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CN102721630A - Liquid-liquid isolation-type capillary viscometer - Google Patents

Liquid-liquid isolation-type capillary viscometer Download PDF

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CN102721630A
CN102721630A CN2012102143000A CN201210214300A CN102721630A CN 102721630 A CN102721630 A CN 102721630A CN 2012102143000 A CN2012102143000 A CN 2012102143000A CN 201210214300 A CN201210214300 A CN 201210214300A CN 102721630 A CN102721630 A CN 102721630A
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capillary
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pipeline
kapillary
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CN102721630B (en
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万桂怡
崔建军
孙晓明
吴明海
刘克敬
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Shandong University
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Abstract

本发明公开了一种液-液隔离式毛细管粘度计,包括样品瓶、溶剂瓶、液-液隔离器、毛细管Ⅰ、毛细管Ⅱ、气囊式气动泵、控制系统、气动系统,其中,毛细管Ⅰ、液-液隔离器和毛细管Ⅱ依次管路连接,毛细管Ⅰ的另一端与气囊式气动泵连接;在液-液隔离器和毛细管Ⅱ连接的管路上设有支路,样品瓶和溶剂瓶分别与支路管路连接。本发明的液-液隔离式毛细管粘度计,与传统的毛细管粘度计相比,消除了泵的波动的影响,使得测量精度得以提高,测量灵敏和稳定性很高,受温度影响小。可以方便实现在线测量,自动化程度高。

The invention discloses a liquid-liquid isolation type capillary viscometer, comprising a sample bottle, a solvent bottle, a liquid-liquid isolator, capillary I, capillary II, an air bag type pneumatic pump, a control system, and a pneumatic system, wherein the capillary I, The liquid-liquid isolator and capillary II are connected sequentially, and the other end of capillary I is connected to the air bag type pneumatic pump; there is a branch on the pipeline connecting the liquid-liquid isolator and capillary II, and the sample bottle and solvent bottle are respectively connected to Branch piping connections. Compared with the traditional capillary viscometer, the liquid-liquid isolated capillary viscometer of the present invention eliminates the influence of pump fluctuation, improves the measurement accuracy, has high measurement sensitivity and stability, and is less affected by temperature. On-line measurement can be realized conveniently, and the degree of automation is high.

Description

一种液-液隔离式毛细管粘度计A liquid-liquid isolated capillary viscometer

技术领域 technical field

本发明涉及一种液-液隔离式毛细管粘度计。The invention relates to a liquid-liquid isolation type capillary viscometer.

背景技术 Background technique

粘度测量在许多工业部门和科学研究领域的重要性是众所周知的,在石油、化工、医学等行业应用非常广泛,例如应用粘度计可以监测合成反应生成物的粘度,自动控制反应终点,某些食品和药物等的生产过程自动控制,各种石油制品和油漆的品质检验等,都需要进行粘度测量,在医学中测量血液及生物液体的粘度有着很重要的临床意义。常用的粘度测量有毛细管粘度计(如奥氏粘度计),用毛细管粘度计测量粘度,采用是比较法(分时比较)。用这种方法测量粘度时,每次测量的条件很难保证相同,所以精度比较低,受温度影响大,操作步骤繁琐,难于实现自动化。The importance of viscosity measurement in many industrial sectors and scientific research fields is well known, and it is widely used in petroleum, chemical, medical and other industries. The automatic control of the production process of medicines and drugs, the quality inspection of various petroleum products and paints, etc., all require viscosity measurement. Measuring the viscosity of blood and biological fluids in medicine has very important clinical significance. Commonly used viscosity measurement has a capillary viscometer (such as an Ostwald viscometer), and a capillary viscometer is used to measure viscosity, using a comparative method (time-sharing comparison). When using this method to measure viscosity, it is difficult to ensure that the conditions of each measurement are the same, so the accuracy is relatively low, it is greatly affected by temperature, the operation steps are cumbersome, and it is difficult to realize automation.

发明内容 Contents of the invention

针对上述现有技术,本发明提供了一种液-液隔离式毛细管粘度计,本发明采用两个毛细管串联中间设置一个液-液隔离器(这是保证同时测量的关键)同时测量的方案,很好地解决了测量精度低的问题并可以实现自动在线测量。Aiming at the above-mentioned prior art, the present invention provides a liquid-liquid isolated capillary viscometer. The present invention adopts a scheme of simultaneous measurement with a liquid-liquid isolator (which is the key to ensure simultaneous measurement) in the middle of two capillary tubes connected in series. It solves the problem of low measurement accuracy and can realize automatic online measurement.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

一种液-液隔离式毛细管粘度计,包括样品瓶、溶剂瓶、液-液隔离器、毛细管Ⅰ、毛细管Ⅱ、气囊式气动泵、控制系统、气动系统,其中,毛细管Ⅰ、液-液隔离器和毛细管Ⅱ依次管路连接,毛细管Ⅰ的另一端与气囊式气动泵连接;在液-液隔离器和毛细管Ⅱ连接的管路上设有支路,样品瓶和溶剂瓶分别与支路管路连接;A liquid-liquid isolation type capillary viscometer, including a sample bottle, a solvent bottle, a liquid-liquid isolator, a capillary I, a capillary II, an air bag type pneumatic pump, a control system, and a pneumatic system, wherein the capillary I, the liquid-liquid isolation The other end of the capillary I is connected to the air bag type pneumatic pump; there is a branch on the pipeline connected between the liquid-liquid isolator and the capillary II, and the sample bottle and the solvent bottle are respectively connected to the branch pipeline. connect;

所述毛细管Ⅰ、毛细管Ⅱ的两端分别设有一个压差传感器,压差传感器通过放大电路与控制系统电路连接;The two ends of the capillary I and the capillary II are respectively provided with a differential pressure sensor, and the differential pressure sensor is connected to the control system circuit through an amplification circuit;

所述支路与毛细管Ⅱ之间的管路上设有气动阀门;A pneumatic valve is provided on the pipeline between the branch and capillary II;

所述毛细管Ⅰ和液-液隔离器之间的管路上设有开关电磁阀;A switching solenoid valve is provided on the pipeline between the capillary I and the liquid-liquid separator;

