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CN102746795A - Polishing solution for printed circuit microsections and preparation method thereof - Google Patents

Polishing solution for printed circuit microsections and preparation method thereof Download PDF

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CN102746795A
CN102746795A CN2012102003062A CN201210200306A CN102746795A CN 102746795 A CN102746795 A CN 102746795A CN 2012102003062 A CN2012102003062 A CN 2012102003062A CN 201210200306 A CN201210200306 A CN 201210200306A CN 102746795 A CN102746795 A CN 102746795A
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polishing
organic solvent
gallic acid
alumina powder
preparation
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CN102746795B (en
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张德平
周峰
汪洋
杨永兴
何为
王守绪
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East Branch China Electronic Product Reliability And Environmental Testing Research Institute mll
University of Electronic Science and Technology of China
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East Branch China Electronic Product Reliability And Environmental Testing Research Institute mll
University of Electronic Science and Technology of China
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Abstract

一种印制电路金相切片用抛光液及其制备方法,属于印制电路板制造技术领域。本发明提供一种专门用于抛光印制电路板金相切片的抛光液,适用于抛光采用水晶胶固定的铜、镍等镀层的观测研究。该抛光液由氧化铝粉体、没食子酸(3,4,5-三羟基苯甲酸)和有机溶剂组成,该抛光液具有制备过程简单、价格便宜,抛光液可长时间稳定存放的特点,经其抛光的金相切片表面平整,便于观察。

The invention discloses a polishing solution for metallographic sectioning of printed circuits and a preparation method thereof, belonging to the technical field of printed circuit board manufacturing. The invention provides a polishing solution specially used for polishing metallographic sections of printed circuit boards, which is suitable for observation and research of polishing copper, nickel and other coatings fixed by crystal glue. The polishing liquid is composed of alumina powder, gallic acid (3,4,5-trihydroxybenzoic acid) and an organic solvent. The polishing liquid has the characteristics of simple preparation process, low price, and long-term stable storage of the polishing liquid. Its polished metallographic section has a flat surface for easy observation.

Description

一种印制电路金相切片用抛光液及其制备方法A kind of polishing solution for printed circuit metallographic section and preparation method thereof

技术领域 technical field

本发明属于印制电路板制造技术领域,特别涉及了印制电路金相切片制作中的抛光技术。  The invention belongs to the technical field of printed circuit board manufacture, and in particular relates to the polishing technology in the manufacture of printed circuit metallographic slices. the

背景技术 Background technique

印制电路板的小型化与高密度化发展要求实现层间互连功能的孔微细化与应用板内埋盲孔技术的普及化。孔金属化过程需要先经过化学镀或黑孔形成孔内导电层,然后电镀加厚,但往住受电镀溶液成分、电镀工艺参数与设计板厚孔径比大的影响,孔金属化的质量无法定性控制,因此需要通过金相切片手段观测孔金属化的效果,最终选择合适的设计与电镀溶液确保孔金属化的高质量。  The miniaturization and high-density development of printed circuit boards requires the miniaturization of holes for interlayer interconnection functions and the popularization of buried blind hole technology in application boards. The hole metallization process needs to go through electroless plating or black holes to form a conductive layer in the hole, and then electroplate to thicken it. However, the quality of the hole metallization is often affected by the composition of the electroplating solution, the parameters of the electroplating process, and the large ratio of the designed plate thickness to the aperture. Qualitative control, so it is necessary to observe the effect of hole metallization by means of metallographic section, and finally select the appropriate design and plating solution to ensure the high quality of hole metallization. the

