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CN102690171B - Process for preparing ethanol from synthesis gas via methyl alcohol - Google Patents

Process for preparing ethanol from synthesis gas via methyl alcohol Download PDF

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CN102690171B
CN102690171B CN201210160808.7A CN201210160808A CN102690171B CN 102690171 B CN102690171 B CN 102690171B CN 201210160808 A CN201210160808 A CN 201210160808A CN 102690171 B CN102690171 B CN 102690171B
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ethanol
methanol
acetic acid
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CN102690171A (en
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李德宝
肖勇
陈从标
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Shanxi Institute of Coal Chemistry of CAS
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Abstract

一种合成气经甲醇制乙醇的工艺是合成气分为两部分,一部分合成气用于甲醇合成,其余部分分离为CO和H2;合成气与甲醇合成循环尾气混合成为甲醇合成原料气,甲醇合成原料气在甲醇合成催化剂作用下进行甲醇合成反应,得到甲醇和甲醇合成循环尾气;将合成气分离得到的CO与醋酸合成循环尾气进行混合后,再与甲醇进行羰基化反应,进行醋酸合成反应,得到醋酸和醋酸合成循环尾气;合成气分离得到的H2与乙醇合成循环尾气混合进入反应器,混合气和醋酸与催化剂接触发生加氢进行乙醇合成反应,得到乙醇及副产物和乙醇合成循环尾气,反应器出口粗产物经分离得乙醇。本发明具有乙醇收率高,整体工艺能量利用率高,成本低,可大规模生产的优点。

A process for producing ethanol from synthesis gas through methanol is that the synthesis gas is divided into two parts, one part of the synthesis gas is used for methanol synthesis, and the rest is separated into CO and H 2 ; Synthetic raw material gas is subjected to methanol synthesis reaction under the action of methanol synthesis catalyst to obtain methanol and methanol synthesis cycle tail gas; after the CO obtained from the synthesis gas separation is mixed with acetic acid synthesis cycle tail gas, it is then carbonylated with methanol to perform acetic acid synthesis reaction , to obtain acetic acid and acetic acid synthesis cycle tail gas; the H2 obtained by the separation of synthesis gas is mixed with the ethanol synthesis cycle tail gas into the reactor, and the mixed gas and acetic acid contact with the catalyst to undergo hydrogenation for ethanol synthesis reaction to obtain ethanol and by-products and ethanol synthesis cycle The tail gas and the crude product at the outlet of the reactor are separated to obtain ethanol. The invention has the advantages of high ethanol yield, high energy utilization rate of the overall process, low cost and large-scale production.

Description

一种合成气经甲醇制乙醇的工艺A process for producing ethanol from synthetic gas through methanol

技术领域 technical field

本发明涉及一种制备乙醇的工艺,具体地说涉及一种合成气经甲醇制乙醇的工艺。 The invention relates to a process for preparing ethanol, in particular to a process for producing ethanol from synthesis gas through methanol.

背景技术 Background technique

以煤为主的能源消费结构使我国面临能源安全、环境保护和可持续发展等诸多能源环境压力,利用我国相对丰富的煤炭资源,发展非石油依赖型的能源化工技术和产业,弥补石油供给的不足,是保障中国能源安全的重要手段。 The energy consumption structure dominated by coal has made my country face many energy and environmental pressures such as energy security, environmental protection and sustainable development. Using my country's relatively abundant coal resources to develop non-petroleum-dependent energy and chemical technologies and industries to make up for the shortage of petroleum supply It is an important means to ensure China's energy security.

乙醇是大宗的化工产品,更为重要的是,乙醇作为燃料添加剂的优势已成为全球共识。世界上许多国家已经或正在推广燃料乙醇的使用。我国一直鼓励支持乙醇汽油的发展,对乙醇汽油的生产使用出台了若干支持和补贴政策,并出台了国家技术标准等正式文件,黑龙江、吉林等10省的部分地区已作为乙醇汽油的试点地区。我国燃料乙醇产能缺口巨大,亟需新型规模化乙醇生产技术。 Ethanol is a bulk chemical product, and more importantly, the advantages of ethanol as a fuel additive have become a global consensus. Many countries in the world have or are promoting the use of fuel ethanol. my country has always encouraged and supported the development of ethanol gasoline, and has introduced several support and subsidy policies for the production and use of ethanol gasoline, and issued official documents such as national technical standards. Parts of 10 provinces such as Heilongjiang and Jilin have been used as pilot areas for ethanol gasoline. my country's fuel ethanol production capacity gap is huge, and new large-scale ethanol production technologies are urgently needed.

目前,绝大部分的乙醇生产都采用以粮食和经济作物为原料的发酵法,这导致燃料乙醇产业发展的两个瓶颈,高成本问题和威胁国家粮食与耕地安全。非粮食路线乙醇生产技术包括以下几种:纤维素(主要是生物质秸秆)发酵法、合成气合成乙醇法等。纤维素发酵(专利CN101235392)制乙醇技术不直接使用粮食和经济作物,能有效缓解粮食发酵法消耗粮食、占用耕地的问题,但该技术缺陷在于:(1)由于农作物秸秆能量密度小,运输成本高,很难实现乙醇的大规模生产;(2)纤维素酶成本高,目前的纤维素乙醇成本仍高于粮食乙醇。以合成气为原料的乙醇合成技术是燃料乙醇制造技术的一个重要发展方向。 At present, the vast majority of ethanol production adopts the fermentation method using food and commercial crops as raw materials, which leads to two bottlenecks in the development of the fuel ethanol industry, high cost and threats to national food and cultivated land security. Non-grain route ethanol production technologies include the following: cellulose (mainly biomass straw) fermentation method, syngas synthesis ethanol method, etc. Cellulose fermentation (patent CN101235392) ethanol production technology does not directly use grain and economic crops, which can effectively alleviate the problems of grain consumption and land occupation by grain fermentation. (2) The cost of cellulase is high, and the cost of cellulosic ethanol is still higher than that of grain ethanol. Ethanol synthesis technology using synthesis gas as raw material is an important development direction of fuel ethanol manufacturing technology.