所述毛细管Ⅱ和气动阀之间的管路上设有开关电磁阀;A switching solenoid valve is provided on the pipeline between the capillary II and the pneumatic valve;

所述液-液隔离器两端的霍尔传感器与控制系统电路连接;The Hall sensors at both ends of the liquid-liquid isolator are connected to the control system circuit;

所述支路上设有开关电磁阀;A switching solenoid valve is provided on the branch;

所述样品瓶与支路连接的管路上设有弹性气囊式气动泵,弹性气囊式气动泵两侧的管路上各设有一个单向阀;An elastic airbag type pneumatic pump is provided on the pipeline connecting the sample bottle and the branch, and a check valve is respectively provided on the pipelines on both sides of the elastic airbag type pneumatic pump;

所述溶剂瓶与支路连接的管路上设有弹性气囊式气动泵,弹性气囊式气动泵两侧的管路上各设有一个单向阀;The pipeline connecting the solvent bottle and the branch is provided with an elastic airbag type pneumatic pump, and the pipelines on both sides of the elastic airbag type pneumatic pump are respectively provided with a check valve;

所述气囊式气动泵、弹性气囊式气动泵均通过换向电磁阀与气动系统连接;Both the airbag-type pneumatic pump and the elastic airbag-type pneumatic pump are connected to the pneumatic system through a reversing solenoid valve;

所述开关电磁阀和换向电磁阀均通过驱动电路与控制系统电路连接。Both the switching solenoid valve and the reversing solenoid valve are connected with the control system circuit through the driving circuit.

所述液-液隔离器包括壳体,壳体两侧各设有一霍尔传感器,霍尔传感器与控制系统电路连接;壳体的一侧设有参比液体进出口,另一侧设有样品液体进出口;壳体内设有柔性隔膜,柔性隔膜中段设有圆片形磁铁。见图3。The liquid-liquid isolator includes a housing, and a Hall sensor is provided on both sides of the housing, and the Hall sensor is connected to the control system circuit; one side of the housing is provided with a reference liquid inlet and outlet, and the other side is provided with a sample Liquid inlet and outlet; a flexible diaphragm is arranged in the shell, and a disc-shaped magnet is arranged in the middle of the flexible diaphragm. See Figure 3.

所述壳体由通过螺栓连接的左右两部分构成,进一步地,连接处设有密封件。The housing is composed of left and right parts connected by bolts, furthermore, a seal is provided at the connection.

所述气囊式气动泵包括壳体,壳体内形成一个空腔—-储液腔,空腔内设有气囊(把气体和液体隔离开),壳体上端设有充气口,充气口与空腔上端连通,壳体的下端设有液体出入口。The airbag-type pneumatic pump includes a housing, and a cavity is formed in the housing—a liquid storage chamber. An air bag is provided in the cavity (to isolate gas and liquid), and an inflation port is provided on the upper end of the housing. The inflation port is connected with the cavity. The upper end is connected, and the lower end of the shell is provided with a liquid inlet and outlet.

所述壳体由通过螺栓连接的上下两部分构成。The housing is composed of upper and lower parts connected by bolts.

所述弹性气囊式气动泵包括壳体,壳体内形成一个空腔——储液腔,空腔内设有弹性气囊,壳体上端设有充气口,充气口与弹性气囊连通,壳体的下端设有液体出入口。弹性气囊式气动泵与气囊式气动泵结构类似,唯一不同之处在于:弹性气囊式气动泵的气囊具有弹性,当气囊内气体压力不大时,可以自行收缩。The elastic air bag type pneumatic pump includes a housing, in which a cavity is formed - a liquid storage chamber, an elastic air bag is provided in the cavity, an inflation port is provided at the upper end of the housing, the inflation port communicates with the elastic air bag, and the lower end of the housing There is a liquid inlet and outlet. The structure of the elastic air bag pneumatic pump is similar to that of the air bag air pump, the only difference is that the air bag of the elastic air bag air pump is elastic, and can shrink by itself when the gas pressure in the air bag is not high.

所述壳体由通过螺栓连接的上下两部分构成。The housing is composed of upper and lower parts connected by bolts.

所述支路上还设有注液口,注液口处设有单向阀。A liquid injection port is also provided on the branch road, and a one-way valve is provided at the liquid injection port.

所述控制系统、气动系统均是现有技术中的常规技术,对所属领域技术人员而言是容易实现的,本发明对此无改进之处,不再赘述。Both the control system and the pneumatic system are conventional technologies in the prior art, and are easy to implement for those skilled in the art, and the present invention has no improvement on them, and will not be repeated here.

工作原理:把两个毛细管串联在一起中间设置一个液-液隔离器,使溶剂液体和样品液体以相同的流速在管路中流动(但不流过压差传感器),同时又不能相混。两个压差传感器分别接在两个毛细管的两端,当两种液体流过两个毛细管时,分别在两个毛细管两端产生压降,由压差传感器测量两个毛细管两端的压力差(压差信号经放大电路放大后送A/D转换器再送入微处理器中,A/D转换器、微处理器是控制系统中的常规部件),再依据泊肃叶定律(P=KQη),并根据两个毛细管中Q(体积流速)相同,可以推得公式:Working principle: Two capillary tubes are connected in series and a liquid-liquid separator is set in the middle, so that the solvent liquid and the sample liquid flow in the pipeline at the same flow rate (but do not flow through the differential pressure sensor) and cannot be mixed at the same time. Two differential pressure sensors are respectively connected to the two ends of the two capillaries. When the two liquids flow through the two capillaries, a pressure drop is generated at the two ends of the two capillaries respectively, and the pressure difference between the two ends of the two capillaries is measured by the differential pressure sensor ( The differential pressure signal is amplified by the amplifier circuit and then sent to the A/D converter and then sent to the microprocessor. The A/D converter and the microprocessor are conventional components in the control system), and then according to Poiseuille's law (P=KQη), And according to the same Q (volume flow rate) in the two capillaries, the formula can be deduced:

ηr=(1/K)(P2/P1);η r =(1/K)(P 2 /P 1 );

其中:ηr为相对粘度,P1为参比毛细管两端的压差,P2为样品毛细管两端的压差,K为毛细管的几何常数。Where: η r is the relative viscosity, P 1 is the pressure difference across the reference capillary, P 2 is the pressure difference across the sample capillary, and K is the geometric constant of the capillary.

