CN102687341B - Methods and apparatus for terminating electrical connectors to cables - Google Patents
Methods and apparatus for terminating electrical connectors to cables Download PDFInfo
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- CN102687341B CN102687341B CN201080058469.0A CN201080058469A CN102687341B CN 102687341 B CN102687341 B CN 102687341B CN 201080058469 A CN201080058469 A CN 201080058469A CN 102687341 B CN102687341 B CN 102687341B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
- H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
- H01R4/242—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members being plates having a single slot
- H01R4/2425—Flat plates, e.g. multi-layered flat plates
- H01R4/2429—Flat plates, e.g. multi-layered flat plates mounted in an insulating base
- H01R4/2433—Flat plates, e.g. multi-layered flat plates mounted in an insulating base one part of the base being movable to push the cable into the slot
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/60—Contacts spaced along planar side wall transverse to longitudinal axis of engagement
- H01R24/62—Sliding engagements with one side only, e.g. modular jack coupling devices
- H01R24/64—Sliding engagements with one side only, e.g. modular jack coupling devices for high frequency, e.g. RJ 45
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- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
Abstract
Description
技术领域 technical field
本主题在此大体涉及电连接器,更具体地涉及用于将电连接器端接到线缆的装置和方法。The subject matter herein relates generally to electrical connectors, and more particularly to apparatus and methods for terminating electrical connectors to cables.
背景技术 Background technique
各种电子系统,例如电信业中用于传送信号的那些电子系统,包括带有配置成差分对(differential pair)的电配线的连接器组件。所述差分对中的一条配线携载正信号,并且另一条配线携载指定具有相同绝对量但在相反极性(polarity)的负信号。RJ-45电连接器是用于以差分对传送电信号的连接器的一个示例。Various electronic systems, such as those used in the telecommunications industry for transmitting signals, include connector assemblies with electrical wiring arranged in differential pairs. One wire in the differential pair carries a positive signal, and the other wire carries a negative signal assigned the same absolute magnitude but at opposite polarity. An RJ-45 electrical connector is one example of a connector used to transmit electrical signals in differential pairs.
在改进电连接器端接到线缆的方便性和效率的努力中,在所述电连接器中集成了配线束紧(lacing)特征和切割刃。这种构造容许对所述配线进行端接和剪切而无需独立的束紧固定工具。利用这种特征的电连接器并非没有缺点。例如,已知的包括切割刃的电连接器在剪切处理期间仅在该切割刃的一侧支承所述配线。所述配线因此支承成一种悬臂梁构造且易发生偏斜(deflect)而不具有干净的切口(clean cut)。这种情况在切割刃钝或如果在所述配线支承与所述切割刃之间存在间隙时变得更糟。如此,采用了由很硬的金属制成的切割刃,这增加了所述电连接器的总体成本。另外,所述连接器组件制造成具有非常严密的公差以确保所述切割刃与所述支承壁之间不存在间隙。这种制造涉及增加所述电连接器的总体成本。而且,未被切干净的和已偏斜的配线将导致可能潜在地引起部件之间的电短路和/或传送性能的降低和回波损耗(return loss)的被拉伸和被暴露的导体。In an effort to improve the ease and efficiency of terminating electrical connectors to cables, wire lacing features and cutting edges have been integrated into the electrical connectors. This configuration allows the wiring to be terminated and cut without the need for a separate tie down fixture. Electrical connectors utilizing this feature are not without disadvantages. For example, known electrical connectors that include a cutting edge support the wires on only one side of the cutting edge during the shearing process. The wires are thus supported in a cantilever beam configuration and are prone to deflect without clean cuts. This situation is made worse when the cutting edge is blunt or if there is a gap between the wire support and the cutting edge. As such, cutting edges made of very hard metal are used, which increases the overall cost of the electrical connector. Additionally, the connector assembly is manufactured to very tight tolerances to ensure that there is no gap between the cutting edge and the support wall. Such manufacturing involves increasing the overall cost of the electrical connector. Also, uncleaned and deflected wiring will result in stretched and exposed conductors that could potentially cause electrical shorts between components and/or reduced transfer performance and return loss .
因此,需要一种可在所述剪切处理期间为配线提供恰当的支承的电连接器。Therefore, there is a need for an electrical connector that provides proper support for the wires during the shearing process.
发明内容 Contents of the invention
包括前壳体、且该前壳体保持多个触头并且保持接近于该前壳体的后部的切割刃的一种电连接器提供了一种解决方案。所述电连接器还包括后壳体,该后壳体具有在后壳体的前部的配线整理器,所述配线整理器具有在其中接收对应的配线的多个配线通道。所述后壳体具有配置在所述配线通道外侧的、并且与所述配线通道隔开的外部支承壁,其中所述外部支承壁具有前边缘。所述配线通道沿跨越所述前边缘延伸的配线通道轴线而延伸。在所述后壳体与前壳体的配合期间,所述切割刃剪切从所述配线整理器延伸出的配线,并且所述切割刃定位在所述外部支承壁与所述配线整理器之间。所述配线在所述前壳体与后壳体配合时端接到所述触头。An electrical connector comprising a front housing holding a plurality of contacts and a cutting edge close to the rear of the front housing provides a solution. The electrical connector also includes a rear housing having a wire organizer at the front of the rear housing, the wire organizer having a plurality of wire channels receiving corresponding wires therein. The rear housing has an outer support wall disposed outside and spaced from the wiring channel, wherein the outer support wall has a front edge. The wire channel extends along a wire channel axis extending across the front edge. During mating of the rear housing with the front housing, the cutting edge cuts the wires extending from the wire organizer and is positioned between the outer support wall and the wires between finishers. The wires terminate to the contacts when the front housing is mated with the rear housing.