发明内容 Contents of the invention

本发明的目的是提出一种成本低,可大规模生产的合成气经甲醇制乙醇的工艺。 The purpose of the present invention is to propose a low-cost, large-scale production of synthesis gas through methanol ethanol process.

    本发明的具体工艺过程包括如下: Concrete technological process of the present invention comprises as follows:

(1)合成气(CO+H2)分为两部分,一部分合成气用于甲醇合成,其余部分分离为CO和H2(1) The synthesis gas (CO+H 2 ) is divided into two parts, one part of the synthesis gas is used for methanol synthesis, and the rest is separated into CO and H 2 ;

(2)合成气与甲醇合成循环尾气混合成为甲醇合成原料气,甲醇合成原料气在甲醇合成催化剂作用下进行甲醇合成反应,得到甲醇和甲醇合成循环尾气; (2) Synthesis gas and methanol synthesis cycle tail gas are mixed to form methanol synthesis raw material gas, and methanol synthesis raw material gas is subjected to methanol synthesis reaction under the action of methanol synthesis catalyst to obtain methanol and methanol synthesis cycle tail gas;

(3)将合成气分离得到的CO与醋酸合成循环尾气进行混合后,再与甲醇进行羰基化反应,进行醋酸合成反应,得到醋酸和醋酸合成循环尾气; (3) Mix the CO obtained from the separation of synthesis gas with acetic acid synthesis cycle tail gas, and then carry out carbonylation reaction with methanol to carry out acetic acid synthesis reaction to obtain acetic acid and acetic acid synthesis cycle tail gas;

(4)合成气分离得到的H2与乙醇合成循环尾气混合进入反应器,混合气和醋酸与催化剂接触发生加氢反应生成乙醇及副产物(乙醛和乙酸乙酯)和乙醇合成循环尾气,反应器出口粗产物经分离得乙醇。 (4) The H2 obtained from the separation of synthesis gas is mixed with the tail gas of ethanol synthesis cycle into the reactor, and the mixed gas and acetic acid contact with the catalyst for hydrogenation reaction to generate ethanol and by-products (acetaldehyde and ethyl acetate) and the tail gas of ethanol synthesis cycle. The crude product at the outlet of the reactor is separated to obtain ethanol.

如上所述的合成气分离是采用专利CN102191086A和CN102133498A等公开的CO、H2分离工艺。CN102133498A的工艺为将原料气从下部送入第一吸附塔进行吸附,在第一吸附塔的底部富集得到CO产品气,第一吸附塔上部得到的混合气体送往第二吸附塔;混合气体经第二吸附塔吸附后,第二吸附塔的出口得到高纯度的氢气产品气。CN102191086A为一种煤制合成气联产一氧化碳、甲醇、氢气、精制合成气的集成装置,其中的CO深冷分离单元和变压吸附制氢单元可用来制氢和制CO。 The synthesis gas separation mentioned above adopts the CO and H 2 separation process disclosed in patents CN102191086A and CN102133498A. The process of CN102133498A is to send the raw material gas from the bottom to the first adsorption tower for adsorption, enrich the bottom of the first adsorption tower to obtain CO product gas, and send the mixed gas obtained from the upper part of the first adsorption tower to the second adsorption tower; the mixed gas After being adsorbed by the second adsorption tower, high-purity hydrogen product gas is obtained from the outlet of the second adsorption tower. CN102191086A is an integrated device for coal-to-synthesis gas co-production of carbon monoxide, methanol, hydrogen, and refined synthesis gas, in which the CO cryogenic separation unit and pressure swing adsorption hydrogen production unit can be used to produce hydrogen and CO.

如上所述的甲醇合成是采用ICI多段冷激塔低压甲醇合成工艺、Lurgi管式等温合成塔低压甲醇合成工艺或Linde螺旋蛇管等温合成塔甲醇合成工艺等。Lurgi低压合成甲醇的合成气是由天然气、水蒸气重整制备的,合成气经净化、冷却后,送入离心式透平压缩机,将其压至4-5 MPa后,送入合成塔。合成气在铜催化剂存在下反应生成甲醇。合成甲醇产生的反应热用以产生高压蒸汽,并作为透平压缩机的动力。合成塔出口含甲醇的气体与混合气换热冷却,再经空气或水冷却,使粗甲醇冷凝,在分离器中分离。冷凝的粗甲醇至闪蒸罐闪蒸后,送至精馏装置精致。ICI低压合成甲醇法首先将H2、CO、CO2及少量CH4组成的合成气经过变换反应以调节CO/CO2比例,然后用离心压缩机升压到5 MPa,送入温度为270℃冷激式反应器,反应后的气体经冷却分离出甲醇,未反应的气体经压缩升压与新鲜原料气混合再次进入反应器。Linde等温合成塔为新型的单段节能等温塔。在塔内,螺旋蛇管放置在催化剂床层中,从蛇管下部通入4.5 MPa的锅炉水,从上面排出中压蒸汽和循环水。合成气从塔顶部进入,穿过催化剂床层,从塔底部排出。 The methanol synthesis mentioned above adopts the low-pressure methanol synthesis process of ICI multi-stage cold shock tower, the low-pressure methanol synthesis process of Lurgi tubular isothermal synthesis tower or the methanol synthesis process of Linde spiral coil isothermal synthesis tower, etc. Synthesis gas for low-pressure methanol synthesis in Lurgi is prepared by reforming natural gas and water vapor. After purification and cooling, the synthesis gas is sent to a centrifugal turbine compressor, and after being compressed to 4-5 MPa, it is sent to a synthesis tower. Syngas reacts in the presence of a copper catalyst to produce methanol. The heat of reaction generated by synthesizing methanol is used to generate high-pressure steam, which is used as the power of the turbo-compressor. The gas containing methanol at the outlet of the synthesis tower is cooled by heat exchange with the mixed gas, and then cooled by air or water to condense the crude methanol and separate it in the separator. The condensed crude methanol is flashed in the flash tank and then sent to the rectification unit for refinement. The ICI low-pressure methanol synthesis method first converts the synthesis gas composed of H 2 , CO, CO 2 and a small amount of CH 4 to adjust the ratio of CO/CO 2 , and then uses a centrifugal compressor to boost the pressure to 5 MPa, and the feeding temperature is 270°C In the cold shock reactor, the reacted gas is cooled to separate methanol, and the unreacted gas is compressed and boosted and mixed with fresh raw material gas to enter the reactor again. The Linde isothermal synthesis tower is a new type of single-stage energy-saving isothermal tower. In the tower, the spiral coil is placed in the catalyst bed, the boiler water of 4.5 MPa is introduced from the lower part of the coil, and the medium pressure steam and circulating water are discharged from the top. Syngas enters at the top of the tower, passes through the catalyst bed, and exits at the bottom of the tower.

