的两种或其混合物。Further, the metal powder includes aluminum powder, magnesium hydroxide, and aluminum hydroxide, or a mixture thereof.

进一步地,所述氟碳金属清漆涂料的制备方法:将100份氟碳漆与30~60份稀释剂混合均匀,过200目标椎筛。将1~3份的金属粉末与氟碳稀释漆混合搅拌24 h之后,形成混合物。将20份的氟碳固化剂缓慢滴入混合物中,熟化15 min,形成氟碳金属清漆涂料。Further, the preparation method of the fluorocarbon metal varnish coating: mix 100 parts of fluorocarbon paint and 30-60 parts of thinner evenly, and pass through a 200-target vertebral sieve. Mix 1-3 parts of metal powder with fluorocarbon diluted paint and stir for 24 h to form a mixture. Slowly drop 20 parts of fluorocarbon curing agent into the mixture and cure for 15 min to form a fluorocarbon metal varnish coating.

进一步地,所述基于石墨烯改性的钢材用功能重防腐水性涂料的使用方法:对防腐基材进行表面处理,除锈除油。然后喷涂上述方法所制备的环氧树脂复合底漆涂料,涂层厚度约为30~50 μm,室温干燥48 h;然后喷涂上述方法制备的氟碳复合面漆涂料,涂层厚度约为20~30 μm,室温干燥48 h;最后喷涂上述方法制备的氟碳清漆涂料,涂层厚度约为10~20 μm,再经48 h干燥后即可得基于石墨烯改性的钢材用功能重防腐水性涂层。Further, the use method of the functional heavy-duty anti-corrosion water-based paint for steel based on graphene modification: surface treatment of anti-corrosion substrate, rust and oil removal. Then spray the epoxy resin composite primer coating prepared by the above method, the coating thickness is about 30~50 μm, and dry at room temperature for 48 h; then spray the fluorocarbon composite topcoat coating prepared by the above method, the coating thickness is about 20~ 30 μm, dried at room temperature for 48 h; finally, the fluorocarbon varnish coating prepared by the above method was sprayed with a coating thickness of about 10-20 μm, and after drying for 48 h, a functional heavy-duty anti-corrosion water based on graphene-modified steel was obtained. coating.

本发明的有益效果:Beneficial effects of the present invention:

(1)采用水性涂料和水性固化剂,降低对环境的污染,属于环境友好型涂料。(1) Using water-based paint and water-based curing agent to reduce environmental pollution, it is an environment-friendly paint.

(2)环氧树脂复合底漆和氟碳复合面漆中加入改性类石墨烯,可形成“迷宫效应”阻隔外界环境与装备的接触。(2) The addition of modified graphene to the epoxy resin composite primer and the fluorocarbon composite topcoat can form a "maze effect" to block the contact between the external environment and the equipment.

(3)利用聚乙烯醇与石墨烯的π-π键功能化改性,提高了改性类石墨烯在水中的分散性,且分散剂的用量很低,改性操作简单有效。(3) The π-π bond functional modification of polyvinyl alcohol and graphene improves the dispersibility of modified graphene-like in water, and the dosage of dispersant is very low, and the modification operation is simple and effective.

(4)石墨烯致密分散,不仅提高了涂料的防腐效果,还具有阻燃防火性能。(4) Graphene is densely dispersed, which not only improves the anti-corrosion effect of the coating, but also has flame-retardant and fire-resistant properties.

(5)本发明所采用的石墨烯为类石墨烯,制备工艺简单,成本低廉。(5) The graphene used in the present invention is a graphene-like, the preparation process is simple, and the cost is low.

(6)本发明提供的石墨烯重防腐水性涂料既保留了各组分的主要特色,又通过复合效应提高了涂层的各种性能,属于综合性功能防腐材料,制备简单,操作方便,极具应用性。(6) The graphene heavy-duty anti-corrosion water-based coating provided by the present invention not only retains the main characteristics of each component, but also improves various properties of the coating through the composite effect. Applicable.

附图说明Description of drawings

图1是采用本发明中实施例2所得的基于石墨烯改性的钢材用功能重防腐水性涂料的喷涂效果。Fig. 1 is the spraying effect of the functional heavy-duty anti-corrosion water-based paint for steel based on graphene modification obtained in Example 2 of the present invention.