包括前壳体、且该前壳体保持多个触头并且具有在该前壳体的后部的底部凸缘和顶部凸缘的一种电连接器也提供了一种解决方案。该前壳体具有从所述顶部凸缘向后延伸的顶部切割刃和从所述底部凸缘向后延伸的底部切割刃。该电连接器还包括后壳体,该后壳体具有在后壳体的前部的配线整理器,所述配线整理器具有在其中接收对应的配线的多个配线通道。所述后壳体还具有从它向前延伸出的下支承壁和上支承壁,而所述上支承壁与所述配线整理器隔开使得第一槽口形成在它们之间,所述下支承壁与所述配线整理器隔开使得第二槽口形成在它们之间。所述配线的第一组从所述配线通道跨越所述第一槽口延伸到所述上支承壁,并且所述配线的第二组从所述配线通道跨越所述第二槽口延伸到所述下支承壁。顶部切割刃定位在所述第一槽口中,并且底部切割刃定位在所述第二槽口中。所述顶部切割刃定位在所述第一槽口中,并且所述底部切割刃定位在所述第二槽口中。所述顶部切割刃在所述前壳体和后壳体配合时剪切所述第一组配线,并且所述底部切割刃在所述前壳体和后壳体配合时剪切所述第二组配线。所述第一和第二组配线在所述前壳体和后壳体配合时端接到所述触头。An electrical connector comprising a front housing holding a plurality of contacts and having a bottom flange and a top flange at the rear of the front housing also provides a solution. The front housing has a top cutting edge extending rearwardly from the top flange and a bottom cutting edge extending rearwardly from the bottom flange. The electrical connector also includes a rear housing having a wire organizer at the front of the rear housing, the wire organizer having a plurality of wire channels receiving corresponding wires therein. The rear housing also has a lower support wall and an upper support wall extending forwardly therefrom, and the upper support wall is spaced apart from the wire organizer such that a first notch is formed therebetween, the A lower support wall is spaced from the wire organizer such that a second notch is formed therebetween. A first set of said wires extends from said wire channel across said first slot to said upper support wall and a second set of said wires extends from said wire channel across said second slot A port extends to the lower support wall. A top cutting edge is positioned in the first notch and a bottom cutting edge is positioned in the second notch. The top cutting edge is positioned in the first notch and the bottom cutting edge is positioned in the second notch. The top cutting edge cuts the first set of wires when the front case and rear case are mated, and the bottom cutting edge cuts the first set of wires when the front case and rear case are mated. Two sets of wiring. The first and second sets of wires terminate to the contacts when the front and rear housings are mated.
附图说明 Description of drawings
现在将参考附图以示例的方式描述本发明,在附图中:The invention will now be described by way of example with reference to the accompanying drawings, in which:
图1是根据示例实施例形成的电连接器的前透视图;1 is a front perspective view of an electrical connector formed in accordance with an example embodiment;
图2是图1所示电连接器的后分解视图;Figure 2 is a rear exploded view of the electrical connector shown in Figure 1;
图3是图1所示电连接器的前分解视图;Figure 3 is a front exploded view of the electrical connector shown in Figure 1;
图4是呈未组装状态的电连接器的截面图;4 is a cross-sectional view of the electrical connector in an unassembled state;
图5是呈组装状态的电连接器的截面图。Fig. 5 is a cross-sectional view of the electrical connector in an assembled state.
具体实施方式 Detailed ways
图1是根据示例实施例形成的电连接器的前透视图。该电连接器100示出为RJ-45插孔或插座,然而在此所描述的主题可与其它类型的电连接器一起使用。该RJ-45插孔因此仅是示意性的。该电连接器100设置在线缆101的端部处。在示例实施例中,线缆101包括配置成差分对例如呈扭绞配线对构造的多条配线。FIG. 1 is a front perspective view of an electrical connector formed in accordance with an example embodiment. The electrical connector 100 is shown as an RJ-45 jack or receptacle, however the subject matter described herein may be used with other types of electrical connectors. The RJ-45 jack is therefore only schematic. The electrical connector 100 is provided at the end of the cable 101 . In an example embodiment, cable 101 includes a plurality of wires configured as differential pairs, eg, in a twisted wire pair configuration.
该电连接器100具有前端部或配合端部102和配线端接端部(terminationend)104。配合腔106设置在配合端部102处,并且构造成在其中接收配合的连接器(未示出)。在配合端部102处,还设置提供通往配合腔106的途径的配合端开口108。插孔触头110按阵列配置在配合腔106内用于与配合连接器的配合触头(未示出)进行配合接合。在图1的示例中,配合腔106接受经由配合端开口108插入的RJ-45插头(未示出)。该RJ-45插头具有与插孔触头110的阵列进行电接口的配合触头。The electrical connector 100 has a front or mating end 102 and a wire termination end 104 . A mating cavity 106 is provided at the mating end 102 and is configured to receive a mating connector (not shown) therein. At the mating end 102 there is also provided a mating end opening 108 providing access to the mating cavity 106 . The receptacle contacts 110 are arranged in an array within the mating cavity 106 for mating engagement with mating contacts (not shown) of a mating connector. In the example of FIG. 1 , mating cavity 106 accepts an RJ-45 plug (not shown) inserted through mating end opening 108 . The RJ-45 plug has mating contacts that electrically interface with the array of jack contacts 110 .
