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CN102645315B - Automatic, fast and accurate detection method for air resistance characteristics of large heat exchanger - Google Patents

Automatic, fast and accurate detection method for air resistance characteristics of large heat exchanger Download PDF

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CN102645315B
CN102645315B CN201210129566.5A CN201210129566A CN102645315B CN 102645315 B CN102645315 B CN 102645315B CN 201210129566 A CN201210129566 A CN 201210129566A CN 102645315 B CN102645315 B CN 102645315B
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frequency
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value
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姜周曙
江爱朋
王剑
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Hangzhou Dianzi University
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Abstract

本发明公开了一种大型换热器气阻特性自动快速准确检测方法。现有板翅式换热器气阻特性测控系统难以实现自动快速测量。本发明首先根据历史测试数据进行数据挖掘,采用支持向量机建立换热器设计参数与初始频率之间的大体关系,通过不同换热器通道的控制特性参数自动辨识获得换热器通道的控制特性,采用最优性能指标整定自动控制器的PID参数,然后采用增量式PID控制器将风道风量转换后的标准值控制到设定标准风量处,通过检测此时的气阻值来得到其气阻特性。本发明可以实现大型换热器气阻特性自动快速测量,测试精度高,有效地提高了生产效率。The invention discloses an automatic, rapid and accurate detection method for the air resistance characteristic of a large heat exchanger. The existing measurement and control system for the air resistance characteristics of plate-fin heat exchangers is difficult to realize automatic and rapid measurement. The present invention first carries out data mining according to the historical test data, adopts the support vector machine to establish the general relationship between the design parameters of the heat exchanger and the initial frequency, and obtains the control characteristics of the heat exchanger channels through the automatic identification of the control characteristic parameters of different heat exchanger channels , use the optimal performance index to set the PID parameters of the automatic controller, and then use the incremental PID controller to control the converted standard value of the air volume of the air duct to the set standard air volume, and obtain its value by detecting the air resistance value at this time air resistance characteristics. The invention can realize the automatic and fast measurement of the gas resistance characteristic of the large heat exchanger, has high testing precision, and effectively improves the production efficiency.

Description

一种大型换热器气阻特性自动快速准确检测方法An automatic, rapid and accurate detection method for air resistance characteristics of large heat exchangers

技术领域 technical field

本发明属于控制技术领域,涉及工业过程控制领域的数据建模和过程控制。主要涉及到一种用于大型板翅式换热器气阻特性测量过程中,自动和快速的将换热器风量控制在变换后的设定风量值,然后通过检测得到换热器的气阻特性值。 The invention belongs to the technical field of control and relates to data modeling and process control in the field of industrial process control. It mainly involves a method for measuring the air resistance characteristics of large-scale plate-fin heat exchangers, which automatically and quickly controls the air volume of the heat exchanger to the set air volume value after the transformation, and then obtains the air resistance of the heat exchanger through detection. property value.

背景技术 Background technique

气阻特性是表征大型换热器流动性能的重要指标,也是大型板翅式换热器产品在出厂前必须测试的重要指标之一。主要包括两个方面:一个是对于一定的换热器通道,在标准温度、标准压力和标准流量情况下,该换热器通道两端的压力损失;另外一个是在此情况下的换热器通道的摩擦因子。由于在不同温度、压力等条件下测试结果不同,缺乏可比性。因此规定标准状况为一个标准大气压下、标准零摄氏度为标准状况,此时测得的风量为标准风量,在其他压力和温度下测得的风量需要转化为标准风量。过去在测量过程中一般采用孔板流量计通过测量一定风量情况下换热器的气阻参数,然后换算得到在标准情况下换热器的气阻特性。采用以上方法具有明显的缺点,一个是孔板流量计的测量准确性比较差,另外风量的控制采用人工控制阀门的方式,没法准确控制在变换后的风量,第三个是采用孔板测量和人工控制不节能、不准确、后续人工计算量大,由于每个换热器测试时间长,工作效率比较低。 The air resistance characteristic is an important indicator to characterize the flow performance of large heat exchangers, and it is also one of the important indicators that large plate-fin heat exchanger products must be tested before leaving the factory. It mainly includes two aspects: one is for a certain heat exchanger channel, under the conditions of standard temperature, standard pressure and standard flow, the pressure loss at both ends of the heat exchanger channel; the other is the heat exchanger channel in this case friction factor. Due to different test results under different temperature, pressure and other conditions, there is a lack of comparability. Therefore, it is stipulated that the standard condition is under a standard atmospheric pressure and the standard zero degree Celsius is the standard condition. The air volume measured at this time is the standard air volume, and the air volume measured under other pressures and temperatures needs to be converted into the standard air volume. In the past, in the measurement process, the orifice flowmeter was generally used to measure the air resistance parameters of the heat exchanger under a certain air volume, and then converted to obtain the air resistance characteristics of the heat exchanger under standard conditions. The above methods have obvious disadvantages. One is that the measurement accuracy of the orifice flowmeter is relatively poor. In addition, the air volume control adopts the method of manually controlling the valve, which cannot accurately control the air volume after the transformation. The third is to use orifice plate measurement. And manual control is not energy-saving, inaccurate, and the amount of subsequent manual calculations is large. Due to the long test time of each heat exchanger, the work efficiency is relatively low.

采用变频器控制风机的风量,采用喷嘴测量系统可以解决系统节能问题,喷嘴测量风量的精度大大高于孔板流量计。由于测试过程中无法保证当前工况处于标准工况,需对换热器的温度和压力可根据气体状态方程进行换算,转换方法为:                                               ,这里表示标准温度和压力,为实测风量,为实测压力和温度,则为换算后的标准实测风量。为了准确起见,在换热器通道性能测试过程中将风量快速控制在换算后的标准实测风量,也就是要求将实测风量通过转换成实测标准风量,然后控制这个实测标准风量使其等于设定标准风量。考虑到测试的效率和节能要求,测量装置采用变频技术进行风量调节。 The frequency converter is used to control the air volume of the fan, and the nozzle measurement system can solve the energy-saving problem of the system. The accuracy of the air volume measurement by the nozzle is much higher than that of the orifice flowmeter. Since the current working condition cannot be guaranteed to be in the standard working condition during the test, it is necessary to convert the temperature and pressure of the heat exchanger according to the gas state equation. The conversion method is: ,here and stands for standard temperature and pressure, is the measured wind volume, and are the measured pressure and temperature, is the converted standard measured air volume. For the sake of accuracy, during the heat exchanger channel performance test, the air volume is quickly controlled to the converted standard measured air volume, that is, the measured air volume is required to be converted into the measured standard air volume, and then the measured standard air volume is controlled to be equal to the set standard Air volume. Considering the test efficiency and energy-saving requirements, the measurement device adopts frequency conversion technology to adjust the air volume.