具体实施方式Detailed ways

下面通过实施例来进一步说明本发明,但不局限于以下实施例。The present invention is further illustrated by the following examples, but is not limited to the following examples.

实施例1:Example 1:

本发明提供了一种基于石墨烯改性的钢材用功能重防腐水性涂料的制备方法,以克服现有技术中的不足。所述石墨烯防腐功能涂料由环氧树脂复合底漆、氟碳复合面漆及氟碳金属清漆所组成。The invention provides a preparation method of a graphene-modified functional heavy-duty anti-corrosion water-based paint for steel, so as to overcome the deficiencies in the prior art. The graphene anticorrosion functional coating is composed of epoxy resin composite primer, fluorocarbon composite topcoat and fluorocarbon metal varnish.

下面通过具体的实例对本发明的技术方案作进一步的说明描述。The technical solutions of the present invention will be further described and described below through specific examples.

实施例1:Example 1:

本实施例提供了一种基于0.3%石墨烯改性的钢材用功能重防腐水性涂料及其规模化制备方法,具体包括以下步骤:The present embodiment provides a 0.3% graphene-modified functional heavy-duty water-based anti-corrosion coating for steel and a large-scale preparation method thereof, which specifically includes the following steps:

按重量份计称取环氧树脂100份,石墨烯0.3份,分散剂0.1份,稀释剂3份,环氧固化剂30份。Weigh in parts by weight 100 parts of epoxy resin, 0.3 part of graphene, 0.1 part of dispersant, 3 parts of thinner, and 30 parts of epoxy curing agent.

将0.1份聚乙烯醇分散剂溶于1份的稀释剂中,在90℃下搅拌加热至聚乙烯醇溶解,备用。将0.3份石墨烯溶于3份稀释剂中,超声分散均匀,加入聚乙烯醇溶液,搅拌,超声至石墨烯在稀释剂中均匀分散。至此得到改性石墨烯浆料。Dissolve 0.1 part of polyvinyl alcohol dispersant in 1 part of diluent, stir and heat at 90° C. until the polyvinyl alcohol dissolves, and set aside. Dissolve 0.3 parts of graphene in 3 parts of diluent, disperse evenly by ultrasonic, add polyvinyl alcohol solution, stir, and ultrasonicate until graphene is uniformly dispersed in the diluent. So far, the modified graphene slurry is obtained.

将100份的环氧树脂,按比例加入上述石墨烯浆料,利用匀浆机将其混合均匀,按其粘稠程度加入稀释剂。至此得到0.3%石墨烯环氧底漆浆料,均匀备用。Add 100 parts of epoxy resin to the above graphene slurry in proportion, mix it evenly with a homogenizer, and add a diluent according to its viscosity. So far, 0.3% graphene epoxy primer slurry was obtained, which was evenly used for later use.

按比例称取30份环氧固化剂,缓慢加入上述所形成的混合物中,经15 min熟化后,可采用喷涂或刷涂的方式将其涂于经过处理的装备基材,室温固化可得石墨烯防腐功能化环氧复合底漆涂层。Weigh 30 parts of epoxy curing agent in proportion and slowly add it to the above-mentioned mixture. After 15 minutes of curing, it can be applied to the treated equipment substrate by spraying or brushing. After curing at room temperature, graphite can be obtained. Anti-corrosion functionalized epoxy composite primer coating.

按重量份计称取氟碳面漆100份,石墨烯0.3份,分散剂0.06份,稀释剂80份,抗菌剂3份,氟碳固化剂20份。Weigh 100 parts of fluorocarbon topcoat, 0.3 part of graphene, 0.06 part of dispersant, 80 parts of thinner, 3 parts of antibacterial agent and 20 parts of fluorocarbon curing agent by weight.

将0.06份聚乙烯醇分散剂溶于1份的稀释剂中,在90℃下搅拌加热至聚乙烯醇溶解,备用。将0.3份石墨烯溶于80份稀释剂中,超声分散均匀,加入上述聚乙烯醇溶液,搅拌,超声至石墨烯在稀释剂中均匀分散。至此得到改性石墨烯浆料。Dissolve 0.06 part of polyvinyl alcohol dispersant in 1 part of diluent, stir and heat at 90° C. until the polyvinyl alcohol dissolves, and set aside. Dissolve 0.3 parts of graphene in 80 parts of diluent, disperse uniformly by ultrasonic, add the above polyvinyl alcohol solution, stir, and ultrasonicate until graphene is uniformly dispersed in the diluent. So far, the modified graphene slurry is obtained.

