CN102758334A - Finishing process for looped towel and blanket fabrics subjected to continuous pad dyeing - Google Patents
Finishing process for looped towel and blanket fabrics subjected to continuous pad dyeing Download PDFInfo
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- CN102758334A CN102758334A CN2011101082560A CN201110108256A CN102758334A CN 102758334 A CN102758334 A CN 102758334A CN 2011101082560 A CN2011101082560 A CN 2011101082560A CN 201110108256 A CN201110108256 A CN 201110108256A CN 102758334 A CN102758334 A CN 102758334A
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- looped pile
- pad dyeing
- towel
- soft
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- 239000004744 fabric Substances 0.000 title claims abstract description 32
- 238000009980 pad dyeing Methods 0.000 title claims abstract description 20
- 238000007730 finishing process Methods 0.000 title abstract 4
- 239000000047 product Substances 0.000 claims description 50
- 238000000034 method Methods 0.000 claims description 22
- 238000005516 engineering process Methods 0.000 claims description 21
- 206010035039 Piloerection Diseases 0.000 claims description 15
- 230000005371 pilomotor reflex Effects 0.000 claims description 15
- 238000004043 dyeing Methods 0.000 claims description 14
- 238000001035 drying Methods 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 11
- 230000010355 oscillation Effects 0.000 claims description 10
- 238000010009 beating Methods 0.000 claims description 8
- 239000006227 byproduct Substances 0.000 claims description 7
- 150000001768 cations Chemical class 0.000 claims description 4
- 230000001680 brushing effect Effects 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 2
- 210000004209 hair Anatomy 0.000 abstract 2
- 241000209094 Oryza Species 0.000 description 5
- 235000007164 Oryza sativa Nutrition 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 235000009566 rice Nutrition 0.000 description 5
- 238000009432 framing Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 238000010014 continuous dyeing Methods 0.000 description 2
- 230000003534 oscillatory effect Effects 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229940051841 polyoxyethylene ether Drugs 0.000 description 1
- 229920000056 polyoxyethylene ether Polymers 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- -1 sulfosuccinate ester Chemical class 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a finishing process for looped towel and blanket fabrics subjected to continuous pad dyeing. The finishing process is used for treatment of looped towel and blanket products subjected to continuous pad dyeing, and is characterized in that a hair standing device is used for standing hairs by the aid of softeners, and an oscillating dryer is used for tension-free physical soft finishing for the products, so that the problem of lodging of pile loops caused during pad dyeing of the products is solved, and the products are soft and fluffy. Besides, skewness generated during pad dyeing of the products is avoided by means of weft straightening and tentering for setting. The finishing process solves the problems of lodging of the pile loops and a non-fluffy style of the looped towel and blanket products subjected to continuous pad dyeing.
Description
Technical field
The present invention be a kind of continuous knot dyeing looped pile class towel by fabric post-treatment technology, belong to technical field of textile printing.
Background technology
For a long time, products such as looped pile kind fabric such as towel, bath towel, towelling coverlet, bath mats all adopt batch (-type) processing mode productions such as overflow machine, and not only production efficiency is low, the cylinder difference is big, and water consumes, energy consumption is high, and wastewater discharge is big.Adopt continuous processing mode that towel is dyeed by kind fabric and put processing in order, can increase substantially production efficiency, cut down the consumption of energy, realize the energy-saving and emission-reduction that towel is produced by fabric.Realize that towel handled by the open width of product continuously; Just must float tinuous production and pad steam continuous dyeing machine through moving back to boil; In these two kinds of equipment, the many places roll is arranged, respectively grey cloth is carried out feeding, applies tension force etc., through the repeatedly extruding of roll through the squeezing action of roll; The towel of looped pile class is existed looped pile to be pressed flat partially phenomenon by product, and product integral body is not fluffy.While makes product in the open width processing procedure, be prone to produce oblique, the skew of weft problem of hanging because towel is loose by the quality of fabric.Because towel is by the distinctive pile stitch of series products; Make product have the style of unique fluffy softness; Product after pad dyeing is handled is difficult to reach this style; So realizing towel is how to make through the looped pile of the product after the open-Width Continuous processing to stand again by the biggest problem of product continuous knot dyeing, product reaches fluffy effect.For addressing the above problem; We have designed and developed a kind of continuous knot dyeing looped pile class towel by fabric post-treatment technology; Through developing the piloerection device, and product is carried out chemistry and two kinds of soft finishes of physics, adopt whole latitude and tentering to put in order surely simultaneously; Solving the skew of weft phenomenon that product produces in the pad dyeing process, is that final product style reaches requirement.
