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CN102638944B - Circuit connecting adhesive film, connecting structure and method for manufacturing the connecting structure - Google Patents

Circuit connecting adhesive film, connecting structure and method for manufacturing the connecting structure Download PDF

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Publication number
CN102638944B
CN102638944B CN201210096198.9A CN201210096198A CN102638944B CN 102638944 B CN102638944 B CN 102638944B CN 201210096198 A CN201210096198 A CN 201210096198A CN 102638944 B CN102638944 B CN 102638944B
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bond layer
circuit
adhesive film
adhesive layer
connection
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CN102638944A (en
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有福征宏
望月日臣
小林宏治
小岛和良
中泽孝
广泽幸寿
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Resonac Corp
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Hitachi Chemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/14Structural association of two or more printed circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/28Structure, shape, material or disposition of the layer connectors prior to the connecting process
    • H01L2224/29Structure, shape, material or disposition of the layer connectors prior to the connecting process of an individual layer connector
    • H01L2224/29001Core members of the layer connector
    • H01L2224/29099Material
    • H01L2224/2919Material with a principal constituent of the material being a polymer, e.g. polyester, phenolic based polymer, epoxy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01078Platinum [Pt]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01079Gold [Au]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/06Polymers
    • H01L2924/0665Epoxy resin
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/06Polymers
    • H01L2924/078Adhesive characteristics other than chemical
    • H01L2924/0781Adhesive characteristics other than chemical being an ohmic electrical conductor
    • H01L2924/07811Extrinsic, i.e. with electrical conductive fillers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/10Details of semiconductor or other solid state devices to be connected
    • H01L2924/11Device type
    • H01L2924/14Integrated circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/19Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
    • H01L2924/1901Structure
    • H01L2924/1904Component type
    • H01L2924/19041Component type being a capacitor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/19Details of hybrid assemblies other than the semiconductor or other solid state devices to be connected
    • H01L2924/1901Structure
    • H01L2924/1904Component type
    • H01L2924/19043Component type being a resistor

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Adhesive Tapes (AREA)
  • Wire Bonding (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Combinations Of Printed Boards (AREA)

Abstract

本发明提供电路连接用粘接薄膜、连接结构体以及其制造方法。本发明还提供一种粘接薄膜作为电路连接用粘接薄膜的应用,粘接薄膜具有粘接剂层A和A上的粘接剂层B,电路连接用粘接薄膜介于第一电路部件和第二电路部件之间,第一电路部件具有第一基板和在其主表面上形成的第一连接端子,第二电路部件具有第二基板和在其主表面上形成的第二连接端子,以使相对的第一连接端子和第二连接端子电连接的方式粘接第一电路部件和第二电路部件,以粘接剂层B与第一电路部件相接的朝向,对第一电路部件的第一连接端子侧的面粘贴该粘接薄膜时的剥离强度比粘贴粘接剂层A到第一电路部件的第一连接端子侧的面时的剥离强度大,粘接剂层B的厚度为0.1~3.0μm。

The present invention provides an adhesive film for circuit connection, a bonded structure, and a method for producing the same. The present invention also provides an application of an adhesive film as an adhesive film for circuit connection, the adhesive film has an adhesive layer A and an adhesive layer B on A, and the adhesive film for circuit connection is interposed between the first circuit part Between the second circuit part, the first circuit part has a first substrate and first connection terminals formed on its main surface, the second circuit part has a second substrate and second connection terminals formed on its main surface, The first circuit component and the second circuit component are bonded in such a manner that the opposing first connection terminal and the second connection terminal are electrically connected, and the first circuit component is placed in the direction where the adhesive layer B is in contact with the first circuit component. The peel strength when the adhesive film is pasted on the first connection terminal side of the first circuit component is greater than the peel strength when the adhesive layer A is attached to the first connection terminal side of the first circuit component, and the thickness of the adhesive layer B is 0.1 to 3.0 μm.

Description

电路连接用粘接薄膜、连接结构体以及其制造方法Adhesive film for circuit connection, bonded structure, and manufacturing method thereof

本申请是原申请的申请日为2008年4月17日,申请号为200880004949.1,发明名称为《电路连接用粘接薄膜、连接结构体以及其制造方法》的中国专利申请的分案申请。This application is a divisional application of a Chinese patent application with the filing date of the original application being April 17, 2008, the application number being 200880004949.1, and the title of the invention being "Adhesive Film for Circuit Connection, Bonding Structure, and Manufacturing Method Thereof".

技术领域 technical field

本发明涉及一种电路连接用粘接薄膜、连接结构体以及其制造方法。The present invention relates to an adhesive film for circuit connection, a bonded structure, and a method for producing the same.

背景技术 Background technique

为了粘接电路基板彼此之间或IC芯片等电子部件和电路基板以将连接端子彼此电连接,可以使用在粘接剂中分散有导电粒子的各向异性的导电粘接剂。例如,在电路基板彼此之间设置各向异性的导电粘接剂,在该状态下,通过加热和加压,可以连接各自的电路基板具有的连接端子彼此,在加压方向上保持导电性,同时,可以对在同一电路基板上邻接的连接端子彼此赋予绝缘性,进行仅相对方向的连接端子之间的电连接。作为各向异性的导电粘接剂例如有以环氧树脂为主成分的电路连接用粘接剂(例如,参照专利文献1)。An anisotropic conductive adhesive in which conductive particles are dispersed in the adhesive can be used to bond circuit boards together or electronic components such as IC chips and circuit boards to electrically connect connection terminals to each other. For example, an anisotropic conductive adhesive is provided between the circuit boards. In this state, the connection terminals of the respective circuit boards can be connected by heating and pressure, and the conductivity can be maintained in the direction of pressure. At the same time, insulation can be imparted to adjacent connection terminals on the same circuit board, and electrical connection can be performed only between the connection terminals in opposite directions. As an anisotropic conductive adhesive, for example, there is an adhesive for circuit connection mainly composed of an epoxy resin (for example, refer to Patent Document 1).

薄膜状的电路连接用粘接剂,即电路连接用粘接薄膜一般通过在薄膜基材上涂布用有机溶剂溶解的电路连接用粘接剂,进行干燥的方法来制造。因此,使用电路连接用粘接薄膜连接电路部件彼此时,需要转移薄膜基材上的电路连接用粘接薄膜到任何一个电路部件上。电路连接用粘接薄膜的转移一般通过将电路连接用粘接薄膜置于电路部件上,加热和/或加压的方法来进行。A film-like circuit-connecting adhesive, that is, a circuit-connecting adhesive film is generally produced by coating a film base material with a circuit-connecting adhesive dissolved in an organic solvent, followed by drying. Therefore, when connecting circuit components using the adhesive film for circuit connection, it is necessary to transfer the adhesive film for circuit connection on the film base material to any one of the circuit components. The transfer of the adhesive film for circuit connection is generally carried out by placing the adhesive film for circuit connection on a circuit component and heating and/or applying pressure.

专利文献1:日本特开平3-16147号公报。Patent Document 1: Japanese Patent Application Laid-Open No. 3-16147.

发明内容 Contents of the invention

但是,由于电路部件的材料构成或电路构成、电路部件制造时的表面污染等原因,有时相对于电路部件的电路连接用粘接薄膜的转移性不充分,转移工序的效率或合格率降低。特别近年来,为了进一步提高连接结构体的生产效率,而缩短电路连接用粘接薄膜向电路部件转移用的加热或加压的时间,有得到充足的转移性变得越来越困难的倾向。However, the transferability of the circuit-connecting adhesive film to the circuit member may be insufficient due to the material composition or circuit structure of the circuit member, surface contamination during circuit member manufacture, etc., and the efficiency or yield of the transfer process may decrease. Especially in recent years, in order to further improve the production efficiency of bonded structures, it tends to become more and more difficult to obtain sufficient transferability by shortening the heating or pressurization time for transferring the adhesive film for circuit connection to the circuit member.

作为提高转移性的方法,改变电路连接用粘接薄膜的材料构成,增加将电路连接用粘接薄膜粘贴到电路部件时的粘接力的方法是有效的。但是,通过材料构成的改变而使转移性提高的情况下,从连接电路部件后的粘接强度或长期连接可靠性等角度出发,发现维持充足的水平是极难的。As a method of improving transferability, it is effective to change the material composition of the adhesive film for circuit connection to increase the adhesive force when the adhesive film for circuit connection is attached to a circuit component. However, when the transferability is improved by changing the material composition, it has been found that it is extremely difficult to maintain a sufficient level from the viewpoint of the bonding strength after connecting circuit components, long-term connection reliability, and the like.

本发明为鉴于上述问题而完成的发明,其目的是提供一种电路连接用粘接薄膜,将电路连接后的粘接强度和长期连接可靠性维持在充足的水平上,同时实现向电路部件的转移性的改善。The present invention was made in view of the above-mentioned problems, and its object is to provide an adhesive film for circuit connection that maintains the adhesive strength after circuit connection and long-term connection reliability at a sufficient level, and at the same time realizes the adhesion to circuit components. Improvement in transferability.

就一个侧面来说,本发明涉及一种电路连接用粘接薄膜,介于第一电路部件和第二部件之间,其中,第一电路部件具有第一基板和在其主表面上形成的第一连接端子,第二电路部件具有第二基板和在其主表面上形成的第二连接端子,使用该电路连接用粘结薄膜用于以电连接相对的第一连接端子和第二连接端子的方式粘接第一电路部件和第二电路部件。本发明涉及的电路连接用粘接薄膜具有粘接剂层A和层积在该粘接剂层A上的粘接剂层B。以粘接剂层B与第一电路部件相接的朝向,对第一电路部件的第一连接端子侧的面粘贴本发明涉及的电路连接用粘接薄膜时的剥离强度比粘贴粘接剂层A到第一电路部件的第一连接端子侧的面时的剥离强度大。粘接剂层B的厚度为0.1~5.0μm。In one aspect, the present invention relates to an adhesive film for circuit connection interposed between a first circuit part and a second part, wherein the first circuit part has a first substrate and a first substrate formed on a main surface thereof. A connection terminal, the second circuit component has a second substrate and a second connection terminal formed on its main surface, using the circuit connection adhesive film for electrically connecting the opposing first connection terminal and the second connection terminal The first circuit component and the second circuit component are bonded in a manner. The adhesive film for circuit connection according to the present invention has an adhesive layer A and an adhesive layer B laminated on the adhesive layer A. The peel strength when the adhesive film for circuit connection according to the present invention is attached to the surface of the first connection terminal side of the first circuit member in the direction where the adhesive layer B is in contact with the first circuit member is higher than that when the adhesive layer is attached A has a high peel strength when attached to the surface on the first connection terminal side of the first circuit member. The thickness of the adhesive layer B is 0.1 to 5.0 μm.

上述本发明涉及的电路连接用粘接薄膜,粘贴在电路部件时的剥离强度大的粘接剂层B设置在粘接剂层A上,该粘接剂层B具有上述特定范围的厚度。由此,可以维持电路连接后的粘接强度和长期连接可靠性在充足的水平上,同时可以试图改善对电路部件的转移性。In the above-mentioned adhesive film for circuit connection according to the present invention, the adhesive layer B having a high peel strength when attached to a circuit member is provided on the adhesive layer A, and the adhesive layer B has a thickness within the above-mentioned specific range. Thereby, the adhesive strength after circuit connection and long-term connection reliability can be maintained at a sufficient level, and the transferability to a circuit part can be improved simultaneously.