制作金相切片过程应在不破坏孔金属化原始效果的情况下保证环氧树脂水晶胶与电路板切片的金属层表面光滑平整,从而实现孔金属化质量的可靠观察。经不同目数的砂纸打磨后,金相切片最后还需经历抛光过程,而抛光效果的好坏将直接影响观测的效率。抛光过程是利用抛光布和抛光介质对金相切片表面进行平滑修饰加工,抛光所用颗粒体系的质量对于抛光效果影响巨大。具备良好抛光效果的抛光介质,其颗粒体系须具备以下要求:(1)微粉粒度均匀一致;(2)纯度高;(3)分散性和吸附性良好;(4)粉体颗粒有一定的晶格形态,破碎时形成锐利的尖角,以提高抛光效率;(5)有合适的硬度和密度,且与水溶液有良好浸润性和悬浮性。刚玉型氧化铝硬度高,其细微粉体随抛光布转动时可以有效地对切片的表面进行微量切割,切片的表面平整度高,满足抛光效果的基本要求。  The process of making metallographic slices should ensure that the surface of the epoxy resin crystal glue and the metal layer of the circuit board slice is smooth and flat without destroying the original effect of hole metallization, so as to achieve reliable observation of the quality of hole metallization. After being polished with sandpaper of different meshes, the metallographic section needs to go through a polishing process at the end, and the quality of the polishing effect will directly affect the efficiency of observation. The polishing process is to use polishing cloth and polishing media to smooth and modify the surface of the metallographic section. The quality of the particle system used in polishing has a great influence on the polishing effect. The particle system of the polishing medium with good polishing effect must meet the following requirements: (1) The particle size of the micropowder is uniform; (2) High purity; (3) Good dispersibility and adsorption; (4) The powder particles have certain crystal It has a lattice shape and forms sharp sharp angles when broken to improve polishing efficiency; (5) It has suitable hardness and density, and has good wettability and suspension with aqueous solution. Corundum-type alumina has high hardness, and its fine powder can effectively cut a small amount of the surface of the slice when it rotates with the polishing cloth. The surface of the slice has high flatness, which meets the basic requirements for polishing effect. the

常用的抛光介质包括抛光粉与抛光液。在抛光过程中最普遍使用的是抛光粉,主要有碳化硅抛光粉、稀土型抛光粉与氧化铝抛光粉等,此类抛光粉属于固相抛光材料,可以实现粗糙的抛光过程,但是粉体用量无法准确控制导致用量大浪费多,放置时间长易造成颗粒团聚,而且抛光粉粒径分布不均造成金相切片的划痕多,影响抛光整体效果。抛光液属于液相抛光材料,是将抛光粉分散在有机或无机溶液中从而形成一定浓度的抛光粉分散液。与抛光粉相比,抛光液有明显的优点:由于液体连续相的包裹,使得抛光粉颗粒相互间不直接接触, 减少了团聚作用;抛光液粘度低,颗粒分布均匀,有效控制使用量。但是抛光液中的微细粒子团聚体分离成单个粒子或者由少量粒子组成的小团聚体并均匀侵入有机溶液时,粒子由于表面能大而容易产生浸湿现象,如果粒子因浸湿而使其表面构成有机膜或者带有双电层或者形成聚合物吸附层等,都会对粒子的初步分散产生积极效应,但对粒子的深度分散则应考虑粒子的分散与团聚的平衡性。而配制稳定可靠的抛光液实质上就是将抛光粉深度分散在溶液的过程,因此必须通过粒子进行化学改性或化学修饰等方法削弱粒子的表面吸附作用,增强粒子间的排斥作用能,最终减小粒子发生团聚现象。聂祚人等(中国发明专利,专利申请号200610001059.8)利用超声分散法制备了用于化学机械抛光的稀土抛光液,张贺等(中国发明专利,专利申请号201010591103.1)利用机械搅拌法制备了碳化硅抛光液,高璐等(中国发明专利,专利申请号201010170416.X)利用高速剪切法制备了氧化铝抛光液。这些制备抛光液的方法所涉及的仪器设备均比较贵重,工艺流程复杂,不适合在大规模工业化的PCB生产中广泛应用。翟海军等(中国发明专利,专利申请号201110244241.7)采用了球磨、处理、再分离、分散的方法配制了纳米金刚石抛光液,其制作工序复杂,耗时长。本发明提供一种通过球磨细化与搅拌稀释实现简易制作抛光液的方法。  Commonly used polishing media include polishing powder and polishing liquid. Polishing powder is most commonly used in the polishing process, mainly including silicon carbide polishing powder, rare earth polishing powder and alumina polishing powder. Unable to accurately control the dosage will lead to a large amount of waste, long storage time will easily cause particle agglomeration, and the uneven distribution of polishing powder particle size will cause many scratches on the metallographic section, which will affect the overall polishing effect. The polishing liquid belongs to the liquid phase polishing material, which is to disperse the polishing powder in the organic or inorganic solution to form a certain concentration of the polishing powder dispersion. Compared with polishing powder, polishing liquid has obvious advantages: due to the wrapping of the liquid continuous phase, the polishing powder particles do not directly contact each other, which reduces the agglomeration; the polishing liquid has low viscosity, uniform particle distribution, and effective control of usage. However, when the fine particle aggregates in the polishing liquid are separated into single particles or small aggregates composed of a small number of particles and evenly invade the organic solution, the particles are prone to wetting due to their large surface energy. Forming an organic film or having an electric double layer or forming a polymer adsorption layer will have a positive effect on the initial dispersion of the particles, but for the deep dispersion of the particles, the balance between the dispersion and agglomeration of the particles should be considered. The preparation of a stable and reliable polishing solution is essentially the process of deeply dispersing the polishing powder in the solution. Therefore, the surface adsorption of the particles must be weakened by chemical modification or chemical modification of the particles, and the repulsion between the particles can be enhanced. Agglomeration of small particles occurs. Nie Zuoren et al. (Chinese invention patent, patent application number 200610001059.8) prepared a rare earth polishing solution for chemical mechanical polishing by ultrasonic dispersion method, Zhang He et al. Liquid, Gao Lu et al. (Chinese invention patent, patent application number 201010170416.X) prepared alumina polishing liquid by high-speed shearing method. The instruments and equipment involved in these methods for preparing polishing solutions are relatively expensive, and the process flow is complicated, so they are not suitable for wide application in large-scale industrialized PCB production. Zhai Haijun et al. (Chinese invention patent, patent application number 201110244241.7) used ball milling, treatment, re-separation, and dispersion methods to prepare nano-diamond polishing fluid. The production process is complicated and time-consuming. The invention provides a simple method for preparing polishing liquid through ball milling and stirring and diluting. the