甲醇合成催化剂可采用ICI公司开发的ICI51-1、ICI51-2、ICI51-7型催化剂、Lurgi公司的C79-5GL型催化剂西南化工研究设计院的C302、C302-1、C302-2、CNJ206等。 Methanol synthesis catalysts can be ICI51-1, ICI51-2, ICI51-7 catalysts developed by ICI Company, C79-5GL catalysts of Lurgi Company, C302, C302-1, C302-2, CNJ206 of Southwest Chemical Industry Research and Design Institute, etc.

如上所述的醋酸合成是采用Celanese AO Plus工艺、BP Cativa工艺或千代田Acetica工艺。Celanese AO Plus工艺通过加入高浓度的无机碘(主要是碘化锂)改变催化剂的组成,使反应器在低水含量4%~5%下运行,提高了羰基化反应的产率和精制能力,产品残留的总碘含量低于5×10-12。BP Cativa工艺在其传统工艺技术上,将铑系催化剂改为铱系催化剂。该工艺采用铼、钌、锇等多种稀有金属为助催化剂,铱系催化剂的催化活性明显高于铑系,水含量较低时,铱系催化剂稳定性高,能耗低,丙烯等副产物少,并可在水含量≤5%下操作,可大大改进传统的甲醇羰基化过程,降低生产费用和投资。此外,因水含量降低,CO的利用效率提高,蒸汽消耗减少。千代田Acetica工艺采用多相铑催化剂与聚乙烯基吡啶树脂组合的催化剂体系,此催化剂体系可改进铑的催化活性,使醋酸的产率超过99%。用碘代甲烷作促进剂,采用悬浮的固体铑基复合催化剂,于175℃、2.8MPa的条件下,在鼓泡塔式闭路反应器中进行反应,反应产物经闪蒸、脱水、精制后得到终产品,甲醇的转化率≥99%。 The synthesis of acetic acid as mentioned above adopts Celanese AO Plus process, BP Cativa process or Chiyoda Acetica process. The Celanese AO Plus process changes the composition of the catalyst by adding high-concentration inorganic iodine (mainly lithium iodide), so that the reactor operates at a low water content of 4% to 5%, which improves the yield and refining capacity of the carbonylation reaction. The total residual iodine content of the product is lower than 5×10 -12 . The BP Cativa process changes rhodium-based catalysts into iridium-based catalysts in its traditional process technology. The process uses various rare metals such as rhenium, ruthenium, and osmium as promoters. The catalytic activity of iridium-based catalysts is significantly higher than that of rhodium-based catalysts. When the water content is low, the iridium-based catalysts have high stability and low energy consumption. By-products such as propylene Less, and can be operated under water content ≤ 5%, can greatly improve the traditional methanol carbonylation process, reduce production costs and investment. In addition, CO utilization efficiency is improved and steam consumption is reduced due to the reduced water content. The Chiyoda Acetica process uses a catalyst system combining a heterogeneous rhodium catalyst and polyvinylpyridine resin. This catalyst system can improve the catalytic activity of rhodium and make the yield of acetic acid exceed 99%. Using methyl iodide as a promoter, using a suspended solid rhodium-based composite catalyst, under the conditions of 175 ° C and 2.8 MPa, the reaction is carried out in a bubble column closed-circuit reactor, and the reaction product is flashed, dehydrated, and refined. The final product, the conversion rate of methanol is ≥99%.