After existing towel is by product, in the finishing technique, generally be that product is carried out soft finish through softener, carry out the product oven dry through common loose formula dryer again; Because the product of being put in order adopts the step modes of production such as overflow; The looped pile of product is not crushed, so through above-mentioned Collator Mode, product also can reach fluffy effect; But when the product that the continuous knot dyeing mode is produced was put in order, effect was then very poor; Portioned product adopts the oscillation drying mode to carry out dry finishing, and the fluffy effect of product then is superior to the product of common loose formula oven dry, but when the product that the continuous knot dyeing mode is produced put in order, effect was still not obvious.Other are not seen has identical technology.
Summary of the invention
Content of the present invention is to utilize the piloerection device that product is carried out the piloerection arrangement; The piloerection collating unit comprises brushing device and beating device two parts; The mechanical rotation that the machinery brushing device adopts brush roll with pad dyeing after the towel looped pile of wet condition brush; Pat through the manipulator in the mechanical beating device, the fabric looped pile that will behind continuous knot dyeing, strike the beam is brushed again and is erected again, and solves looped pile lodging, the problem of not standing that product causes in the pad dyeing process.Use softener to carry out soft finish and do not have the soft finish of tension force physics to product simultaneously, make product reach soft, fluffy effect; And adopt whole latitude and tentering to put in order surely, solve the skew of weft phenomenon that product produces in the pad dyeing process.This technology has solved behind the continuous knot dyeing looped pile class towel and has not been stood the problem that style is not fluffy by the looped pile of product.
For solving the problems of the technologies described above, technical scheme of the present invention is:
A kind of continuous knot dyeing looped pile class towel is used for the looped pile class towel behind the continuous knot dyeing is handled by product by fabric post-treatment technology, the looped pile lodging problem that said technology utilization piloerection device solves product causes in the pad dyeing process.The piloerection machine adopts bistrichiasis brush rod, and in the process of fabric operation, two brush roll are according to rotating simultaneously in the opposite direction with looped pile; Utilize hairbrush that looped pile is brushed; Through the beating of two manipulators, wherein the rotating speed of brush roll is 1: 10 with the ratio of the leg speed of grey cloth subsequently, and mechanical hired roughneck's beating frequency is 10 times/meter; Make fabric fluffy, the degree of standing of looped pile is better.
Said technology utilization softener finishing technique makes product reach soft, fluffy effect.The ability that dissimilar softeners improves the looped pile bulking intensity is different; We therefrom optimize weak cation type softener; And apply on the fabric through the padding machine in the oscillation drying machine groove, the nip pressure of padding machine is that pressure is 0.2mPa, the band liquid measure of control grey cloth is 80%; The consumption of softener is 30g/L, and appending the softener consumption is 50g/L.
Said technology also adopts the soft technology of no tension force physics, and product is carried out the physics soft finish, makes product soft, fluffy more; Product after adopting the oscillation drying machine to continuous knot dyeing is dried, and moves through the reciprocal oscillating waveform in front and back in the wind box of oscillation drying machine, and beats on fence with certain speed; Fierce shake is constantly rubbed between fabric, and the forward and reverse equilibrium of fabric fibre is brushed; Through constantly vibrating, patting, product is carried out the physics soft finish.Product in baking oven fully vibration and pat after, the looped pile of product is stood, and reaches plentiful, soft effect.Dryer is selected the round oscillatory type baking oven in 36 storehouses for use, and temperature of oven is set at 115 ℃, the speed of a motor vehicle be 20-30 rice/minute.