微处理器根据公式计算出相对粘度。公式推导如下:The microprocessor calculates the relative viscosity according to the formula. The formula is derived as follows:

根据泊肃叶定律:(P=KQη);According to Poiseuille's law: (P=KQη);

P1=K11     P1:参比毛细管两端的压差;P 1 =K 11 P 1 : the pressure difference across the reference capillary;

P2=K22     P2:样品毛细管两端的压差;P 2 =K 22 P 2 : the pressure difference at both ends of the sample capillary;

K1=8L1/лR1 4  K1:参比毛细管的几何常数;K 1 =8L 1 /лR 1 4 K 1 : Geometric constant of the reference capillary;

K2=8L2/лR2 4  K2:样品毛细管的几何常数;K 2 =8L 2 /лR 2 4 K 2 : the geometric constant of the sample capillary;

P2/P1=K22/K11=K2η2/K1η1=K(η21)      K=K2/K1P 2 /P 1 =K 22 /K 11 =K 2 η 2 /K 1 η 1 =K(η 21 ) K=K 2 /K 1 ;

ηr=1/K(P2/P1)  ηr21r:相对粘度)。η r =1/K(P 2 /P 1 ) η r21r : relative viscosity).

工作过程:当液-液隔离器充入样品液体后,气囊式气动泵中的溶剂液体在气压的作用下,流入毛细管Ⅰ和液-液隔离器中,液-液隔离器中的柔性隔膜在溶剂液体的挤压下向右运动并驱动样品液体流向毛细管Ⅱ,由于液体的不可压缩和柔性隔膜的无阻力传递(两种液体充满液-液隔离器内腔),保证了两种液体以相同的流速流动(类似电路中的电容器)。两个霍尔传感器的作用是用于确定柔性隔膜移动到两端的位置。Working process: When the liquid-liquid isolator is filled with sample liquid, the solvent liquid in the air bag pneumatic pump flows into the capillary I and the liquid-liquid isolator under the action of air pressure, and the flexible diaphragm in the liquid-liquid isolator is Under the extrusion of the solvent liquid, it moves to the right and drives the sample liquid to flow to the capillary II. Due to the incompressibility of the liquid and the non-resistance transmission of the flexible diaphragm (the two liquids fill the inner cavity of the liquid-liquid separator), the two liquids are guaranteed to be in the same The flow rate flows (similar to a capacitor in a circuit). The role of the two Hall sensors is to determine where the flexible diaphragm moves to the ends.

气囊式气动泵的作用是把溶剂送入毛细管Ⅰ和液-液隔离器中,同时液-液隔离器中的溶剂也能反送到气囊式气动泵中(是本发明的独创部件,当向气泵充气时,储液腔中的液体被挤出,当放气时液体可回流到储液腔中),它可以实现流体在气囊式气动泵与液-液隔离器之间相互流动,这样可以使溶剂反复使用为实现在线自动测量提供了保证,还可以节省溶剂。见图4。The effect of the airbag type pneumatic pump is to send solvent into the capillary I and the liquid-liquid isolator, and simultaneously the solvent in the liquid-liquid isolator can also be sent back to the airbag type pneumatic pump (it is an original part of the present invention, when When the air pump is inflated, the liquid in the liquid storage chamber is squeezed out, and when the air is deflated, the liquid can flow back into the liquid storage chamber), which can realize the mutual flow of fluid between the air bag pneumatic pump and the liquid-liquid separator, which can Reusing the solvent provides assurance for realizing on-line automatic measurement, and can also save solvent. See Figure 4.

弹性气囊式气动泵作用是把样品瓶中的样品或溶剂瓶中的溶剂送入液-液隔离器中(是本发明的独创部件,当向弹性气囊充气时,储液腔的液体被泵出,当弹性气囊弹性收缩时,从外部吸入液体,液流向由单向阀确定),这为自动取液提供了保证,由于结构简单可以一次性使用,可省去对泵的清洗。见图5。The function of the elastic air bag pneumatic pump is to send the sample in the sample bottle or the solvent in the solvent bottle into the liquid-liquid separator (it is an original part of the present invention, when the elastic air bag is inflated, the liquid in the liquid storage chamber is pumped out , when the elastic airbag elastically shrinks, the liquid is sucked in from the outside, and the liquid flow direction is determined by the one-way valve), which provides a guarantee for automatic liquid extraction. Due to the simple structure, it can be used for one time, and the cleaning of the pump can be omitted. See Figure 5.

开关电磁阀的作用是在控制系统作用下控制流体流向,换向电磁阀的作用是在控制系统作用下控制气动系统与气动泵和气动阀门作相应的动作,以完成取液测量等自动控制,这对所属领域技术人员而言是常规的,容易实现的。The function of the switching solenoid valve is to control the flow direction of the fluid under the action of the control system, and the function of the reversing solenoid valve is to control the corresponding actions of the pneumatic system, the pneumatic pump and the pneumatic valve under the action of the control system, so as to complete automatic control such as liquid extraction and measurement. This is routine and readily accomplished by those skilled in the art.