图2是电连接器100的后分解视图。该电连接器100包括前壳体120、后壳体122、和构造成接收在所述前壳体120中的触头子组件124。所述触头子组件124包括插孔触头110以及电连接到对应的插孔触头110的配线端接触头126。可选地,插孔触头110可以例如借助通过将插孔触头110和配线端接触头126电互连的电路板128所产生的导电通路,间接联接到配线端接触头126。或者,插孔触头110可以直接联接到配线端接触头126,或者插孔触头110可以与配线端接触头126一体地形成。FIG. 2 is an exploded rear view of the electrical connector 100 . The electrical connector 100 includes a front housing 120 , a rear housing 122 , and a contact subassembly 124 configured to be received in the front housing 120 . The contact subassembly 124 includes receptacle contacts 110 and wire end contacts 126 electrically connected to corresponding receptacle contacts 110 . Alternatively, the receptacle contacts 110 may be indirectly coupled to the terminal contacts 126 , such as by means of a conductive path created through a circuit board 128 electrically interconnecting the receptacle contacts 110 and the terminal contacts 126 . Alternatively, the receptacle contacts 110 may be directly coupled to the wire end contacts 126 , or the receptacle contacts 110 may be integrally formed with the wire end contacts 126 .
前壳体120是大体盒状的,然而,前壳体120根据特定的应用可具有任何形状。前壳体120在前壳体120的后部130与配合端部102之间延伸。配合腔106至少部分在前壳体120的后部130与配合端部102之间延伸。前壳体120由介电材料例如塑料材料制成。或者,前壳体120可以例如通过由金属材料或金属化的塑料材料制成,或者通过使屏蔽元件附接于它和/或包围前壳体120的选择部分,从而得到屏蔽。在一个实施例中,前壳体120包括用于安装到壁面板的一个或多个闩(latch)132。前壳体120还包括在前壳体120的侧壁中的槽口134。The front case 120 is generally box-shaped, however, the front case 120 may have any shape depending on a particular application. The front housing 120 extends between a rear portion 130 of the front housing 120 and the mating end 102 . The mating cavity 106 extends at least partially between the rear portion 130 of the front housing 120 and the mating end 102 . The front case 120 is made of a dielectric material such as plastic material. Alternatively, the front housing 120 may be shielded, for example by being made of a metal material or a metallized plastic material, or by having shielding elements attached to it and/or surrounding selected portions of the front housing 120 . In one embodiment, the front housing 120 includes one or more latches 132 for mounting to a wall panel. The front housing 120 also includes notches 134 in the sidewalls of the front housing 120 .
触头子组件124包括电路板128和安装到该电路板128的基底136。该基底136保持配线端接触头126。触头支承件138从对立于基底136的电路板128的一侧延伸出。插孔触头110端接到电路板128并且由触头支承件138支承。可选地,插孔触头110可包括穿孔式安装到电路板128的插针,或者插孔触头110可被焊接到电路板128。或者,代替电路板128,插孔触头110可由基底136支承用于与配线端接触头126直接配合或用于与所述线缆的配线直接配合。触头子组件124接收在前壳体120中,使得插孔触头110暴露在配合腔106内。The contact subassembly 124 includes a circuit board 128 and a base 136 mounted to the circuit board 128 . The base 136 holds the wiring terminal contacts 126 . Contact supports 138 extend from a side of circuit board 128 opposite base 136 . The receptacle contacts 110 are terminated to the circuit board 128 and are supported by contact supports 138 . Alternatively, the receptacle contacts 110 may include pins that are through-hole mounted to the circuit board 128 , or the receptacle contacts 110 may be soldered to the circuit board 128 . Alternatively, instead of circuit board 128, receptacle contacts 110 may be supported by base 136 for direct mating with wire end contacts 126 or for direct mating with the wires of the cable. The contact subassembly 124 is received in the front housing 120 such that the receptacle contacts 110 are exposed within the mating cavity 106 .
配线端接触头126示出为绝缘位移触头,然而,可提供任何类型的触头用于端接到线缆101的个体(individual)配线。配线端接触头126构造成在电连接器100被组装时电联接且机械地联接至触头子组件124的电路板128。例如,配线端接触头126可包括从基底136向前突入电路板128的通孔中的插针。沿电路板128路线的迹线(trace)将配线端接触头126与插孔触头110连接。配线端接触头126可以过盈配合或者焊接到128的通孔。当组装时,基底136联接到前壳体120的后部130。在示例实施例中,基底136包括在它的侧部的突片(tab)140,所述突片140接收在前壳体120的槽口134中以将触头子组件124和基底136固定到前壳体120。The wire end contacts 126 are shown as insulation displacement contacts, however, any type of contact may be provided for terminating individual wires to the cable 101 . The wiring end contacts 126 are configured to be electrically and mechanically coupled to the circuit board 128 of the contact subassembly 124 when the electrical connector 100 is assembled. For example, the wiring terminal contacts 126 may include pins that project forward from the base 136 into through holes in the circuit board 128 . Traces along the route of the circuit board 128 connect the terminal contacts 126 with the receptacle contacts 110 . The wiring terminal contacts 126 may be interference fit or soldered to the through holes at 128 . When assembled, base 136 is coupled to rear portion 130 of front housing 120 . In an example embodiment, base 136 includes tabs 140 on its sides that are received in notches 134 of front housing 120 to secure contact subassembly 124 and base 136 to the Front housing 120 .