Whole latitude of said process using and stentering forming arrangement; Solve the skew of weft phenomenon that product produces in the pad dyeing process; After adopting weft straightener that product is put in order the latitude arrangement, through stentering forming equipment towel is finalized the design by product, stentering forming adopts the hot blast framing shaping machine again; The operating temperature of drying room is controlled at 140 ℃-160 ℃, the speed of a motor vehicle be controlled at 45-55 rice/minute.
Advantage of the present invention is: solved looped pile class towel by fabric through open width pre-treatment, open width roll steam dyeing after; The cloth cover that exists is smooth, looped pile is not stood and key issue such as skew of weft; The looped pile class towel that this postfinishing process of process is produced is by product, and the looped pile of product is stood effective, good hand feeling; Reached the effect of batch production modes such as overflow machine, guaranteed that looped pile class towel is by the energy-conserving and environment-protective of fabric continuous dyeing technology smooth implementation.
The specific embodiment
Below in conjunction with the specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in the restriction scope of the present invention.Should be understood that in addition those skilled in the art can do various changes or modification to the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Embodiment
Bath towel after the pad dyeing is carried out postfinishing process, and square grammes per square metre of its bath towel is 550g/m
2, wool warp props up and is that 36.4tex, product specification are 70 * 140cm.
Its technological process is:
Piloerection device piloerection → soft finish → oscillation drying machine oven dry → weft straightener is put in order latitude → framing shaping machine typing
Piloerection device piloerection: carried out the piloerection arrangement by fabric through the towel of piloerection device after to pad dyeing; The speed of service of fabric is 40 meters/minute; Two brush roll are according to rotating simultaneously in the opposite direction with looped pile; 400 meters/minute of the rotating speeds of its brush roll, mechanical hired roughneck's beating frequency is 10 times/meter.
Soft finish: the padding machine through in the oscillation drying machine groove applies on the fabric; The nip pressure of padding machine is that pressure is 0.2mPa; The band liquid measure of control grey cloth is 80%; The weak cation softener of being selected for use is AQG-01EZ (sulfosuccinate ester or an alkyl polyoxyethylene ether), and the consumption of softener is 30g/L, and appending the softener consumption is 50g/L.
Oscillation drying machine oven dry: dryer is selected the round oscillatory type baking oven in 36 storehouses for use, and temperature of oven is set at 115 ℃, the speed of a motor vehicle be 20-30 rice/minute.
Weft straightener is put in order latitude: the speed of a motor vehicle be 45-55 rice/minute
Framing shaping machine typing: stentering forming adopts the hot blast framing shaping machine, and the operating temperature of drying room is controlled at 140 ℃-160 ℃, the speed of a motor vehicle be controlled at 45-55 rice/minute.
Claims (6)
1. a continuous knot dyeing looped pile class towel is used for the looped pile class towel behind the continuous knot dyeing is handled by product by fabric post-treatment technology, it is characterized in that: the looped pile lodging problem that said technology utilization piloerection device solves product causes in the pad dyeing process; Said technology utilization softener finishing technique makes product reach soft, fluffy effect; Said technology also adopts the soft technology of no tension force physics, and product is carried out the physics soft finish, makes product soft, fluffy more; Whole latitude of said process using and stentering forming arrangement solve the skew of weft phenomenon that product produces in the pad dyeing process.
2. the looped pile lodging problem of utilizing piloerection device solves product in the pad dyeing process, to cause according to claim 1; It is characterized in that: to the looped pile class towel after the pad dyeing by the lodging looped pile of fabric; Utilize mechanical brushing device and mechanical beating device in the piloerection device,, the looped pile of lodging is stood again through the mode of bristle and beating; The rotating speed of brush roll is 1: 10 with the ratio of the leg speed of grey cloth, and mechanical hired roughneck's beating frequency is 20 times/meter.
3. softener finishing technique according to claim 1; It is characterized in that: this technology softener of selecting for use is a weak cation type softener; It applies mode for to apply through the evenness calender in the groove before the oscillation drying machine; The nip pressure of padding machine is that pressure is 0.2mPa, and the band liquid measure of control grey cloth is 80%.