将100份的氟碳面漆,过标准筛。加入0.3份改性石墨烯浆料、抗菌剂,利用匀浆机将其混合均匀,按其粘稠程度加入稀释剂。均匀备用。Pass 100 parts of fluorocarbon topcoat through a standard sieve. Add 0.3 parts of modified graphene slurry and antibacterial agent, mix them evenly with a homogenizer, and add a diluent according to its viscosity. Spare evenly.

按比例称取20份氟碳面漆固化剂,缓慢加入上述所形成的混合物中,经15 min熟化后,可采用喷涂或刷涂的方式将其涂于含环氧复合底漆涂层的装备上,室温固化可得石墨烯防腐功能化氟碳复合面漆涂层。Weigh 20 parts of fluorocarbon topcoat curing agent in proportion, slowly add it to the above-formed mixture, and after 15 minutes of curing, it can be applied to the equipment containing epoxy composite primer coating by spraying or brushing Graphene anti-corrosion functionalized fluorocarbon composite topcoat can be obtained by curing at room temperature.

按重量份计称取氟碳清漆100份,金属粉末1份,稀释剂30份,氟碳固化剂20份。Weigh 100 parts of fluorocarbon varnish, 1 part of metal powder, 30 parts of thinner and 20 parts of fluorocarbon curing agent by weight.

将100份的氟碳清漆,过标准筛。将1份的金属粉末与氟碳漆混合,利用匀浆机将其混合均匀,按其粘稠程度加入30份的稀释剂。均匀备用。Pass 100 parts of fluorocarbon varnish through a standard sieve. Mix 1 part of metal powder with fluorocarbon paint, use a homogenizer to mix it evenly, and add 30 parts of thinner according to its viscosity. Spare evenly.

按比例称取20份氟碳清漆固化剂,缓慢加入上述所形成的混合物中,经15 min熟化后,可采用喷涂或刷涂的方式将其涂于含环氧复合底漆和氟碳复合面漆的装备上,室温固化可得石墨烯防腐功能化涂层。Weigh 20 parts of fluorocarbon varnish curing agent in proportion, slowly add it to the above-formed mixture, and after 15 minutes of curing, it can be applied to the epoxy-containing composite primer and the fluorocarbon composite surface by spraying or brushing On the equipment of paint, the graphene anti-corrosion functionalized coating can be obtained by curing at room temperature.

本发明中的1份代表1g。1 serving in the present invention represents 1 g.

实施例2:Example 2:

本实施例2提供了一种基于0.5%石墨烯改性的钢材用功能重防腐水性涂料及其规模化制备方法,具体包括以下步骤:The present embodiment 2 provides a functional heavy-duty water-based anti-corrosion coating for steel based on 0.5% graphene modification and a large-scale preparation method thereof, which specifically includes the following steps:

按重量份计称取环氧树脂100份,石墨烯0.5份,分散剂0.2份,稀释剂5份,环氧固化剂30份。Weigh in parts by weight 100 parts of epoxy resin, 0.5 part of graphene, 0.2 part of dispersant, 5 parts of thinner, and 30 parts of epoxy curing agent.

将0.2份聚乙烯醇分散剂溶于定量的稀释剂中,在90℃下搅拌加热至聚乙烯醇溶解,备用。将0.5份石墨烯溶于5份稀释剂中,超声分散均匀,加入0.2份聚乙烯醇溶液,搅拌,超声至石墨烯在稀释剂中均匀分散。至此得到改性石墨烯浆料。Dissolve 0.2 part of the polyvinyl alcohol dispersant in a quantitative diluent, stir and heat at 90° C. until the polyvinyl alcohol dissolves, and set aside. Dissolve 0.5 part of graphene in 5 parts of diluent, disperse evenly by ultrasonic, add 0.2 part of polyvinyl alcohol solution, stir, and ultrasonicate until graphene is uniformly dispersed in the diluent. So far, the modified graphene slurry is obtained.