就另一个侧面来说,本发明涉及一种连接结构体,具有第一电路部件、第二电路部件和介于第一电路部件和第二电路部件之间的粘接层,其中,第一电路部件具有第一基板和在其主表面上形成的第一连接端子,第二电路部件具有第二基板和在其主表面上形成的第二连接端子、且被设置成第二连接端子与第一连接端子相对,通过粘接层粘接第一电路部件和第二电路部件以电连接相对的第一连接端子和第二连接端子。本发明涉及的连接结构体的粘接层由下述方式形成:使上述本发明涉及的电路连接用粘接薄膜以粘接剂层B与第一电路部件相接的朝向介于第一电路部件和第二电路部件之间,在该状态下,进行加热和加压,从而由电路连接用粘接薄膜形成粘接层。In terms of another aspect, the present invention relates to a connection structure having a first circuit component, a second circuit component, and an adhesive layer interposed between the first circuit component and the second circuit component, wherein the first circuit The component has a first substrate and first connection terminals formed on its main surface, and the second circuit component has a second substrate and second connection terminals formed on its main surface, and is arranged such that the second connection terminals are connected to the first The connection terminals are facing each other, and the first circuit component and the second circuit component are bonded through the adhesive layer to electrically connect the opposite first connection terminal and the second connection terminal. The adhesive layer of the bonded structure according to the present invention is formed by interposing the above-mentioned adhesive film for circuit connection according to the present invention between the first circuit member in the direction in which the adhesive layer B is in contact with the first circuit member. In this state, between the second circuit member and the second circuit member, heat and pressure are applied to form an adhesive layer from the adhesive film for circuit connection.

上述本发明涉及的连接结构体通过具有由上述本发明涉及的电路连接用粘接薄膜而形成的粘接层,具有充足水平的电路连接后的粘接强度和长期连接可靠性。另外,可以以高的生产效率来制造。The bonded structure according to the present invention has a sufficient level of adhesive strength after circuit connection and long-term connection reliability by having an adhesive layer formed of the adhesive film for circuit connection according to the present invention. In addition, it can be manufactured with high production efficiency.

进一步就另一个侧面来说,本发明涉及上述连接结构体的制造方法。本发明涉及的连接结构体的制造方法,包括下述工序:以粘接剂层B与第一电路部件相接的朝向,对第一电路部件的第一连接端子侧的面将上述本发明涉及的电路连接用粘接薄膜粘贴的工序;以使第一连接端子和第二连接端子夹持电路连接用粘接薄膜而相对的方式设置第二电路部件的工序;以电连接相对的第一连接端子和第二连接端子的方式,通过加热和加压用由电路连接用粘接薄膜形成的粘接层使第一电路部件和第二电路部件粘接的工序。Furthermore, this invention relates to the manufacturing method of the said bonded structure from another aspect. The method of manufacturing a bonded structure according to the present invention includes the step of applying the adhesive layer B described above to the surface of the first connection terminal side of the first circuit member in a direction in which the adhesive layer B is in contact with the first circuit member. The process of sticking the adhesive film for circuit connection; the process of arranging the second circuit component in such a way that the first connection terminal and the second connection terminal face each other across the adhesive film for circuit connection; The form of the terminal and the second connection terminal is a step of bonding the first circuit member and the second circuit member with an adhesive layer formed of an adhesive film for circuit connection by applying heat and pressure.

根据上述本发明涉及的连接结构体的制造方法,可以以充分高的生产效率来得到具有足够水平的电路连接后的粘接强度和长期连接可靠性的连接结构体。According to the method for producing a bonded structure according to the present invention, a bonded structure having a sufficient level of adhesive strength after circuit connection and long-term connection reliability can be obtained with sufficiently high production efficiency.

根据本发明,电路连接用粘接薄膜,能够维持电路连接后的粘接强度和长期连接可靠性在充足的水平上,而且能够改善对电路部件的转移性。另外,利用本发明的电路连接用粘接薄膜,可以得到邻接电路间的良好绝缘电阻。According to the present invention, the adhesive film for circuit connection can maintain sufficient levels of adhesive strength and long-term connection reliability after circuit connection, and can improve transferability to circuit components. In addition, with the adhesive film for circuit connection of the present invention, good insulation resistance between adjacent circuits can be obtained.

附图说明 Description of drawings

图1为显示电路连接用粘接薄膜的一实施方式的截面图。FIG. 1 is a cross-sectional view showing one embodiment of an adhesive film for circuit connection.

图2为显示电路端子的连接结构的一实施方式的截面图。Fig. 2 is a cross-sectional view showing an embodiment of a connection structure of circuit terminals.

符号说明Symbol Description

1电路连接用粘接薄膜1 Adhesive film for circuit connection

1a粘接层1a adhesive layer

5导电粒子5 conductive particles

11粘接剂层A11 Adhesive layer A

12粘接剂层B12 Adhesive layer B

20第一电路部件20 first circuit components

21第一基板21 first substrate

23第一连接端子23 first connection terminal

30第二电路部件30 second circuit component

31第二基板31 second substrate

33第二连接端子33 Second connection terminal

41,42基材薄膜41, 42 Substrate film

100连接结构体100 connection structures

具体实施方式 Detailed ways

以下,具体地说明本发明的适宜的实施方式。但是,本发明不限于以下的实施方式。Hereinafter, preferred embodiments of the present invention will be specifically described. However, the present invention is not limited to the following embodiments.

图1为显示具有一实施方式涉及的电路连接用粘接薄膜的层积板的截面图。图1中所示的电路连接用粘接薄膜1由粘接剂层A11和层积在粘接剂层A11的一个面上的粘接剂层B12构成。电路连接用粘接薄膜1和粘贴在粘接剂层A11侧的基材薄膜41以及粘贴在粘接剂层B12侧的基材薄膜42一起,构成层积板50。基材薄膜41和基材薄膜42典型地为聚对苯二甲酸乙二醇酯(PET)薄膜。FIG. 1 is a cross-sectional view showing a laminated board having an adhesive film for circuit connection according to an embodiment. The adhesive film 1 for circuit connection shown in FIG. 1 is comprised from the adhesive bond layer A11 and the adhesive bond layer B12 laminated|stacked on one surface of the adhesive bond layer A11. The adhesive film 1 for circuit connection constitutes a laminate 50 together with the base film 41 attached to the adhesive layer A11 side and the base film 42 attached to the adhesive layer B12 side. The base film 41 and the base film 42 are typically polyethylene terephthalate (PET) films.

图2为显示一实施方式涉及的连接结构体的截面图。图2中所示的连接结构体100由具有第一基板21和形成在其主表面上的第一连接端子23的第一电路部件20、具有第二基板31和形成在其主表面上的第二连接端子32的第二电路部件30和粘接层1a构成。第一电路部件20和第二电路部件30夹持设置粘接层1a使第一连接端子23和第二连接端子32相对。第一电路部件20和第二电路部件30由含有导电粒子5的粘接层1a粘接。相对的第一连接端子23和第二连接端子32通过导电粒子5进行电连接。而另一方面,在第一基板21上邻接的第一连接端子23彼此之间和在第二基板31上邻接的第二连接端子33彼此之间实际上是绝缘的。FIG. 2 is a cross-sectional view showing a bonded structure according to one embodiment. The connection structure 100 shown in FIG. 2 consists of a first circuit component 20 having a first substrate 21 and first connection terminals 23 formed on its main surface, a second substrate 31 and a first connecting terminal 23 formed on its main surface. The second circuit component 30 and the adhesive layer 1a consist of two connection terminals 32 . The first circuit component 20 and the second circuit component 30 sandwich the adhesive layer 1 a so that the first connection terminal 23 and the second connection terminal 32 face each other. The first circuit member 20 and the second circuit member 30 are adhered by the adhesive layer 1 a containing the conductive particles 5 . The opposite first connection terminal 23 and the second connection terminal 32 are electrically connected through the conductive particles 5 . On the other hand, the first connection terminals 23 adjacent to each other on the first substrate 21 and the second connection terminals 33 adjacent to each other on the second substrate 31 are substantially insulated from each other.

电路连接用粘接薄膜1是为了制造连接结构体100而使用的各向异性的导电粘接薄膜(ACF)。连接结构体100的粘接层1a是由电路连接用粘接薄膜1形成的层。The adhesive film 1 for circuit connection is an anisotropic conductive adhesive film (ACF) used for manufacturing the bonded structure 100. As shown in FIG. The adhesive layer 1 a of the bonded structure 100 is a layer formed of the adhesive film 1 for circuit connection.

以粘接剂层B12与第一电路部件20相接的朝向,对第一电路部件20的第一连接端子23侧的面粘贴电路连接用粘接薄膜1时的剥离强度(以下,称为“剥离强度B”)比粘贴粘接剂层A11到第一电路部件20的第一连接端子23侧的面时的剥离强度(以下,称为“剥离强度A”)大。剥离强度B只要以同样的条件粘贴到电路部件上时,比在同样条件下测定的剥离强度A大即可。对电路部件粘贴电路连接用粘接薄膜或粘接剂层A优选一边加热和加压,一边进行。加热和加压优选在实质上没有进行构成各粘接剂层的热固性树脂的固化程度的条件下进行。例如,在70℃、0.5MPa下,通过5秒钟的加热和加压,来粘贴电路连接用粘接薄膜或粘接剂层A。粘贴后的剥离强度例如可以在相对于电路部件的主表面在90℃的方向上、以50mm/min的剥离速度,剥离电路连接用粘接薄膜或粘接剂层A的条件下测定。The peeling strength (hereinafter referred to as " The peeling strength B") is greater than the peeling strength (hereinafter referred to as "peeling strength A") when the adhesive layer A11 is attached to the surface of the first connection terminal 23 side of the first circuit member 20 . The peeling strength B should just be larger than the peeling strength A measured under the same conditions when it sticks to a circuit member under the same conditions. It is preferable to stick the adhesive film for circuit connection or the adhesive layer A to a circuit member while heating and pressurizing. Heating and pressurization are preferably performed under conditions that do not substantially cure the thermosetting resin constituting each adhesive layer. For example, the adhesive film for circuit connection or the adhesive layer A is pasted by heating and pressurizing for 5 seconds at 70 degreeC and 0.5 MPa. The peel strength after sticking can be measured, for example, under the conditions of peeling the adhesive film for circuit connection or the adhesive layer A in the direction of 90° C. with respect to the main surface of the circuit component at a peeling speed of 50 mm/min.