本发明的液-液隔离式毛细管粘度计,与传统的毛细管粘度计相比,有以下特点:由于液-液隔离器保证了两个毛细管中的流速相同,因而可在计算粘度(ηr)的公式中精确消去了Q项,使粘度(ηr)值仅取决于压力的比值,这样可以消除泵的波动对测量精度的影响,使得测量精度得以提高。由于粘度(ηr)只取决压力的比值,压力的检测由压力传感器完成,又因为现有压力传感器具有很高的灵敏度和稳定性(现有成熟的压力传感器技术完全可以满足我们对测量精度的要求),因此,我们可以得到精度很高的压力参数。由于本发明可以做到在相同的温度环境下同步测量,在粘度(ηr)值仅取决于压力的比值的情况下,温度的影响也得以被消除,所以受温度影响小。而且与样品密度无关不需要进行密度校正(公式中不含密度项)。由于溶剂可以在气囊式气动泵和液-液隔离器之间相互流动(液-液隔离器和气囊式气动泵创造的条件),所以只要把样品瓶换成在线测量的液体源,就可以很方便实现在线自动测量。目前,诸如石油、化工、医药、食品、染料、制胶等工业系统中,很多工序节点都迫切需要自动在线精确监测粘度参数以作为判断各种反应进行到何种程度的指标以及自动控制反应终点。该发明的实施,将对上述工业系统的生产效率和产品质量带来革命性的提高(由于实现了自动在线精确监测粘度参数,再与现有已经成熟的自动控制设备配套,立刻就可以生产出上述相关工业系统迫切需要的自动在线精确监测粘度参数和自动控制生产过程的自动控制设备),所以,本发明具有自动化程度高的特点。另外,本发明还有操作简单、使用方便、节省溶剂、制做容易,结构简单,测量快速,成本低廉等优点。Compared with the traditional capillary viscometer, the liquid-liquid isolation type capillary viscometer of the present invention has the following characteristics: because the liquid-liquid separator ensures that the flow velocity in the two capillaries is the same, it can calculate the viscosity (ηr) The Q item is accurately eliminated in the formula, so that the viscosity (ηr) value only depends on the pressure ratio, which can eliminate the influence of the pump fluctuation on the measurement accuracy, so that the measurement accuracy can be improved. Since the viscosity (ηr) only depends on the ratio of pressure, the detection of pressure is completed by the pressure sensor, and because the existing pressure sensor has high sensitivity and stability (the existing mature pressure sensor technology can fully meet our requirements for measurement accuracy ), therefore, we can obtain pressure parameters with high precision. Since the present invention can achieve synchronous measurement under the same temperature environment, when the viscosity (ηr) value only depends on the ratio of pressure, the influence of temperature is also eliminated, so it is less affected by temperature. Moreover, density correction is not required regardless of sample density (the density term is not included in the formula). Since the solvent can flow between the bladder-type pneumatic pump and the liquid-liquid isolator (conditions created by the liquid-liquid isolator and the bladder-type pneumatic pump), as long as the sample bottle is replaced by a liquid source for online measurement, it can be easily It is convenient to realize online automatic measurement. At present, in industrial systems such as petroleum, chemical industry, medicine, food, dyestuff, and rubber making, many process nodes urgently need automatic online and accurate monitoring of viscosity parameters as indicators to judge the extent to which various reactions are carried out and to automatically control the end of the reaction. . The implementation of this invention will bring revolutionary improvements to the production efficiency and product quality of the above-mentioned industrial systems (due to the realization of automatic on-line accurate monitoring of viscosity parameters, and then matching with existing mature automatic control equipment, it can be produced immediately. The above-mentioned related industrial systems urgently need automatic online accurate monitoring of viscosity parameters and automatic control equipment for automatic control of the production process), so the present invention has the characteristics of a high degree of automation. In addition, the present invention has the advantages of simple operation, convenient use, solvent saving, easy manufacture, simple structure, quick measurement, and low cost.

附图说明 Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2为本发明的测量原理示意图。Fig. 2 is a schematic diagram of the measurement principle of the present invention.

图3为本发明的液-液隔离器的结构示意图。Fig. 3 is a schematic structural view of the liquid-liquid separator of the present invention.

图4为本发明的气囊式气动泵的结构示意图。Fig. 4 is a schematic structural view of the airbag-type pneumatic pump of the present invention.

图5为本发明的弹性气囊式气动泵的结构示意图。Fig. 5 is a structural schematic diagram of the elastic air bag type pneumatic pump of the present invention.

其中,1、气动系统;2、换向电磁阀;3、驱动电路;4、放大电路;5、控制系统;6、气囊式气动泵;7、压差传感器Ⅰ;8、气动阀门;9、压差传感器Ⅱ;10、手动换向阀门;11、注液口Ⅰ;12、毛细管Ⅰ;13、液-液隔离器;14、毛细管Ⅱ;15、样品瓶;16、弹性气囊式气动泵Ⅰ;17、开关电磁阀;18、手动注液器;19、注液口Ⅱ;20、单向阀;21、弹性气囊式气动泵Ⅱ;22、溶剂瓶;23、壳体;24、霍尔传感器;25、柔性隔膜;26、圆片形磁铁;27、密封件;28、储液腔;29、气囊;30、充气口;31、液体出入口;32、弹性气囊。A、B、C、D表示气路连接,如:图中有两处A,表示工作时此两处气路连接。g、h、J、K、Q表示电路连接,如:图中有两处h,表示工作时此两处电路连接。Among them, 1. Pneumatic system; 2. Reversing solenoid valve; 3. Driving circuit; 4. Amplifying circuit; 5. Control system; 6. Air bag pneumatic pump; 7. Pressure difference sensor I; 8. Pneumatic valve; Differential pressure sensor Ⅱ; 10. Manual reversing valve; 11. Liquid injection port Ⅰ; 12. Capillary Ⅰ; 13. Liquid-liquid isolator; 14. Capillary Ⅱ; ;17. Switch solenoid valve; 18. Manual liquid injector; 19. Liquid injection port II; 20. One-way valve; 21. Elastic air bag type pneumatic pump II; 22. Solvent bottle; 23. Housing; 24. Hall Sensor; 25. Flexible diaphragm; 26. Disc-shaped magnet; 27. Seal; 28. Liquid storage chamber; 29. Air bag; 30. Inflatable port; A, B, C, and D represent gas circuit connections, for example: there are two A in the figure, indicating that the two gas circuits are connected during work. g, h, J, K, and Q represent circuit connections, such as: there are two h in the figure, which represent the two circuit connections during work.