后壳体122构造成在组装期间联接到前壳体120。当电连接器100组装时,后壳体122在该电连接器100的配线端接端部104处限定出端帽。后壳体122包括限定出配线端接端部104的端壁142。后壳体122还包括延伸穿过后壳体122的、构造成接收线缆101的开口144。该开口144横向延伸穿过所述端壁142。后壳体122构造成接收和保持线缆101以及线缆101的个体配线146。在示例实施例中,后壳体122提供电连接器100与线缆101之间的应力释放(strain relief)。后壳体122可包括一些特征,这些特征用于稳固地抓握线缆101以保持后壳体122相对于线缆101的相对位置。后壳体122可包括从所述端壁142沿线缆101向后延伸的套箍(ferrule),以提供应力释放。The rear housing 122 is configured to be coupled to the front housing 120 during assembly. When the electrical connector 100 is assembled, the rear housing 122 defines an end cap at the wire termination end 104 of the electrical connector 100 . The rear housing 122 includes an end wall 142 that defines the wire-terminating end 104 . The rear housing 122 also includes an opening 144 extending therethrough that is configured to receive the cable 101 . The opening 144 extends transversely through the end wall 142 . The rear housing 122 is configured to receive and hold the cable 101 and the individual wires 146 of the cable 101 . In an example embodiment, the rear housing 122 provides strain relief between the electrical connector 100 and the cable 101 . The rear housing 122 may include features for firmly grasping the cable 101 to maintain the relative position of the rear housing 122 with respect to the cable 101 . The rear housing 122 may include a ferrule extending rearwardly from the end wall 142 along the cable 101 to provide strain relief.
后壳体122包括顶部148、底部150、对立侧部152,154、前部156和对立于该前部156的后部158。在示例实施例中,所述端壁142限定出后部158。后壳体122包括沿顶部148的上支承壁160和沿底部150的下支承壁162。所述上支承壁和下支承壁160,162限定出后壳体122的外壁并且可限定出电连接器100的外壁。侧部152,154包括从它们向外延伸出的突片164。突片164构造成接收在前壳体120的槽口134中,以将后壳体122固定到前壳体120。The rear housing 122 includes a top 148 , a bottom 150 , opposing sides 152 , 154 , a front 156 , and a rear 158 opposite the front 156 . In the example embodiment, the end wall 142 defines a rear portion 158 . The rear housing 122 includes an upper support wall 160 along the top 148 and a lower support wall 162 along the bottom 150 . The upper and lower support walls 160 , 162 define the outer walls of the rear housing 122 and may define the outer walls of the electrical connector 100 . The sides 152, 154 include tabs 164 extending outwardly therefrom. The tabs 164 are configured to be received in the slots 134 of the front housing 120 to secure the rear housing 122 to the front housing 120 .
前壳体120包括在该前壳体120的后部130处的底部通道168和顶部通道166。后壳体122的上支承壁和下支承壁160,162构造成在后壳体122与前壳体120配合时分别接收在所述顶部通道和底部通道166,168中。后壳体122具有在所述侧部152,154之间所限定的宽度170,该宽度170大致等于前壳体120的宽度172。在示例实施例中,所述上支承壁和下支承壁160,162各具有不同的宽度。例如,下支承壁162可从侧部152延伸到侧部154,使得下支承壁162具有与后壳体122的宽度170大致相同的宽度。上支承壁160的侧部可以从侧部152和/或侧部154凹进,使得该上支承壁160具有比下支承壁162和/或后壳体122的宽度170小的宽度。如此,所述上支承壁和下支承壁160,162可具有彼此不同的尺寸。相似地,顶部通道和底部通道166,168可具有彼此不同的尺寸,以分别接纳所述上支承壁和下支承壁160,162。因为所述尺寸差异,所以所述上支承壁和下支承壁160,162以及顶部通道和底部通道166,168可作为用于前壳体和后壳体120,122的极化(polarizing)特征。例如,下支承壁162可具有大于上通道166的尺寸,使得下支承壁162不能装配到顶部通道166中。因为上支承壁和下支承壁160,162限定出电连接器100的外表面,所以后壳体122相对于前壳体120的正确定向对组装该电连接器100的人员而言是视觉上显而易见的。The front housing 120 includes a bottom channel 168 and a top channel 166 at the rear 130 of the front housing 120 . The upper and lower support walls 160 , 162 of the rear housing 122 are configured to be received in the top and bottom channels 166 , 168 , respectively, when the rear housing 122 is mated with the front housing 120 . The rear housing 122 has a width 170 defined between the sides 152 , 154 that is substantially equal to the width 172 of the front housing 120 . In an example embodiment, the upper and lower support walls 160, 162 each have a different width. For example, lower support wall 162 may extend from side 152 to side 154 such that lower support wall 162 has approximately the same width as width 170 of rear housing 122 . Sides of upper support wall 160 may be recessed from side 152 and/or side 154 such that upper support wall 160 has a width that is less than width 170 of lower support wall 162 and/or rear housing 122 . As such, the upper and lower support walls 160, 162 may have different dimensions from one another. Similarly, the top and bottom channels 166, 168 may have different dimensions from one another to receive the upper and lower support walls 160, 162, respectively. Because of the dimensional differences, the upper and lower support walls 160 , 162 and top and bottom channels 166 , 168 may act as polarizing features for the front and rear housings 120 , 122 . For example, lower support wall 162 may have larger dimensions than upper channel 166 such that lower support wall 162 cannot fit into top channel 166 . Because the upper and lower support walls 160, 162 define the outer surface of the electrical connector 100, the correct orientation of the rear housing 122 relative to the front housing 120 is visually apparent to the person assembling the electrical connector 100 of.