在上述条件下测定向电路部件的粘贴和剥离强度时,剥离强度B优选为200N/cm以上。剥离强度B如果不到200N/cm,有减小转移性提高的效果的倾向。从同样的观点出发,剥离强度B更优选为不到150N/cm。另外,剥离强度B优选为2000N/cm以下。粘贴电路连接用粘接薄膜到电路部件时,在偏离粘贴位置的情况下,虽然可以剥离电路连接用粘接薄膜,再次粘贴电路连接用粘接薄膜,但是,剥离强度B如果超过2000N/cm,则电路连接用粘接薄膜会被牢固的粘贴在电路部件上,有难于剥离的倾向。本发明由于发现剥离强度A比剥离强度B小时的效果,因此只要剥离强度A比剥离强度B小就可以,不特别的限定这些强度的绝对值。When the adhesion to a circuit member and the peel strength are measured under the above conditions, the peel strength B is preferably 200 N/cm or more. If the peel strength B is less than 200 N/cm, the effect of improving transferability tends to be reduced. From the same viewpoint, the peel strength B is more preferably less than 150 N/cm. In addition, the peel strength B is preferably 2000 N/cm or less. When sticking the adhesive film for circuit connection to the circuit part, if the sticking position is deviated, the adhesive film for circuit connection can be peeled off and the adhesive film for circuit connection can be pasted again, but if the peel strength B exceeds 2000N/cm, Then, the adhesive film for circuit connection is firmly attached to the circuit component and tends to be difficult to peel off. Since the present invention finds the effect that the peel strength A is smaller than the peel strength B, as long as the peel strength A is smaller than the peel strength B, the absolute values of these strengths are not particularly limited.

粘接剂层B12的厚度为0.1~5.0μm。粘接剂层B12的厚度如果不到0.1μm,有减小转移性提高的效果的倾向,如果超过5.0μm,对于电路连接后的连接特性粘接剂层B12的影响变大,有容易降低粘接力、连接电阻、绝缘电阻中任何一种特性的倾向。从同样的观点出发,粘接剂层B12的厚度更优选为1.0~3.0μm。The thickness of the adhesive bond layer B12 is 0.1-5.0 micrometers. If the thickness of the adhesive layer B12 is less than 0.1 μm, the effect of improving the transferability tends to be reduced, and if it exceeds 5.0 μm, the influence of the adhesive layer B12 on the connection characteristics after circuit connection becomes large, and it is easy to reduce the adhesion. The tendency of any one of the characteristics of relay, connection resistance and insulation resistance. From the same viewpoint, the thickness of the adhesive layer B12 is more preferably 1.0 to 3.0 μm.

粘接剂层A11的厚度根据第一连接端子23和第二连接端子33的高度等适宜的选定。优选粘接剂层A11具有相对的第一连接端子23和第二连接端子33的高度之和的1/3~2倍的厚度。粘接剂层A11的厚度如果不到1/3,变得在电路部件之间不能充分的填充粘接剂,有降低电路间的绝缘性的倾向,如果超过2倍,有难于充分的确保电路的导通的倾向。如果考虑一般的连接端子的高度,优选粘接剂层A的厚度为5~45μm。The thickness of the adhesive layer A11 is appropriately selected according to the height of the first connection terminal 23 and the second connection terminal 33 . Preferably, the adhesive layer A11 has a thickness of 1/3 to 2 times the sum of the heights of the opposing first connection terminal 23 and second connection terminal 33 . If the thickness of the adhesive layer A11 is less than 1/3, the adhesive cannot be sufficiently filled between the circuit components, and the insulation between the circuits tends to be reduced. If it exceeds 2 times, it may be difficult to secure a sufficient circuit. conduction tendency. Considering the height of a general connection terminal, the thickness of the adhesive layer A is preferably 5 to 45 μm.

粘接剂层A11和粘接剂层B12例如含有热固性树脂及其固化剂,和高分子化合物。The adhesive layer A11 and the adhesive layer B12 contain, for example, a thermosetting resin and its curing agent, and a polymer compound.

作为热固性树脂例如可以适宜的使用在《粘接手册》(第2版、日刊工业新闻社刊、日本粘接协会编)II.的粘接剂篇中叙述的热固性树脂。特别从可靠性的角度出发,优选环氧树脂和自由基聚合性化合物。As the thermosetting resin, for example, the thermosetting resin described in Adhesives Section II. of "Adhesive Handbook" (2nd edition, Nikkan Kogyo Shimbun, Japan Adhesive Association edited) can be suitably used. Especially from the viewpoint of reliability, epoxy resins and radically polymerizable compounds are preferable.

作为环氧树脂适宜使用具有2个以上的缩水甘油基的各种环氧化合物。作为环氧化合物的例子有,由表氯醇和双酚A或F、AD等衍生的双酚型环氧树脂,由表氯醇和苯酚线型酚醛或甲酚线型酚醛衍生的线型酚醛环氧树脂,具有含萘环结构的萘系环氧树脂、缩水甘油胺、缩水甘油醚、联苯以及脂环式。环氧树脂优选含有带氟原子的环氧化合物。这些环氧化合物可以单独的或2种以上组合使用。另外,由于可以防止电子迁移,因此优选环氧树脂为降低杂质离子(Na+,Cl-等)或水解性氯等的浓度到300ppm以下的高纯度品。Various epoxy compounds having two or more glycidyl groups are suitably used as the epoxy resin. Examples of epoxy compounds are bisphenol-type epoxy resins derived from epichlorohydrin and bisphenol A or F, AD, etc., novolac epoxy resins derived from epichlorohydrin and phenol novolac or cresol novolac Resin, naphthalene-based epoxy resin, glycidyl amine, glycidyl ether, biphenyl and alicyclic type with naphthalene ring structure. The epoxy resin preferably contains an epoxy compound having a fluorine atom. These epoxy compounds can be used individually or in combination of 2 or more types. In addition, since electron migration can be prevented, the epoxy resin is preferably a high-purity product that reduces the concentration of impurity ions (Na + , Cl -, etc.) or hydrolyzable chlorine to 300 ppm or less.

作为环氧树脂的固化剂,例如可以举出咪唑系、酰肼系、三氟化硼-胺络合物、锍盐、胺基酰亚胺、聚胺的盐、以及双氰胺。由于延长可使用时间,因此优选以聚氨酯系、聚酯系的高分子物质等被覆这些固化剂而进行过微胶囊化的微胶囊型固化剂。这些固化剂可以单独或组合使用。与固化剂一起,还可以并用分解促进剂和抑制剂等。Examples of curing agents for epoxy resins include imidazole-based, hydrazide-based, boron trifluoride-amine complexes, sulfonium salts, aminoimides, polyamine salts, and dicyandiamide. In order to extend the usable time, it is preferable to coat these curing agents with polyurethane-based or polyester-based polymers and microencapsulate them. These curing agents can be used alone or in combination. Along with the curing agent, decomposition accelerators, inhibitors, and the like can also be used in combination.

自由基聚合性化合物为具有由活性自由基聚合的官能团(丙烯酰基,甲基丙烯酰基)的化合物。自由基聚合性化合物可以使用单体、低聚物的任何状态,也可以并用单体和低聚物。作为自由基聚合性化合物可以举出丙烯酸酯化合物、甲基丙烯酸酯化合物和马来酰亚胺化合物。自由基聚合性化合物优选含有氟原子。可以并用含有氟原子的自由基聚合性化合物和不含有氟原子的自由基聚合性化合物。The radically polymerizable compound is a compound having a functional group (acryloyl group, methacryloyl group) polymerized by living radicals. As the radically polymerizable compound, monomers and oligomers may be used in any form, and monomers and oligomers may be used in combination. Examples of the radically polymerizable compound include acrylate compounds, methacrylate compounds, and maleimide compounds. The radically polymerizable compound preferably contains a fluorine atom. A radically polymerizable compound containing a fluorine atom and a radically polymerizable compound not containing a fluorine atom may be used in combination.

作为丙烯酸酯化合物或甲基丙烯酸酯化合物可以举出,如环氧丙烯酸酯低聚物、氨酯丙烯酸酯低聚物、聚醚丙烯酸酯低聚物和聚酯丙烯酸酯低聚物这样的自由基聚合性低聚物,如三羟甲基丙烷三丙烯酸酯、聚乙二醇二丙烯酸酯、聚烷撑二醇二丙烯酸酯、季戊四醇丙烯酸酯、2-氰乙基丙烯酸酯、丙烯酸环己基酯、二环戊烯基丙烯酸酯、二环戊烯氧基乙基丙烯酸酯、2-(2-乙氧基乙氧基)乙基丙烯酸酯、丙烯酸-2-乙氧基乙酯、丙烯酸-2-乙基己酯、丙烯酸正己酯、丙烯酸-2-羟乙酯、丙烯酸羟丙酯、丙烯酸异冰片酯、丙烯酸异癸酯、丙烯酸异辛酯、丙烯酸正月桂酯、丙烯酸-2-甲氧基乙酯、2-苯氧基乙基丙烯酸酯、四氢呋喃丙烯酸酯、二丙烯酸新戊二醇酯和双季戊四醇六丙烯酸酯这样的自由基聚合性单官能或多官能的丙烯酸酯单体,以及如叔丁基氨基乙基甲基丙烯酸酯、甲基丙烯酸环己酯、二环戊烯氧基乙基甲基丙烯酸酯、甲基丙烯酸-2-羟乙酯、甲基丙烯酸异冰片酯、甲基丙烯酸异癸酯、甲基丙烯酸正月桂酯、甲基丙烯酸十八酯、甲基丙烯酸十三酯和甲基丙烯酸缩水甘油酯这样的自由基聚合性单官能或多官能甲基丙烯酸酯单体。这些可以单独或2种以上组合使用。其中,为了抑制固化收缩,给予固化后的柔软性,优选聚氨酯丙烯酸酯低聚物。另外,由于自由基聚合性低聚物为高粘度,为了调节粘度,优选与自由基聚合性低聚物一起并用低浓度的自由基聚合性多官能丙烯酸酯单体等的1种或2种以上的单体。Examples of acrylate compounds or methacrylate compounds include free radicals such as epoxy acrylate oligomers, urethane acrylate oligomers, polyether acrylate oligomers, and polyester acrylate oligomers. Polymeric oligomers, such as trimethylolpropane triacrylate, polyethylene glycol diacrylate, polyalkylene glycol diacrylate, pentaerythritol acrylate, 2-cyanoethyl acrylate, cyclohexyl acrylate, Dicyclopentenyl acrylate, dicyclopentenyloxyethyl acrylate, 2-(2-ethoxyethoxy)ethyl acrylate, 2-ethoxyethyl acrylate, 2- Ethylhexyl, n-hexyl acrylate, 2-hydroxyethyl acrylate, hydroxypropyl acrylate, isobornyl acrylate, isodecyl acrylate, isooctyl acrylate, n-lauryl acrylate, 2-methoxyethyl acrylate radically polymerizable monofunctional or polyfunctional acrylate monomers such as ester, 2-phenoxyethyl acrylate, tetrahydrofuran acrylate, neopentyl glycol diacrylate and dipentaerythritol hexaacrylate, and tert-butyl Aminoethyl methacrylate, cyclohexyl methacrylate, dicyclopentenyloxyethyl methacrylate, 2-hydroxyethyl methacrylate, isobornyl methacrylate, iso Radical polymerizable monofunctional or polyfunctional methacrylate monomers such as decyl ester, n-lauryl methacrylate, stearyl methacrylate, tridecyl methacrylate, and glycidyl methacrylate. These can be used individually or in combination of 2 or more types. Among them, urethane acrylate oligomers are preferable in order to suppress cure shrinkage and impart flexibility after curing. In addition, since the radically polymerizable oligomer has a high viscosity, it is preferable to use together with the radically polymerizable oligomer one or two or more kinds of radically polymerizable polyfunctional acrylate monomers at a low concentration in order to adjust the viscosity. of monomers.