换热器不同通道测试还有一个特点是测试具有间歇性:即测试完一个通道后,在将新的通道接到测量装置之前,测量装置风道风量要求为零。由于每个换热器的型号和类型不同,在测试过程中,如何确定风机的初始频率,以及如何根据被测系统的特性,采用合适的控制方法将风量快速稳定控制在与标准工况相对应的设定值上,对换热器测量精度和快速性有重要影响。由于测量系统的滞后性、不同通道负荷特性差异很大以及变频信号变化的非线性特性,导致系统难以实现自动快速测量。因此有必要研究一种能在此情况下实现自动快速测控风量的方法,使之满足板翅式换热器气阻特性测试的工业要求。 Another feature of the test of different channels of the heat exchanger is that the test is intermittent: that is, after testing a channel, the air volume of the air duct of the measuring device is required to be zero before a new channel is connected to the measuring device. Due to the different models and types of each heat exchanger, how to determine the initial frequency of the fan during the test, and how to use an appropriate control method to quickly and stably control the air volume corresponding to the standard working condition according to the characteristics of the system under test It has an important influence on the measurement accuracy and rapidity of the heat exchanger. Due to the hysteresis of the measurement system, the great difference in the load characteristics of different channels, and the nonlinear characteristics of the frequency conversion signal, it is difficult for the system to achieve automatic and fast measurement. Therefore, it is necessary to study a method that can realize automatic and rapid measurement and control of air volume in this case, so as to meet the industrial requirements of the air resistance characteristic test of plate-fin heat exchanger.

发明内容 Contents of the invention

本发明的目的是提供一种对不同换热器不同通道特性,进行自动快速测量气阻特性的方法。在该方法中,首先根据历史测试数据进行数据挖掘,采用支持向量机建立换热器设计参数与初始频率之间的大体关系,然后通过不同换热器通道的控制特性参数自动辨识获得换热器通道的控制特性,采用最优性能指标整定自动控制器的PID参数,然后采用增量式PID控制器将风道风量转换后的标准值控制到设定标准风量处,通过检测此时的气阻值来得到其气阻特性。 The purpose of the present invention is to provide a method for automatically and quickly measuring the air resistance characteristics of different heat exchangers with different channel characteristics. In this method, firstly, data mining is carried out based on historical test data, and the general relationship between the design parameters of the heat exchanger and the initial frequency is established by using the support vector machine, and then the heat exchanger is obtained through automatic identification of the control characteristic parameters of different heat exchanger channels. The control characteristics of the channel, use the optimal performance index to set the PID parameters of the automatic controller, and then use the incremental PID controller to control the converted standard value of the air volume of the air duct to the set standard air volume, by detecting the air resistance at this time value to obtain its air resistance characteristics.

本发明的具体步骤为: Concrete steps of the present invention are:

步骤(1)采集不同类型板翅式换热器设计参数以及检测参数,建立包含换热器设计参数和检测参数的实时数据库;所述的换热器设计参数包括换热器的通道名称、设计标准风量、设计气阻、摩擦因子,检测参数包括换热器的实际气阻、环境温度、气压以及风机频率。在此基础上,基于历史测试数据,采用泛化能力强的支持向量机集成建模方法建立设计标准风量、设计气阻、环境温度与实际气阻、实际风机频率之间的关系模型,以此预测不同换热器通道设定标准风量和设计气阻下,风机为了达到该设定标准风量的所需的频率值。具体建模方法如下: Step (1) Collect the design parameters and detection parameters of different types of plate-fin heat exchangers, and establish a real-time database containing the design parameters and detection parameters of the heat exchanger; the heat exchanger design parameters include the channel name, design Standard air volume, design air resistance, friction factor, detection parameters include actual air resistance of heat exchanger, ambient temperature, air pressure and fan frequency. On this basis, based on the historical test data, the relationship model between the design standard air volume, design air resistance, ambient temperature, actual air resistance, and actual fan frequency is established by using the support vector machine integrated modeling method with strong generalization ability. Predict the required frequency value of the fan to achieve the set standard air volume under different heat exchanger channel setting standard air volume and design air resistance . The specific modeling method is as follows:

用于建模样本的输入参数及输出参数可以表示为,其中表示第组作为输入数据的参数向量,包括设计标准风量、设计气阻和环境温度,表示第组作为输出的参数向量,包括实际气阻和实际风机频率,为样本数量。 The input parameters and output parameters for modeling samples can be expressed as ,in Indicates the first Set as a parameter vector of input data, including design standard air volume, design air resistance and ambient temperature, Indicates the first Set as output parameter vector, including actual air resistance and actual fan frequency, is the sample size.

对于支持向量机算法,其核函数选为径向基函数: For the support vector machine algorithm, the kernel function is selected as the radial basis function:

为径向基函数,为映射函数,表示第组作为输入数据的参数向量,为径向基函数核参数,设所求的目标函数为:为模型输出的实际气阻和风机频率的预测值,为权重系数向量,为截距,为了计算值。引入松弛因子,并允许拟合误差为值可以通过在约束: is the radial basis function, is the mapping function, Indicates the first group as a parameter vector of input data, , is the kernel parameter of the radial basis function, and the objective function sought is: , is the predicted value of the actual air resistance and fan frequency output by the model, is the weight coefficient vector, is the intercept, in order to calculate and value. Introduce relaxation factor and , and allow the fitting error to be , and Values can be passed in constraints:

,条件下,最小化: , conditionally minimizes:

获得,其中为结构风险最小化函数,常数为惩罚系数,为参数变量。该最小化问题为一个凸二次规划问题,引入拉格朗日函数: get, where is the structural risk minimization function, constant is the penalty coefficient, and as a parameter variable. The minimization problem is a convex quadratic programming problem, and the Lagrangian function is introduced:

           

其中:≥0, ≥0,为拉格朗日乘数。 in: ≥0, ≥0, is the Lagrangian multiplier.

在鞍点处,拉格朗日函数是关于的极小点,也是极大点,则以上最小化问题转化为求其对偶问题的最大化问题。拉格朗日函数在鞍点处是关于极小点,则得: At a saddle point, the Lagrange function its about The smallest point of The maximum point, then the above minimization problem is transformed into the maximization problem of its dual problem. Lagrange function At the saddle point is about At a minimum, we get:

                                         

可得拉格朗日函数的对偶函数The dual function of the Lagrangian function can be obtained :

此时, at this time,

按照库恩-塔克(KKT)条件定理,在鞍点有下式成立: According to the Kuhn-Tucker (KKT) conditional theorem, the following formula holds at the saddle point:

                           

由上式可见, 都不会同时为非零,可得: It can be seen from the above formula, , and will not be non-zero at the same time, we can get:

     

从上式可求出It can be obtained from the above formula .