将100份环氧树脂,按比例加入0.5份改性石墨烯浆料,利用匀浆机将其混合均匀,按其粘稠程度加入稀释剂。均匀备用。Add 100 parts of epoxy resin to 0.5 part of modified graphene slurry in proportion, use a homogenizer to mix it evenly, and add a diluent according to its viscosity. Spare evenly.

按比例称取30份环氧固化剂,缓慢加入上述所形成的混合物中,经15 min熟化后,得到环氧树脂底漆涂料。可采用喷涂或刷涂的方式将其涂于经过处理的装备基材,室温固化可得石墨烯防腐功能化环氧复合底漆涂层。30 parts of epoxy curing agent were weighed in proportion, slowly added to the above-formed mixture, and cured for 15 min to obtain an epoxy resin primer coating. It can be applied to the treated equipment substrate by spraying or brushing, and cured at room temperature to obtain a graphene anti-corrosion functionalized epoxy composite primer coating.

按重量份计称取氟碳面漆100份,石墨烯0.4份,分散剂0.08份,稀释剂90份,抗菌剂4份,氟碳固化剂20份。Weigh 100 parts of fluorocarbon topcoat, 0.4 part of graphene, 0.08 part of dispersant, 90 parts of thinner, 4 parts of antibacterial agent, and 20 parts of fluorocarbon curing agent by weight.

将0.08份聚乙烯醇分散剂溶于1份稀释剂中,在90℃下搅拌加热至聚乙烯醇溶解,备用。将0.4份石墨烯溶于90份稀释剂中,超声分散均匀,加入0.08份聚乙烯醇溶液,搅拌,超声至石墨烯在稀释剂中均匀分散。至此得到改性石墨烯浆料。Dissolve 0.08 part of polyvinyl alcohol dispersant in 1 part of diluent, stir and heat at 90° C. until the polyvinyl alcohol dissolves, and set aside. Dissolve 0.4 parts of graphene in 90 parts of diluent, disperse evenly by ultrasonic, add 0.08 part of polyvinyl alcohol solution, stir, and ultrasonicate until graphene is uniformly dispersed in the diluent. So far, the modified graphene slurry is obtained.

将100份氟碳涂料,过标准筛。按一定比例加入改性石墨烯浆料、抗菌剂,利用匀浆机将其混合均匀,按其粘稠程度加入稀释剂。均匀备用。Pass 100 parts of fluorocarbon paint through a standard sieve. The modified graphene slurry and antibacterial agent are added in a certain proportion, mixed evenly by a homogenizer, and a diluent is added according to its viscosity. Spare evenly.

按比例称取20份氟碳固化剂,缓慢加入上述所形成的混合物中,经15 min熟化后,可采用喷涂或刷涂的方式将其涂于含环氧复合底漆涂层的装备上,室温固化可得石墨烯防腐功能化氟碳复合面漆涂层。Weigh 20 parts of fluorocarbon curing agent in proportion, slowly add it to the above-mentioned mixture, and after 15 minutes of curing, it can be applied to the equipment containing epoxy composite primer coating by spraying or brushing. Graphene anti-corrosion functionalized fluorocarbon composite topcoat can be obtained by curing at room temperature.

按重量份计称取氟碳清漆100份,金属粉末2份,稀释剂45份,氟碳固化剂20份。Weigh 100 parts of fluorocarbon varnish, 2 parts of metal powder, 45 parts of thinner and 20 parts of fluorocarbon curing agent by weight.

将100份氟碳涂料,过标准筛。将2份金属粉末与氟碳漆混合,利用匀浆机将其混合均匀,按其粘稠程度加入稀释剂。均匀备用。Pass 100 parts of fluorocarbon paint through a standard sieve. Mix 2 parts of metal powder with fluorocarbon paint, mix them evenly with a homogenizer, and add diluent according to its viscosity. Spare evenly.

按比例称取20份氟碳固化剂,缓慢加入上述所形成的混合物中,经15 min熟化后,可采用喷涂或刷涂的方式将其涂于含环氧复合底漆和氟碳复合面漆的装备上,室温固化可得石墨烯防腐功能化涂层。Weigh 20 parts of fluorocarbon curing agent in proportion, slowly add it to the above-formed mixture, and after 15 minutes of curing, it can be applied to epoxy-containing composite primer and fluorocarbon composite topcoat by spraying or brushing Graphene anti-corrosion functionalized coating can be obtained by curing at room temperature.