如上所述的乙醇合成是采用专利号为201210057568.8或201210057475.5的催化剂和工艺。专利号为201210057568.8的催化剂制备方法为将过渡金属Ni,Co,Fe,W,V,Mo,Nb,Cr、Ta等的化合物一种或几种和磷酸氢二铵按催化剂组成的化学计量比加入到去离子水中,并加入柠檬酸,其中柠檬酸与过渡金属的摩尔比为0.5-3:1。将得到的溶液在50-90℃下搅拌8-24 h,100-110℃下干燥18-24 h,之后将样品在120-150℃下发泡固化10-20 h,将固化后的样品在400~650℃空气中焙烧3-6 h。将焙烧后的样品在H2气氛下以0.5-3℃/min的升温速率升至400-800℃,恒温3-8 h,H2气体空速为3000-9000 h-1,样品在H2气氛下降至室温后,用O2含量为0.5-2%的O2/N2钝化2-5 h得到催化剂。专利号为201210057475.5的催化剂制备方法为首先将过渡金属Ni,Co,Fe,W,V,Mo,Nb,Cr、Ta等的一种或几种化合物和磷酸氢二铵按催化剂组成的化学计量比加入到去离子水中,对于有沉淀生成的溶液,在溶液中加入硝酸以溶解沉淀,将配置好的溶液等体积浸渍于三氧化二铝、分子筛、二氧化硅、二氧化钛、氧化锆或硅藻土等载体上,其中过渡金属化合物:去离子水:载体=0.15-8.2 g:10-30 ml:10-20 g。负载过渡金属化合物后的载体在室温下放置2-5 h,30-60℃下干燥2-5 h,100-120℃下干燥6-12 h,再在400-650℃空气中焙烧3-6 h。将焙烧后的样品在H2气氛下以0.5-3℃/min的速率升温至400-800℃,在此温度下还原3-8 h,H2空速为3000-9000 h-1。样品在H2气氛下降至室温后,用O2含量为0.5-2%的O2 /N2钝化2-5 h,得到催化剂。 The synthesis of ethanol as mentioned above adopts the catalyst and process with patent No. 201210057568.8 or 201210057475.5. The preparation method of the catalyst with the patent number 201210057568.8 is to add one or more compounds of transition metals Ni, Co, Fe, W, V, Mo, Nb, Cr, Ta, etc. and diammonium hydrogen phosphate according to the stoichiometric ratio of the catalyst composition into deionized water, and add citric acid, wherein the molar ratio of citric acid to transition metal is 0.5-3:1. The obtained solution was stirred at 50-90°C for 8-24 h, dried at 100-110°C for 18-24 h, and then the sample was foamed and cured at 120-150°C for 10-20 h, and the cured sample was placed in Roast in air at 400~650℃ for 3-6 hours. Heat the calcined sample to 400-800°C at a rate of 0.5-3°C/min in H2 atmosphere, keep the temperature constant for 3-8 hours, and the H2 gas space velocity is 3000-9000 h -1 , the sample is heated in H2 After the atmosphere dropped to room temperature, the catalyst was passivated with O 2 /N 2 with an O 2 content of 0.5-2% for 2-5 h. The preparation method of the catalyst with the patent No. 201210057475.5 is to first mix one or more compounds of transition metals Ni, Co, Fe, W, V, Mo, Nb, Cr, Ta, etc. and diammonium hydrogen phosphate according to the stoichiometric ratio of the catalyst composition Add it into deionized water. For the solution with precipitation, add nitric acid to the solution to dissolve the precipitation, and impregnate the prepared solution with equal volumes in aluminum oxide, molecular sieve, silicon dioxide, titanium dioxide, zirconium oxide or diatomaceous earth Etc. carrier, where transition metal compound: deionized water: carrier = 0.15-8.2 g: 10-30 ml: 10-20 g. The carrier loaded with the transition metal compound is placed at room temperature for 2-5 hours, dried at 30-60°C for 2-5 hours, dried at 100-120°C for 6-12 hours, and then calcined in air at 400-650°C for 3-6 hours. h. The calcined sample was heated to 400-800°C at a rate of 0.5-3°C/min in H 2 atmosphere, and reduced at this temperature for 3-8 h, and the H 2 space velocity was 3000-9000 h -1 . After the H2 atmosphere dropped to room temperature, the sample was passivated with O2 / N2 with O2 content of 0.5-2% for 2-5 h to obtain the catalyst.

合成乙醇反应温度在200-300℃范围内,反应压力在1.0-3.5 MPa,醋酸液体空速0.5-3 h-1,H2:醋酸摩尔比为5-50。醋酸转化率为100%,乙醇选择性大于90%。 The reaction temperature for synthesizing ethanol is in the range of 200-300°C, the reaction pressure is 1.0-3.5 MPa, the liquid space velocity of acetic acid is 0.5-3 h -1 , and the molar ratio of H 2 : acetic acid is 5-50. The conversion rate of acetic acid is 100%, and the ethanol selectivity is greater than 90%.

如上所述的产物分离首先采用简单蒸馏分离产物中的乙醛,之后采用专利CN1706799A公开的萃取精馏方法分离乙醇、乙酸乙酯和水。专利CN1706799A加盐复合萃取精馏分离乙酸乙酯-乙醇-水混合液的步骤为:(1)乙酸乙酯、乙醇、水混合液加入10~20的%NaAc;(2)复合萃取剂萃取分离粗产品,塔顶得乙酸乙酯,塔顶温度控制在77~78℃;塔釜流出含盐混合萃取剂,萃取剂经再生塔处理,再生塔塔顶部分馏分经乙醇回收塔处理,其余馏分返还使用,含盐萃取剂循环使用。粗产品经分离后,可得到40%的乙醛、99.5%以上的乙酸乙酯、95%以上的乙醇。  The above-mentioned product separation first adopts simple distillation to separate the acetaldehyde in the product, and then adopts the extractive distillation method disclosed in the patent CN1706799A to separate ethanol, ethyl acetate and water. Patent CN1706799A The steps of adding salt, compound extraction, rectification and separation of ethyl acetate-ethanol-water mixture are: (1) adding 10-20% NaAc to the mixture of ethyl acetate, ethanol and water; (2) extraction and separation of compound extractant For the crude product, ethyl acetate is obtained at the top of the tower, and the temperature at the top of the tower is controlled at 77-78°C; the mixed extractant containing salt flows out of the tower, and the extractant is treated through the regeneration tower, and the fraction at the top of the regeneration tower is treated with the ethanol recovery tower, and the remaining fraction Return it to use, and recycle the salt-containing extractant. After the crude product is separated, 40% of acetaldehyde, more than 99.5% of ethyl acetate and more than 95% of ethanol can be obtained. the

本发明与现有技术相比具有如下优点: Compared with the prior art, the present invention has the following advantages:

1、本发明提供的工艺路线由合成气分离-甲醇合成-醋酸合成-乙醇合成工艺单元组成,甲醇合成和醋酸合成技术成熟,目标产物选择性高,醋酸加氢合成乙醇工艺乙醇收率高,整体工艺能量利用率高。 1. The process route provided by the present invention is composed of synthesis gas separation-methanol synthesis-acetic acid synthesis-ethanol synthesis process unit. The methanol synthesis and acetic acid synthesis technologies are mature, the selectivity of the target product is high, and the ethanol yield of the acetic acid hydrogenation synthesis ethanol process is high. The overall process energy utilization rate is high.

2、成本低,可大规模生产。 2. Low cost and large-scale production.

附图说明 Description of drawings

图1 本发明合成气经甲醇制乙醇的工艺流程示意图。 Fig. 1 is a schematic diagram of the process flow of syngas to ethanol through methanol in the present invention.

具体实施方式 Detailed ways

     为了更好地理解本发明,下面给出几个举例性的而不是限制性的实施例。 In order to better understand the present invention, several illustrative rather than restrictive embodiments are given below.

