CN102733095A - Method for manufacturing non-woven fabric thin layer - Google Patents
Method for manufacturing non-woven fabric thin layer Download PDFInfo
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- CN102733095A CN102733095A CN2011101933572A CN201110193357A CN102733095A CN 102733095 A CN102733095 A CN 102733095A CN 2011101933572 A CN2011101933572 A CN 2011101933572A CN 201110193357 A CN201110193357 A CN 201110193357A CN 102733095 A CN102733095 A CN 102733095A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 239000004745 nonwoven fabric Substances 0.000 title abstract description 17
- 238000000034 method Methods 0.000 title abstract description 14
- 238000009987 spinning Methods 0.000 claims abstract description 103
- 239000000835 fiber Substances 0.000 claims abstract description 90
- 239000002994 raw material Substances 0.000 claims abstract description 35
- 229920000642 polymer Polymers 0.000 claims abstract description 15
- 238000007493 shaping process Methods 0.000 claims description 33
- 239000007921 spray Substances 0.000 claims description 32
- 239000000126 substance Substances 0.000 claims description 25
- 238000006116 polymerization reaction Methods 0.000 claims description 19
- 238000000465 moulding Methods 0.000 claims description 18
- 239000000155 melt Substances 0.000 claims description 14
- 238000001816 cooling Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000002844 melting Methods 0.000 abstract description 4
- 230000008018 melting Effects 0.000 abstract description 4
- 238000004904 shortening Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000018984 mastication Effects 0.000 description 2
- 238000010077 mastication Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 238000006664 bond formation reaction Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
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- Nonwoven Fabrics (AREA)
Abstract
A method for manufacturing a non-woven fabric thin layer object comprises the following steps: step A: melting the polymer raw material, step B: drawing the molten polymer raw material into spinning fibers, and step C: collecting the layer spinning fiber in a forming die to form a thin layer object, wherein the forming die is provided with a plurality of concave-convex structures, and when the thin layer object is formed in the forming die, a flow guide structure corresponding to the concave-convex structures is formed at the same time. The invention combines the forming process of the flow guide structure of the thin layer object with the forming process of the non-woven fabric, thereby shortening the length of a production line and the conveying time of the non-woven fabric.
Description
Technical field
The present invention relates to a kind of manufacturing approach of thin nonwoven layers thing, particularly relate to a kind of thin nonwoven layers thing manufacturing approach that combines nonwoven fabric moulding process and flow-guiding structure moulding process.
Background technology
The amenities of using always in the daily life; Like diaper, cotton wool or the like; It generally includes an absorber and and is coated on the peripheral thin-layer substance of absorber, and the material of thin-layer substance can be nonwoven fabric, and thin-layer substance is in order to directly to contact with the health skin; Therefore, this thin-layer substance must possess the flow-guiding structure that can bring into play water conservancy diversion and prevent to bleed back function usually.
In the technology of this in the past thin nonwoven layers thing; Normally utilize spunbond or melt blown technology is molded into after the netted nonwoven fabric; Nonwoven fabric with moulding is sent to formation mould again, nonwoven fabric is molded have the flow-guiding structure of holes and/or concaveconvex structure, yet; Such technology not only makes the length of whole product line longer, and the time-histories of the processed conveying of nonwoven fabric also relatively for a long time.
Summary of the invention
The purpose of this invention is to provide a kind of moulding and be incorporated in the moulding process of nonwoven fabric, make nonwoven fabric in forming process, form the thin nonwoven layers thing manufacturing approach of flow-guiding structure simultaneously flow-guiding structure.For realizing the object of the invention and beneficial effect, technical scheme of the present invention is following:
The manufacturing approach of thin nonwoven layers thing of the present invention comprises following steps:
Steps A: melt polymerization raw material.
Step B: the melt polymerization raw material is pumped into spinning fibre.
Step C: collect layer spinning fibre and form the skim thing in a molding, this shaping mould has a plurality of concaveconvex structures, when this thin-layer substance is formed at this shaping mould, forms the flow-guiding structure of corresponding said concaveconvex structure simultaneously.
The object of the invention and beneficial effect are also further realized through following technical scheme:
The manufacturing approach of this thin nonwoven layers thing is to melt and spray device for spinning through one to carry out, and in this steps A, this melts and sprays device for spinning melt polymerization raw material; In this step B, utilize this to melt and spray device for spinning and polymer raw material is pumped into is melted and sprayed spinning fibre; In this step C, this is melted and sprayed spinning fibre collection layer one meltblown fiber web layer and forms this thin-layer substance.