实施例2的检测项目及其检测结果The detection item of embodiment 2 and its detection result

表1Table 1

Figure RE-DEST_PATH_IMAGE002
Figure RE-DEST_PATH_IMAGE002

实施例3:Example 3:

本实施例3提供了一种基于1%石墨烯改性的钢材用功能重防腐水性涂料及其规模化制备方法,具体包括以下步骤:The present embodiment 3 provides a functional heavy-duty anti-corrosion water-based coating for steel based on 1% graphene modification and a large-scale preparation method thereof, which specifically includes the following steps:

按重量份计称取环氧树脂100份,石墨烯1份,分散剂0.3份,稀释剂10份,环氧固化剂30份。Weigh in parts by weight 100 parts of epoxy resin, 1 part of graphene, 0.3 part of dispersant, 10 parts of thinner, and 30 parts of epoxy curing agent.

将0.3份聚乙烯醇分散剂溶于定量的稀释剂中,在90℃下搅拌加热至聚乙烯醇溶解,备用。将1份石墨烯溶于10份稀释剂中,超声分散均匀,加入0.3份聚乙烯醇溶液,搅拌,超声至石墨烯在稀释剂中均匀分散。至此得到改性石墨烯浆料。Dissolve 0.3 part of the polyvinyl alcohol dispersant in a quantitative diluent, stir and heat at 90° C. until the polyvinyl alcohol dissolves, and set aside. Dissolve 1 part of graphene in 10 parts of diluent, disperse evenly by ultrasonic, add 0.3 part of polyvinyl alcohol solution, stir, and ultrasonicate until graphene is uniformly dispersed in the diluent. So far, the modified graphene slurry is obtained.

将100份环氧树脂,按比例加入改性石墨烯浆料,利用匀浆机将其混合均匀,按其粘稠程度加入稀释剂。均匀备用。Add 100 parts of epoxy resin to the modified graphene slurry in proportion, mix it evenly with a homogenizer, and add a diluent according to its viscosity. Spare evenly.

按比例称取30份环氧固化剂,缓慢加入上述所形成的混合物中,经15 min熟化后,可采用喷涂或刷涂的方式将其涂于经过处理的装备基材,室温固化可得石墨烯防腐功能化环氧复合底漆涂层。Weigh 30 parts of epoxy curing agent in proportion and slowly add it to the above-mentioned mixture. After 15 minutes of curing, it can be applied to the treated equipment substrate by spraying or brushing. After curing at room temperature, graphite can be obtained. Anti-corrosion functionalized epoxy composite primer coating.

按重量份计称取氟碳面漆100份,石墨烯0.5份,分散剂0.1份,稀释剂100份,抗菌剂5份,氟碳固化剂20份。Weigh 100 parts of fluorocarbon topcoat, 0.5 part of graphene, 0.1 part of dispersant, 100 parts of thinner, 5 parts of antibacterial agent and 20 parts of fluorocarbon curing agent by weight.

将0.1份聚乙烯醇分散剂溶于定量的稀释剂中,在90℃下搅拌加热至聚乙烯醇溶解,备用。将0.5份石墨烯溶于100份稀释剂中,超声分散均匀,加入0.1份聚乙烯醇溶液,搅拌,超声至石墨烯在稀释剂中均匀分散。至此得到改性石墨烯浆料。Dissolve 0.1 part of the polyvinyl alcohol dispersant in a quantitative diluent, stir and heat at 90° C. until the polyvinyl alcohol dissolves, and set aside. Dissolve 0.5 part of graphene in 100 parts of diluent, disperse evenly by ultrasonic, add 0.1 part of polyvinyl alcohol solution, stir, and ultrasonicate until graphene is uniformly dispersed in the diluent. So far, the modified graphene slurry is obtained.

将100份氟碳涂料,过标准筛。按定比例加入改性石墨烯浆料、抗菌剂,利用匀浆机将其混合均匀,按其粘稠程度加入稀释剂。均匀备用。Pass 100 parts of fluorocarbon paint through a standard sieve. The modified graphene slurry and the antibacterial agent are added in a certain proportion, mixed evenly by a homogenizer, and a diluent is added according to its viscosity. Spare evenly.