根据以上支持向量机算法,支持向量机集成建模方法的步骤如下: According to the above support vector machine algorithm, the steps of the support vector machine integrated modeling method are as follows:

a.原始训练数据初始化权值为为权重更新次数,初始化权重时,设定迭代次数a. The original training data initialization weight is , is the number of weight updates, when initializing the weight , set the number of iterations .

b.调用以上支持向量机算法对训练样本建模,获得一个模型,计算的平均预测误差的平方值:b. Call the above support vector machine algorithm to model the training samples and obtain a model ,calculate The squared value of the average forecast error for : .

c.更新原始训练数据权重:c. Update the original training data weights: .

d.根据原始训练数据的新权值分布,在原训练集进行采样,采样条件为:为设定的权重采样阀值,产生一个子支持向量机的训练集。 d. According to the new weight distribution of the original training data, sampling is performed in the original training set, and the sampling conditions are: , Sampling thresholds for the set weights generate a training set for sub-support vector machines.

e.重复步骤b~d获得新的模型和新的子训练集,直到次迭代完成。 e. Repeat steps b~d to obtain a new model and a new sub-training set until iterations are completed.

f.将获得的个子支持向量机模型进行集成,模型权重为:,最终获得的集成模型为:为得到的支持向量机集成模型。 f. will get Sub-support vector machine models are integrated, and the model weights are: , the final integrated model obtained is: , For the obtained support vector machine ensemble model.

步骤(2)根据实际换热器某通道的设计标准风量、设计气阻和环境温度条件,利用步骤(1)建立的模型预测换热器某通道达到设定标准风量下风机频率的初始值,由于受到测试条件以及输入输出并不存在强机理关联性,风机在初始频率情况下的风量与实际设定标准风量要求虽然相差不大,但还是无法满足要求。需要再次修正并通过自动控制将实际风量控制到设定标准风量处。 Step (2) According to the design standard air volume, design air resistance and ambient temperature conditions of a channel of the actual heat exchanger, use the model established in step (1) to predict that a channel of the heat exchanger reaches the initial value of the fan frequency under the set standard air volume , due to the test conditions and there is no strong mechanism correlation between the input and output, the fan at the initial frequency Although the air volume under the condition is not much different from the actual set standard air volume requirements, it still cannot meet the requirements. It needs to be corrected again and the actual air volume should be controlled to the set standard air volume through automatic control.

步骤(3)根据步骤(2)得到的频率初始值,将风机频率从0调为的80%,记为,当频率达到的80%并稳定运行10-20s后,将变风机频率调节到100%,并稳定10-20s,这时候的实测标准风量记为,风机频率达到的80%并稳定运行10-20s时候的实测标准风量记为。而在频率从80%到100%并稳定10-20s过程中,以周期0.5-1s记录换热器通道的实测标准风量、实测气阻以及风机频率。然后,将频率从80%到100%并稳定10-20s过程中记录得到的实测标准风量、风机频率分别减去,得到风量变化值,记为,以及频率变化值,记为,其中分别表示记录的第个风量变化和频率变化值。 Step (3) According to the initial value of the frequency obtained in step (2) , adjust the fan frequency from 0 to 80% of , when the frequency reaches 80% and run stably for 10-20s, adjust the frequency of the variable fan to 100% , and stabilized for 10-20s, the measured standard air volume at this time is recorded as , the fan frequency reaches 80% of the air volume and the measured standard air volume when it runs stably for 10-20s is recorded as . And at frequency from 80% to 100% And in the process of stabilizing for 10-20s, record the measured standard air volume, measured air resistance and fan frequency of the heat exchanger channel at a period of 0.5-1s. Then, change the frequency from 80% to 100% And stabilize the measured standard air volume and fan frequency recorded during the 10-20s process to subtract and , to get the air volume change value, denoted as , and the frequency change value, denoted as ,in and represent the record's first Air volume change and frequency change values.

步骤(4)根据管道气体流动控制模型特点,建立频率和风量之间的传递函数。风量控制系统传递函数可以视为一阶惯性加延迟环节,因此可将频率与标准风量之间的传递函数设为,其中分别表示开环放大倍数、时间常数和延迟时间,为复数。根据步骤(3)得到的,将分别赋予正的初值,通过传递函数计算出在采样点处控制量作用下的输出,然后以为目标,采用最小二乘算法拟合出传递函数中的三个参数,得到该换热器某通道的具体传递函数。 Step (4) According to the characteristics of the pipeline gas flow control model, the transfer function between frequency and air volume is established. The transfer function of the air volume control system can be regarded as a first-order inertia plus delay link, so the transfer function between the frequency and the standard air volume can be set as ,in represent the open-loop magnification, time constant and delay time, respectively, is plural. Obtained according to step (3) ,Will Assign positive initial values respectively, and pass the transfer function Calculate the control quantity at the sampling point output under action , then end with As the goal, the least squares algorithm is used to fit the three parameters in the transfer function , to get the specific transfer function of a certain channel of the heat exchanger.

步骤(5)在步骤(4)建立了换热器通道控制特性的传递函数后,为了确保快速稳定的将风量调节到预设标准风量,整定PID的参数。以IATE积分性能为最优指标,以PID控制器中参数为变量,以PID+作为开环传递函数,以闭环传递函数为约束方程,以均为正值为变量约束,采用非线性优化求解技术进行优化求解,得到最优的PID控制器参数值,其中分别表示比例、积分和微分参数。 Step (5) After the transfer function of the heat exchanger channel control characteristics is established in step (4), in order to ensure that the air volume is adjusted to the preset standard air volume quickly and stably, the parameters of the PID are adjusted. Taking the IATE integral performance as the optimal index, taking the parameters in the PID controller , , As a variable, take PID+ As the open-loop transfer function, with the closed-loop transfer function as the constraint equation, with , , All positive values are variable constraints, and the nonlinear optimization solution technology is used to optimize the solution to obtain the optimal PID controller parameters , , value, where , , represent the proportional, integral and derivative parameters, respectively.

步骤(6)根据步骤(2)得到初始频率以及步骤(3)得到的频率,计算出风量与频率之间近似的线性关系参数,并确定初始频率的修正值,将风机频率调节到,并稳定秒。根据相似原理,频率与风量存在近似关系为即为需要得到的线性关系参数。将在步骤(3)得到的频率以及下的风量,带入以上关系式求出参数。在得到后,根据的关系,令为设定标准风量,可求出在设定标准风量下风机频率预测修正值Step (6) Obtain the initial frequency according to step (2) and the frequency obtained in step (3) , calculate the approximate linear relationship parameters between air volume and frequency, and determine the correction value of the initial frequency , adjust the fan frequency to , and stable Second. According to the similarity principle, the frequency There is an approximate relationship with the air volume as . and That is, the linear relationship parameter that needs to be obtained. The frequency obtained in step (3) will be as well as The lower air volume, into the above relational formula to obtain the parameters and . in getting and after, according to relationship, order In order to set the standard air volume, the fan frequency prediction correction value can be obtained under the set standard air volume .