In this step B, be to be pumped into this through the hot blast drawing-off to melt and spray spinning fibre.
The manufacturing approach of this thin nonwoven layers thing is to carry out through a spunbond device for spinning, in this steps A, and this spunbond device for spinning melt polymerization raw material; In this step B, utilize this spunbond device for spinning that polymer raw material is pumped into spunbond spinning fibre; In this step C, should spunbond spinning fibre collection layer one spun-bonded fibre stratum reticulare and form this thin-layer substance.
In this step B, be to be pumped into this spunbond spinning fibre through the cooling drawing-off.
The manufacturing approach of this thin nonwoven layers thing is to utilize a spunbond device for spinning and to melt and spray device for spinning simultaneously to carry out, and in this steps A, this spunbond device for spinning and this melt and spray device for spinning melt polymerization raw material respectively; In this step B, polymer raw material is pumped into spunbond spinning fibre, is melted and sprayed device for spinning through this and polymer raw material is pumped into is melted and sprayed spinning fibre through this spunbond device for spinning; In this step C, this spunbond spinning fibre becomes a spun-bonded fibre stratum reticulare in this shaping mould collection layer, and this melts and sprays spinning fibre and on this spun-bonded fibre stratum reticulare, collects layer one meltblown fiber web layer and form this thin-layer substance.
In this step B, be to be pumped into this spunbond spinning fibre, to be pumped into this through the hot blast drawing-off and to melt and spray spinning fibre through the cooling drawing-off.
The manufacturing approach of this thin nonwoven layers thing also is contained in a step D who carries out before this step B: filter and this melt polymerization raw material of metering.
In this step C, be to make this spinning fibre be adsorbed on this shaping mould through negative pressure.
In this step C, when this this thin-layer substance of spinning fibre collection layer, simultaneously to this thin-layer substance heating.
Beneficial effect of the present invention is: utilize the spinning fibre of being pumped into when the collection layer becomes net, still to be in hot mastication state to a certain degree; And simultaneously it is carried out the moulding of flow-guiding structure; Make spinning fibre when the collection layer becomes net, just can mold flow-guiding structure, shorten the length of whole product line; And shorten the time-histories of the processed conveying of nonwoven fabric, reach the effect of saving operation and reducing cost.
In it should be understood that within the scope of the present invention, above-mentioned each technical characterictic of the present invention and hereinafter can mutual combination between specifically described each technical characterictic in (like embodiment), thus constitute new or optimized technical scheme.As space is limited, this tired no longer one by one stating.
Description of drawings
Fig. 1 is the flow chart of steps of a preferred embodiment of the manufacturing approach of thin nonwoven layers thing of the present invention;
Fig. 2 is the processing sketch map of this preferred embodiment;
Fig. 3 is the part section enlarged drawing of a molding of this preferred embodiment;
Fig. 4 is the stereogram of this shaping mould of this preferred embodiment;
Fig. 5 is the processing sketch map that the manufacturing approach of thin nonwoven layers thing of the present invention is used the variation embodiment of a melt-blown process; And
Fig. 6 is the processing sketch map that the manufacturing approach of thin nonwoven layers thing of the present invention is used the variation embodiment of a spunbond technology.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is elaborated:
Consult Fig. 1 and Fig. 2; A preferred embodiment of the manufacturing approach of thin nonwoven layers thing of the present invention is the thin nonwoven layers thing that has flow-guiding structure in order to manufacturing; This manufacturing approach is to utilize a spunbond device for spinning 2 and to melt and spray device for spinning 3 simultaneously to carry out, and it comprises following steps:
Step 11: melt polymerization raw material.Consult Fig. 2; This step is simultaneously polymer raw material to be sent into spunbond device for spinning 2 and melted and sprayed in the hopper 21,31 of device for spinning 3; Utilize spunbond device for spinning 2 and the extruding screw 22,32 that melts and sprays device for spinning 3 to push and the high-temperature fusion operation respectively; After making polymer raw material form molten condition, pass through melt filtration and melt-stoichiometry again.
Step 12: the melt polymerization raw material is pumped into spinning fibre.Consult Fig. 2; Spunbond device for spinning 2 with melt and spray in the device for spinning 3 the melt polymerization raw material through filtration with metering after, then it is pumped into spinning fibre, polymer raw material can be for example polypropylene (PP), polyester (PET), nylon thermoplastic polymer raw materials such as (NYLON); Wherein, Melt polymerization raw material in spunbond device for spinning 2 is with the mode of a spinning unit 23 through the cooling drawing-off, and just pull becomes the continous mode long fiber under air-conditioning cooling wind action, promptly forms spunbond spinning fibre; And the melt polymerization raw material in melting and spraying device for spinning 3; Then be that just pull becomes fine fibre under the high-temperature gas effect with the mode of a spinning unit 33 through the hot blast drawing-off, promptly form and melt and spray spinning fibre.