前壳体120包括在前壳体120的后部130处的底部切割刃176和顶部切割刃174。该顶部切割刃和底部切割刃174,176构造成在后壳体122和前壳体120的组装期间剪切配线146。例如,配线146可由后壳体122保持使得,在后壳体122装载到前壳体120中时,切割刃174,176划穿所述配线146。切割刃174,176是前壳体120的一体的部分并且在电连接器100组装之后保留附接到前壳体120。切割刃174,176工作以在所述连接器的组装期间剪切配线146,使得配线146无需在后壳体122与前壳体120配合之前由独立的工具或设备进行剪切。The front housing 120 includes a bottom cutting edge 176 and a top cutting edge 174 at the rear 130 of the front housing 120 . The top and bottom cutting edges 174 , 176 are configured to cut the wiring 146 during assembly of the rear housing 122 and the front housing 120 . For example, the wires 146 may be retained by the rear housing 122 such that the cutting edges 174 , 176 score through the wires 146 when the rear housing 122 is loaded into the front housing 120 . The cutting edges 174 , 176 are an integral part of the front housing 120 and remain attached to the front housing 120 after the electrical connector 100 is assembled. The cutting edges 174 , 176 work to cut the wires 146 during assembly of the connector so that the wires 146 do not need to be cut by a separate tool or device prior to mating the rear housing 122 with the front housing 120 .
图3是电连接器100的前分解视图,而后壳体122定位成用于与前壳体120配合。触头子组件124(图2所示)示出为被装载到前壳体120中。FIG. 3 is a front exploded view of the electrical connector 100 with the rear housing 122 positioned for mating with the front housing 120 . The contact subassembly 124 (shown in FIG. 2 ) is shown loaded into the front housing 120 .
在后壳体122的前部156处,包括配线整理器180。配线整理器180包括接收配线146中的若干个体配线(虚线所示)的多个配线通道182。配线通道182在后壳体122与前壳体120配合时保持配线146处于用以与配线端接触头126(图2所示)配合的预定位置。配线整理器180可代替配线束紧设备而使用,所述配线束紧设备将在与后壳体122与前壳体120相配合的步骤所不同的组装步骤期间将配线146独立地(separately)端接到触头子组件124。配线整理器180是后壳体122的一体的部分并且在电连接器100组装后保留于后壳体122。配线整理器180保持配线146,使得配线146可在后壳体122与前壳体120配合的同一组装步骤期间端接到配线端接触头126。At the front 156 of the rear housing 122, a wire organizer 180 is included. Wire organizer 180 includes a plurality of wire channels 182 that receive individual ones of wires 146 (shown in phantom). The wire channel 182 holds the wire 146 in a predetermined position for mating with the wire end contacts 126 (shown in FIG. 2 ) when the rear housing 122 is mated with the front housing 120 . The wire organizer 180 can be used in place of a wire tightening device that will separate the wires 146 during an assembly step that differs from the step of mating the rear case 122 with the front case 120. ) are terminated to the contact subassembly 124. The wire organizer 180 is an integral part of the rear housing 122 and remains with the rear housing 122 after the electrical connector 100 is assembled. The wire organizer 180 holds the wires 146 so that the wires 146 can be terminated to the wire end contacts 126 during the same assembly step in which the rear housing 122 is mated with the front housing 120 .
在所示实施例中,配线整理器180包括上排中的四个配线通道182和下排中的四个配线通道182。配线通道182根据预定的配线布局接收配线146。例如,配线146可以是携载差分信号的且必须是以预定模式布局的配线对的一部分。配线通道182的每一个包括接收对应的配线端接触头126的触头槽口184。可选地,触头槽口184可以是关于相邻的触头槽口184而错开和偏移的。In the illustrated embodiment, the wire organizer 180 includes four wire channels 182 in the upper row and four wire channels 182 in the lower row. The wire channel 182 receives the wire 146 according to a predetermined wire layout. For example, wires 146 may be part of a pair of wires that carry differential signals and must be laid out in a predetermined pattern. Each of the wire channels 182 includes a contact notch 184 that receives a corresponding wire end contact 126 . Alternatively, the contact slots 184 may be staggered and offset with respect to adjacent contact slots 184 .
配线通道182在后壳体122的前部156借由开口186而暴露。配线通道182具有从开口186延伸到配线通道182的背部190的壁188。在组装期间,线缆101(图2所示)沿线缆轴线192穿过开口144。个体配线146的一些部分被暴露并且在需要处解开扭绞(untwisted)。配线146然后被向上或向下弯曲到对应的配线通道182。配线146经由开口186装载到配线通道182中,直到所述配线146静置抵靠配线通道182的背部190。一旦定位在配线通道182中,配线146大体沿大致垂直于线缆轴线192的配线通道轴线194延伸。The wiring channel 182 is exposed through an opening 186 at the front portion 156 of the rear case 122 . The wiring channel 182 has a wall 188 extending from the opening 186 to the back 190 of the wiring channel 182 . During assembly, cable 101 (shown in FIG. 2 ) passes through opening 144 along cable axis 192 . Portions of individual wires 146 are exposed and untwisted where required. The wires 146 are then bent up or down to corresponding wire channels 182 . The wire 146 is loaded into the wire channel 182 through the opening 186 until it rests against the back 190 of the wire channel 182 . Once positioned in the wire channel 182 , the wire 146 generally extends along a wire channel axis 194 that is generally perpendicular to the cable axis 192 .