步骤(7)将风机频率设定在频率点,等频率达到设定值并稳定秒后。然后采用增量式PID控制器将换热器通道的实测风量控制在设定标准风量处,得到在设定标准风量下换热器通道的气阻特性。PID的输出形式为: Step (7) Set the fan frequency at Frequency point, wait for the frequency to reach the set value and stabilize seconds later. Then the incremental PID controller is used to control the measured air volume of the heat exchanger channel at the set standard air volume, and the air resistance characteristics of the heat exchanger channel under the set standard air volume are obtained. The output form of PID is:

;

这里增量式PID控制器的三个参数为在步骤(5)得到得那三个参数。表示采样周期,代表相应步数的设定值与反馈值之间的误差,分别表示当前频率值、频率变化值以及下一步的频率值。通过增量式PID控制,可以将实测风量值自动控制在设定标准风量值,控制精度在0.5%以内。此时通过测量得到的气阻特性则为在设定标准风量下的气阻特性,通过实测气阻和设计气阻之间的比较,可得换热器气阻特性性能指标。 Here the three parameters of the incremental PID controller , , For the three parameters obtained in step (5). Indicates the sampling period, Represents the error between the set value and the feedback value of the corresponding steps, , , Respectively represent the current frequency value, the frequency change value and the next frequency value. Through incremental PID control, the measured air volume value can be automatically controlled at the set standard air volume value, and the control accuracy is within 0.5%. At this time, the air resistance characteristic obtained by measurement is the air resistance characteristic under the set standard air volume. Through the comparison between the measured air resistance and the designed air resistance, the performance index of the air resistance characteristic of the heat exchanger can be obtained.

本发明的有益效果:本方法不仅完全代替过去手工检测换热器气阻特性方法,具有自动检测、自动计算和测试精度高的特点。本方法的自动化和快速性非常好,能够适应不同负载和风量要求,在提高测试精度、降低人工工作量的同时,可大大加快换热器测试批次数。 Beneficial effects of the present invention: the method not only completely replaces the previous method of manually detecting the air resistance characteristic of the heat exchanger, but also has the characteristics of automatic detection, automatic calculation and high test accuracy. The method has excellent automation and rapidity, can adapt to different loads and air volume requirements, and can greatly speed up the number of heat exchanger test batches while improving test accuracy and reducing manual workload.

具体实施方式 Detailed ways

一种大型换热器气阻特性自动快速准确检测方法,具体实施采用以下步骤: An automatic, rapid and accurate detection method for the air resistance characteristics of a large heat exchanger, the specific implementation adopts the following steps:

步骤(1)采集不同类型板翅式换热器设计参数以及检测参数,建立包含换热器设计参数和检测参数的实时数据库;所述的换热器设计参数包括换热器的通道名称、设计标准风量、设计气阻、摩擦因子,检测参数包括换热器的实际气阻、环境温度、气压以及风机频率。在此基础上,基于历史测试数据,采用泛化能力强的支持向量机集成建模方法建立设计标准风量、设计气阻、环境温度与实际气阻、实际风机频率之间的关系模型,以此预测不同换热器通道设定标准风量和设计气阻下,风机为了达到该设定标准风量的所需的频率值。具体建模方法如下: Step (1) Collect the design parameters and detection parameters of different types of plate-fin heat exchangers, and establish a real-time database containing the design parameters and detection parameters of the heat exchanger; the heat exchanger design parameters include the channel name, design Standard air volume, design air resistance, friction factor, detection parameters include actual air resistance of heat exchanger, ambient temperature, air pressure and fan frequency. On this basis, based on the historical test data, the relationship model between the design standard air volume, design air resistance, ambient temperature, actual air resistance, and actual fan frequency is established by using the support vector machine integrated modeling method with strong generalization ability. Predict the required frequency value of the fan to achieve the set standard air volume under different heat exchanger channel setting standard air volume and design air resistance . The specific modeling method is as follows:

用于建模样本的输入参数及输出参数可以表示为,其中表示第组作为输入数据的参数向量,包括设计标准风量、设计气阻和环境温度,表示第组作为输出的参数向量,包括实际气阻和实际风机频率,为样本数量。 The input parameters and output parameters for modeling samples can be expressed as ,in Indicates the first Set as a parameter vector of input data, including design standard air volume, design air resistance and ambient temperature, Indicates the first Set as output parameter vector, including actual air resistance and actual fan frequency, is the sample size.

对于支持向量机算法,其核函数选为径向基函数: For the support vector machine algorithm, the kernel function is selected as the radial basis function:

为径向基函数,为映射函数,表示第组作为输入数据的参数向量,为径向基函数核参数,设所求的目标函数为:为模型输出的实际气阻和风机频率的预测值,为权重系数向量,为截距,为了计算值。引入松弛因子,并允许拟合误差为值可以通过在约束: is the radial basis function, is the mapping function, Indicates the first group as a parameter vector of input data, , is the kernel parameter of the radial basis function, and the objective function sought is: , is the predicted value of the actual air resistance and fan frequency output by the model, is the weight coefficient vector, is the intercept, in order to calculate and value. Introduce relaxation factor and , and allow the fitting error to be , and Values can be passed in constraints:

,条件下,最小化: , conditionally minimizes:

获得,其中为结构风险最小化函数,常数为惩罚系数,为参数变量。该最小化问题为一个凸二次规划问题,引入拉格朗日函数: get, where is the structural risk minimization function, constant is the penalty coefficient, and as a parameter variable. The minimization problem is a convex quadratic programming problem, and the Lagrangian function is introduced:

           

其中:≥0, ≥0,为拉格朗日乘数。 in: ≥0, ≥0, is the Lagrangian multiplier.

在鞍点处,拉格朗日函数是关于的极小点,也是极大点,则以上最小化问题转化为求其对偶问题的最大化问题。拉格朗日函数在鞍点处是关于极小点,则得: At a saddle point, the Lagrange function its about The smallest point of The maximum point, then the above minimization problem is transformed into the maximization problem of its dual problem. Lagrange function At the saddle point is about At a minimum, we get:

                                         

可得拉格朗日函数的对偶函数The dual function of the Lagrangian function can be obtained :

此时, at this time,

按照库恩-塔克(KKT)条件定理,在鞍点有下式成立: According to the Kuhn-Tucker (KKT) conditional theorem, the following formula holds at the saddle point:

                           

由上式可见, 都不会同时为非零,可得: It can be seen from the above formula, , and will not be non-zero at the same time, we can get:

     

从上式可求出It can be obtained from the above formula .