实施例1: Example 1:

48万吨/年乙醇合成(以每年运行300天计) 480,000 tons/year ethanol synthesis (based on 300 days of operation per year)

    将H2:CO=2:1、产量为246万m3/天的合成气分为两部分,第一部分123万m3/天用于甲醇合成,第二部分123万m3/天用于CO和H2分离,作为醋酸合成和乙醇合成的原料。采用专利CN102133498A公开的方法深冷分离合成气中的CO和H2,分离后CO的产量为107万m3/天,H2的产量为16万m3/天。 The synthesis gas with H 2 : CO = 2: 1 and the output of 2.46 million m 3 /day is divided into two parts, the first part is 1.23 million m 3 /day for methanol synthesis, and the second part is 1.23 million m 3 /day for CO and H2 are separated and used as feedstock for acetic acid synthesis and ethanol synthesis. Using the method disclosed in patent CN102133498A to cryogenically separate CO and H 2 in synthesis gas, the output of CO after separation is 1.07 million m 3 /day, and the output of H 2 is 160,000 m 3 /day.

甲醇合成采用Lurgi管式等温合成塔低压合成工艺。原料合成气量为123万m3/天,经换热后的入塔气,温度为225℃,直接从上部进入合成塔的反应管内,在催化剂作用下发生反应生成甲醇。甲醇合成催化剂采用Lurgi公司的C79-5GL型铜催化剂,床层内压力为5 MPa、温度为250℃。反应过程中放出的反应热被合成塔壳程中的水汽化产生中压蒸汽带走,反应后的气体进入换热器加热入塔气后,经甲醇冷凝器、分离器分离甲醇后循环使用,循环气与新鲜气之比为5:1。甲醇产量为1160吨/天。 Methanol synthesis adopts Lurgi tubular isothermal synthesis tower low-pressure synthesis process. The amount of raw material synthesis gas is 1.23 million m 3 /day. After heat exchange, the gas entering the tower has a temperature of 225°C and directly enters the reaction tube of the synthesis tower from the upper part, where it reacts to produce methanol under the action of a catalyst. The catalyst for methanol synthesis is C79-5GL copper catalyst from Lurgi Company, the pressure inside the bed is 5 MPa, and the temperature is 250 °C. The heat of reaction released during the reaction is taken away by the vaporization of water in the shell side of the synthesis tower to produce medium-pressure steam. After the reaction gas enters the heat exchanger to be heated and enters the tower gas, the methanol is separated by the methanol condenser and separator and recycled. The ratio of circulating air to fresh air is 5:1. Methanol output is 1160 tons/day.

醋酸合成采用塞拉尼斯公司的AO Plus醋酸合成工艺,原料进料量甲醇为1160吨/天,CO为107万m3/天。反应温度190℃,压力3 MPa,反应采用铑催化剂,并加入碘化锂提高催化剂的稳定性,反应器中水含量保持在5%。醋酸醋酸产率为99%,产量为2151吨/天。 Acetic acid synthesis adopts AO Plus acetic acid synthesis process of Celanese Corporation, the raw material feed rate of methanol is 1160 tons/day, and CO is 1.07 million m 3 /day. The reaction temperature is 190°C, the pressure is 3 MPa, the reaction uses a rhodium catalyst, and lithium iodide is added to improve the stability of the catalyst, and the water content in the reactor is kept at 5%. Acetic acid The yield of acetic acid is 99%, and the output is 2151 tons/day.

乙醇合成采用专利号为201210057568.8的CoNbP催化剂,将羰基化工段合成的醋酸和H2作为原料,进行乙醇合成。反应器温度为200℃,反应压力为1.5 MPa,H2与醋酸摩尔比为50:1,醋酸转化率为100%。将醋酸加氢粗产品采用专利CN1706799公开的方法进行萃取蒸馏。粗产品加入15%的NaAc,在复合萃取塔萃取分离,得到99.5%以上的乙酸乙酯和95%的乙醇。乙醇产量为1584吨/天。 CoNbP catalyst with patent number 201210057568.8 is used for ethanol synthesis, and acetic acid and H2 synthesized in the carbonylation section are used as raw materials for ethanol synthesis. The reactor temperature is 200°C, the reaction pressure is 1.5 MPa, the molar ratio of H2 to acetic acid is 50:1, and the conversion rate of acetic acid is 100%. The crude acetic acid hydrogenation product is extracted and distilled using the method disclosed in the patent CN1706799. The crude product is added with 15% NaAc, extracted and separated in a compound extraction tower, and more than 99.5% of ethyl acetate and 95% of ethanol are obtained. Ethanol production is 1584 tons/day.

实施例2: Example 2:

28万吨/年乙醇合成(以每年运行300天计) 280,000 tons/year ethanol synthesis (based on 300 days of operation per year)

将H2:CO=2:1、产量为148万m3/天的合成气分为两部分,第一部分74万m3/天用于甲醇合成,第二部分74万m3/天用于CO和H2分离,作为醋酸合成和乙醇合成的原料。采用专利CN102191086A公开的方法分离合成气中的CO和H2,分离后CO的产量为64万m3/天,H2的产量为10万m3/天。 Divide the synthesis gas with H 2 : CO = 2: 1 and an output of 1.48 million m 3 /day into two parts, the first part is 740,000 m 3 /day for methanol synthesis, and the second part is 740,000 m 3 /day for CO and H2 are separated and used as feedstock for acetic acid synthesis and ethanol synthesis. Using the method disclosed in patent CN102191086A to separate CO and H 2 in the synthesis gas, the output of CO after separation is 640,000 m 3 /day, and the output of H 2 is 100,000 m 3 /day.