Step 13: collect layer spinning fibre form in a molding 4 one have a flow-guiding structure thin-layer substance 5.In the present embodiment; Be to make spunbond spinning fibre on a molding 4, collect layer earlier to become the spun-bonded fibre stratum reticulare; Then make again melt and spray spinning fibre on the spun-bonded fibre stratum reticulare again collection layer become a meltblown fiber web layer, and the meltblown fiber web layer formation skim thing 5 that combines with the spun-bonded fibre stratum reticulare.
Simultaneously with reference to Fig. 3, Fig. 4; The employed shaping mould 4 of present embodiment comprises that one first shape layer 41 and that is the web plate form repeatedly places second shape layer 42 of first shape layer, 41 tops, and the shaping mould 4 of present embodiment is to be sheathed on cylinder 43 and rotation through cylinder 43 drives the form that displacement forms similar conveyer belt.
The inboard that shaping mould 4 is positioned at first shape layer 41 also is provided with a negative pressure unit 6, when spunbond spinning fibre with melt and spray spinning fibre and successively collect layer during in shaping mould 4 since the spunbond spinning fibre of this moment with melting and spraying that spinning fibre still has certain high temperature hardened forming fully as yet; Therefore; The negative pressure that cooperates negative pressure unit 6 to be provided can make spunbond spinning fibre and melt and spray spinning fibre to be easier to bonding formation thin-layer substance 5, in addition; Another effect that negative pressure unit 6 is set is; Because this moment, the spun-bonded fibre stratum reticulare and the meltblown fiber web layer of collection layer yet had certain pliability, so, through the suction-operated of negative pressure unit 6; Also be easier to make thin-layer substance 5 to rise and fall along with rib 421 structures of shaping mould 4 and form a plurality of fins 51 with by said fin 51 around the depressed area of defining out 52, be described flow-guiding structure.
What remark additionally is, because spunbond spinning fibre is successively to collect layer in shaping mould 4, therefore with melting and spraying spinning fibre; The spun-bonded fibre stratum reticulare of collection layer formation can be after molding the flow-guiding structure of corresponding concaveconvex structure earlier on the shaping mould 4 earlier; When the meltblown fiber web layer that the collection layer forms was incorporated into the spun-bonded fibre stratum reticulare, reshaping went out the flow-guiding structure of corresponding concaveconvex structure, in other words; When spun-bonded fibre stratum reticulare and meltblown fiber web layer are molded over 4 last times of shaping mould respectively, just mold flow-guiding structure respectively.Certainly, the spun-bonded fibre stratum reticulare of collection layer formation also can wait after the meltblown fiber web layer combination on it earlier, molds the flow-guiding structure of corresponding concaveconvex structure more together, does not exceed in proper order with this moulding.
Therefore, as stated, present embodiment be through make spunbond spinning fibre with melt and spray spinning fibre directly in order to the shaping mould 4 that molds flow-guiding structure the collection layer becomes net, make nonwoven fabric direct flow-guiding structure of the corresponding shaping mould of formation in the process that becomes net.Subsidiary one carry be, the fin 51 that is formed on the thin-layer substance 5 mainly is when thin-layer substance is used for amenities, can destroy the surface tension of fluid, make fluid can be broken to the littler globule and be easy to through the depressed area toward around diffusion mobile, reach the effect of water conservancy diversion.
Supplementary notes be that aforesaid shaping mould 4 is to make thin-layer substance 5 form fins, but in fact; When thin-layer substance 5 is adsorbed on 4 last times of shaping mould; Except forming fin 51, through the adsorption strength of adjustment negative pressure unit 6, the holes (figure does not show) that also can let thin-layer substance 5 formation can supply fluid to pass through.In addition; When spunbond spinning fibre with melt and spray spinning fibre and collect layer during in shaping mould 4; If its pliability is not enough so that it is obedient to shaping mould 4; Also can heat again it is softened collecting spun-bonded fibre stratum reticulare and the meltblown fiber web layer of layer on shaping mould 4, help it bonding and be obedient to shaping mould 4 through extra heater is set again.