根据以上支持向量机算法,支持向量机集成建模方法的步骤如下: According to the above support vector machine algorithm, the steps of the support vector machine integrated modeling method are as follows:

a.原始训练数据初始化权值为为权重更新次数,初始化权重时,设定迭代次数a. The original training data initialization weight is , is the number of weight updates, when initializing the weight , set the number of iterations .

b.调用以上支持向量机算法对训练样本建模,获得一个模型,计算的平均预测误差的平方值:b. Call the above support vector machine algorithm to model the training samples and obtain a model ,calculate The squared value of the average forecast error for : .

c.更新原始训练数据权重:c. Update the original training data weights: .

d.根据原始训练数据的新权值分布,在原训练集进行采样,采样条件为:为设定的权重采样阀值,产生一个子支持向量机的训练集。 d. According to the new weight distribution of the original training data, sampling is performed in the original training set, and the sampling conditions are: , Sampling thresholds for the set weights generate a training set for sub-support vector machines.

e.重复步骤b~d获得新的模型和新的子训练集,直到次迭代完成。 e. Repeat steps b~d to obtain a new model and a new sub-training set until iterations are completed.

f.将获得的个子支持向量机模型进行集成,模型权重为:,最终获得的集成模型为:为得到的支持向量机集成模型。 f. will get Sub-support vector machine models are integrated, and the model weights are: , the final integrated model obtained is: , For the obtained support vector machine ensemble model.

步骤(2)根据实际换热器某通道的设计标准风量、设计气阻和环境温度条件,利用步骤(1)建立的模型预测换热器某通道达到设定标准风量下风机频率的初始值,由于受到测试条件以及输入输出并不存在强机理关联性,风机在初始频率与实际设定标准风量要求虽然相差不大,但还是无法满足要求。需要再次修正并通过自动控制将实际风量控制到设定标准风量处。 Step (2) According to the design standard air volume, design air resistance and ambient temperature conditions of a channel of the actual heat exchanger, use the model established in step (1) to predict that a channel of the heat exchanger reaches the initial value of the fan frequency under the set standard air volume , due to the test conditions and there is no strong mechanism correlation between the input and output, the fan at the initial frequency Although there is little difference from the actual set standard air volume requirements, it still cannot meet the requirements. It needs to be corrected again and the actual air volume should be controlled to the set standard air volume through automatic control.

步骤(3)根据步骤(2)得到的频率初始值,将风机频率从0调为的80%,记为,当频率达到的80%并稳定运行10-20s后,将变频器频率调节到100%,并稳定10-20s,这时候的标准实测风量记为,变频器频率达到的80%并稳定运行10-20s时候的标准实测风量记为。而在频率从80%到100%并稳定10-20s过程中,以周期0.5-1s记录换热器通道换算后的标准实测风量、实测气阻以及风机频率。然后,将频率从80%到100%并稳定10-20s过程中记录得到的标准实测风量、风机频率分别减去,得到风量变化值,记为,以及频率变化值,记为,其中分别表示记录的第个风量变化和频率变化值。 Step (3) According to the initial value of the frequency obtained in step (2) , adjust the fan frequency from 0 to 80% of , when the frequency reaches 80% of the frequency and after running stably for 10-20s, adjust the inverter frequency to 100% , and stabilized for 10-20s, the standard measured air volume at this time is recorded as , the inverter frequency reaches 80% of the standard measured air volume when it runs stably for 10-20s is recorded as . And at frequency from 80% to 100% And in the process of stabilizing for 10-20s, record the standard measured air volume, measured air resistance and fan frequency after conversion of the heat exchanger channel with a period of 0.5-1s. Then, change the frequency from 80% to 100% And the standard measured air volume and fan frequency recorded in the process of stabilizing for 10-20s are respectively subtracted and , to get the air volume change value, denoted as , and the frequency change value, denoted as ,in and represent the record's first Air volume change and frequency change values.

步骤(4)根据管道气体流动控制模型特点,建立频率和风量之间的传递函数。风量控制系统传递函数可以视为一阶惯性加延迟环节,因此可将频率与标准风量之间的传递函数设为,其中分别表示开环放大倍数、时间常数和延迟时间,为复数。根据步骤(3)得到的,将分别赋予正的初值,通过传递函数计算出在采样点处控制量作用下的输出,然后以为目标,采用最小二乘算法拟合出传递函数中的三个参数,得到该换热器某通道的具体传递函数。 Step (4) According to the characteristics of the pipeline gas flow control model, the transfer function between frequency and air volume is established. The transfer function of the air volume control system can be regarded as a first-order inertia plus delay link, so the transfer function between the frequency and the standard air volume can be set as ,in represent the open-loop magnification, time constant and delay time, respectively, is plural. Obtained according to step (3) ,Will Assign positive initial values respectively, and pass the transfer function Calculate the control quantity at the sampling point output under action , then end with As the goal, the least squares algorithm is used to fit the three parameters in the transfer function , to get the specific transfer function of a certain channel of the heat exchanger.

步骤(5)在步骤(4)建立了换热器通道控制特性的传递函数后,为了确保快速稳定的将风量调节到预设标准风量,整定PID的参数。以IATE积分性能为最优指标,以PID控制器中参数为变量,以PID+作为开环传递函数,以闭环传递函数为约束方程,以均为正值为变量约束,采用非线性优化求解技术进行优化求解,得到最优的PID控制器参数值,其中分别表示比例、积分和微分参数。 Step (5) After the transfer function of the heat exchanger channel control characteristics is established in step (4), in order to ensure that the air volume is adjusted to the preset standard air volume quickly and stably, the parameters of the PID are adjusted. Taking the IATE integral performance as the optimal index, taking the parameters in the PID controller , , As a variable, take PID+ As the open-loop transfer function, with the closed-loop transfer function as the constraint equation, with , , All positive values are variable constraints, and the nonlinear optimization solution technology is used to optimize the solution to obtain the optimal PID controller parameters , , value, where , , represent the proportional, integral and derivative parameters, respectively.

步骤(6)根据步骤(2)得到初始频率以及步骤(3)得到的频率,计算出风量与频率之间近似的线性关系参数,并确定初始频率的修正值,将风机频率调节到,并稳定秒。根据相似原理,频率与风量存在近似关系为即为需要得到的线性关系参数。将在步骤(3)得到的频率以及下的风量,带入以上关系式求出参数。在得到后,根据的关系,令为设定标准风量,可求出在设定标准风量下风机频率预测修正值Step (6) Obtain the initial frequency according to step (2) and the frequency obtained in step (3) , calculate the approximate linear relationship parameters between air volume and frequency, and determine the correction value of the initial frequency , adjust the fan frequency to , and stable Second. According to the similarity principle, the frequency There is an approximate relationship with the air volume as . and That is, the linear relationship parameter that needs to be obtained. The frequency obtained in step (3) will be as well as The lower air volume, into the above relational formula to obtain the parameters and . in getting and after, according to relationship, order In order to set the standard air volume, the fan frequency prediction correction value can be obtained under the set standard air volume .