4. like the said softener finishing technique of claim 3, it is characterized in that: the weak cation type softener consumption that applies is 30g/L, and appending the softener consumption is 50g/L.
5. do not have tension force physics softness technology according to claim 1, it is characterized in that: the equipment that the soft technology of no tension force physics adopts is the oscillation drying machine, through back and forth oscillating waveform motion of front and back in the wind box of oscillation drying machine; And beat on fence with certain speed, fierce shake is constantly rubbed between fabric; The forward and reverse equilibrium of fabric fibre is brushed; Through constantly vibrating, patting, product is carried out the physics soft finish, make product reach soft, fluffy effect.
6. adopt whole latitude and stentering forming arrangement according to claim 1; It is characterized in that: after adopting weft straightener that product is put in order the latitude arrangement; Finalized the design by product through the towel of stentering forming equipment after again, solve the skew of weft phenomenon that product produces in the pad dyeing process whole latitude.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101082560A CN102758334A (en) | 2011-04-28 | 2011-04-28 | Finishing process for looped towel and blanket fabrics subjected to continuous pad dyeing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101082560A CN102758334A (en) | 2011-04-28 | 2011-04-28 | Finishing process for looped towel and blanket fabrics subjected to continuous pad dyeing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102758334A true CN102758334A (en) | 2012-10-31 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101082560A Pending CN102758334A (en) | 2011-04-28 | 2011-04-28 | Finishing process for looped towel and blanket fabrics subjected to continuous pad dyeing |
Country Status (1)
| Country | Link |
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| CN (1) | CN102758334A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102926158A (en) * | 2012-11-12 | 2013-02-13 | 江苏金辰针纺织有限公司 | Physical pressure rolling absorbing softening method |
| CN107523952A (en) * | 2017-08-23 | 2017-12-29 | 韶关市顺昌布厂有限公司 | A kind of processing method of high elastic denim |
| CN109680518A (en) * | 2019-01-26 | 2019-04-26 | 孚日集团股份有限公司 | A kind of single side towel is by the colouring method of fabric |
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| CN101435137A (en) * | 2008-11-22 | 2009-05-20 | 常熟兴达利针织有限公司 | Production process for towelling |
| CN101503840A (en) * | 2009-03-07 | 2009-08-12 | 孚日集团股份有限公司 | Three-layered jacquard towel weaving technique thereof |
| CN101509168A (en) * | 2009-03-14 | 2009-08-19 | 山东好友家纺有限公司 | Elastic towel of untwisted yarn and processing method |
| CN101519826A (en) * | 2009-03-16 | 2009-09-02 | 常熟兴达利针织有限公司 | Method for processing warp knitting embroidery pattern fabric |
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2011
- 2011-04-28 CN CN2011101082560A patent/CN102758334A/en active Pending
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| CN101435137A (en) * | 2008-11-22 | 2009-05-20 | 常熟兴达利针织有限公司 | Production process for towelling |
| CN101503840A (en) * | 2009-03-07 | 2009-08-12 | 孚日集团股份有限公司 | Three-layered jacquard towel weaving technique thereof |
| CN101509168A (en) * | 2009-03-14 | 2009-08-19 | 山东好友家纺有限公司 | Elastic towel of untwisted yarn and processing method |
| CN101519826A (en) * | 2009-03-16 | 2009-09-02 | 常熟兴达利针织有限公司 | Method for processing warp knitting embroidery pattern fabric |
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| CN101775689A (en) * | 2010-01-08 | 2010-07-14 | 毛才清 | Bamboo fiber flax towel and production method thereof |
Non-Patent Citations (1)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102926158A (en) * | 2012-11-12 | 2013-02-13 | 江苏金辰针纺织有限公司 | Physical pressure rolling absorbing softening method |
| CN107523952A (en) * | 2017-08-23 | 2017-12-29 | 韶关市顺昌布厂有限公司 | A kind of processing method of high elastic denim |
| CN109680518A (en) * | 2019-01-26 | 2019-04-26 | 孚日集团股份有限公司 | A kind of single side towel is by the colouring method of fabric |
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Application publication date: 20121031 |