按比例称取20份氟碳固化剂,缓慢加入上述所形成的混合物中,经15 min熟化后,可采用喷涂或刷涂的方式将其涂于含环氧复合底漆涂层的装备上,室温固化可得石墨烯防腐功能化氟碳复合面漆涂层。Weigh 20 parts of fluorocarbon curing agent in proportion, slowly add it to the above-mentioned mixture, and after 15 minutes of curing, it can be applied to the equipment containing epoxy composite primer coating by spraying or brushing. Graphene anti-corrosion functionalized fluorocarbon composite topcoat can be obtained by curing at room temperature.

按重量份计称取氟碳清漆100份,金属粉末3份,稀释剂60份,氟碳固化剂20份。Weigh 100 parts of fluorocarbon varnish, 3 parts of metal powder, 60 parts of thinner and 20 parts of fluorocarbon curing agent by weight.

将100份氟碳涂料,过标准筛。将3份金属粉末与氟碳漆混合,利用匀浆机将其混合均匀,按其粘稠程度加入稀释剂。均匀备用。Pass 100 parts of fluorocarbon paint through a standard sieve. Mix 3 parts of metal powder with fluorocarbon paint, use a homogenizer to mix them evenly, and add diluent according to its viscosity. Spare evenly.

按比例称取20份氟碳固化剂,缓慢加入上述所形成的混合物中,经15 min熟化后,可采用喷涂或刷涂的方式将其涂于含环氧复合底漆和氟碳复合面漆的装备上,室温固化可得石墨烯防腐功能化涂层。Weigh 20 parts of fluorocarbon curing agent in proportion, slowly add it to the above-formed mixture, and after 15 minutes of curing, it can be applied to epoxy-containing composite primer and fluorocarbon composite topcoat by spraying or brushing Graphene anti-corrosion functionalized coating can be obtained by curing at room temperature.

对比例1:与实施例1基本相同,但环氧复合底漆和氟碳复合面漆中均未添加改性石墨烯。Comparative Example 1: It is basically the same as Example 1, but neither the epoxy composite primer nor the fluorocarbon composite topcoat is added with modified graphene.

按照实施例1的制备方式,依次将无改性石墨烯环氧复合底漆、无改性石墨烯氟碳复合面漆、氟碳金属清漆涂覆在300 mm × 300 mm 的不锈钢上,涂层厚度≥5 mm。按照表1对其进行导热系数实验,结果表明:含石墨烯的功能涂层的导热系数远大于不含石墨烯涂层的导热系数。采用百格法分别依次对实施例和对比例1的每个单独涂层进行实验,结果表明对比例1每个单独涂层均可达0级,实施例1和实施例2也可达0级,实施例3可达1级。According to the preparation method of Example 1, the non-modified graphene epoxy composite primer, the non-modified graphene fluorocarbon composite topcoat, and the fluorocarbon metal varnish were coated on the stainless steel of 300 mm × 300 mm in turn, and the coating Thickness ≥ 5 mm. The thermal conductivity experiment was carried out according to Table 1, and the results showed that the thermal conductivity of the graphene-containing functional coating was much greater than that of the graphene-free coating. Each individual coating of Example 1 and Comparative Example 1 were tested in turn by using the hundred grid method. The results showed that each individual coating of Comparative Example 1 could reach grade 0, and that of Example 1 and Example 2 could also reach grade 0. , Example 3 can reach 1 level.

对比例2:与实施例1基本相同,但氟碳复合面漆中未添加改性石墨烯。Comparative Example 2: It is basically the same as Example 1, but no modified graphene is added to the fluorocarbon composite topcoat.

按照实施例1的制备方式,依次将改性石墨烯环氧复合底漆、无改性石墨烯氟碳复合面漆、氟碳金属清漆涂覆在300 mm × 300 mm 的不锈钢上,涂层厚度≥5 mm。按照表1对其进行导热系数实验,结果表明:含石墨烯的功能涂层的导热系数大于不含石墨烯涂层的导热系数。采用百格法分别依次对实施例和对比例2的每个单独涂层进行实验,结果表明对比例2中无改性石墨烯氟碳复合面漆涂层可达0级,改性石墨烯环氧复合底漆涂层可达1级。实施例1和实施例2可达0级,实施例3可达1级。According to the preparation method of Example 1, the modified graphene epoxy composite primer, the non-modified graphene fluorocarbon composite topcoat, and the fluorocarbon metal varnish were sequentially coated on the stainless steel of 300 mm × 300 mm, and the coating thickness was ≥5mm. The thermal conductivity experiment was carried out according to Table 1, and the results showed that the thermal conductivity of the graphene-containing functional coating was greater than that of the graphene-free coating. Each individual coating of Example and Comparative Example 2 was tested in turn by using the hundred grid method. Oxygen composite primer coating up to level 1. Examples 1 and 2 can reach grade 0, and embodiment 3 can reach grade 1.