步骤(7)将风机频率设定在频率点,等频率达到设定值并稳定秒后。然后采用增量式PID控制器将换热器通道的实测风量控制在设定标准风量处,得到在设定标准风量下换热器通道的气阻特性。PID的输出形式为: Step (7) Set the fan frequency at Frequency point, wait for the frequency to reach the set value and stabilize seconds later. Then the incremental PID controller is used to control the measured air volume of the heat exchanger channel at the set standard air volume, and the air resistance characteristics of the heat exchanger channel under the set standard air volume are obtained. The output form of PID is:

这里增量式PID控制器的三个参数为在步骤(5)得到得那三个参数。表示采样周期,代表相应步数的设定值与反馈值之间的误差,分别表示当前频率值、频率变化值以及下一步的频率值。通过增量式PID控制,可以将实测风量值自动控制在设定标准风量值,控制精度在0.5%以内。此时通过测量得到的气阻特性则为在设定标准风量下的气阻特性,通过实测气阻和设计气阻之间的比较,可得换热器气阻特性性能指标。 ; Here the three parameters of the incremental PID controller , , For the three parameters obtained in step (5). Indicates the sampling period, Represents the error between the set value and the feedback value of the corresponding steps, , , Respectively represent the current frequency value, the frequency change value and the next frequency value. Through incremental PID control, the measured air volume value can be automatically controlled at the set standard air volume value, and the control accuracy is within 0.5%. At this time, the air resistance characteristic obtained by measurement is the air resistance characteristic under the set standard air volume. Through the comparison between the measured air resistance and the designed air resistance, the performance index of the air resistance characteristic of the heat exchanger can be obtained.

Claims (1)