发明内容 Contents of the invention

本发明提供一种专门用于抛光印制电路板金相切片的抛光液,适用于抛光采用水晶胶固定的铜、镍等镀层的观测研究。该抛光液由氧化铝粉体、没食子酸(3,4,5-三羟基苯甲酸)和有机溶剂组成,该抛光液具有制备过程简单、价格便宜,抛光液可长时间稳定存放的特点,经其抛光的金相切片表面平整,便于观察。  The invention provides a polishing solution specially used for polishing metallographic sections of printed circuit boards, which is suitable for observation and research of polishing copper, nickel and other coatings fixed by crystal glue. The polishing liquid is composed of alumina powder, gallic acid (3,4,5-trihydroxybenzoic acid) and an organic solvent. The polishing liquid has the characteristics of simple preparation process, low price, and long-term stable storage of the polishing liquid. Its polished metallographic section has a flat surface for easy observation. the

本发明详细技术方案:  Detailed technical scheme of the present invention:

一种印制电路金相切片抛光液,包括氧化铝粉体、没食子酸和有机溶剂,各组分质量百分比含量为:氧化铝粉体0.5%~3%、没食子酸0.1%~1%,其余为有机溶剂;所述有机溶剂为乙醇或乙二醇。  A metallographic section polishing solution for printed circuit, comprising alumina powder, gallic acid and organic solvent, the mass percent content of each component is: 0.5%~3% of alumina powder, 0.1%~1% of gallic acid, and the rest It is an organic solvent; the organic solvent is ethanol or ethylene glycol. the

一种印制电路金相切片抛光液的制备方法,包括如下步骤:  A preparation method for a printed circuit metallographic section polishing solution, comprising the steps of:

步骤1:配制没食子酸有机溶液。将没食子酸溶于乙醇或乙二醇有机溶剂中,配制成0.5%到1%浓度的溶液。  Step 1: Prepare gallic acid organic solution. Dissolve gallic acid in ethanol or ethylene glycol organic solvent to prepare a solution with a concentration of 0.5% to 1%. the

步骤2:球磨。将氧化铝粉体与步骤1所配制的没食子酸有机溶液混合后进行球磨细化处理。  Step 2: Ball milling. The alumina powder is mixed with the gallic acid organic solution prepared in step 1, and then subjected to ball milling treatment. the

步骤3:稀释。往步骤2球磨细化处理后的混合体系添加没食子酸、乙醇或乙二醇有机溶剂进行分散稀释,配制成最终的抛光液;所述抛光液中氧化铝粉体、没食子酸和有机溶剂的质量百分比含量为:氧化铝粉体0.5%~3%、没食子酸0.1%~1%,其余为有机溶剂;所述有机溶剂为乙醇或乙二醇。  Step 3: Dilution. Add gallic acid, ethanol or ethylene glycol organic solvent to the mixed system after the ball milling treatment in step 2 for dispersion and dilution, and prepare the final polishing solution; the quality of alumina powder, gallic acid and organic solvent in the polishing solution The percentage content is: 0.5%~3% of alumina powder, 0.1%~1% of gallic acid, and the rest is organic solvent; the organic solvent is ethanol or ethylene glycol. the