作为马来酰亚胺化合物,适宜使用具有2个以上的马来酰亚胺基。作为马来酰亚胺化合物的具体例子可以举出,1-甲基-2,4-双马来酰亚胺苯、N,N’-间亚苯基双马来酰亚胺、N,N’-对亚苯基双马来酰亚胺、N,N’-间甲代亚苯基双马来酰亚胺、N,N’-4,4-双亚苯基双马来酰亚胺、N,N’-4,4-(3,3’-二甲基-双亚苯基)双马来酰亚胺、N,N’-4,4-(3,3’-二甲基二苯基甲烷)双马来酰亚胺、N,N’-4,4-(3,3’-二乙基二苯基甲烷)双马来酰亚胺、N,N’-4,4-二苯基甲烷双马来酰亚胺、N,N’-4,4-二苯基丙烷双马来酰亚胺、N,N’-4,4-二苯基醚双马来酰亚胺、N,N’-3,3’-二苯基砜双马来酰亚胺、2,2-双(4-(4-马来酰亚胺苯氧基)苯基)丙烷、2,2-双(3-仲丁基-4-(4-马来酰亚胺苯氧基)苯基)丙烷、1,1-双(4-(4-马来酰亚胺苯氧基)苯基)癸烷、4,4’-环亚己基-双(1-(4-马来酰亚胺苯氧基)-2-环己基)苯、以及2,2-双(4-(4-马来酰亚胺苯氧基)苯基)六氟丙烷。这些可以单独或2种以上组合使用。As the maleimide compound, those having two or more maleimide groups are suitably used. Specific examples of maleimide compounds include 1-methyl-2,4-bismaleimidebenzene, N,N'-m-phenylene bismaleimide, N,N '-P-phenylene bismaleimide, N,N'-m-methylphenylene bismaleimide, N,N'-4,4-bis-phenylene bismaleimide , N, N'-4,4-(3,3'-dimethyl-bisphenylene)bismaleimide, N,N'-4,4-(3,3'-dimethyl Diphenylmethane) bismaleimide, N,N'-4,4-(3,3'-diethyldiphenylmethane) bismaleimide, N,N'-4,4 -Diphenylmethane bismaleimide, N,N'-4,4-diphenylpropane bismaleimide, N,N'-4,4-diphenylether bismaleimide Amine, N,N'-3,3'-diphenylsulfone bismaleimide, 2,2-bis(4-(4-maleimidephenoxy)phenyl)propane, 2, 2-bis(3-sec-butyl-4-(4-maleimidephenoxy)phenyl)propane, 1,1-bis(4-(4-maleimidephenoxy)benzene base) decane, 4,4'-cyclohexylene-bis(1-(4-maleimidephenoxy)-2-cyclohexyl)benzene, and 2,2-bis(4-(4- Maleimide (phenoxy)phenyl)hexafluoropropane. These can be used individually or in combination of 2 or more types.

自由基聚合性化合物优选含有下式(1)中所示的磷酸酯型甲基丙烯酸酯。由此,进一步提高相对于金属等无机物表面的粘接强度。相对于构成电路连接用粘接薄膜成分中带电粒子以外的部分100重量份,磷酸酯型甲基丙烯酸酯的配合量优选为0.001~50重量份,更优选为0.5~10重量份。It is preferable that a radically polymerizable compound contains the phosphate-type methacrylate represented by following formula (1). Thereby, the adhesive strength with respect to the surface of an inorganic substance, such as a metal, can be further improved. The compounding amount of the phosphate ester type methacrylate is preferably 0.001 to 50 parts by weight, more preferably 0.5 to 10 parts by weight, based on 100 parts by weight of the components other than the charged particles in the components constituting the adhesive film for circuit connection.

化1Chemical 1

n=1,2,3n=1, 2, 3

上述磷酸酯型甲基丙烯酸酯作为无水磷酸和2-羟乙基(甲基)丙烯酸酯的反应物而得到。具体的有,单(2-甲基丙烯酰氧乙基)酸式磷酸酯、二(2-甲基丙烯酰氧乙基)酸式磷酸酯。这些可以单独或2种以上组合使用。The above-mentioned phosphate-type methacrylate is obtained as a reaction product of anhydrous phosphoric acid and 2-hydroxyethyl (meth)acrylate. Specifically, there are mono(2-methacryloyloxyethyl)acid phosphate and di(2-methacryloyloxyethyl)acid phosphate. These can be used individually or in combination of 2 or more types.

作为自由基聚合性化合物的固化剂,使用通过光照射和/或加热产生活性自由基的自由基聚合引发剂。作为自由基聚合引发剂例如有,如苯偶姻乙醚和异丙基苯偶姻醚这样的苯偶姻醚,苯偶酰和羟基环己基苯基酮这样的苯偶酰缩酮,二苯甲酮和苯乙酮这样的酮类和其衍生物,噻吨酮类,以及含有双咪唑类的光聚合引发剂。在这些聚合引发剂中根据需要,还可以以任意比例组合胺类、硫化合物、磷化合物等的增感剂。由光照射进行固化各粘接剂层时,需要根据使用的光源的波长或希望的固化特性等,选择最适合的光聚合引发剂。As the curing agent for the radically polymerizable compound, a radical polymerization initiator that generates active radicals by light irradiation and/or heating is used. Examples of radical polymerization initiators include benzoin ethers such as benzoin diethyl ether and isopropyl benzoin ether, benzil ketals such as benzil and hydroxycyclohexyl phenyl ketone, benzil Ketones such as ketones and acetophenone and their derivatives, thioxanthones, and photopolymerization initiators containing bisimidazoles. In these polymerization initiators, sensitizers such as amines, sulfur compounds, and phosphorus compounds may be combined in an arbitrary ratio as needed. When curing each adhesive layer by light irradiation, it is necessary to select an optimum photopolymerization initiator according to the wavelength of the light source to be used, desired curing characteristics, and the like.

作为增感剂有脂肪族胺、含芳香族基的胺、哌啶这样的氮组成环系一部分的化合物、邻甲苯硫脲、二乙基二硫代磷酸钠、芳香族亚磺酸的可溶性盐、N,N’-二甲基-对氨基苄腈、N,N’-二乙基-对氨基苄腈、N,N’-二(β-氰基乙基)-对氨基苄腈、N,N’-二(β-氯代乙基)-对氨基苄腈、三-正丁基膦等。As a sensitizer, there are aliphatic amines, aromatic group-containing amines, compounds such as piperidine whose nitrogen forms a part of the ring system, o-tolylthiourea, sodium diethyldithiophosphate, and soluble salts of aromatic sulfinic acids , N,N'-dimethyl-p-aminobenzonitrile, N,N'-diethyl-p-aminobenzonitrile, N,N'-bis(β-cyanoethyl)-p-aminobenzonitrile, N , N'-bis(β-chloroethyl)-p-aminobenzonitrile, tri-n-butylphosphine, etc.

可以使用苯丙酮、苯乙酮、氧杂蒽酮、4-甲基苯乙酮、二苯甲酮、芴、苯并菲、联苯、噻吨酮、蒽醌、4,4’-双(二甲基氨基)二苯甲酮、4,4’-双(二乙基氨基)二苯甲酮、菲、萘、4-苯基苯乙酮、4-苯基二苯甲酮、1-碘萘、2-碘萘、苊、2-萘甲腈、1-萘甲腈、1,2-苯并菲、苯偶酰、荧蒽、嵌二萘、1,2-苯并蒽、吖啶、蒽、苝、并四苯、2-甲氧基萘等非色素系增感剂,硫堇、亚甲基蓝、光黄素、核黄素、铬色素、香豆素、补骨脂素、8-甲氧基补骨脂素、6-甲基香豆素、5-甲氧基补骨脂素、5-羟基补骨脂素、香豆基吡喃酮、吖啶橙、吖啶黄素、普罗黄素、荧光黄、曙红Y、曙红B、赤藓红、玫瑰红等色素系增感剂。Propiophenone, acetophenone, xanthone, 4-methylacetophenone, benzophenone, fluorene, triphenylene, biphenyl, thioxanthone, anthraquinone, 4,4'-bis( Dimethylamino)benzophenone, 4,4'-bis(diethylamino)benzophenone, phenanthrene, naphthalene, 4-phenylacetophenone, 4-phenylbenzophenone, 1- Iodonaphthalene, 2-iodonaphthalene, acenaphthene, 2-naphthalenecarbonitrile, 1-naphthalenecarbonitrile, 1,2-triphenylene, benzil, fluoranthene, pyrene, 1,2-benzanthracene, acridine Non-pigment sensitizers such as pyridine, anthracene, perylene, tetracene, 2-methoxynaphthalene, thionine, methylene blue, flavin, riboflavin, chromium pigment, coumarin, psoralen, 8 -Methoxypsoralen, 6-methylcoumarin, 5-methoxypsoralen, 5-hydroxypsoralen, coumarylpyrone, acridine orange, acriflavine , proflavin, fluorescent yellow, eosin Y, eosin B, erythrosine, rose bengal and other pigment sensitizers.

可以使用有机过氧化物和/或偶氮系化合物作为自由基聚合引发剂。作为有机过氧化物例如可以使用,二酰基过氧化物、二烷基过氧化物、过氧化二碳酸酯、过氧化酯、过氧缩酮、氢过氧化物和甲硅烷基过氧化物。由目的连接温度、连接时间、适用期等,可以适宜的选定偶氮系化合物和/或有机过氧化物。从高反应性和适用期的角度出发,优选半衰期10小时的温度为40℃以上、且半衰期1分钟的温度为180℃以下的有机过氧化物,优选半衰期10小时的温度为60℃以上、且半衰期1分钟的温度为170℃以下的有机过氧化物。An organic peroxide and/or an azo compound can be used as a radical polymerization initiator. As organic peroxides there may be used, for example, diacyl peroxides, dialkyl peroxides, peroxydicarbonates, peroxyesters, peroxyketals, hydroperoxides and silyl peroxides. The azo compound and/or organic peroxide can be appropriately selected from the target connection temperature, connection time, pot life, and the like. From the viewpoint of high reactivity and pot life, an organic peroxide having a half-life of 10 hours at a temperature of 40° C. or higher and a half-life of 1 minute at a temperature of 180° C. or lower is preferable, and a half-life of 10 hours at a temperature of 60° C. or higher is preferred. Organic peroxides with a half-life of 1 minute at temperatures below 170°C.

为了抑制电路部件的连接端子的腐蚀,优选含在有机过氧化物中氯离子或有机酸为5000ppm以下,更优选为进一步加热分解后产生的有机酸少的物质。In order to suppress corrosion of connection terminals of circuit components, it is preferable to contain 5000 ppm or less of chlorine ions or organic acids in the organic peroxide, and it is more preferable to contain less organic acids after thermal decomposition.