甲醇合成采用ICI多段冷激塔低压合成工艺,反应塔分为4个床层,催化剂采用ICI51-7型催化剂。原料合成气量为98万m3/天,换热后的入塔气与部分冷激气混合后温度为220℃,由塔顶进入第一段床层反应生成甲醇,同时放出热量使反应气升温至260℃。离开第一段催化床层的反应气与第二段的冷激进料混合,温度降至 220℃然后进入第二段催化床层继续反应,如此循环。塔内操作压力为6 Mpa,循环气与新鲜气比例为10:1,甲醇产量为696吨/天。 Methanol synthesis adopts ICI multi-stage cold shock tower low-pressure synthesis process, the reaction tower is divided into 4 beds, and the catalyst uses ICI51-7 catalyst. The amount of raw material synthesis gas is 980,000 m 3 /day. The temperature of the gas entering the tower after heat exchange is mixed with part of the cooled gas at 220°C. It enters the first stage of the bed from the top of the tower to react to generate methanol, and at the same time, heat is released to raise the temperature of the reaction gas. to 260°C. The reaction gas leaving the first stage of the catalytic bed is mixed with the chilled feed of the second stage, the temperature drops to 220°C and then enters the second stage of the catalytic bed to continue the reaction, and so on. The operating pressure inside the tower is 6 Mpa, the ratio of recycle gas to fresh gas is 10:1, and the methanol output is 696 tons/day.

醋酸合成采用千代田公司的Acetica工艺,原料进料量甲醇为696吨/天,CO为64万m3/天。反应温度180℃,压力3.5 MPa,反应采用铑催化剂,反应器中水含量为8%。液相产品分离碘化物,醋酸产率为99%,产量为1291吨/天。 The synthesis of acetic acid adopts the Acetica process of Chiyoda Company, and the raw material feed rate is 696 tons/day of methanol and 640,000 m 3 /day of CO. The reaction temperature is 180°C, the pressure is 3.5 MPa, the reaction uses a rhodium catalyst, and the water content in the reactor is 8%. The iodide is separated from the liquid phase product, the yield of acetic acid is 99%, and the output is 1291 tons/day.

将羰基化工段合成的醋酸和由合成气分离得到的H2作为原料,采用专利号为201210057475.5的FeNb/ZrO2催化剂进行乙醇合成。反应器温度为240℃,反应压力为3.5 MPa,循环气与新鲜气之比为30:1,醋酸转化率为100%。将醋酸加氢粗产品采用专利CN1706799公开的方法进行萃取蒸馏。粗产品加入20%的NaAc,在复合萃取塔萃取分离,得到99.5%以上的乙酸乙酯和95%的乙醇。乙醇产率92%,产量为920吨/天。 The acetic acid synthesized in the carbonylation section and the H 2 separated from the synthesis gas are used as raw materials, and the FeNb/ZrO 2 catalyst with the patent number 201210057475.5 is used for ethanol synthesis. The reactor temperature is 240°C, the reaction pressure is 3.5 MPa, the ratio of circulating gas to fresh gas is 30:1, and the conversion rate of acetic acid is 100%. The crude acetic acid hydrogenation product is extracted and distilled using the method disclosed in the patent CN1706799. The crude product is added with 20% NaAc, extracted and separated in a compound extraction tower, and more than 99.5% of ethyl acetate and 95% of ethanol are obtained. The yield of ethanol is 92%, and the output is 920 tons/day.

实施例3: Example 3:

36万吨/年乙醇合成(以每年运行300天计) 360,000 tons/year ethanol synthesis (based on 300 days of operation per year)

    将H2:CO=2:1、产量为185万m3/天的合成气分为两部分,第一部分92.5万m3/天用于甲醇合成,第二部分92.5万m3/天用于CO和H2分离,作为醋酸合成和乙醇合成的原料。采用专利CN102133498A公开的方法深冷分离合成气中的CO和H2,分离后CO的产量为80.5万m3/天,H2的产量为12万m3/天。 Divide the synthesis gas with H 2 : CO = 2: 1 and an output of 1.85 million m 3 /day into two parts, the first part is 925,000 m 3 /day for methanol synthesis, and the second part is 925,000 m 3 /day for CO and H2 are separated and used as feedstock for acetic acid synthesis and ethanol synthesis. Using the method disclosed in patent CN102133498A to cryogenically separate CO and H 2 in synthesis gas, the output of CO after separation is 805,000 m 3 /day, and the output of H 2 is 120,000 m 3 /day.

甲醇合成采用Linde螺旋蛇管等温合成塔甲醇合成工艺。原料合成气量为92.5万m3/天,经换热后的入塔气,温度为225℃,直接从上部进入合成塔的反应管内,在催化剂作用下发生反应生成甲醇。甲醇合成催化剂采用西南化工研究设计院的CNJ206催化剂,在反应塔内,螺旋蛇管放置在催化剂床层中,从蛇管下部通入4.5 MPa的锅炉水,从上面排出中压蒸汽和循环水。合成气从塔顶部进入,穿过催化剂床层,从塔底部排出。,甲醇产量为870吨/天。 The methanol synthesis adopts the Linde spiral coil isothermal synthesis tower methanol synthesis process. The amount of raw synthesis gas is 925,000 m 3 /day. After heat exchange, the gas entering the tower has a temperature of 225°C. It enters the reaction tube of the synthesis tower directly from the upper part, and reacts under the action of a catalyst to form methanol. The catalyst for methanol synthesis is CNJ206 catalyst from Southwest Chemical Industry Research and Design Institute. In the reaction tower, a spiral coil tube is placed in the catalyst bed, and 4.5 MPa boiler water is introduced from the lower part of the coil tube, and medium-pressure steam and circulating water are discharged from the top. Syngas enters at the top of the tower, passes through the catalyst bed, and exits at the bottom of the tower. , Methanol output is 870 tons/day.

醋酸合成采用BP公司的Cativa醋酸合成工艺,原料进料量甲醇为870吨/天,CO为80.5万m3/天。反应采用铱催化剂,反应器中水含量<5%,醋酸产率为99%,产量为1613吨/天。 The acetic acid synthesis adopts the Cativa acetic acid synthesis process of BP Company, and the raw material feed rate is 870 tons/day of methanol and 805,000 m 3 /day of CO. The reaction uses an iridium catalyst, the water content in the reactor is <5%, the yield of acetic acid is 99%, and the output is 1613 tons/day.