没食子酸是一种稳定混合体系的添加剂,在抛光液中的质量百分比浓度为0.1%~1%时可以有效改善抛光效果,保持氧化铝粉体均匀稳定分散在有机溶液中。步骤1中没食子酸的有机溶液作为氧化铝球磨处理的预分散液,其作用是充当球磨细化氧化铝粉体的润滑剂。球磨处理后的氧化铝粉体颗粒的粒径控制在100±5nm,可有效抑制氧化铝粉体颗粒尺寸过大而受重力作用沉聚在有机溶剂底部。球磨处理后的氧化铝预分散液直接添加有机溶剂和没食子酸分散稀释,稀释时,采用机械搅拌或者磁力搅拌,以加快氧化铝粉体在有机溶剂的分散速度。  Gallic acid is an additive to stabilize the mixed system. When the mass percentage concentration in the polishing solution is 0.1%~1%, it can effectively improve the polishing effect and keep the alumina powder uniformly and stably dispersed in the organic solution. The organic solution of gallic acid in step 1 is used as the pre-dispersion liquid for the alumina ball milling treatment, and its function is to act as a lubricant for the ball milling fine alumina powder. The particle size of the alumina powder after ball milling is controlled at 100±5nm, which can effectively prevent the particle size of the alumina powder from being too large and agglomerating at the bottom of the organic solvent due to gravity. The alumina pre-dispersion liquid after ball milling is directly added with organic solvent and gallic acid to disperse and dilute. When diluting, mechanical stirring or magnetic stirring is used to speed up the dispersion speed of alumina powder in organic solvent. the

本发明的有益效果是:  The beneficial effects of the present invention are:

本发明提供了一种专门用于PCB金相切片的抛光液及其制备方法,在产品质量达到现有标准的同时,降低了生产成本,简便易操作且在抛光液配制成后可长时间稳定存放,不发生团聚,可长途运输或保存。  The invention provides a polishing solution specially used for PCB metallographic slicing and a preparation method thereof. While the product quality reaches the existing standard, the production cost is reduced, the operation is simple and easy, and the polishing solution can be stable for a long time after it is prepared. Storage, no reunion, long-distance transport or storage. the

附图说明 Description of drawings

图1是本发明提供的印制电路金相切片用抛光液制备方法流程示意图。  Fig. 1 is a schematic flowchart of a method for preparing a polishing solution for metallographic sectioning of printed circuits provided by the present invention. the

图2是球磨后氧化铝粉体的扫描电子显微镜图片。  Fig. 2 is a scanning electron microscope picture of alumina powder after ball milling. the

图3是金相切片的金相显微镜图片。  Figure 3 is a metallographic microscope picture of a metallographic section. the

具体实施方式Detailed ways

可以通过下列实例来实现本发明:  The present invention can be realized by the following examples:

实例1:  Example 1:

溶剂体系的配制:将没食子酸按照需要的比例溶解在乙醇中,配成浓度为0.5%到1%的溶液。  Preparation of solvent system: Dissolve gallic acid in ethanol according to the required ratio to prepare a solution with a concentration of 0.5% to 1%. the

取少量配制好的溶剂,作为润滑剂,对氧化铝粉体进行球磨处理12小时。将球磨后的氧化铝悬液用配好的溶剂稀释至上述要求的比例,并搅拌均匀。  Take a small amount of prepared solvent as a lubricant, and ball mill the alumina powder for 12 hours. Dilute the ball-milled alumina suspension to the above-mentioned ratio with the prepared solvent, and stir evenly. the

取少量配制好的抛光液放置在润湿的抛光布上,进行抛光,水晶胶表面经过十分钟左右处理就可达到表面平整光滑,光学显微镜下无明显划痕。  Take a small amount of the prepared polishing solution and place it on a wet polishing cloth for polishing. After about ten minutes of treatment, the surface of the crystal glue can be smooth and smooth, and there is no obvious scratch under the optical microscope. the

配制好的抛光液在密封条件下可以长时间保存。  The prepared polishing solution can be stored for a long time under sealed conditions. the

实例2:  Example 2:

溶液体系的配制:将没食子酸按照需要的比例溶解在乙二醇中,配成浓度为0.1%到0.5%的溶液。  Preparation of the solution system: Dissolve gallic acid in ethylene glycol according to the required ratio to prepare a solution with a concentration of 0.1% to 0.5%. the