具体实施方式 Detailed ways

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

一种液-液隔离式毛细管粘度计,包括样品瓶15、溶剂瓶22、液-液隔离器13、毛细管Ⅰ12、毛细管Ⅱ14、气囊式气动泵6、控制系统5、气动系统1,如图1所示,其中,毛细管Ⅰ12、液-液隔离器13和毛细管Ⅱ14依次管路连接,毛细管Ⅰ12的另一端与气囊式气动泵6连接;在液-液隔离器13和毛细管Ⅱ14连接的管路上设有支路,样品瓶15和溶剂瓶22分别与支路管路连接;A liquid-liquid isolation type capillary viscometer, comprising a sample bottle 15, a solvent bottle 22, a liquid-liquid isolator 13, a capillary I 12, a capillary II 14, a balloon-type pneumatic pump 6, a control system 5, and a pneumatic system 1, as shown in Figure 1 As shown, among them, the capillary I12, the liquid-liquid separator 13 and the capillary II14 are sequentially connected in pipelines, and the other end of the capillary I12 is connected with the air bag type pneumatic pump 6; There is a branch, and the sample bottle 15 and the solvent bottle 22 are respectively connected with the branch pipeline;

所述毛细管Ⅰ12的两端设有压差传感器Ⅰ7、毛细管Ⅱ14的两端设有压差传感器Ⅱ9,两压差传感器分别通过放大电路4与控制系统5电路连接;The two ends of the capillary I12 are provided with a differential pressure sensor I7, and the two ends of the capillary II14 are provided with a differential pressure sensor II9, and the two differential pressure sensors are respectively connected to the control system 5 through the amplifying circuit 4;

所述支路与毛细管Ⅱ14之间的管路上设有气动阀门8;A pneumatic valve 8 is provided on the pipeline between the branch and the capillary II14;

所述毛细管Ⅰ12和液-液隔离器13之间的管路上设有开关电磁阀17;A switching solenoid valve 17 is provided on the pipeline between the capillary I12 and the liquid-liquid separator 13;

所述毛细管Ⅱ14和气动阀8之间的管路上设有开关电磁阀17;A switching solenoid valve 17 is provided on the pipeline between the capillary II 14 and the pneumatic valve 8;

所述液-液隔离器20两端的霍尔传感器24与控制系统5电路连接;Hall sensors 24 at both ends of the liquid-liquid isolator 20 are connected to the control system 5 circuit;

所述支路上设有开关电磁阀17;A switching solenoid valve 17 is provided on the branch;

所述样品瓶15与支路连接的管路上设有弹性气囊式气动泵Ⅰ16,弹性气囊式气动泵Ⅰ16两侧的管路上各设有一个单向阀20;The pipeline connecting the sample bottle 15 and the branch is provided with an elastic airbag type pneumatic pump I16, and the pipelines on both sides of the elastic airbag type pneumatic pump I16 are respectively provided with a check valve 20;

所述溶剂瓶22与支路连接的管路上设有弹性气囊式气动泵Ⅱ21,弹性气囊式气动泵Ⅱ21两侧的管路上各设有一个单向阀20;The pipeline connecting the solvent bottle 22 and the branch is provided with an elastic air bag type pneumatic pump II 21, and the pipelines on both sides of the elastic air bag type air pump II 21 are respectively provided with a check valve 20;

所述气囊式气动泵6、两弹性气囊式气动泵均通过换向电磁阀2与气动系统1连接;The airbag type pneumatic pump 6 and the two elastic airbag type pneumatic pumps are all connected to the pneumatic system 1 through the reversing solenoid valve 2;

所述开关电磁阀17和换向电磁阀2均通过驱动电路3与控制系统5电路连接。Both the switching solenoid valve 17 and the reversing solenoid valve 2 are electrically connected to the control system 5 through the driving circuit 3 .

所述液-液隔离器20包括壳体23,壳体23两侧各设有一霍尔传感器24,霍尔传感器24与控制系统5电路连接;壳体23的左侧设有参比液体进出口,右侧设有样品液体进出口;壳体23内设有柔性隔膜25,柔性隔膜25中段设有圆片形磁铁26。如图3所示。The liquid-liquid isolator 20 includes a housing 23, each side of the housing 23 is provided with a Hall sensor 24, and the Hall sensor 24 is connected to the control system 5 circuit; the left side of the housing 23 is provided with a reference liquid inlet and outlet , the right side is provided with a sample liquid inlet and outlet; the housing 23 is provided with a flexible diaphragm 25, and the middle section of the flexible diaphragm 25 is provided with a disc-shaped magnet 26. As shown in Figure 3.

所述壳体23由通过螺栓连接的左右两部分构成,进一步地,连接处设有密封件27。The housing 23 is composed of left and right parts connected by bolts, furthermore, a seal 27 is provided at the connection.

所述气囊式气动泵6包括壳体23,壳体内形成一个空腔——储液腔28,空腔内设有气囊29,壳体23上端设有充气口30,充气口30与空腔上端连通,壳体23的下端设有液体出入口31,如图4所示。The air bag type pneumatic pump 6 includes a housing 23, a cavity is formed in the housing—a liquid storage chamber 28, an air bag 29 is arranged in the cavity, and an inflation port 30 is provided at the upper end of the housing 23, and the inflation port 30 is connected to the upper end of the cavity. The lower end of the housing 23 is provided with a liquid inlet and outlet 31, as shown in FIG. 4 .

所述壳体23由通过螺栓连接的上下两部分构成。The housing 23 is composed of upper and lower parts connected by bolts.

所述气囊式气动泵6的下端还连接有手动换向阀门10,手动换向阀门10上设有注液口Ⅰ11;The lower end of the air bag type pneumatic pump 6 is also connected with a manual reversing valve 10, and the manual reversing valve 10 is provided with a liquid injection port I11;

所述弹性气囊式气动泵Ⅰ16包括壳体23,壳体23内形成一个空腔——储液腔28,空腔内设有弹性气囊32,壳体23上端设有充气口30,充气口30与弹性气囊32连通,壳体23的下端设有液体出入口31。弹性气囊式气动泵Ⅰ16与气囊式气动泵6结构类似,唯一不同之处在于:弹性气囊式气动泵Ⅰ16的气囊具有弹性,当气囊内气体压力不大时,可以自行收缩,如图5所示。弹性气囊式气动泵Ⅱ21的结构与弹性气囊式气动泵Ⅰ16的结构相同。The elastic air bag type pneumatic pump I16 includes a housing 23, and a cavity—a liquid storage chamber 28 is formed in the housing 23. An elastic air bag 32 is arranged in the cavity, and an inflation port 30 is provided at the upper end of the housing 23, and the inflation port 30 It communicates with the elastic air bag 32 , and the lower end of the casing 23 is provided with a liquid inlet and outlet 31 . The structure of the elastic air bag pneumatic pump I16 is similar to the air bag air pump 6, the only difference is that the air bag of the elastic air bag air pump I16 is elastic and can contract automatically when the gas pressure in the air bag is not high, as shown in Figure 5 . The structure of the elastic air bag type pneumatic pump II21 is the same as that of the elastic air bag type air pump I16.