1.一种大型换热器气阻特性自动快速准确检测方法,其特征在于该方法的步骤包括:1. A method for automatic, rapid and accurate detection of air resistance characteristics of large heat exchangers, characterized in that the steps of the method include: 步骤(1)采集不同类型换热器设计参数以及检测参数,建立包含换热器设计参数和检测参数的实时数据库;Step (1) collect design parameters and detection parameters of different types of heat exchangers, and establish a real-time database containing design parameters and detection parameters of heat exchangers; 所述的换热器设计参数包括换热器的通道名称、设计标准风量、设计气阻和摩擦因子;检测参数包括换热器的实际气阻、环境温度、气压以及风机频率;The heat exchanger design parameters include the channel name of the heat exchanger, design standard air volume, design air resistance and friction factor; the detection parameters include the actual air resistance of the heat exchanger, ambient temperature, air pressure and fan frequency; 在此基础上,基于历史测试数据,采用泛化能力强的支持向量机集成建模方法建立设计标准风量、设计气阻、环境温度与实际气阻、实际风机频率之间的关系,以此预测不同换热器通道设定标准风量和设计气阻下,风机为了达到该设定标准风量的所需的频率值f0;具体建模方法如下:On this basis, based on the historical test data, the support vector machine integrated modeling method with strong generalization ability is used to establish the relationship between the design standard air volume, design air resistance, ambient temperature, actual air resistance, and actual fan frequency, so as to predict Under the standard air volume and design air resistance of different heat exchanger channels, the frequency value f 0 required by the fan to achieve the set standard air volume; the specific modeling method is as follows: 用于建模样本的输入参数及输出参数表示为其中xi表示第i组作为输入数据的参数向量,包括设计标准风量、设计气阻和环境温度,yi表示第i组作为输出的参数向量,包括实际气阻和实际风机频率,N为样本数量;The input parameters and output parameters used to model the samples are expressed as Among them, x i represents the parameter vector of group i as input data, including design standard air volume, design air resistance and ambient temperature, y i represents the parameter vector of group i as output, including actual air resistance and actual fan frequency, and N is the sample quantity; 对于支持向量机算法,其核函数选为径向基函数:For the support vector machine algorithm, the kernel function is selected as the radial basis function: (( xx ii ,, xx jj )) == φφ (( xx ii )) ·&Center Dot; φφ (( xx jj )) == expexp || (( || || xx ii -- xx jj || || 22 22 σσ 22 )) || K(xi,xj)为径向基函数,φ(x)为映射函数,xj表示第j组作为输入数据的参数向量,j=1,…,N,σ为径向基函数核参数,设所求的目标函数为:f(xi)=w·φ(xi)+b,f(xi)为模型输出的实际气阻和风机频率的预测值,w为权重系数向量,b为截距,为了计算w和b值;引入松弛因子ξi≥0和并允许拟合误差为ε,w和b值通过在约束:K(x i , x j ) is the radial basis function, φ(x) is the mapping function, x j represents the parameter vector of the jth group as input data, j=1,..., N, σ is the radial basis function kernel parameters, let the objective function to be sought be: f(x i )=w·φ(x i )+b, f(x i ) is the predicted value of the actual air resistance and fan frequency output by the model, and w is the weight coefficient vector , b is the intercept, in order to calculate w and b values; introduce relaxation factor ξ i ≥ 0 and And allow fit errors for ε, w and b values by passing in constraints: y i - w · φ ( x i ) - b ≤ ϵ + ξ i w · φ ( x i ) + b - y i ≤ ϵ + ξ i * ξ i ≥ 0 ξ i * ≥ 0 i = 1 , · · · , N , 条件下,最小化: the y i - w · φ ( x i ) - b ≤ ϵ + ξ i w · φ ( x i ) + b - the y i ≤ ϵ + ξ i * ξ i &Greater Equal; 0 ξ i * &Greater Equal; 0 i = 1 , &Center Dot; · &Center Dot; , N , condition, minimize: minmin RR (( ww ,, ξξ ,, ξξ ** )) == 11 22 ww ·&Center Dot; ww ++ cc ΣΣ ii == 11 kk ξξ ++ ξξ ** 获得,其中R(w,ξ,ξ*)为结构风险最小化函数,常数c>0为惩罚系数,ξ和ξ*为参数变量;该最小化问题为一个凸二次规划问题,引入拉格朗日函数:where R(w, ξ, ξ * ) is the structural risk minimization function, the constant c>0 is the penalty coefficient, ξ and ξ * are parameter variables; the minimization problem is a convex quadratic programming problem, and the Lager Langerian function: LL (( ww ,, bb ,, ξξ ,, ξξ ** ,, aa ,, aa ** ,, γγ ,, γγ ** )) == 11 22 ww ·· ww ++ cc ΣΣ ii == 11 NN (( ξξ ++ ξξ ** )) -- ΣΣ ii == 11 NN aa ii [[ ythe y ii -- (( ξξ ii ++ ϵϵ ++ ff (( xx ii )) )) ]] -- ΣΣ ii == 11 NN aa ii ** [[ ξξ ii ** ++ ϵϵ ++ ff (( xx ii )) -- ythe y ii ]] -- ΣΣ ii == 11 NN (( γγ ii ξξ ii ++ γγ ii ** ξξ ii ** )) 其中:为拉格朗日乘数;in: is the Lagrangian multiplier; 在鞍点处,拉格朗日函数L是关于的极小点,也是极大点,则以上最小化问题转化为求其对偶问题的最大化问题;拉格朗日函数L在鞍点处是关于极小点,则得:At a saddle point, the Lagrange function L is about The smallest point of At the maximum point, the above minimization problem is transformed into the maximization problem of its dual problem; the Lagrangian function L at the saddle point is about At a minimum, we get: ∂∂ ∂∂ ww LL == 00 →&Right Arrow; ww == ΣΣ ii == 11 NN (( αα ii -- αα ii ** )) φφ (( xx ii )) ∂∂ ∂∂ bb LL == 00 →&Right Arrow; ΣΣ ii == 11 NN (( αα ii -- αα ii ** )) == 00 ∂∂ ∂∂ ξξ ii LL == 00 →&Right Arrow; cc -- αα ii -- γγ ii == 00 ∂∂ ∂∂ ξξ ii ** LL == 00 →&Right Arrow; cc -- αα ii ** -- γγ ii ** == 00 可得拉格朗日函数的对偶函数 The dual function of the Lagrangian function can be obtained 此时, at this time, ww == ΣΣ ii == 11 NN (( αα ii -- αα ii ** )) φφ (( xx ii )) ff (( xx )) == ΣΣ ii == 11 NN (( αα ii -- αα ii ** )) KK (( xx ,, xx ii )) ++ bb 按照库恩-塔克条件定理,在鞍点有下式成立:According to the Kuhn-Tucker conditional theorem, the following formula holds at the saddle point: αα ii [[ ϵϵ ++ ξξ ii -- ythe y ii ++ ff (( xx ii )) ]] == 00 αα ii ** [[ ϵϵ ++ ξξ ii ++ ythe y ii -- ff (( xx ii )) ]] == 00 ii == 11 ,, ·· ·· ·· ,, NN 由上式可见,αi都不会同时为非零,可得:It can be seen from the above formula, α i and will not be non-zero at the same time, we can get: ξξ ii γγ ii == 00 ξξ ii ** γγ ii ** == 00 ii == 11 ,, ·· ·&Center Dot; ·&Center Dot; ,, NN 从上式可求出b;b can be obtained from the above formula; 根据以上支持向量机算法,支持向量机集成建模方法的步骤如下:According to the above support vector machine algorithm, the steps of the support vector machine integrated modeling method are as follows: a.原始训练数据初始化权值为jj为权重更新次数,初始化权重时jj=1,设定迭代次数k;a. The original training data initialization weight is jj is the number of weight updates, jj=1 when initializing the weight, and set the number of iterations k; b.调用以上支持向量机算法对训练样本建模,获得一个模型Mjj,计算Mjj的平均预测误差的平方值: b. Call the above support vector machine algorithm to model the training samples, obtain a model M jj , and calculate the square value of the average prediction error of M jj : c.更新原始训练数据权重: c. Update the original training data weights: d.根据原始训练数据的新权值分布,在原训练集进行采样,采样条件为:β为设定的权重采样阀值,产生一个子支持向量机的训练集;d. According to the new weight distribution of the original training data, sampling is performed in the original training set, and the sampling conditions are: β is the set weight sampling threshold to generate a training set for sub-support vector machines; e.重复步骤b~d获得新的模型Mjj+1和新的子训练集,直到k次迭代完成;e. Repeat steps b~d to obtain a new model M jj+1 and a new sub-training set until k iterations are completed; f.