按照实例1的步骤,取少量配制好的溶剂,作为润滑剂,对氧化铝粉体进行球磨处理12小时。将球磨后的氧化铝悬液用配好的溶剂稀释至上述要求的比例,并搅拌均匀。  According to the steps of Example 1, a small amount of prepared solvent was used as a lubricant, and the alumina powder was ball milled for 12 hours. Dilute the ball-milled alumina suspension to the above-mentioned ratio with the prepared solvent, and stir evenly. the

取少量配制好的抛光液放置在润湿的抛光布上,进行抛光,铜层表面经过十分钟左右处理就可达到表面平整光滑,光学显微镜下无明显划痕。  Take a small amount of the prepared polishing solution and place it on a wet polishing cloth for polishing. After about ten minutes of treatment, the surface of the copper layer will be smooth and smooth, and there will be no obvious scratches under the optical microscope. the

Claims (4)

1. a printed electronic circuit microsection is used polishing fluid, comprises alumina powder jointed, gallic acid and organic solvent, and each constituent mass degree is: alumina powder jointed 0.5%~3%, gallic acid 0.1%~1%, and all the other are organic solvent; Said organic solvent is ethanol or terepthaloyl moietie.
2. a printed electronic circuit microsection comprises the steps: with the preparation method of polishing fluid
Step 1: preparation gallic acid organic solution; Gallic acid is dissolved in ethanol or the terepthaloyl moietie organic solvent, is mixed with the solution of 0.5% to 1% concentration;
Step 2: ball milling; With alumina powder jointed with carry out the ball milling thinning processing after the gallic acid organic solution that step 1 is prepared is mixed;
Step 3: dilution; Mixed system interpolation gallic acid, ethanol or terepthaloyl moietie organic solvent after step 2 ball milling thinning processing disperse dilution, are mixed with final polishing fluid; The mass percentage content of alumina powder jointed in the said polishing fluid, gallic acid and organic solvent is: alumina powder jointed 0.5%~3%, gallic acid 0.1%~1%, and all the other are organic solvent; Said organic solvent is ethanol or terepthaloyl moietie.
3. printed electronic circuit microsection according to claim 2 is characterized in that with the preparation method of polishing fluid the alumina powder jointed particle grain size after step 2 ball-milling processing is controlled at 100 ± 5nm.
4. printed electronic circuit microsection according to claim 2 is with the preparation method of polishing fluid; It is characterized in that; When the mixed system after the step 3 pair step 2 ball milling thinning processing dilutes, adopt mechanical stirring or magnetic agitation, to accelerate alumina powder jointed rate of dispersion at organic solvent.
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CN106769169A (en) * 2017-02-17 2017-05-31 安徽国家铜铅锌及制品质量监督检验中心 A kind of preparation method of printed circuit board failed areas sample
CN107699138A (en) * 2017-10-31 2018-02-16 诺土(上海)新材料技术有限公司 A kind of preparation method of the alumina polishing solution of water-based controlled particle size
CN108336218A (en) * 2018-01-29 2018-07-27 长安大学 A kind of road piezo-electricity composite material and preparation method thereof
CN116005239A (en) * 2022-12-02 2023-04-25 确信乐思化学(上海)有限公司 Preparation of electrolytic polishing liquid for observing the original appearance of the copper-plated layer and the method for observing the original appearance of the copper-plated layer

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CN103728167A (en) * 2013-12-23 2014-04-16 四川材料与工艺研究所 Long-term preservation method and observation method of light metal hydride metallographic specimen
CN103728167B (en) * 2013-12-23 2015-09-16 四川材料与工艺研究所 A kind of method that light metal hydride metallographic specimen is preserved for a long time and observation procedure
CN106769169A (en) * 2017-02-17 2017-05-31 安徽国家铜铅锌及制品质量监督检验中心 A kind of preparation method of printed circuit board failed areas sample
CN107699138A (en) * 2017-10-31 2018-02-16 诺土(上海)新材料技术有限公司 A kind of preparation method of the alumina polishing solution of water-based controlled particle size
CN108336218A (en) * 2018-01-29 2018-07-27 长安大学 A kind of road piezo-electricity composite material and preparation method thereof
CN108336218B (en) * 2018-01-29 2021-12-07 长安大学 Piezoelectric composite material for road and preparation method thereof
CN116005239A (en) * 2022-12-02 2023-04-25 确信乐思化学(上海)有限公司 Preparation of electrolytic polishing liquid for observing the original appearance of the copper-plated layer and the method for observing the original appearance of the copper-plated layer

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