所述壳体23由通过螺栓连接的上下两部分构成。The housing 23 is composed of upper and lower parts connected by bolts.

所述支路上还设有注液口Ⅱ19,注液口19Ⅱ处设有单向阀20,使用时,可以通过手动注液器18手动向注液口Ⅱ中注入液体。The branch road is also provided with a liquid injection port II 19, and a one-way valve 20 is provided at the liquid injection port 19 II. When in use, liquid can be manually injected into the liquid injection port II through the manual liquid injector 18.

所述控制系统、气动系统均是现有技术中的常规技术,对所属领域技术人员而言是容易实现的,本发明对此无改进之处,不再赘述。Both the control system and the pneumatic system are conventional technologies in the prior art, and are easy to implement for those skilled in the art, and the present invention has no improvement on them, and will not be repeated here.

工作原理:把两个毛细管串联在一起中间设置一个液-液隔离器13,使溶剂液体和样品液体以相同的流速在管路中流动(但不流过压差传感器),同时又不能相混。两个压差传感器分别接在两个毛细管的两端,当两种液体流过两个毛细管时,分别在两个毛细管两端产生压降,由压差传感器测量两个毛细管两端的压力差(压差信号经放大电路放大后送A/D转换器再送入微处理器中,A/D转换器、微处理器是控制系统中的常规部件),再依据泊肃叶定律(P=KQη),并根据两个毛细管中Q(体积流速)相同,可以推得公式:Working principle: Two capillary tubes are connected in series and a liquid-liquid separator 13 is set in the middle, so that the solvent liquid and the sample liquid flow in the pipeline at the same flow rate (but do not flow through the differential pressure sensor) and cannot be mixed at the same time . Two differential pressure sensors are respectively connected to the two ends of the two capillaries. When the two liquids flow through the two capillaries, a pressure drop is generated at the two ends of the two capillaries respectively, and the pressure difference between the two ends of the two capillaries is measured by the differential pressure sensor ( The differential pressure signal is amplified by the amplifier circuit and then sent to the A/D converter and then sent to the microprocessor. The A/D converter and the microprocessor are conventional components in the control system), and then according to Poiseuille's law (P=KQη), And according to the same Q (volume flow rate) in the two capillaries, the formula can be deduced:

ηr=(1/K)(P2/P1);η r =(1/K)(P 2 /P 1 );

其中:ηr为相对粘度,P1为参比毛细管两端的压差,P2为样品毛细管两端的压差,K为毛细管的几何常数,如图2所示。Wherein: η r is the relative viscosity, P 1 is the pressure difference across the reference capillary, P 2 is the pressure difference across the sample capillary, and K is the geometric constant of the capillary, as shown in Figure 2.

微处理器根据公式计算出相对粘度。公式推导如下:The microprocessor calculates the relative viscosity according to the formula. The formula is derived as follows:

根据泊肃叶定律:(P=KQη);According to Poiseuille's law: (P=KQη);

P1=K11    P1:参比毛细管(毛细管Ⅰ)两端的压差;P 1 =K 11 P 1 : the pressure difference at both ends of the reference capillary (capillary Ⅰ);

P2=K22    P2:样品毛细管(毛细管Ⅱ)两端的压差;P 2 =K 22 P 2 : the pressure difference at both ends of the sample capillary (capillary II);

K1=8L1/лR1 4  K1:参比毛细管的几何常数;K 1 =8L 1 /лR 1 4 K 1 : Geometric constant of the reference capillary;

K2=8L2/лR2 4  K2:样品毛细管的几何常数;K 2 =8L 2 /лR 2 4 K 2 : the geometric constant of the sample capillary;

P2/P1=K22/K11=K2η2/K1η1=K(η21)K=K2/K1P 2 /P 1 =K 22 /K 11 =K 2 η 2 /K 1 η 1 =K(η 21 )K=K 2 /K 1 ;

ηr=1/K(P2/P1)   ηr21r:相对粘度)。η r =1/K(P 2 /P 1 ) η r21r : relative viscosity).

工作过程:当液-液隔离器13充入品液体后,气囊式气动泵6中的溶剂液体在气压的作用下,流入毛细管Ⅰ12和液-液隔离器13中,液-液隔离器13中的柔性隔膜25在溶剂液体的挤压下向右运动并驱动样品液体流向毛细管Ⅱ14,由于液体的不可压缩和柔性隔膜25的无阻力传递(两种液体充满液-液隔离器13内腔),保证了两种液体以相同的流速流动。两个霍尔传感器24的作用是用于确定柔性隔膜25移动到两端的位置。Working process: when the liquid-liquid isolator 13 is filled with liquid, the solvent liquid in the balloon-type pneumatic pump 6 flows into the capillary I12 and the liquid-liquid isolator 13 under the action of air pressure, and the liquid-liquid isolator 13 The flexible diaphragm 25 moves rightward under the extrusion of the solvent liquid and drives the sample liquid to flow to the capillary II 14. Due to the incompressibility of the liquid and the non-resistance transmission of the flexible diaphragm 25 (the two liquids fill the inner cavity of the liquid-liquid separator 13), It is guaranteed that both liquids flow at the same flow rate. The function of the two Hall sensors 24 is to determine the position where the flexible diaphragm 25 moves to both ends.