在示例实施例中,上支承壁和下支承壁160,162是向前悬伸出的,并且分别延伸到前边缘196,198。前边缘196,198限定出配线146被束紧到配线整理器180中时用于配线146的支承表面。在示例实施例中,前边缘196,198是与配线通道182的背部190大致共面的。如此,配线146可在所述配线通道之外垂直延伸而径直跨越前边缘196,198。可选地,前边缘196,198可包括接收和/或定位配线146的凹槽或槽口。所述凹槽可以是曲型的,并且/或者可包括将配线146稳固保持在所述凹槽之内的指状件。在替代实施例中,上支承壁和下支承壁160,162可包括接收个体配线146的开口,而不是配线146静置在前边缘196,198上。所述开口可以与配线通道182大致对齐。在替代实施例中,前边缘196,198可从通道182的背部190向前或向后定位,使得前边缘196,198与所述背部190是非共面的。可选地,前边缘196,198可以是彼此非共面的,例如以便限定出用于后壳体122与前壳体120的正确定向的极化特征。In the exemplary embodiment, the upper and lower support walls 160, 162 are forwardly cantilevered and extend to front edges 196, 198, respectively. The front edges 196 , 198 define a support surface for the wires 146 when the wires 146 are strapped into the wire organizer 180 . In an example embodiment, the front edges 196 , 198 are substantially coplanar with the back 190 of the wiring channel 182 . As such, the wires 146 may extend vertically outside the wire channel directly across the front edges 196 , 198 . Optionally, the front edges 196 , 198 may include grooves or notches for receiving and/or positioning the wires 146 . The grooves may be curved and/or may include fingers that hold the wires 146 securely within the grooves. In an alternate embodiment, the upper and lower support walls 160 , 162 may include openings to receive individual wires 146 , rather than the wires 146 resting on the front edges 196 , 198 . The opening may be generally aligned with the wiring channel 182 . In alternative embodiments, the front edges 196 , 198 may be positioned forward or rearward from the back 190 of the channel 182 such that the front edges 196 , 198 are non-coplanar with the back 190 . Optionally, front edges 196 , 198 may be non-coplanar with each other, for example, to define polarization features for proper orientation of rear housing 122 and front housing 120 .
上支承壁和下支承壁160,162分别与配线整理器180在垂直上方隔开和在垂直下方隔开。第一槽口200限定在上支承壁160与配线整理器180的顶部202之间。第二槽口204限定在下支承壁162与配线整理器180的底部206之间。所述槽口200,204限定出在后壳体122与前壳体120配合时接收切割刃174,176(图2所示)的空间。The upper and lower support walls 160, 162 are spaced vertically above and below the wire organizer 180, respectively. The first notch 200 is defined between the upper support wall 160 and the top 202 of the wire organizer 180 . The second notch 204 is defined between the lower support wall 162 and the bottom 206 of the wire organizer 180 . The notches 200 , 204 define spaces that receive the cutting edges 174 , 176 (shown in FIG. 2 ) when the rear housing 122 is mated with the front housing 120 .
对于被束紧到后壳体122的顶部的配线146,上支承壁160限定出用于该配线146的外部支承壁,并且配线整理器180限定出用于该配线146的内部支承壁。更具体地,配线146的外部部分或第一部分由前边缘196支承以抵抗沿箭头A所示的向后方向的向后运动,并且配线146的内部部分或第二部分由配线通道182的背部190支承在顶部202。例如,配线146支承在B点和C点而抵抗沿向后方向A的向后运动。如此,配线146可沿配线146的两种不同长度而被支承,也就是由配线通道182和所述外部支承壁的前边缘196支承。因为配线146受支承以抵抗沿切割刃174的径向向外的向后方向A(例如在切割刃174垂直上方)的运动,所以限制了配线146的远端沿该向后方向的运动。相比于如果配线146仅支承于配线通道182(C点)并且从该点悬伸出的情况,在该处配线146将在剪切处理期间与切割刃174接合时趋于向后偏斜,而所述额外的支承趋于在剪切处理期间可靠得多地将配线146保持在位。这种偏斜可能得到未被切干净的配线146和得到可能潜在地引起部件之间的电短路和/或传送性能的降低和回波损耗的被拉伸和被暴露的导体。然而,通过增加在顶部切割刃174垂直上方的支承,配线146的远端受支承而抵抗沿所述向后方向的运动。当后壳体122与前壳体120配合时,顶部切割刃174剪切在配线146的两种支承长度之间(例如B点与C点之间)的配线134。一旦被剪切,配线146的与所述外部支承壁的前边缘196相接合的部分就被移除。For the wires 146 that are strapped to the top of the rear housing 122, the upper support wall 160 defines an outer support wall for the wires 146, and the wire organizer 180 defines an inner support for the wires 146. wall. More specifically, the outer or first portion of the wire 146 is supported by the front edge 196 against rearward movement in the rearward direction indicated by arrow A, and the inner or second portion of the wire 146 is supported by the wire channel 182. The back 190 is supported on the top 202. For example, the harness 146 is supported at points B and C against rearward movement in the rearward direction A. As such, the wires 146 may be supported along two different lengths of the wires 146, namely by the wire channel 182 and the front edge 196 of the outer support wall. Because the wire 146 is supported against movement in the rearward direction A radially outward of the cutting edge 174 (e.g., vertically above the cutting edge 174), movement of the distal end of the wire 146 in this rearward direction is limited. . Where the wire 146 will tend to be rearward when it engages the cutting edge 174 during the shearing process, compared to if the wire 146 were supported only on the wire channel 182 (point C) and cantilevered from this point deflection, the additional support tends to hold the wiring 146 in place much more reliably during the shearing process. This deflection may result in uncleaved wires 146 and in stretched and exposed conductors that may potentially cause electrical shorts between components and/or degradation of transfer performance and return loss. However, by adding support vertically above the top cutting edge 174, the distal end of the wire 146 is supported against movement in the rearward direction. When the rear housing 122 is mated with the front housing 120, the top cutting edge 174 cuts the wire 134 between the two support lengths of the wire 146 (eg, between points B and C). Once sheared, the portion of the wire 146 that engages the front edge 196 of the outer support wall is removed.