将获得的k个子支持向量机模型进行集成,模型权重为:最终获得的集成模型为:Mfinal为得到的支持向量机集成模型;f. Integrate the k sub-support vector machine models obtained, and the model weights are: The final integrated model obtained is: M final is the obtained support vector machine ensemble model; 步骤(2)根据实际换热器某通道的设计标准风量、设计气阻和环境温度条件,利用步骤(1)建立的模型预测换热器某通道达到设定标准风量下风机的频率初始值f0,由于受到测试条件以及输入输出并不存在强机理关联性,风机在频率初始值f0与实际设定标准风量要求虽然相差不大,但还是无法满足要求;需要再次修正并通过自动控制将实际风量控制到设定标准风量处;Step (2) According to the design standard air volume, design air resistance and ambient temperature conditions of a certain channel of the heat exchanger, use the model established in step (1) to predict the initial value f of the fan frequency under the set standard air volume for a certain channel of the heat exchanger 0 , due to the test conditions and the lack of strong mechanism correlation between input and output, although the fan’s initial frequency f 0 is not much different from the actual set standard air volume requirements, it still cannot meet the requirements; it needs to be corrected again and automatically controlled The actual air volume is controlled to the set standard air volume; 步骤(3)根据步骤(2)得到的频率初始值f0,将风机频率从0调为f0的80%,记为f1,当频率达到f0的80%并稳定运行10-20s后,将变频器频率调节到100%f0,并稳定10-20s,这时候的标准实测风量记为Qw,变频器频率达到f0的80%并稳定运行10-20s时候的标准实测风量记为Qw1;而在频率从80%f0到100%f0并稳定10-20s过程中,以周期0.5-1s记录换热器通道换算后的标准实测风量、实测气阻以及风机频率;然后,将频率从80%f0到100%f0并稳定10-20s过程中记录得到的实测风量、风机频率分别减去Qw1和f1;得到风量变化值,记为以及频率变化值,记为u=[u1,u2,...,ucc],其中和ucc分别表示记录的第cc个风量变化和频率变化值;Step (3) According to the initial frequency value f 0 obtained in step (2), adjust the fan frequency from 0 to 80% of f 0 , which is recorded as f 1 . When the frequency reaches 80% of f 0 and runs stably for 10-20s , adjust the inverter frequency to 100% f 0 , and stabilize it for 10-20s. At this time, the standard measured air volume is recorded as Q w . The standard measured air volume when the inverter frequency reaches 80% of f 0 and runs stably for 10-20s is Q w1 ; while the frequency is from 80%f 0 to 100%f 0 and stabilized for 10-20s, record the standard measured air volume, measured air resistance and fan frequency after conversion of the heat exchanger channel with a cycle of 0.5-1s; then , subtracting Q w1 and f 1 from the measured air volume and fan frequency recorded during the frequency from 80% f 0 to 100% f 0 and stabilizing for 10-20 s ; get the air volume change value, recorded as And the frequency change value, recorded as u=[u 1 ,u 2 ,...,u cc ], where and u cc represent the recorded cc-th wind volume change and frequency change value respectively; 步骤(4)根据管道气体流动控制模型特点,建立频率和风量之间的传递函数;风量控制系统传递函数视为一阶惯性加延迟环节,因此可将频率与标准风量之间的传递函数设为其中Kz、Tt、τ分别表示开环放大倍数、时间常数和延迟时间,s为复数;根据步骤(3)得到的u=[u1,u2,...,ucc],将Kz、Tt、τ分别赋予正的初值,通过传递函数计算出在采样点处控制量u作用下的输出Q=(Q1,Q2,...,Qcc),然后以为目标,采用最小二乘算法拟合出传递函数中的三个参数Kz、Tt、τ,得到该换热器某通道的具体传递函数;Step (4) According to the characteristics of the pipeline gas flow control model, the transfer function between the frequency and the air volume is established; the transfer function of the air volume control system is regarded as the first-order inertia plus delay link, so the transfer function between the frequency and the standard air volume can be set as Where K z , T t , τ represent the open-loop magnification, time constant and delay time respectively, and s is a complex number; according to u=[u1,u 2 ,...,u cc ] obtained in step (3), K z , T t , τ are given positive initial values respectively, and through the transfer function Calculate the output Q=(Q 1 ,Q 2 ,...,Q cc ) under the action of the control variable u at the sampling point, and then use As the goal, the three parameters K z , T t , τ in the transfer function are fitted by the least squares algorithm, and the specific transfer function of a certain channel of the heat exchanger is obtained; 步骤(5)在步骤(4)建立了换热器通道控制特性的传递函数后,为了确保快速稳定的将风量调节到预设标准风量,整定PID的参数;以IATE积分性能为最优指标,以PID控制器中参数Kp、Ti、Td为变量,以作为开环传递函数,以闭环传递函数为约束方程,以Kp、Ti、Td均为正值为变量约束,采用非线性优化求解技术进行优化求解,得到最优的PID控制器参数Kp、Ti、Td值,其中Kp、Ti、Td分别表示比例、积分和微分参数;Step (5) After the transfer function of the heat exchanger channel control characteristics is established in step (4), in order to ensure that the air volume is adjusted to the preset standard air volume quickly and stably, the parameters of the PID are adjusted; with the IATE integral performance as the optimal index, Take the parameters K p , T i , T d in the PID controller as variables, and take As the open-loop transfer function, the closed-loop transfer function is used as the constraint equation, K p , T i , and T d are all positive values as variable constraints, and the nonlinear optimization solution technology is used to optimize the solution to obtain the optimal PID controller parameter K p , T i , T d values, where K p , T i , T d represent proportional, integral and differential parameters respectively; 步骤(6)根据步骤(2)得到初始频率f0以及步骤(3)得到的频率f1,计算出风量与频率之间近似的线性关系参数,并确定初始频率的修正值f′0,将风机频率调节到f′0,并稳定τ秒;根据相似原理,频率f与风量Qw存在近似关系为Qw≈d1f+d2;d1和d2即为需要得到的线性关系参数;将在步骤(3)得到的频率f0以及f1下的风量,带入以上关系式求出参数d1和d2;在得到d1和d2后,根据f=(Qw-d2)/d1的关系,令Qw为设定标准风量,可求出在设定标准风量下风机频率预测修正值f′0Step (6) According to the initial frequency f 0 obtained in step (2) and the frequency f 1 obtained in step (3), calculate the approximate linear relationship parameter between the air volume and frequency, and determine the corrected value f′ 0 of the initial frequency. The fan frequency is adjusted to f′ 0 and stabilized for τ seconds; according to the similarity principle, there is an approximate relationship between the frequency f and the air volume Q w as Q wd 1 f+d 2 ; d 1 and d 2 are the linear relationship parameters that need to be obtained ; The frequency f 0 obtained in step (3) and the air volume under f 1 are brought into the above relational formula to obtain parameters d 1 and d 2 ; after obtaining d 1 and d 2 , according to f=(Q w -d 2 ) The relationship between /d 1 , let Q w be the set standard air volume, and the fan frequency prediction correction value f′ 0 under the set standard air volume can be obtained; 步骤(7)将风机频率设定在f′0频率点,等频率达到设定值并稳定τ秒后;然后采用增量式PID控制器将换热器通道的实测风量控制在设定标准风量处,得到在设定标准风量下换热器通道的气阻特性;PID的输出形式为:Step (7) Set the fan frequency at f′ 0 frequency point, wait for the frequency to reach the set value and stabilize for τ seconds; then use the incremental PID controller to control the measured air volume of the heat exchanger channel to the set standard air volume At the position, the air resistance characteristics of the heat exchanger channel under the set standard air volume are obtained; the output form of PID is: ΔΔ uu kkkk == KK pp [[ ee (( kkkk )) -- ee (( kkkk -- 11 )) ]] ++ TT TT ii ee (( kkkk )) ++ TT dd ee (( kkkk )) -- 22 ee (( kkkk -- 11 )) ++ ee (( kkkk -- 22 )) TT ]] ;; uu(kk+1)=uu(kk)+Δukk这里增量式PID控制器的三个参数Kp、Ti、Td为在步骤(5)得到得那三个参数;T表示采样周期,e(kk)、e(kk-1)、e(kk-2)代表相应步数的设定值与反馈值之间的误差,uu(kk)、Δuu(kk)、uu(kk+1)分别表示当前频率值、频率变化值以及下一步的频率值;通过增量式PID控制,可以将实测风量值自动控制在设定标准风量值,控制精度在0.5%以内;此时通过测量得到的气阻特性则为在设定标准风量下的气阻特性,通过实测气阻和设计气阻之间的比较,可得换热器气阻特性性能指标。uu(kk+1)=uu(kk)+Δu kk Here, the three parameters K p , T i , T d of the incremental PID controller are the three parameters obtained in step (5); T represents the sampling period , e(kk), e(kk-1), e(kk-2) represent the error between the set value and the feedback value of the corresponding steps, uu(kk), Δuu(kk), uu(kk+1 ) represent the current frequency value, the frequency change value and the next frequency value respectively; through incremental PID control, the measured air volume value can be automatically controlled at the set standard air volume value, and the control accuracy is within 0.5%. The air resistance characteristic of the heat exchanger is the air resistance characteristic under the set standard air volume. Through the comparison between the measured air resistance and the designed air resistance, the performance index of the air resistance characteristic of the heat exchanger can be obtained.
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