气囊式气动泵6的作用是把溶剂送入毛细管Ⅰ12和液-液隔离器13中,同时液-液隔离器13中的溶剂也能反送到气囊式气动泵6中(是本发明的独创部件,当向气囊29充气时,储液腔28中的液体被挤出,当放气时液体可回流到储液腔28中),它可以实现流体在气囊式气动泵6与液-液隔离器13之间相互流动,这样可以使溶剂反复使用为实现在线自动测量提供了保证,还可以节省溶剂,见图4。The effect of bladder type pneumatic pump 6 is to send solvent into capillary I12 and liquid-liquid separator 13, and the solvent in liquid-liquid separator 13 can also be sent back in the bladder type pneumatic pump 6 simultaneously (be original invention of the present invention) Parts, when inflating the air bag 29, the liquid in the liquid storage chamber 28 is squeezed out, and the liquid can flow back into the liquid storage chamber 28 when deflated), it can realize the isolation of the fluid in the air bag type pneumatic pump 6 and the liquid-liquid The mutual flow among the devices 13 can make the solvent be used repeatedly, guarantee the realization of online automatic measurement, and save the solvent, as shown in FIG. 4 .

弹性气囊式气动泵作用是把样品瓶15中的样品或溶剂瓶22中的溶剂送入液-液隔离器13中(是本发明的独创部件,当向弹性气囊32充气时,储液腔28的液体被泵出,当弹性气囊32弹性收缩时,从外部吸入液体,液流向由单向阀20确定),这为自动取液提供了保证,由于结构简单可以一次性使用,可省去对泵的清洗。见图5。The effect of the elastic air bag type pneumatic pump is to send the sample in the sample bottle 15 or the solvent in the solvent bottle 22 into the liquid-liquid isolator 13 (it is an original part of the present invention, when the elastic air bag 32 is inflated, the liquid storage chamber 28 The liquid is pumped out, when the elastic airbag 32 is elastically contracted, the liquid is sucked in from the outside, and the flow direction of the liquid is determined by the one-way valve 20), which provides a guarantee for automatic liquid extraction. Due to the simple structure, it can be used at one time and saves the need for a Pump cleaning. See Figure 5.

开关电磁阀17的作用是在控制系统作用下控制流体流向,换向电磁阀2在控制系统5作用下控制气动系统1和气动阀门8作相应的动作,以完成取液测量等自动控制,这对所属领域技术人员而言是常规的,容易实现的。The function of the switching solenoid valve 17 is to control the flow direction of the fluid under the action of the control system, and the reversing solenoid valve 2 controls the pneumatic system 1 and the pneumatic valve 8 to perform corresponding actions under the action of the control system 5 to complete automatic control such as liquid extraction and measurement. This is routine and readily accomplished by those skilled in the art.

工作步骤:Work steps:

(1)排空弹性气囊式气动泵Ⅰ16和弹性气囊式气动泵Ⅱ21,同时为吸液准备:控制系统5控制相应的电磁阀(B、D)接通,气动系统1向弹性气囊式气动泵Ⅰ16和弹性气囊式气动泵Ⅱ21中充气,同时支路上的电磁阀(k)、毛细管Ⅱ14和气动阀8之间的电磁阀(Q)接通,把气排出。(1) Empty the elastic air bag type pneumatic pump Ⅰ16 and elastic air bag type pneumatic pump II 21, and prepare for liquid suction at the same time: the control system 5 controls the corresponding solenoid valves (B, D) to switch on, and the pneumatic system 1 directs the elastic air bag type pneumatic pump Inflate Ⅰ16 and the elastic airbag type pneumatic pump Ⅱ21, and at the same time, the solenoid valve (k) on the branch road, the solenoid valve (Q) between the capillary Ⅱ14 and the pneumatic valve 8 is connected to discharge the gas.

(2)排空液-液隔离器13右腔:过程为:控制系统5控制相应的电磁阀(A)接通,气动系统1向气囊式气动泵6中充气,把气囊式气动泵6中的溶剂压入液-液隔离器13的左腔(使柔性隔膜移动到右端把液-液隔离器右腔排空,柔性隔膜是否移动到右端由霍尔传感器来检测),同时相应的电磁阀(J、Q)接通,使流体流通。(2) Empty the right chamber of the liquid-liquid isolator 13: the process is as follows: the control system 5 controls the corresponding solenoid valve (A) to be connected, the pneumatic system 1 inflates the air bag type pneumatic pump 6, and the air bag type pneumatic pump 6 is inflated. The solvent is pressed into the left chamber of the liquid-liquid isolator 13 (make the flexible diaphragm move to the right end to empty the right chamber of the liquid-liquid isolator, whether the flexible diaphragm moves to the right end is detected by the Hall sensor), and the corresponding solenoid valve (J, Q) connected to allow fluid flow.

(3)向液-液隔离器13注入溶剂:过程为:控制系统5控制相应的电磁阀(C、D)接通,气动系统1向弹性气囊式气动泵Ⅱ21和气动阀门8充气,同时相应的电磁阀(J、k)接通,使流体流通,溶剂瓶22中溶剂在弹性气囊式气动泵Ⅱ21作用下进入液-液隔离器13右腔(同时液-液隔离器左腔的溶剂被挤回气囊式气动泵里)。(3) Inject the solvent into the liquid-liquid isolator 13: the process is as follows: the control system 5 controls the corresponding solenoid valves (C, D) to be connected, the pneumatic system 1 inflates the elastic air bag type pneumatic pump II 21 and the pneumatic valve 8, and at the same time The solenoid valves (J, k) of the solenoid valves (J, k) are connected to make the fluid circulate, and the solvent in the solvent bottle 22 enters the right chamber of the liquid-liquid isolator 13 under the action of the elastic airbag type pneumatic pump II21 (at the same time, the solvent in the left chamber of the liquid-liquid isolator is Squeeze back into the bladder-operated pump).