作为二酰基过氧化物有异丁基过氧化物、2,4-二氯代苯甲酰过氧化物、3,5,5-三甲基己酰过氧化物、辛酰过氧化物、月桂酰过氧化物、十八烷酰过氧化物、过氧化琥珀酸、苯甲酰基过氧化甲苯、以及过氧化苯甲酰。作为二烷基过氧化物有α,α’双-(叔丁基过氧化)二异丙基苯、过氧化二异丙苯、2,5-二甲基-2,5-双(叔丁基过氧化)己烷,和过氧化叔丁基异丙苯。Diacyl peroxides include isobutyl peroxide, 2,4-dichlorobenzoyl peroxide, 3,5,5-trimethylhexanoyl peroxide, octanoyl peroxide, lauryl Acyl Peroxide, Stearyl Peroxide, Succinic Peroxide, Benzoyl Toluene Peroxide, and Benzoyl Peroxide. Examples of dialkyl peroxides include α, α'bis-(tert-butylperoxy) diisopropylbenzene, dicumyl peroxide, 2,5-dimethyl-2,5-bis(tert-butyl butyl peroxide) hexane, and tert-butyl cumene peroxide.

作为过氧化物二碳酸酯有二-正丙基过氧化二碳酸酯、过氧化二碳酸二异丙酯、双(4-叔丁基环己基)过氧化二碳酸酯、二-2-乙氧基甲氧基过氧化二碳酸酯、二(2-乙基己基过氧化)二碳酸酯、二甲氧基丁基过氧化物二碳酸酯,和二(3-甲基-3-甲氧基丁基过氧化)二碳酸酯。As peroxydicarbonate, there are di-n-propyl peroxydicarbonate, diisopropyl peroxydicarbonate, bis(4-tert-butylcyclohexyl)peroxydicarbonate, di-2-ethoxymethyl Oxyperoxydicarbonate, bis(2-ethylhexylperoxy)dicarbonate, dimethoxybutyl peroxydicarbonate, and bis(3-methyl-3-methoxybutyl peroxy)dicarbonate.

作为过氧化酯有过氧化新癸酸异丙苯酯、1,1,3,3-四甲基丁基过氧化新癸酸酯、1-环己基-1-甲基乙基过氧化新癸酸酯、过氧化新癸酸叔己酯、过氧化叔戊酸叔丁酯、1,1,3,3-四甲基丁基过氧化-2-乙基己酸酯、2,5-二甲基-2,5-二(2-乙基己酰过氧化)己烷、1-环己基-1-甲基乙基过氧化-2-乙基己酸酯、叔己基过氧化-2-乙基己酸酯、叔丁基过氧化-2-乙基己酸酯、叔丁基过氧化异丁酸酯、1,1-双(叔丁基过氧化)环己烷、过氧化异丙基单碳酸叔己酯、叔丁基过氧化-3,5,5-三甲基己酸酯、过氧化月桂酸叔丁酯、2,5-二甲基-2,5-二(间甲苯酰基过氧化)己烷、过氧化异丙基单碳酸叔丁酯、叔丁基过氧化-2-乙基己基单碳酸酯、过氧化苯甲酸叔己酯、过氧化乙酸叔丁酯,和二(叔丁基过氧化)六氢化对苯二甲酸酯。Peroxyesters include cumyl peroxyneodecanoate, 1,1,3,3-tetramethylbutylperoxyneodecanoate, 1-cyclohexyl-1-methylethylperoxyneodecanoate Ester, tert-hexyl peroxyneodecanoate, tert-butyl peroxy-tert-valerate, 1,1,3,3-tetramethylbutyl peroxy-2-ethylhexanoate, 2,5-di Methyl-2,5-di(2-ethylhexanoylperoxy)hexane, 1-cyclohexyl-1-methylethylperoxy-2-ethylhexanoate, tert-hexylperoxy-2- Ethylhexanoate, tert-butylperoxy-2-ethylhexanoate, tert-butylperoxyisobutyrate, 1,1-bis(tert-butylperoxy)cyclohexane, isopropyl peroxide tert-hexyl monocarbonate, tert-butyl peroxy-3,5,5-trimethylhexanoate, tert-butyl peroxylaurate, 2,5-dimethyl-2,5-di(m-toluene Acylperoxy)hexane, tert-butyl peroxyisopropyl monocarbonate, tert-butyl peroxy-2-ethylhexyl monocarbonate, tert-hexyl peroxybenzoate, tert-butyl peroxyacetate, and di (tert-butylperoxy)hexahydroterephthalate.

作为过氧缩酮有1,1-双(叔己基过氧化)-3,3,5-三甲基环己烷、1,1-双(叔己基过氧化)环己烷、1,1-双(叔丁基过氧化)-3,3,5-三甲基环己烷、1,1-双(叔丁基过氧化)环十二烷,和2,2-双(叔丁基过氧化)癸烷。As peroxyketals, there are 1,1-bis(tert-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-bis(tert-hexylperoxy)cyclohexane, 1,1- Bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane, 1,1-bis(tert-butylperoxy)cyclododecane, and 2,2-bis(tert-butylperoxy Oxygenated) decane.

作为氢过氧化物有过氧化氢二异丙苯、和氢过氧化枯烯。作为甲硅烷基过氧化物有叔丁基三甲基甲硅烷基过氧化物、双(叔丁基)二甲基甲硅烷基过氧化物、叔丁基三乙烯基甲硅烷基过氧化物、双(叔丁基)二乙烯基甲硅烷基过氧化物、三(叔丁基)乙烯基甲硅烷基过氧化物、叔丁基三烯丙基甲硅烷基过氧化物、双(叔丁基)二烯丙基甲硅烷基过氧化物,和三(叔丁基)烯丙基甲硅烷基过氧化物。Examples of the hydroperoxide include dicumyl hydroperoxide and cumene hydroperoxide. Examples of silyl peroxides include tert-butyltrimethylsilyl peroxide, bis(tert-butyl)dimethylsilyl peroxide, tert-butyltrivinylsilyl peroxide, Bis(tert-butyl)divinylsilyl peroxide, tri(tert-butyl)vinylsilyl peroxide, tert-butyl triallyl silyl peroxide, bis(tert-butyl) ) diallylsilyl peroxide, and tri(tert-butyl)allylsilyl peroxide.

这些有机过氧化物可以单独或2种以上组合使用。也可以和有机过氧化物一起并用分解促进剂、抑制剂等。另外,为了延长可使用时间,优选以聚氨酯系、聚酯系的高分子物质等被覆这些有机过氧化物而微胶囊化的有机过氧化物。These organic peroxides can be used individually or in combination of 2 or more types. It is also possible to use decomposition accelerators, inhibitors, etc. together with organic peroxides. In addition, in order to prolong the usable time, it is preferable to coat these organic peroxides with polyurethane-based or polyester-based polymers and microencapsulated organic peroxides.

可以和有机过氧化物一起并用前述的光聚合引发剂。进一步根据需要,可以以任意比例添加胺类、硫化合物、磷化合物等增感剂。The aforementioned photopolymerization initiator may be used together with the organic peroxide. Further, according to need, sensitizers such as amines, sulfur compounds, and phosphorus compounds can be added in arbitrary proportions.

在粘接剂层A和粘接剂层B中所含的高分子化合物优选为由聚乙烯醇缩丁醛、聚乙烯醇缩甲醛、聚酰胺、聚酰亚胺、聚酰胺酰亚胺、聚酯、酚树脂、环氧树脂、苯氧树脂、聚氨酯、聚酯型聚氨酯(polyester urethane)、聚芳酯、苯乙烯树脂、聚二甲基硅氧烷或丙烯酸橡胶、丁腈橡胶、NBR和SBS组成的群中选出的至少1种聚合物。这些优选含有氟原子。通过使用这些,固化时的应力缓和性优异,可以进一步提高粘接性。以自由基聚合性的官能团改性这些聚合物而成的聚合物由于耐热性提高因此更优选。这时,高分子化合物也可以为自由基聚合性化合物。The polymer compound contained in the adhesive layer A and the adhesive layer B is preferably made of polyvinyl butyral, polyvinyl formal, polyamide, polyimide, polyamideimide, polyvinyl Ester, phenolic resin, epoxy resin, phenoxy resin, polyurethane, polyester urethane, polyarylate, styrene resin, polydimethylsiloxane or acrylic rubber, nitrile rubber, NBR and SBS At least one polymer selected from the group consisting of. These preferably contain fluorine atoms. By using these, the stress relaxation property at the time of hardening is excellent, and adhesiveness can be improved further. Polymers obtained by modifying these polymers with radically polymerizable functional groups are more preferable because of improved heat resistance. In this case, the polymer compound may be a radically polymerizable compound.

高分子化合物重均分子量优选为5000~1000000。重均分子量如果超过1000000,有降低和其它组分的混合性的倾向。The weight-average molecular weight of the polymer compound is preferably 5,000 to 1,000,000. When the weight average molecular weight exceeds 1,000,000, the miscibility with other components tends to decrease.

粘接剂层A11和粘接剂层B12含有导电粒子5。通过借助导电粒子5使相对的连接端子彼此之间电连接,实现稳定的电路连接。但是,即使没有导电粒子5的情况,通过相对的连接端子彼此之间的直接接触,也可以得到连接。不一定非像本实施方式那样粘接剂层A11和粘接剂层B12双方都含有导电粒子5,只要其中一方含有导电粒子5就可以。Adhesive layer A11 and adhesive layer B12 contain conductive particles 5 . Stable circuit connection is realized by electrically connecting opposing connection terminals to each other via conductive particles 5 . However, even when there is no conductive particle 5, connection can be obtained by direct contact between opposing connection terminals. Both of the adhesive layer A11 and the adhesive layer B12 need not necessarily contain the conductive particles 5 as in the present embodiment, and only one of them may contain the conductive particles 5 .

作为导电粒子5有Au、Ag、Ni、Cu和焊料等金属粒子,以及碳粒子。为了得到充足的适用期,导电粒子5的表层优选不是由Ni、Cu等过渡金属类而由Au、Ag、铂系元素这样的贵金属类构成。它们中特别优选Au。可以使用含有由Ni等过渡金属构成的核体和被覆其表面的Au等贵金属层的被覆粒子作为导电粒子5。另外,也可以使用含有非导电性的玻璃、陶瓷、塑料等的核体和被覆其表面的金属层、金属层的最外层为贵金属层的复合粒子作为导电粒子5。由于这种复合粒子在电路连接用粘接薄膜加热和加压时发生变形,从而使得和连接端子的接触面积增加而提高可靠性,因此优选这种复合粒子。为了得到良好的电阻,贵金属的厚度优选为以上。为了更确实地防止在由贵金属层的缺损等产生的氧化还原作用下生成游离自由基而引起保存性的下降,贵金属层的厚度优选为以上。The conductive particles 5 include metal particles such as Au, Ag, Ni, Cu, and solder, and carbon particles. In order to obtain a sufficient pot life, the surface layer of the conductive particle 5 is preferably composed of noble metals such as Au, Ag, and platinum-group elements instead of transition metals such as Ni and Cu. Au is particularly preferred among them. As the conductive particles 5 , coated particles containing a core made of a transition metal such as Ni and a noble metal layer such as Au covering the surface can be used. In addition, as the conductive particles 5 , composite particles including a core body of nonconductive glass, ceramics, plastic, etc., a metal layer covering the surface, and a noble metal layer as the outermost layer of the metal layer can also be used. Such composite particles are preferred because they deform when the adhesive film for circuit connection is heated and pressurized, thereby increasing the contact area with the connection terminal and improving reliability. For good resistance, the thickness of the noble metal is preferably above. In order to more reliably prevent the generation of free radicals under the oxidation-reduction action caused by the defect of the noble metal layer and cause a decrease in storage stability, the thickness of the noble metal layer is preferably above.