对比例3:与实施例1基本相同,但环氧复合底漆中未添加改性石墨烯。Comparative Example 3: It is basically the same as Example 1, but no modified graphene is added to the epoxy composite primer.

按照实施例1的制备方式,依次将无改性石墨烯环氧复合底漆、改性石墨烯氟碳复合面漆、氟碳金属清漆涂覆在300 mm × 300 mm 的不锈钢上,涂层厚度≥5 mm。按照表1对其进行导热系数实验,结果表明:含石墨烯的功能涂层的导热系数大于不含石墨烯涂层的导热系数。采用百格法分别依次对实施例和对比例3的每个单独涂层进行实验,结果表明对比例3中无改性石墨烯环氧复合底漆涂层可达0级,改性石墨烯氟碳复合面漆涂层可达1级。实施例1和实施例2也可达0级,实施例3可达1级。According to the preparation method of Example 1, the non-modified graphene epoxy composite primer, the modified graphene fluorocarbon composite topcoat, and the fluorocarbon metal varnish were sequentially coated on the stainless steel of 300 mm × 300 mm, and the coating thickness was ≥5mm. The thermal conductivity experiment was carried out according to Table 1, and the results showed that the thermal conductivity of the graphene-containing functional coating was greater than that of the graphene-free coating. Each individual coating of Example and Comparative Example 3 was tested in turn by using the hundred grid method. The results showed that the unmodified graphene epoxy composite primer coating in Comparative Example 3 can reach grade 0, and the modified graphene fluorine can reach grade 0. Carbon composite topcoat finishes up to level 1. Embodiments 1 and 2 can also reach grade 0, and embodiment 3 can reach grade 1.

对比例4:涂料制备方法类似于实施例2。石墨烯不进行改性直接分散。与实施例相比,对比例4的做法容易导致石墨烯团聚,利用耐盐雾实验进行比较,结果表明,对比例4耐盐雾时间仅200 h就出现了鼓泡、锈斑等现象,而相比而言实施例耐盐雾效果好,其中实施例2耐盐雾实验可达1000 h以上。Comparative Example 4: The coating preparation method was similar to Example 2. Graphene is directly dispersed without modification. Compared with the examples, the practice of Comparative Example 4 is likely to cause graphene agglomeration, and the salt spray resistance test is used to compare, the results show that the salt spray resistance time of Comparative Example 4 is only 200 h, and there are phenomena such as bubbling and rust spots. Comparatively speaking, the salt spray resistance effect of the example is good, and the salt spray resistance test of example 2 can reach more than 1000 h.

Claims (9)