对于被束紧到后壳体122的底部的配线146,下支承壁162限定出用于配线146的外部支承壁,并且配线整理器180限定出用于配线146的内部支承壁。更具体地,配线146的外部部分由前边缘198支承而抵抗沿箭头D所示的向后方向的向后运动,并且配线146的内部部分由配线通道182的背部190支承在底部206。例如,配线146被支承在E点和F点而抵抗沿向后方向D的向后运动。如此,配线146可沿配线146的两种不同长度而支承,也就是由配线通道182和所述外部支承壁的前边缘198而支承。因为配线146受支承成抵抗沿切割刃176的径向向外的向后方向D(例如在切割刃176垂直下方)的运动,所以限制了配线146的远端沿该向后方向的运动。相比于如果配线146仅支承于配线通道182(F点)并且从该点悬伸出的情况,所述额外的支承趋于在剪切处理期间可靠得多地将配线146保持在位。通过增加在顶部切割刃176垂直下方的支承,配线146的远端受支承而抵抗沿所述向后方向的运动。当后壳体122与前壳体120配合时,底部切割刃176剪切在配线146的两种支承长度之间(例如E点与F点之间)的配线134。一旦被剪切,配线146的与所述外部支承壁的前边缘198相接合的部分就被移除。The lower support wall 162 defines an outer support wall for the wires 146 and the wire organizer 180 defines an inner support wall for the wires 146 for the wires 146 strapped to the bottom of the rear housing 122 . More specifically, the outer portion of the wiring 146 is supported by the front edge 198 against rearward movement in the rearward direction indicated by arrow D, and the inner portion of the wiring 146 is supported at the bottom 206 by the back 190 of the wiring channel 182 . For example, the wiring 146 is supported at points E and F against rearward movement in the rearward direction D. As shown in FIG. As such, the wires 146 may be supported along two different lengths of the wires 146, namely by the wire channel 182 and the front edge 198 of the outer support wall. Because the wire 146 is supported against movement in the rearward direction D radially outward of the cutting edge 176 (e.g., vertically below the cutting edge 176), movement of the distal end of the wire 146 in this rearward direction is limited. . The additional support tends to hold the wire 146 much more reliably during the shearing process than if the wire 146 were only supported on and cantilevered from the wire channel 182 (point F) at that point. bit. By adding support vertically below the top cutting edge 176, the distal end of the wire 146 is supported against movement in the rearward direction. When the rear housing 122 is mated with the front housing 120, the bottom cutting edge 176 cuts the wire 134 between the two support lengths of the wire 146 (eg, between points E and F). Once sheared, the portion of the wire 146 that engages the front edge 198 of the outer support wall is removed.
顶部通道166在前壳体130的后部130处是开放的,使得通道166具有开放的后部。通道166也包括开放的顶部。通道166由前壁210和对立侧壁212,214限定。该通道具有一定尺寸以接收后壳体120的上支承壁160,使得上支承壁160接合所述侧壁212,214以限制后壳体122相对于前壳体120的旋转。例如,当线缆101被侧向牵拉时,上支承壁160可与侧壁212,214之一发生干涉以限制后壳体122的侧向运动。换句话说,上支承壁160与侧壁212,214之间的干涉限制后壳体122围绕平行于配线通道轴线194的旋转轴线216的旋转。The top channel 166 is open at the rear 130 of the front housing 130 such that the channel 166 has an open rear. Channel 166 also includes an open top. Channel 166 is defined by front wall 210 and opposing side walls 212 , 214 . The channel is sized to receive the upper support wall 160 of the rear housing 120 such that the upper support wall 160 engages the side walls 212 , 214 to limit rotation of the rear housing 122 relative to the front housing 120 . For example, upper support wall 160 may interfere with one of side walls 212, 214 to limit lateral movement of rear housing 122 when cable 101 is pulled laterally. In other words, interference between the upper support wall 160 and the side walls 212 , 214 limits rotation of the rear housing 122 about the axis of rotation 216 that is parallel to the wiring channel axis 194 .
图4是呈未组装状态的电连接器100的截面图,示出保持在配线整理器180中且由上支承壁和下支承壁160,162支承的配线146。各配线146具有第一部分220和第二部分222。所述第二部分222限定在所述第一部分220与配线146的远端224之间。所述第一部分220由配线通道182表示的内部支承壁支承而抵抗沿箭头G所示的向后方向的运动。所述第二部分222由上支承壁和下支承壁160,162所表示的对应的外部支承壁支承而抵抗沿向后方向G的运动。所述第二部分222构造成在前壳体和后壳体120,122配合时被对应的切割刃174,176剪切并且从第一部分220移除。4 is a cross-sectional view of the electrical connector 100 in an unassembled state showing the wires 146 held in the wire organizer 180 and supported by the upper and lower support walls 160 , 162 . Each wire 146 has a first portion 220 and a second portion 222 . The second portion 222 is defined between the first portion 220 and the distal end 224 of the wire 146 . The first portion 220 is supported against movement in the rearward direction indicated by arrow G by the inner support wall represented by the wiring channel 182 . The second portion 222 is supported against movement in the rearward direction G by respective outer support walls represented by upper and lower support walls 160 , 162 . The second portion 222 is configured to be sheared by the corresponding cutting edges 174 , 176 and removed from the first portion 220 when the front and rear housings 120 , 122 are mated.