乙醇合成采用专利号为201210057568.8的FeMoTaP催化剂,将羰基化工段合成的醋酸和H2作为原料,进行乙醇合成。反应器温度为230℃,反应压力为3.5 MPa,H2与醋酸摩尔比为50:1,醋酸转化率为100%。将醋酸加氢粗产品采用专利CN1706799公开的方法进行萃取蒸馏。粗产品加入15%的NaAc,在复合萃取塔萃取分离,得到99.5%以上的乙酸乙酯和95%的乙醇。乙醇产量为1188吨/天。 Ethanol synthesis adopts FeMoTaP catalyst with patent number 201210057568.8, and acetic acid and H2 synthesized in the carbonylation section are used as raw materials for ethanol synthesis. The reactor temperature is 230°C, the reaction pressure is 3.5 MPa, the molar ratio of H2 to acetic acid is 50:1, and the conversion rate of acetic acid is 100%. The crude acetic acid hydrogenation product is extracted and distilled using the method disclosed in the patent CN1706799. The crude product is added with 15% NaAc, extracted and separated in a compound extraction tower, and more than 99.5% of ethyl acetate and 95% of ethanol are obtained. Ethanol production is 1188 tons/day.

Claims (2)

1.一种合成气经甲醇制乙醇的工艺,其特征在于包括如下步骤: 1. a synthesis gas process through methanol ethanol, is characterized in that comprising the steps: (1)合成气分为两部分,一部分合成气用于甲醇合成,其余部分分离为CO和H2(1) The synthesis gas is divided into two parts, one part of the synthesis gas is used for methanol synthesis, and the rest is separated into CO and H 2 ; (2)合成气与甲醇合成循环尾气混合成为甲醇合成原料气,甲醇合成原料气在甲醇合成催化剂作用下进行甲醇合成反应,得到甲醇和甲醇合成循环尾气; (2) Synthesis gas and methanol synthesis cycle tail gas are mixed to form methanol synthesis raw material gas, and methanol synthesis raw material gas is subjected to methanol synthesis reaction under the action of methanol synthesis catalyst to obtain methanol and methanol synthesis cycle tail gas; (3)将合成气分离得到的CO与醋酸合成循环尾气进行混合后,再与甲醇进行羰基化反应,进行醋酸合成反应,得到醋酸和醋酸合成循环尾气; (3) Mix the CO obtained from the separation of synthesis gas with acetic acid synthesis cycle tail gas, and then carry out carbonylation reaction with methanol to carry out acetic acid synthesis reaction to obtain acetic acid and acetic acid synthesis cycle tail gas; (4)合成气分离得到的H2与乙醇合成循环尾气混合进入反应器,混合气和醋酸与催化剂接触发生加氢进行乙醇合成反应,得到乙醇及副产物和乙醇合成循环尾气,反应器出口粗产物经分离得乙醇; (4) The H2 obtained from the separation of synthesis gas is mixed with the tail gas of ethanol synthesis cycle and enters the reactor. The mixed gas and acetic acid contact with the catalyst to undergo hydrogenation for ethanol synthesis reaction to obtain ethanol and by-products and the tail gas of ethanol synthesis cycle. The product is separated to obtain ethanol; 所述步骤(2)的甲醇合成是采用ICI多段冷激塔低压甲醇合成工艺、Lurgi管式等温合成塔低压甲醇合成工艺或Linde螺旋蛇管等温合成塔甲醇合成工艺; The methanol synthesis in the step (2) adopts the low-pressure methanol synthesis process of ICI multi-stage cold shock tower, the low-pressure methanol synthesis process of Lurgi tubular isothermal synthesis tower or the methanol synthesis process of Linde spiral coil isothermal synthesis tower; 所述步骤(3)的合成气分离是采用方法1:将原料气从下部送入第一吸附塔进行吸附,在第一吸附塔的底部富集得到CO产品气,第一吸附塔上部得到的混合气体送往第二吸附塔;混合气体经第二吸附塔吸附后,第二吸附塔的出口得到高纯度的氢气产品气;或方法2:一种煤制合成气联产一氧化碳、甲醇、氢气、精制合成气的集成装置,其中的CO深冷分离单元和变压吸附制氢单元可用来制氢和制CO; The synthesis gas separation in the step (3) adopts method 1: the raw material gas is sent from the lower part to the first adsorption tower for adsorption, and the CO product gas is obtained by enriching the bottom of the first adsorption tower, and the upper part of the first adsorption tower is obtained The mixed gas is sent to the second adsorption tower; after the mixed gas is absorbed by the second adsorption tower, high-purity hydrogen product gas is obtained at the outlet of the second adsorption tower; or method 2: a coal-to-synthesis gas co-production of carbon monoxide, methanol, and hydrogen , An integrated device for refining syngas, in which the CO cryogenic separation unit and pressure swing adsorption hydrogen production unit can be used to produce hydrogen and CO; 所述步骤(3)的醋酸合成是采用Celanese AO Plus工艺、BP Cativa工艺或千代田Acetica工艺; The synthesis of acetic acid in the step (3) adopts Celanese AO Plus process, BP Cativa process or Chiyoda Acetica process; 所述步骤(4)的乙醇合成是采用方法1:催化剂制备方法为将过渡金属Ni,Co,Fe,W,V,Mo,Nb,Cr、Ta的化合物一种或几种和磷酸氢二铵按催化剂组成的化学计量比加入到去离子水中,并加入柠檬酸,其中柠檬酸与过渡金属的摩尔比为0.5-3:1,将得到的溶液在50-90℃下搅拌8-24 h,100-110℃下干燥18-24 h,之后将样品在120-150℃下发泡固化10-20 h,将固化后的样品在400-650℃空气中焙烧3-6 h; The ethanol synthesis of the step (4) adopts method 1: the catalyst preparation method is to combine one or more compounds of transition metals Ni, Co, Fe, W, V, Mo, Nb, Cr, Ta and diammonium hydrogen phosphate Add it into deionized water according to the stoichiometric ratio of the catalyst composition, and add