Supplementary notes is again; The manufacturing approach of present embodiment is to utilize a spunbond device for spinning 2 and to melt and spray device for spinning 3 simultaneously to carry out; That is to say, the manufacturing approach of this nonwoven fabric be with spunbond-to melt and spray combination process (SM technology) be example, but in other variation aspect; Technology of the present invention also can be applied to SMS, SMMS combination process or technology spunbond separately, that melt and spray; Generally speaking, as long as make spinning fibre directly on shaping mould 4, become net, make it when becoming net, also mold flow-guiding structure and get final product in order to the moulding flow-guiding structure.
For example shown in Figure 5; When being applied to independent melt-blown process; Corresponding above-mentioned step 11 to step 13 is directly to utilize to melt and spray device for spinning 3 melt polymerization raw materials, then again with the polymer raw material of fusion through hot blast drawing-off be pumped into melt and spray spinning fibre after; Melt and spray spinning fibre collection layer straticulation thing 5 ' on shaping mould 8 again; And mold the fin 51 ' of the rib 81 of corresponding shaping mould 8 simultaneously, flow-guiding structure just, and shaping mould 8 also can be to be wound in a roller frame and the wire mesh cage structures that forms the cylinder shape.
Perhaps, consult Fig. 2 and Fig. 6, when being applied to independent spunbond technology; Be to melt and spray device for spinning 3 as what omit Fig. 2; Corresponding above-mentioned step 11 to step 13 is directly to utilize spunbond device for spinning 2 melt polymerization raw materials, then again with the polymer raw material of fusion after spunbond spinning fibre is pumped in the supercooling drawing-off; Spunbond spinning fibre is a collection layer straticulation thing 5 on shaping mould 9 again ", and mold the fin 51 of the rib 91 of corresponding shaping mould 9 simultaneously ".
Therefore, as stated, the present invention is incorporated in the moulding process of nonwoven fabric through the moulding with flow-guiding structure; Make spinning fibre when the collection layer becomes net; Just can mold flow-guiding structure, utilize the spinning fibre of being pumped into when the collection layer becomes net, still to be in hot mastication state to a certain degree, and simultaneously it is carried out the moulding of flow-guiding structure; Compared to way in the past; Can shorten the length of whole product line, and shorten the time-histories of the processed conveying of nonwoven fabric, so can reach the effect of saving operation and reducing cost really.
More than preferred embodiment of the present invention is specified; But these embodiment are not limitation of the scope of the invention; Be understood that; After having read above-mentioned teachings of the present invention, those skilled in the art can do various changes or modification to the present invention, and these equivalent form of values fall within the application's appended claims institute restricted portion equally.
Claims (10)
1. the manufacturing approach of a thin nonwoven layers thing is characterized in that comprising following steps:
Steps A: melt polymerization raw material;
Step B: the melt polymerization raw material is pumped into spinning fibre; And
Step C: collect layer spinning fibre and form the skim thing in a molding, this shaping mould has a plurality of concaveconvex structures, when this thin-layer substance is formed at this shaping mould, forms the flow-guiding structure of corresponding said concaveconvex structure simultaneously.
2. the manufacturing approach of thin nonwoven layers thing as claimed in claim 1 is characterized in that: the manufacturing approach of this thin nonwoven layers thing is to melt and spray device for spinning through one to carry out, and in this steps A, this melts and sprays device for spinning melt polymerization raw material; In this step B, utilize this to melt and spray device for spinning and polymer raw material is pumped into is melted and sprayed spinning fibre; In this step C, this is melted and sprayed spinning fibre collection layer one meltblown fiber web layer and forms this thin-layer substance.
3. the manufacturing approach of thin nonwoven layers thing as claimed in claim 2 is characterized in that: in this step B, be to be pumped into this through the hot blast drawing-off to melt and spray spinning fibre.
4. the manufacturing approach of thin nonwoven layers thing as claimed in claim 1 is characterized in that: the manufacturing approach of this thin nonwoven layers thing is to carry out through a spunbond device for spinning, in this steps A, and this spunbond device for spinning melt polymerization raw material; In this step B, utilize this spunbond device for spinning that polymer raw material is pumped into spunbond spinning fibre; In this step C, should spunbond spinning fibre collection layer one spun-bonded fibre stratum reticulare and form this thin-layer substance.
5. the manufacturing approach of thin nonwoven layers thing as claimed in claim 4 is characterized in that: in this step B, be to be pumped into this spunbond spinning fibre through the cooling drawing-off.