1. The functional heavy-duty anticorrosive water-based paint based on graphene modification for steel is characterized by comprising the following components in parts by weight: the heavy-duty anticorrosive water-based paint consists of an epoxy resin composite primer, a fluorocarbon composite finish and a fluorocarbon metal varnish;
the epoxy resin composite primer is composed of water-based epoxy resin, graphene, a dispersing agent, a diluent and an epoxy curing agent, and the prepared water-based epoxy resin has excellent corrosion resistance and heat conductivity;
the fluorocarbon composite finish paint consists of fluorocarbon finish paint, graphene, a dispersing agent, a diluent, an antibacterial agent and a fluorocarbon curing agent, and the prepared fluorocarbon composite finish paint has the performances of corrosion prevention and bacteriostasis;
the fluorocarbon metal varnish consists of fluorocarbon paint, metal powder, diluent and fluorocarbon curing agent, and the prepared fluorocarbon composite varnish has the performances of corrosion resistance, flame retardance, oil repellency and hydrophobicity.
2. The graphene-modified functional heavy-duty water-based paint for steel products according to claim 1, wherein: the epoxy resin composite primer coating comprises the following components in parts by weight: 100 parts of water-based epoxy resin, 0.3-1 part of graphene, 0.1-0.2 part of dispersant, 1-10 parts of diluent and 30 parts of epoxy curing agent.
3. The graphene-modified functional heavy-duty water-based paint for steel products according to claim 2, wherein: the graphene is graphene oxide, and the mass ratio of the graphene to the water-based epoxy resin is 3-10: 1000;
the dispersing agent is polyvinyl alcohol, and the molecular weight of the dispersing agent is 16000-200000;
the diluent is water;
the epoxy curing agent is an amine curing agent;
the amine curing agent comprises a polyamide curing agent.
4. The graphene-modified functional heavy-duty water-based paint for steel products according to claim 1, wherein: the fluorocarbon composite finish paint comprises the following components in parts by weight: 100 parts of fluorocarbon finish, 0.3-0.5 part of graphene, 0.06-0.1 part of dispersing agent, 80-100 parts of diluent, 3-5 parts of antibacterial agent and 20 parts of fluorocarbon curing agent.
5. The graphene-modified functional heavy-duty water-based paint for steel products according to claim 4, wherein: the graphene is graphene oxide, the dispersing agent is polyvinyl alcohol, and the molecular weight of the dispersing agent is 16000-200000; the diluent is water; the antibacterial agent comprises nano titanium dioxide; the fluorocarbon curing agent is a water-based isocyanate curing agent.
6. The graphene-modified functional heavy-duty water-based paint for steel products according to claim 1, wherein: the fluorocarbon composite clear coating comprises the following components in percentage by weight: 100 parts of fluorocarbon varnish, 1-3 parts of metal powder, 30-60 parts of diluent and 20 parts of fluorocarbon curing agent.
7. The graphene-modified functional heavy-duty water-based paint for steel products according to claim 6, wherein: the metal powder comprises one or a mixture of aluminum powder, magnesium hydroxide and aluminum hydroxide; the fluorocarbon curing agent is a water-based isocyanate curing agent.
8. The preparation method of the functional heavy-duty water-based paint for graphene-modified steel products, which is based on any one of claims 1 to 7, is characterized by comprising the following steps:
the preparation method of the epoxy resin composite primer coating comprises the following steps: mixing and stirring 3-10 parts of graphene slurry and 1-2 parts of polyvinyl alcohol solution for 24 hours to form a mixture; slowly dropping the mixture into 1000 parts of epoxy resin solution, and stirring for 24 hours to form a mixture; slowly dripping 300 parts of epoxy curing agent into the mixture, curing for 15 min to form the epoxy resin composite primer coating;
the preparation method of the fluorocarbon composite finish paint comprises the following steps: uniformly mixing the fluorocarbon finish paint and a diluent to form a fluorocarbon diluted mixture for later use; mixing and stirring 3-5 parts of graphene slurry and a polyvinyl alcohol solution for 24 hours to form a mixture; slowly dripping the mixture into 1000 parts of fluorocarbon diluted mixture, and stirring for 24 hours to form a mixture; then adding 30-50 parts of an antibacterial agent into the mixture and uniformly mixing; slowly dripping 200 parts of fluorocarbon curing agent into the mixture, curing for 15 min to form fluorocarbon composite finish paint;
the preparation method of the fluorocarbon metal varnish coating comprises the following steps: uniformly mixing 100 parts of fluorocarbon paint and 30-60 parts of diluent, and sieving with a 200-target cone sieve; mixing and stirring 1-3 parts of metal powder and fluorocarbon diluted paint for 24 hours to form a mixture; and slowly dripping 20 parts of fluorocarbon curing agent into the mixture, and curing for 15 min to form the fluorocarbon metal varnish coating.
9. The use method of the functional heavy-duty water-based paint for graphene-modified steel products, which is set forth in any one of claims 1 to 7, is characterized in that:
performing surface treatment on the anticorrosive base material, and removing rust and oil; then spraying the epoxy resin composite primer coating, wherein the thickness of the coating is 30-50 mu m, and drying at room temperature for 48 h; then spraying the fluorocarbon composite finish paint, wherein the thickness of the coating is 20-30 mu m, and drying for 48 h at room temperature; and finally, spraying the fluorocarbon varnish coating, wherein the thickness of the coating is 10-20 microns, and drying for 48 hours to obtain the functional heavy-duty anticorrosive water-based coating for the steel based on graphene modification.
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