通常,相对于各粘接剂层中导电粒子5以外的成分100体积份,根据用途调节导电粒子5的配合量在0.1~30体积份。为了防止由过剩的导电粒子5引起的邻接电路的短路等,导电粒子5的配合量更优选为0.1~10体积份。Usually, the compounding quantity of the electroconductive particle 5 is adjusted to 0.1-30 volume parts with respect to 100 volume parts of components other than the electroconductive particle 5 in each adhesive bond layer according to a use. In order to prevent the short circuit of an adjacent circuit etc. by excess electroconductive particle 5, it is more preferable that the compounding quantity of the electroconductive particle 5 is 0.1-10 volume parts.

粘接剂层A11和粘接剂层B12除了以上这样的成分之外,还可以含有填充剂、软化剂、促进剂、抗老化剂、着色剂、阻燃剂、触变剂、偶联剂和酚树脂或三聚氰胺树脂、异氰酸酯类等。粘接剂层含有填充剂时,提高连接可靠性。填充剂的最大粒径优选为不到导电粒子5的粒径。相对于各粘接剂层中导电粒子5以外的成分100体积份,填充剂的配合量优选为5~60体积份。如果超过60体积份,可靠性提高的效果会饱和,不到5体积份,添加的效果小。作为偶合剂,从提高粘接性的角度出发,优选具有乙烯基、丙烯酰基(アクリル基)、氨基、环氧基、或异氰酸酯基的化合物。Adhesive layer A11 and adhesive layer B12 can also contain fillers, softeners, accelerators, anti-aging agents, colorants, flame retardants, thixotropic agents, coupling agents and Phenolic resin or melamine resin, isocyanate, etc. When the adhesive layer contains a filler, connection reliability is improved. The maximum particle diameter of the filler is preferably less than the particle diameter of the conductive particles 5 . It is preferable that the compounding quantity of a filler is 5-60 volume parts with respect to 100 volume parts of components other than the conductive particle 5 in each adhesive bond layer. If it exceeds 60 parts by volume, the effect of improving reliability is saturated, and if it is less than 5 parts by volume, the effect of addition is small. As the coupling agent, a compound having a vinyl group, an acryl group, an amino group, an epoxy group, or an isocyanate group is preferable from the viewpoint of improving adhesiveness.

使用像以上说明的组分,调节粘接剂层A11和粘接剂层B12的组成使上述的剥离强度B比剥离强度A大。作为提高剥离强度B的具体的方法,例如有使粘接剂层B12的高分子化合物的配合量小于粘接剂层A11,使粘接剂层B12的化合物的分子量小于粘接剂层A11等的方法。The compositions of the adhesive layer A11 and the adhesive layer B12 are adjusted so that the above-mentioned peel strength B is greater than the peel strength A using the components described above. As a specific method for improving the peel strength B, for example, the compounding amount of the polymer compound in the adhesive layer B12 is smaller than that of the adhesive layer A11, and the molecular weight of the compound in the adhesive layer B12 is smaller than that of the adhesive layer A11. method.

电路连接用粘接薄膜1由于是在连接时熔融流动,实现相对的连接端子间的电连接后,进行固化而保持连接的薄膜,因此,电路连接用粘接薄膜1的流动性是重要的因素。流动性例如,在厚度为0.7mm、15mm×15mm的2张玻璃之间夹持厚度为35μm、5mm×5mm的电路用连接用粘接薄膜,进行10秒钟的加热和加压,加热和加压后的面积(B)与初期的面积(A)的比((B)/(A))的值被作为指标来进行评价。涉及的比的值优选为1.3~3.0,更优选为1.5~2.5。不到1.3时,由于流动性不充分,有得不到良好的连接的情况,如果超过3.0时,有容易产生气泡,降低可靠性提高效果的情况。The adhesive film 1 for circuit connection is a film that melts and flows at the time of connection, and after realizing the electrical connection between the opposing connection terminals, it cures and maintains the connection. Therefore, the fluidity of the adhesive film 1 for circuit connection is an important factor. . Fluidity For example, sandwich an adhesive film for circuit connection with a thickness of 35 μm and 5 mm × 5 mm between two sheets of glass with a thickness of 0.7 mm and 15 mm × 15 mm, heat and press for 10 seconds, heat and apply The value of the ratio ((B)/(A)) of the area (B) after pressing to the initial area (A) was evaluated as an index. The value of the ratio involved is preferably 1.3 to 3.0, more preferably 1.5 to 2.5. When it is less than 1.3, good connection may not be obtained due to insufficient fluidity, and when it exceeds 3.0, air bubbles are likely to be generated and the effect of improving reliability may be reduced.

电路连接用粘接薄膜1固化后40℃下弹性模量优选为100~3000MPa,更优选为500~2000MPa。The elastic modulus at 40° C. after curing of the adhesive film 1 for circuit connection is preferably 100 to 3000 MPa, more preferably 500 to 2000 MPa.

在图2的连接结构体100中,第一基板21为玻璃基板,第一连接端子23是由铬构成的铬电路。另外,第二基板31为聚酰亚胺薄膜,第二连接端子32是由Cu构成的铜电路。即,第二电路部件30是具有聚酰亚胺薄膜和形成在其主表面上的铜电路的挠性电路板。粘接层1a具有来自粘接剂层A11的层11a和来自粘接剂层B的层12a。只是,这些层的边界不一定非要明确,也可以是两层实际上完全的混合的情况。In the bonded structure 100 of FIG. 2 , the first substrate 21 is a glass substrate, and the first connection terminals 23 are chrome circuits made of chromium. In addition, the second substrate 31 is a polyimide film, and the second connection terminal 32 is a copper circuit made of Cu. That is, the second circuit component 30 is a flexible circuit board having a polyimide film and a copper circuit formed on its main surface. The adhesive layer 1 a has a layer 11 a derived from the adhesive layer A11 and a layer 12 a derived from the adhesive layer B. However, the boundaries of these layers do not have to be clear, and it may also be the case that the two layers are actually completely mixed.

连接结构体100例如可以由以下的制造方法来制成。该制造方法具有:以粘接剂层B12与第一电路部件20相接的朝向,对第一电路部件20的第一连接端子23侧的面粘贴电路连接用粘接薄膜1的粘贴工序;设置第二电路部件30使第一连接端子23和第2连接端子33夹持电路连接用粘接薄膜1而相对的工序;以电连接相对的第一连接端子23和第二连接端子33的方式,通过加热和加压用由电路连接用粘接薄膜1形成的粘接层1a来粘接第一电路部件20和第二电路部件30的工序。The bonded structure 100 can be produced by the following manufacturing method, for example. This manufacturing method includes: a sticking process of sticking the adhesive film 1 for circuit connection to the surface of the first connection terminal 23 side of the first circuit component 20 in the direction where the adhesive layer B12 is in contact with the first circuit component 20; In the second circuit component 30, the first connection terminal 23 and the second connection terminal 33 face each other with the adhesive film 1 for circuit connection sandwiched between them; in order to electrically connect the opposing first connection terminal 23 and the second connection terminal 33, A process of bonding the first circuit member 20 and the second circuit member 30 with the adhesive layer 1 a formed of the adhesive film 1 for circuit connection by heating and pressing.

粘贴电路连接用粘接薄膜1到第一电路部件20的工序,进一步详细地说,例如,通过下述方法进行:从电路连接用粘接薄膜1剥离粘接剂层B12侧的基材薄膜42,将粘接剂层B12侧朝向第一电路部件20侧,在第一电路部件10的第一连接端子23侧的面上放置电路连接用粘接薄膜1并在该状态下加热和加压。由此,电路连接用粘接薄膜1从基材薄膜41转移到第一电路部件20上。此时的加热和加压例如以50~110℃、0.1~2MPa,0.5~5秒的条件来进行。由于电路连接用粘接薄膜1具有优异的转移性,因此,即使像这样的短时间,也可以确实的粘贴电路连接用粘接薄膜1到第一电路部件20上。The step of attaching the adhesive film 1 for circuit connection to the first circuit member 20 is, for example, performed in more detail by peeling off the base film 42 on the side of the adhesive layer B12 from the adhesive film 1 for circuit connection. The adhesive layer B12 side faces the first circuit member 20 side, and the adhesive film 1 for circuit connection is placed on the surface of the first connection terminal 23 side of the first circuit member 10 and heated and pressed in this state. Thus, the adhesive film 1 for circuit connection is transferred from the base film 41 to the first circuit member 20 . The heating and pressurization at this time are performed on conditions of, for example, 50 to 110° C., 0.1 to 2 MPa, and 0.5 to 5 seconds. Since the adhesive film 1 for circuit connection has excellent transferability, even in such a short period of time, the adhesive film 1 for circuit connection can be reliably pasted on the first circuit member 20 .

本发明不限于像以上说明的实施方式,只要不脱离本发明的宗旨可以适宜的改变。例如,第一电路部件为芯片搭载用基板等电路基板,第二电路部件可以是从IC芯片、电阻芯片和电容芯片中选出的芯片部件。另外,第一连接端子和第二连接端子中至少一个的表面可以由从金、银、锡以及铂族的金属中选出的至少一种构成。或,第一连接端子和第二连接端子中至少一个的表面可以由含铟-锡氧化物的透明电极构成。进一步,第一基板和第二基板中的至少一个表面可以由从PET、聚醚砜、环氧树脂、丙烯酸树脂、聚酰亚胺树脂和玻璃中选出的至少一种构成。另外,第一基板和第二基板中的至少一个可以具有在其表面附着的由有机硅化合物、聚酰亚胺树脂和丙烯酸树脂中选出的至少一种。The present invention is not limited to the embodiments described above, and can be appropriately changed unless departing from the gist of the present invention. For example, the first circuit component may be a circuit substrate such as a chip mounting substrate, and the second circuit component may be a chip component selected from IC chips, resistor chips, and capacitor chips. In addition, the surface of at least one of the first connection terminal and the second connection terminal may be composed of at least one selected from gold, silver, tin, and platinum group metals. Alternatively, the surface of at least one of the first connection terminal and the second connection terminal may be composed of a transparent electrode containing indium-tin oxide. Further, at least one surface of the first substrate and the second substrate may be composed of at least one selected from PET, polyethersulfone, epoxy resin, acrylic resin, polyimide resin, and glass. In addition, at least one of the first substrate and the second substrate may have at least one selected from organosilicon compound, polyimide resin, and acrylic resin attached on its surface.

实施例Example

以下,基于实施例和比较例,进一步具体说明有关本发明。但是,本发明不限于以下的实施例。Hereinafter, based on an Example and a comparative example, this invention is demonstrated more concretely. However, the present invention is not limited to the following examples.