citric acid, wherein the molar ratio of citric acid to transition metal is 0.5-3:1, and stir the resulting solution at 50-90°C for 8-24 h, Dry at 100-110°C for 18-24 h, then foam and solidify the sample at 120-150°C for 10-20 h, and bake the cured sample in air at 400-650°C for 3-6 h; 将焙烧后的样品在H2气氛下以0.5-3℃/min的升温速率升至400-800℃,恒温3-8 h,H2气体空速为3000-9000 h-1,样品在H2气氛下降至室温后,用O2含量为0.5-2%的O2/N2钝化2-5 h得到催化剂;合成乙醇反应温度在200-300℃范围内,反应压力在1.0-3.5 MPa,醋酸液体空速0.5-3 h-1,H2:醋酸摩尔比为5-50; Heat the calcined sample to 400-800°C at a rate of 0.5-3°C/min in H2 atmosphere, keep the temperature constant for 3-8 hours, and the H2 gas space velocity is 3000-9000 h -1 , the sample is heated in H2 After the atmosphere drops to room temperature, passivate the catalyst with O 2 /N 2 with an O 2 content of 0.5-2% for 2-5 h to obtain the catalyst; the reaction temperature for synthesizing ethanol is in the range of 200-300°C, and the reaction pressure is 1.0-3.5 MPa, The liquid space velocity of acetic acid is 0.5-3 h -1 , and the molar ratio of H 2 : acetic acid is 5-50; 或方法2:催化剂制备方法为首先将过渡金属Ni,Co,Fe,W,V,Mo,Nb,Cr、Ta的一种或几种化合物和磷酸氢二铵按催化剂组成的化学计量比加入到去离子水中,对于有沉淀生成的溶液,在溶液中加入硝酸以溶解沉淀,将配置好的溶液等体积浸渍于三氧化二铝、分子筛、二氧化硅、二氧化钛、氧化锆或硅藻土载体上,其中过渡金属化合物:去离子水:载体=0.15-8.2 g:10-30 ml:10-20  g,负载过渡金属化合物后的载体在室温下放置2-5 h,30-60℃下干燥2-5 h,100-120℃下干燥6-12 h,再在400-650℃空气中焙烧3-6 h,将焙烧后的样品在H2气氛下以0.5-3℃/min的速率升温至400-800℃,在此温度下还原3-8 h,H2空速为3000-9000 h-1Or method 2: catalyst preparation method is at first one or more compounds of transition metal Ni, Co, Fe, W, V, Mo, Nb, Cr, Ta and diammonium hydrogen phosphate are added to the stoichiometric ratio of catalyst composition In deionized water, for the solution with precipitation, nitric acid is added to the solution to dissolve the precipitation, and the prepared solution is impregnated in equal volume on alumina, molecular sieve, silica, titania, zirconia or diatomaceous earth carrier , where the transition metal compound: deionized water: carrier = 0.15-8.2 g: 10-30 ml: 10-20 g, the carrier loaded with the transition metal compound was placed at room temperature for 2-5 h, and dried at 30-60 °C for 2 -5 h, dry at 100-120°C for 6-12 h, then bake in air at 400-650°C for 3-6 h, heat up the roasted sample at a rate of 0.5-3°C/min to 400-800°C, reduction at this temperature for 3-8 h, H 2 space velocity is 3000-9000 h -1 ; 样品在H2气氛下降至室温后,用O2含量为0.5-2%的O2/N2钝化2-5 h,得到催化剂;合成乙醇反应温度在200-300℃范围内,反应压力在1.0-3.5 MPa,醋酸液体空速0.5-3 h-1,H2:醋酸摩尔比为5-50; After the H 2 atmosphere dropped to room temperature, the sample was passivated with O 2 /N 2 with an O 2 content of 0.5-2% for 2-5 h to obtain a catalyst; the reaction temperature for synthesizing ethanol was in the range of 200-300°C, and the reaction pressure was 1.0-3.5 MPa, acetic acid liquid space velocity 0.5-3 h -1 , H 2 : acetic acid molar ratio 5-50; 所述步骤(4)的粗产物分离是首先采用简单蒸馏分离产物中的乙醛,之后采用萃取精馏方法分离乙醇、乙酸乙酯和水; The crude product separation in the step (4) is to firstly separate the acetaldehyde in the product by simple distillation, and then separate ethanol, ethyl acetate and water by extractive distillation; 所述萃取精馏方法分离乙醇、乙酸乙酯和水是(1)乙酸乙酯、乙醇、水混合液加入10~20%的NaAc;(2)复合萃取剂萃取分离粗产品,塔顶得乙酸乙酯,塔顶温度控制在77~78℃;塔釜流出含盐混合萃取剂,萃取剂经再生塔处理,再生塔塔顶部分馏分经乙醇回收塔处理,其余馏分返还使用,含盐萃取剂循环使用。 The extraction and rectification method for separating ethanol, ethyl acetate and water is (1) adding 10-20% NaAc to the mixture of ethyl acetate, ethanol and water; (2) extracting and separating the crude product with a compound extractant, and obtaining acetic acid at the top of the tower Ethyl ester, the temperature at the top of the tower is controlled at 77-78°C; the salt-containing mixed extractant flows out of the tower kettle, the extractant is processed through the regeneration tower, the fraction at the top of the regeneration tower is treated with the ethanol recovery tower, and the remaining fractions are returned for use, and the salt-containing extractant recycle. 2.如权利要求1所述的一种合成气经甲醇制乙醇的工艺,其特征在于所述步骤(2)甲醇合成催化剂采用ICI公司开发的ICI51-1、ICI51-2、ICI51-7型催化剂、Lurgi公司的C79-5GL型催化剂、西南化工研究设计院的C302、C302-1、C302-2或CNJ206。 2. A process for producing ethanol from synthesis gas through methanol as claimed in claim 1, characterized in that the methanol synthesis catalyst in the step (2) uses ICI51-1, ICI51-2, and ICI51-7 catalysts developed by ICI Company , C79-5GL catalyst of Lurgi Company, C302, C302-1, C302-2 or CNJ206 of Southwest Chemical Research and Design Institute.
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