槽口200,204分别限定在配线整理器180与上支承壁和下支承壁160,162之间。配线146与切割刃174,176一致地跨越槽口200,204,使得切割刃174,176在前壳体和后壳体120,122配合时划穿配线146。对于上部的配线146,该配线146在槽口200的一侧由配线通道182支承,并且在槽口200的另一侧由上支承壁160的前边缘196支承。顶部切割刃174构造成在前壳体和后壳体120,122配合时接收在槽口200中。该配线146被支承在配线146将被切割刃174划切所在位置的垂直上方。对于下部的配线146,该配线146在槽口204的一侧由配线通道182支承,并且在槽口204的另一侧由下支承壁162的前边缘198支承。底部切割刃176构造成在前壳体和后壳体120,122配合时接收在槽口204中。该配线146被支承在配线146将被切割刃176划切的位置的垂直下方。Slots 200, 204 are defined between the wire organizer 180 and the upper and lower support walls 160, 162, respectively. The wires 146 span the notches 200 , 204 in conformity with the cutting edges 174 , 176 such that the cutting edges 174 , 176 score through the wires 146 when the front and rear housings 120 , 122 are mated. For the upper wiring 146 , the wiring 146 is supported on one side of the slot 200 by the wiring channel 182 and on the other side of the slot 200 by the front edge 196 of the upper support wall 160 . The top cutting edge 174 is configured to be received in the notch 200 when the front and rear housings 120, 122 are mated. The wiring 146 is supported vertically above where the wiring 146 will be cut by the cutting edge 174 . For the lower wiring 146 , the wiring 146 is supported by the wiring channel 182 on one side of the slot 204 and by the front edge 198 of the lower support wall 162 on the other side of the slot 204 . The bottom cutting edge 176 is configured to be received in the slot 204 when the front and rear housings 120, 122 are mated. The wiring 146 is supported vertically below the position where the wiring 146 is to be cut by the cutting edge 176 .
图5是呈组装状态的电连接器100的截面图,其中后壳体122已配合到前壳体120。当该电连接器100组装时,配线整理器180接收在壳体120的背端中。配线146被切干净,并且已移除了所述第二部分222(图4所示)。该配线146的端部大体面向前壳体120的内表面230。FIG. 5 is a cross-sectional view of the electrical connector 100 in an assembled state with the rear housing 122 mated to the front housing 120 . The wire organizer 180 is received in the back end of the housing 120 when the electrical connector 100 is assembled. The wire 146 is cut clean and the second portion 222 (shown in FIG. 4 ) has been removed. The ends of the wires 146 generally face the inner surface 230 of the front housing 120 .
切割刃174,176在前壳体120的后部130分别安装到顶部凸缘和底部凸缘232,234。所述顶部凸缘232和顶部切割刃174接收在由配线整理器180的顶部202所限定的内部支承壁与由上支承壁160所限定的外部支承壁之间的第一槽口200中。所述底部凸缘234和底部切割刃176接收在由配线整理器180的底部206所限定的内部支承壁与由下支承壁162所限定的外部支承壁之间的第二槽口204中。切割刃174,176从配线146向后定位,使得配线146与切割刃174,176不会发生可能引起电短路的电接触。The cutting edges 174 , 176 are mounted to top and bottom flanges 232 , 234 , respectively, at the rear 130 of the front housing 120 . The top flange 232 and top cutting edge 174 are received in the first notch 200 between the inner support wall defined by the top 202 of the wire organizer 180 and the outer support wall defined by the upper support wall 160 . The bottom flange 234 and bottom cutting edge 176 are received in the second notch 204 between the inner support wall defined by the bottom 206 of the wire organizer 180 and the outer support wall defined by the lower support wall 162 . Cutting edges 174, 176 are positioned rearward from wire 146 such that wire 146 does not make electrical contact with cutting edges 174, 176 that could cause an electrical short.
Claims (14)
Applications Claiming Priority (3)
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US12/644,672 | 2009-12-22 | ||
US12/644,672 US7871285B1 (en) | 2009-12-22 | 2009-12-22 | Methods and apparatus for terminating electrical connectors to cables |
PCT/US2010/003163 WO2011087480A1 (en) | 2009-12-22 | 2010-12-14 | Methods and apparatus for terminating electrical connectors to cables |
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CN102687341A CN102687341A (en) | 2012-09-19 |
CN102687341B true CN102687341B (en) | 2015-07-15 |
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CN201080058469.0A Expired - Fee Related CN102687341B (en) | 2009-12-22 | 2010-12-14 | Methods and apparatus for terminating electrical connectors to cables |
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US (1) | US7871285B1 (en) |
EP (1) | EP2517304B1 (en) |
JP (1) | JP2013515345A (en) |
CN (1) | CN102687341B (en) |
AR (1) | AR079722A1 (en) |
AU (1) | AU2010341808B2 (en) |
CA (1) | CA2780489C (en) |
TW (1) | TWI547045B (en) |
WO (1) | WO2011087480A1 (en) |
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- 2010-12-14 JP JP2012545925A patent/JP2013515345A/en not_active Withdrawn
- 2010-12-14 EP EP10803668.2A patent/EP2517304B1/en active Active
- 2010-12-14 CA CA2780489A patent/CA2780489C/en not_active Expired - Fee Related
- 2010-12-14 AU AU2010341808A patent/AU2010341808B2/en not_active Ceased
- 2010-12-14 WO PCT/US2010/003163 patent/WO2011087480A1/en active Application Filing
- 2010-12-20 TW TW099144814A patent/TWI547045B/en not_active IP Right Cessation
- 2010-12-22 AR ARP100104913A patent/AR079722A1/en not_active Application Discontinuation
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Also Published As
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JP2013515345A (en) | 2013-05-02 |
TWI547045B (en) | 2016-08-21 |
US7871285B1 (en) | 2011-01-18 |
AU2010341808A1 (en) | 2012-06-07 |
TW201126843A (en) | 2011-08-01 |
AR079722A1 (en) | 2012-02-15 |
CA2780489C (en) | 2018-05-15 |
WO2011087480A1 (en) | 2011-07-21 |
CN102687341A (en) | 2012-09-19 |
EP2517304A1 (en) | 2012-10-31 |
EP2517304B1 (en) | 2020-02-05 |
CA2780489A1 (en) | 2011-07-21 |
AU2010341808B2 (en) | 2014-08-28 |
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