实施例1Example 1

在甲苯中溶解55质量份的酚树脂(联合碳化物公司制,商品名PKHC)、5质量份的双酚A型环氧树脂(油化壳环氧社制,商品名YL980)、40质量份的咪唑系固化剂(旭化成工业社制,商品名NOVACURE HX-3941)和3质量份的硅烷偶联剂(日本优尼卡(unica)社制,A187),得到固体成分为50质量%的涂布液A。Dissolve 55 parts by mass of phenol resin (manufactured by Union Carbide Corporation, trade name PKHC), 5 parts by mass of bisphenol A epoxy resin (manufactured by Yuhua Shell Epoxy Co., Ltd., trade name YL980), 40 parts by mass in toluene Imidazole-based curing agent (manufactured by Asahi Kasei Industries, trade name NOVACURE HX-3941) and 3 parts by mass of silane coupling agent (manufactured by Unica, A187) to obtain a coating with a solid content of 50% by mass. cloth liquid A.

然后,在一个面(涂布有涂布液的面)实施了脱模处理的厚度为50μm的PET薄膜上使用涂布装置涂布涂布液A,通过在70℃进行10分钟热风干燥,在PET薄膜上形成厚度为15μm的粘接剂层(a)。Then, the coating solution A was coated with a coating device on a PET film with a thickness of 50 μm that had been subjected to mold release treatment on one side (the surface on which the coating solution was applied), and dried with hot air at 70° C. for 10 minutes. An adhesive layer (a) having a thickness of 15 μm was formed on the PET film.

在甲苯中溶解30质量份的酚树脂(联合碳化物公司制,商品名PKHC)、10质量份的双酚A型环氧树脂(油化壳环氧社制,商品名YL980)、60质量份的咪唑系固化剂(旭化成工业社制,商品名NOVACURE HX-3941)和3质量份的硅烷偶联剂(日本优尼卡(unica)社制,A187),得到固体成分为50质量%的涂布液B。Dissolve 30 parts by mass of phenol resin (manufactured by Union Carbide Corporation, trade name PKHC), 10 parts by mass of bisphenol A epoxy resin (manufactured by Yuhua Shell Epoxy Co., Ltd., trade name YL980), 60 parts by mass in toluene Imidazole-based curing agent (manufactured by Asahi Kasei Industries, trade name NOVACURE HX-3941) and 3 parts by mass of silane coupling agent (manufactured by Unica, A187) to obtain a coating with a solid content of 50% by mass. cloth liquid B.

然后,在一个面(涂布有涂布液的面)实施了脱模处理的厚度为25μm的PET薄膜上使用涂布装置涂布涂布液B,通过在70℃进行10分钟热风干燥,在PET薄膜上形成厚度为0.1μm的粘接剂层(b)。一边在40℃加热上述得到的粘接剂层(a)和粘接剂层(b),一边用辊层压机进行层积,得到具有粘接剂层(a)作为“粘接剂层A”,粘接剂层(b)作为“粘接剂层B”的电路连接用粘接薄膜。Then, the coating solution B was coated with a coating device on a PET film with a thickness of 25 μm that had been subjected to mold release treatment on one side (the surface on which the coating solution was applied), and dried with hot air at 70° C. for 10 minutes. An adhesive layer (b) having a thickness of 0.1 μm was formed on the PET film. The above-obtained adhesive layer (a) and adhesive layer (b) were laminated with a roll laminator while heating at 40°C to obtain an adhesive layer (a) as "Adhesive layer A". ", the adhesive layer (b) is an adhesive film for circuit connection as "adhesive layer B".

实施例2Example 2

相对于100质量份的涂布液A,分散5质量份的具有聚苯乙烯系核体(直径:3μm)和在其表面按从内侧起的顺序形成的Ni层和Au层的导电粒子(平均粒径:3.2μm),得到涂布液C。然后,在一个面(涂布有涂布液的面)实施了脱模处理的厚度为50μm的PET薄膜上使用涂布装置涂布涂布液C,通过在70℃进行10分钟热风干燥,在PET薄膜上形成厚度为15μm的粘接剂层(c)。同实施例1同样地层积粘接剂层(c)和粘接剂层(b),得到具有粘接剂层(c)作为“粘接剂层A”,粘接剂层(b)作为“粘接剂层B”的电路连接用粘接薄膜。With respect to 100 parts by mass of the coating solution A, 5 parts by mass of conductive particles (average Particle diameter: 3.2 μm) to obtain a coating solution C. Next, the coating solution C was coated with a coating device on a PET film with a thickness of 50 μm that had been subjected to mold release treatment on one side (the surface on which the coating solution was applied), and dried with hot air at 70° C. for 10 minutes. An adhesive layer (c) having a thickness of 15 μm was formed on the PET film. In the same manner as in Example 1, the adhesive layer (c) and the adhesive layer (b) were laminated to obtain the adhesive layer (c) as "adhesive layer A" and the adhesive layer (b) as " Adhesive film for circuit connection of adhesive layer B".

实施例3Example 3

相对于100质量份的涂布液B,分散5质量份的与上述涂布液C中使用的相同的导电粒子,得到涂布液D。然后,在一个面(涂布有涂布液的面)实施了脱模处理的厚度为25μm的PET薄膜上使用涂布装置涂布涂布液D,通过在70℃进行10分钟热风干燥,在PET薄膜上形成厚度为0.1μm的粘接剂层(d)。同实施例1同样地层积粘接剂层(a)和粘接剂层(d),得到具有粘接剂层(a)作为“粘接剂层A”,粘接剂层(d)作为“粘接剂层B”的电路连接用粘接薄膜。With respect to 100 parts by mass of the coating liquid B, 5 parts by mass of the same conductive particles as those used in the above coating liquid C were dispersed to obtain a coating liquid D. Then, the coating liquid D was applied on a PET film with a thickness of 25 μm and subjected to a release treatment on one side (the surface on which the coating liquid was applied) using a coating device, and dried with hot air at 70° C. for 10 minutes. An adhesive layer (d) having a thickness of 0.1 μm was formed on the PET film. In the same manner as in Example 1, the adhesive layer (a) and the adhesive layer (d) were laminated to obtain the adhesive layer (a) as "adhesive layer A" and the adhesive layer (d) as " Adhesive film for circuit connection of adhesive layer B".

实施例4Example 4

同实施例1同样地层积粘接剂层(c)和粘接剂层(d),得到具有粘接剂层(c)作为“粘接剂层A”,粘接剂层(d)作为“粘接剂层B”的电路连接用粘接薄膜。In the same manner as in Example 1, the adhesive layer (c) and the adhesive layer (d) were laminated to obtain the adhesive layer (c) as "adhesive layer A" and the adhesive layer (d) as " Adhesive film for circuit connection of adhesive layer B".

实施例5Example 5

除了将实施例4的粘接剂层(d)的厚度变为5μm以外,与实施例4同样地得到电路连接用粘接薄膜。Except having changed the thickness of the adhesive bond layer (d) of Example 4 into 5 micrometers, it carried out similarly to Example 4, and obtained the adhesive film for circuit connection.

实施例6Example 6

含有氟原子的聚酰亚胺树脂的合成Synthesis of Polyimide Resin Containing Fluorine Atoms

在1000mL的带有Dean-Stark回流冷却器、温度计和搅拌器的可分离的烧瓶中添加15.0mmol的作为二胺化合物的聚氧丙烯二胺和105.0mmol的2,2-双[(4-(4-氨基苯氧基)苯基)]六氟丙烷,以及287g的N-甲基-2-吡咯烷酮,在室温下,搅拌30分钟。In a 1000 mL separable flask with a Dean-Stark reflux cooler, thermometer and stirrer were added 15.0 mmol of polyoxypropylenediamine as a diamine compound and 105.0 mmol of 2,2-bis[(4-( 4-aminophenoxy)phenyl)]hexafluoropropane and 287g of N-methyl-2-pyrrolidone were stirred at room temperature for 30 minutes.

搅拌结束后,添加180g的可以和水共沸的芳香族烃甲苯和114.0mmol的作为四羧酸二酐的4,4’-六氟亚丙基双邻苯二甲酸二酐,温度升至50℃,进行一个小时的搅拌后,再将温度升至160℃,进行3个小时的回流。然后,在水分定量接收器(水分测定装置)中积存理论量的水,确认看不见水的流出后,除去水分定量接收器中的水和甲苯,温度上升至180℃后,除去反应溶液中的甲苯,得到聚酰亚胺树脂的NMP溶液。将聚酰亚胺树脂的NMP溶液在甲醇中再沉淀,粉碎、干燥后,得到不含有硅原子,含有氟原子的聚酰亚胺树脂。在甲基乙基酮中以40%质量的浓度溶解得到的聚酰亚胺树脂。After stirring, add 180g of aromatic hydrocarbon toluene and 114.0mmol of 4,4'-hexafluoropropylene diphthalic dianhydride as tetracarboxylic dianhydride, and the temperature rises to 50 ℃, after stirring for one hour, the temperature was raised to 160 ℃, and reflux was carried out for 3 hours. Then, store a theoretical amount of water in the moisture quantitative receiver (moisture content measuring device), and after confirming that the outflow of water cannot be seen, remove the water and toluene in the moisture quantitative receiver, and remove the toluene in the reaction solution after the temperature rises to 180°C. toluene to obtain an NMP solution of polyimide resin. The NMP solution of the polyimide resin was reprecipitated in methanol, pulverized and dried to obtain a polyimide resin containing no silicon atoms but containing fluorine atoms. The obtained polyimide resin was dissolved in methyl ethyl ketone at a concentration of 40% by mass.

聚酯型聚氨酯树脂的合成Synthesis of Polyester Polyurethane Resin

使用作为二羧酸的对苯二甲酸、作为二元醇的丙二醇、作为异氰酸酯的4,4′-二苯基甲烷二异氰酸酯,得到对苯二甲酸/丙二醇/4,4′-二苯基甲烷二异氰酸酯的摩尔比为1.0/1.3/0.25的聚酯型聚氨酯树脂。在甲基乙基酮中以20%质量的浓度溶解得到的聚酯型聚氨酯树脂。Terephthalic acid/propylene glycol/4,4'-diphenylmethane is obtained using terephthalic acid as dicarboxylic acid, propylene glycol as diol, and 4,4'-diphenylmethane diisocyanate as isocyanate The molar ratio of diisocyanate is polyester polyurethane resin of 1.0/1.3/0.25. The obtained polyester polyurethane resin was dissolved in methyl ethyl ketone at a concentration of 20% by mass.

氨酯丙烯酸酯的合成Synthesis of Urethane Acrylates

一边搅拌400质量份的平均重均分子量为800的聚己内酯二醇、131质量份的2-羟丙基丙烯酸酯、0.5质量份的作为催化剂的二月桂酸二丁基锡和1.0质量份的作为聚合抑制剂的氢醌单甲醚,一边加热至50℃,进行混合。然后,滴下222质量份的异佛尔酮二异氰酸酯,一边进一步搅拌,一边升温至80℃,进行氨酯化反应。确认异氰酸酯基的反应率达到99%以上后,降低反应温度,得到氨酯丙烯酸酯。使用叔己基过氧化-2-乙基己酸酯的50重量%DOP溶液(日本油脂株式会社制,商品名パ一キユアHO)作为游离自由基产生剂。While stirring 400 parts by mass of polycaprolactone diol with an average weight average molecular weight of 800, 131 parts by mass of 2-hydroxypropyl acrylate, 0.5 parts by mass of dibutyltin dilaurate as a catalyst, and 1.0 parts by mass of as The hydroquinone monomethyl ether of the polymerization inhibitor was mixed while heating to 50°C. Then, 222 parts by mass of isophorone diisocyanate was dripped, and it heated up to 80 degreeC, stirring further, and performed urethanization reaction. After confirming that the reaction rate of the isocyanate group reached 99% or more, the reaction temperature was lowered to obtain urethane acrylate. A 50% by weight DOP solution of tert-hexylperoxy-2-ethylhexanoate (manufactured by NOF Corporation, trade name Palkyua HO) was used as a free radical generator.