(4)测量几何常数K:过程为:控制系统5控制相应的电磁阀(A)接通,气动系统1向气囊式气动泵6中充气,气囊式气动泵6中的溶剂在气压作用下通过毛细Ⅰ12进入液-液隔离器13左腔,同时液-液隔离器13右腔中的溶剂被挤压出去,流入毛细管Ⅱ14完成测量K。(4) Measuring the geometric constant K: the process is: the control system 5 controls the corresponding solenoid valve (A) to be turned on, the pneumatic system 1 inflates the airbag-type pneumatic pump 6, and the solvent in the airbag-type pneumatic pump 6 passes through under the action of air pressure Capillary I12 enters the left chamber of liquid-liquid separator 13, and at the same time, the solvent in the right chamber of liquid-liquid separator 13 is squeezed out and flows into capillary II14 to complete the measurement of K.

(5)向液-液隔离器13注入样品:过程为:控制系统5控制相应的电磁阀(B、C)接通,气动系统1向弹性气囊式气动泵Ⅰ16和气动阀门8充气,同时相应的电磁阀(J、k)接通,使流体流通,样品瓶15中的样品在弹性气囊式气动泵Ⅰ16的作用下进液-液隔离器13右腔,完成取样(同时液-液隔离器左腔的溶剂被挤回气囊式气动泵里)。(5) Inject the sample into the liquid-liquid isolator 13: the process is as follows: the control system 5 controls the corresponding solenoid valves (B, C) to be switched on, the pneumatic system 1 inflates the elastic bladder type pneumatic pump I16 and the pneumatic valve 8, and at the same time The solenoid valves (J, k) of the valve are connected to make the fluid circulate, and the sample in the sample bottle 15 enters the right chamber of the liquid-liquid isolator 13 under the action of the elastic air bag type pneumatic pump I16, and the sampling is completed (at the same time, the liquid-liquid isolator The solvent in the left chamber is squeezed back into the bladder-operated pump).

(6)测量样品:过程为:控制系统5控制相应的电磁阀(A)接通,气动系统1向气囊式气动泵6中充气,气囊式气动泵6中的溶剂在气压作用下通过毛细Ⅰ12进入液-液隔离器13左腔,同时液-液隔离器13右腔中的样品被挤压出去,流入毛细管Ⅱ14完成测量样品。(6) Measure the sample: the process is: the control system 5 controls the corresponding solenoid valve (A) to turn on, the pneumatic system 1 inflates the airbag pneumatic pump 6, and the solvent in the airbag pneumatic pump 6 passes through the capillary I12 under the action of air pressure. Enter the left chamber of the liquid-liquid isolator 13, while the sample in the right chamber of the liquid-liquid isolator 13 is squeezed out and flows into the capillary II14 to complete the measurement of the sample.

Claims (7)

1. isolated capillary viscosimeter of liquid-liquid; It is characterized in that: comprise sample bottle, solvent bottle, liquid-liquid isolator, kapillary I, kapillary II, gasbag-type air driven pump, control system, pneumatic system; Wherein, Kapillary I, liquid-liquid isolator are connected with kapillary II pipeline successively, and the other end of kapillary I is connected with the gasbag-type air driven pump; On liquid-liquid isolator and pipeline that the kapillary II is connected, be provided with branch road, sample bottle is connected with the branch road pipeline respectively with solvent bottle;
The two ends of said kapillary I, kapillary II are respectively equipped with a differential pressure pickup, and differential pressure pickup is connected with the control system circuit through amplifying circuit;
Pipeline between said branch road and the kapillary II is provided with operated pneumatic valve;
Pipeline between said kapillary I and liquid-liquid isolator is provided with switch electromagnetic valve;
Pipeline between said kapillary II and the pneumatic valve is provided with switch electromagnetic valve;
The Hall element at said liquid-liquid isolator two ends is connected with the control system circuit;
Said branch road is provided with switch electromagnetic valve;
The pipeline that said sample bottle is connected with branch road is provided with elastic bag formula air driven pump, respectively is provided with a retaining valve on the pipeline of elastic bag formula air driven pump both sides;
The pipeline that said solvent bottle is connected with branch road is provided with elastic bag formula air driven pump, respectively is provided with a retaining valve on the pipeline of elastic bag formula air driven pump both sides;
Said gasbag-type air driven pump, elastic bag formula air driven pump all are connected with pneumatic system through reversing solenoid valve;
Said switch electromagnetic valve all is connected with the control system circuit through driving circuit with reversing solenoid valve.
2. the isolated capillary viscosimeter of a kind of liquid-liquid according to claim 1 is characterized in that: said liquid-liquid isolator comprises housing, and the housing both sides respectively are provided with a Hall element, and Hall element is connected with the control system circuit; One side of housing is provided with the reference liquid entrance, and opposite side is provided with sample liquids and imports and exports; Be provided with flexible partition in the housing, the flexible partition stage casing is provided with disc magnet.
3. the isolated capillary viscosimeter of a kind of liquid-liquid according to claim 1; It is characterized in that: said gasbag-type air driven pump comprises housing; Cavity of formation in the housing--liquid storage cylinder, be provided with air bag in the cavity, the housing upper end is provided with inflation inlet; Inflation inlet is communicated with the cavity upper end, and the lower end of housing is provided with the liquid gateway.
4. the isolated capillary viscosimeter of a kind of liquid-liquid according to claim 1; It is characterized in that: said elastic bag formula air driven pump comprises housing; Form a cavity---liquid storage cylinder in the housing, be provided with elastic bag in the cavity, the housing upper end is provided with inflation inlet; Inflation inlet is communicated with elastic bag, and the lower end of housing is provided with the liquid gateway.
5. according to claim 2 or the isolated capillary viscosimeter of 3 or 4 described a kind of liquid-liquid, it is characterized in that: said housing is by constituting through bolted two parts.
6. the isolated capillary viscosimeter of a kind of liquid-liquid according to claim 1 is characterized in that: also be provided with liquid injection port on the said branch road, the liquid injection port place is provided with retaining valve.
7. the isolated capillary viscosimeter of a kind of liquid-liquid according to claim 1, it is characterized in that: the lower end of said gasbag-type air driven pump also is connected with the manual reverse of direction valve, and the manual reverse of direction valve is provided with liquid injection port.
CN 201210214300 2012-06-27 2012-06-27 Liquid-liquid isolation-type capillary viscometer Expired - Fee Related CN102721630B (en)

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