6. the manufacturing approach of thin nonwoven layers thing as claimed in claim 1; It is characterized in that: the manufacturing approach of this thin nonwoven layers thing is to utilize a spunbond device for spinning and to melt and spray device for spinning simultaneously to carry out; In this steps A, this spunbond device for spinning and this melt and spray device for spinning melt polymerization raw material respectively; In this step B, polymer raw material is pumped into spunbond spinning fibre, is melted and sprayed device for spinning through this and polymer raw material is pumped into is melted and sprayed spinning fibre through this spunbond device for spinning; In this step C, this spunbond spinning fibre becomes a spun-bonded fibre stratum reticulare in this shaping mould collection layer, and this melts and sprays spinning fibre and on this spun-bonded fibre stratum reticulare, collects layer one meltblown fiber web layer and form this thin-layer substance.
7. the manufacturing approach of thin nonwoven layers thing as claimed in claim 6 is characterized in that: in this step B, be to be pumped into this spunbond spinning fibre, to be pumped into this through the hot blast drawing-off and to melt and spray spinning fibre through the cooling drawing-off.
8. like claim 2,4 or 6 manufacturing approach of each described thin nonwoven layers thing wherein, it is characterized in that: the manufacturing approach of this thin nonwoven layers thing also is contained in a step D who carries out before this step B: filter and this melt polymerization raw material of metering.
9. the manufacturing approach of thin nonwoven layers thing as claimed in claim 8 is characterized in that: in this step C, be to make this spinning fibre be adsorbed on this shaping mould through negative pressure.
10. the manufacturing approach of thin nonwoven layers thing as claimed in claim 9 is characterized in that: in this step C, when this this thin-layer substance of spinning fibre collection layer, simultaneously to this thin-layer substance heating.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW100111577A TW201240651A (en) | 2011-04-01 | 2011-04-01 | Manufacturing method of non-woven fabric thin-layer article |
TW100111577 | 2011-04-01 |
Publications (2)
Publication Number | Publication Date |
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CN102733095A true CN102733095A (en) | 2012-10-17 |
CN102733095B CN102733095B (en) | 2015-06-17 |
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CN201110193357.2A Active CN102733095B (en) | 2011-04-01 | 2011-07-11 | Method for manufacturing non-woven fabric thin layer |
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CN (1) | CN102733095B (en) |
TW (1) | TW201240651A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108103665A (en) * | 2016-11-23 | 2018-06-01 | 黄振正 | Method for manufacturing air-permeable thin-layer object and forming module thereof |
CN110154470A (en) * | 2019-04-01 | 2019-08-23 | 山东泰鹏环保材料股份有限公司 | A kind of compound nonwoven cloth of waterproof and breathable and the preparation method and application thereof |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI702323B (en) * | 2018-03-12 | 2020-08-21 | 三香科技股份有限公司 | Non-woven product forming device and manufacturing method |
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CN1434767A (en) * | 1999-12-14 | 2003-08-06 | 金伯利-克拉克环球有限公司 | Breathable laminate permanently conformable to the contours of a wearer |
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CN101358410A (en) * | 2007-07-31 | 2009-02-04 | 东丽高新聚化(南通)有限公司 | Method of preparing polypropylene multi-layer nonwoven fabrics for medical treatment |
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TW200806456A (en) * | 2006-07-31 | 2008-02-01 | Chen-Cheng Huang | Method, mold and product of forming thin article |
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2011
- 2011-04-01 TW TW100111577A patent/TW201240651A/en unknown
- 2011-07-11 CN CN201110193357.2A patent/CN102733095B/en active Active
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CN1122150A (en) * | 1993-04-29 | 1996-05-08 | 金伯利-克拉克公司 | Shaped nonwoven fabric and method for making the same |
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CN1434767A (en) * | 1999-12-14 | 2003-08-06 | 金伯利-克拉克环球有限公司 | Breathable laminate permanently conformable to the contours of a wearer |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108103665A (en) * | 2016-11-23 | 2018-06-01 | 黄振正 | Method for manufacturing air-permeable thin-layer object and forming module thereof |
CN108103665B (en) * | 2016-11-23 | 2020-12-29 | 黄振正 | Manufacturing method of breathable thin layer and its forming module |
CN110154470A (en) * | 2019-04-01 | 2019-08-23 | 山东泰鹏环保材料股份有限公司 | A kind of compound nonwoven cloth of waterproof and breathable and the preparation method and application thereof |
Also Published As
Publication number | Publication date |
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TW201240651A (en) | 2012-10-16 |
TWI458474B (en) | 2014-11-01 |
CN102733095B (en) | 2015-06-17 |
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