在甲苯中溶解10质量份的聚酰亚胺树脂、50质量份的聚酯型聚氨酯树脂、39质量份的氨酯丙烯酸酯、1质量份的磷酸酯型丙烯酸酯和5质量份的叔己基过氧化-2-乙基己酸酯,在这里,分散5质量份的同上述涂布液C中所用的同样的导电粒子5,得到涂布液E。Dissolve 10 parts by mass of polyimide resin, 50 parts by mass of polyester polyurethane resin, 39 parts by mass of urethane acrylate, 1 part by mass of phosphate ester acrylate and 5 parts by mass of tert-hexyl peroxide Oxidized 2-ethylhexanoate, here, 5 parts by mass of the same conductive particles 5 as used in the above-mentioned coating solution C were dispersed to obtain a coating solution E.

在甲苯中溶解10质量份的聚酰亚胺树脂、20质量份的聚酯型聚氨酯树脂、69质量份的氨酯丙烯酸酯、1质量份的磷酸酯型丙烯酸酯和5质量份的叔己基过氧化-2-乙基己酸酯,在这里,分散5质量份的同上述涂布液C中使用的同样的导电粒子5,得到涂布液F。Dissolve 10 parts by mass of polyimide resin, 20 parts by mass of polyester polyurethane resin, 69 parts by mass of urethane acrylate, 1 part by mass of phosphate ester acrylate and 5 parts by mass of tert-hexyl peroxide Oxygen-2-ethylhexanoate, here, 5 parts by mass of the same conductive particles 5 as those used in the above-mentioned coating liquid C were dispersed to obtain a coating liquid F.

同实施例1同样地分别在PET薄膜上形成厚度为15μm的粘接剂层(e)和厚度为0.1μm的粘接剂层(f),层积它们,得到具有粘接剂层(e)作为“粘接剂层A”,粘接剂层(f)作为“粘接剂层B”的电路连接用粘接薄膜。In the same manner as in Example 1, an adhesive layer (e) with a thickness of 15 μm and an adhesive layer (f) with a thickness of 0.1 μm were respectively formed on the PET film, and they were laminated to obtain an adhesive layer (e). As "adhesive layer A", the adhesive layer (f) is an adhesive film for circuit connection as "adhesive layer B".

比较例1Comparative example 1

除了将粘接剂层(d)的厚度变为0.08μm以外,与实施例4同样地得到具有粘接剂层(c)作为“粘接剂层A”,粘接剂层(d)作为“粘接剂层B”的电路连接用粘接薄膜。Except that the thickness of the adhesive layer (d) was changed to 0.08 μm, the adhesive layer (c) was obtained as "adhesive layer A" in the same manner as in Example 4, and the adhesive layer (d) was obtained as " Adhesive film for circuit connection of adhesive layer B".

比较例2Comparative example 2

除了将粘接剂层(d)的厚度变为6μm以外,与实施例4同样地得到具有粘接剂层(c)作为“粘接剂层A”,粘接剂层(d)作为“粘接剂层B”的电路连接用粘接薄膜。Except that the thickness of the adhesive layer (d) was changed to 6 μm, the adhesive layer (c) was obtained as "adhesive layer A" in the same manner as in Example 4, and the adhesive layer (d) was obtained as "adhesive layer A". Adhesive film for circuit connection of adhesive layer B".

比较例3Comparative example 3

将厚度为15μm的粘接剂层(c)作为比较例3的电路连接用粘接薄膜。The adhesive layer (c) with a thickness of 15 μm was used as the adhesive film for circuit connection of Comparative Example 3.

比较例4Comparative example 4

将厚度为15μm的粘接剂层(d)作为比较例4的电路连接用粘接薄膜。The adhesive layer (d) having a thickness of 15 μm was used as the adhesive film for circuit connection of Comparative Example 4.

比较例5Comparative Example 5

将厚度为15μm的粘接剂层(e)作为比较例5的电路连接用粘接薄膜。The adhesive layer (e) having a thickness of 15 μm was used as the adhesive film for circuit connection of Comparative Example 5.

比较例6Comparative Example 6

将厚度为15μm的粘接剂层(f)作为比较例6的电路连接用粘接薄膜。粘贴电路连接用粘接薄膜到电路基板时的剥离强度(转移时剥离强度)的测定The adhesive layer (f) having a thickness of 15 μm was used as the adhesive film for circuit connection of Comparative Example 6. Measurement of peel strength (peel strength during transfer) when sticking the adhesive film for circuit connection to the circuit board

通过在玻璃(Corning(コ一ニンゲ)社制,商品名:#1737)上形成线宽为50μm、间距为100μm、厚度为0.4μm的铬电路500根,来准备具有玻璃基板和作为连接端子的铬电路的电路基板。然后,剥离上述各实施例和比较例1、2的电路连接用粘接薄膜的粘接剂层B侧的PET薄膜,并且对于上述电路基板的铬电路侧的面,以粘接剂层B与电路基板相接的朝向放置,在该状态下,在70℃、0.5MPa下,进行5秒钟的加热和加压,粘贴电路连接用粘接薄膜到电路基板上。然后,剥离粘接剂层A侧的PET薄膜。在90℃剥离、剥离速度为50mm/min的条件下,测定电路连接用粘接薄膜从电路基板剥离的剥离强度。对于比较例3~6的电路连接用粘接薄膜,由同样的操作进行粘贴和剥离强度的测定。By forming 500 chromium circuits with a line width of 50 μm, a pitch of 100 μm, and a thickness of 0.4 μm on glass (manufactured by Corning (コニンゲ) Co., Ltd., trade name: #1737), a glass substrate and a connecting terminal are prepared. Circuit board for chrome circuits. Then, the PET film on the side of the adhesive layer B of the adhesive film for circuit connection of each of the above-mentioned Examples and Comparative Examples 1 and 2 was peeled off, and the surface of the chrome circuit side of the above-mentioned circuit board was coated with the adhesive layer B and The circuit boards were placed in contact with each other, and in this state, heating and pressure were performed at 70° C. and 0.5 MPa for 5 seconds, and the adhesive film for circuit connection was stuck on the circuit board. Then, the PET film on the adhesive layer A side was peeled off. The peeling strength of the adhesive film for circuit connections peeled from the circuit board was measured under conditions of 90 degreeC peeling and a peeling speed of 50 mm/min. About the adhesive film for circuit connections of Comparative Examples 3-6, the measurement of sticking and peeling strength was performed by the same operation.

电路连接circuit connection

对于上述电路基板的铬电路侧的面放置上述各实施例和比较例1、2的电路连接用粘接薄膜的粘接剂层B侧的面,在该状态下,以70℃、0.5MPa,进行5秒钟的加热和加压,粘贴电路连接用粘接薄膜到电路基板上。然后,剥离粘接剂层A侧的PET薄膜。在粘接剂层A上放置挠性电路板(FPC),在180℃、3MPa下,通过10秒钟的加热和加压,使各粘接剂层固化,得到以宽度为2mm连接的电路基板和FPC的连接结构体。上述FPC使用在聚酰亚胺薄膜(宇部兴产株式会社制,商品名:ユ一ピレツクス,厚度:25μm)上直接形成线宽为50μm、间距为100μm、厚度为8μm的铜电路500根的2层构成的电路板。对于比较例3~6的电路连接用粘接薄膜,由同样的操作进行电路连接。The surface on the side of the chromium circuit of the above-mentioned circuit board was placed on the surface of the adhesive layer B side of the circuit connection adhesive film of the above-mentioned examples and Comparative Examples 1 and 2, and in this state, at 70 ° C and 0.5 MPa, Heating and pressure were performed for 5 seconds, and the adhesive film for circuit connection was pasted on the circuit board. Then, the PET film on the adhesive layer A side was peeled off. Place a flexible circuit board (FPC) on the adhesive layer A, and heat and press at 180°C and 3MPa for 10 seconds to cure each adhesive layer to obtain a circuit board connected with a width of 2mm. And the connection structure of FPC. The above-mentioned FPC used 500 copper circuits with a line width of 50 μm, a pitch of 100 μm, and a thickness of 8 μm directly formed on a polyimide film (manufactured by Ube Industries, Ltd., trade name: Upilex, thickness: 25 μm). layers of circuit boards. About the adhesive film for circuit connections of Comparative Examples 3-6, the circuit connection was performed by the same operation.

电路连接后粘接强度的测定Determination of adhesive strength after circuit connection

电路连接后,在90℃剥离、剥离速度为50mm/min的条件下,测定粘接强度。进行在初期和在85℃、85%RH的高温高湿槽中保持500小时后的粘接强度的测定。After circuit connection, the adhesive strength was measured under the conditions of peeling at 90° C. and a peeling speed of 50 mm/min. The measurement of the adhesive strength after holding|maintaining in the high-temperature high-humidity tank of 85 degreeC and 85%RH for 500 hours at the initial stage was performed.

电路连接后的连接电阻的测定Measurement of connection resistance after circuit connection

电路连接后,使用万用表测定初期和在85℃、85%RH的高温高湿槽中保持500小时后的FPC的邻接电路间的电阻值。以邻接电路间的150点的电阻的平均(X+3σ)表示电阻值。After the circuit connection, the resistance value between the adjacent circuits of the FPC was measured at the initial stage and after being kept in a high-temperature, high-humidity tank at 85° C. and 85% RH for 500 hours using a multimeter. The resistance value is expressed as an average (X+3σ) of resistances at 150 points between adjacent circuits.

表1Table 1

如表1所示,实施例1~6的转移时剥离强度比相当于粘贴各自的电路连接用粘接薄膜具有的粘接剂层A到电路基板时的剥离强度的比较例3、5的转移时剥离强度大。实施例1~6对于所评价的所有的特性都显示出良好的特性。由于比较例1的粘接剂层(d)的厚度薄至0.08μm,因此转移时剥离强度低。粘接剂层(d)的厚度为6μm的比较例2,转移时剥离强度虽然高,但是电路连接后的粘接力低,连接电阻高。特别是高温高湿试验处理后的电阻的上升显著。而不具有与“粘接剂层B”相当的层的比较例3、5,转移时剥离强度低。比较例4、6由于分别仅由粘接剂层(d)和粘接剂层(f)构成,因此,电路连接后的粘接力低,连接电阻高。As shown in Table 1, the peel strength ratios of Examples 1 to 6 at the time of transfer correspond to the peel strengths of Comparative Examples 3 and 5 when the adhesive layer A included in the respective circuit-connecting adhesive films is attached to the circuit board. When the peel strength is high. Examples 1 to 6 showed favorable properties for all the evaluated properties. Since the thickness of the adhesive bond layer (d) of the comparative example 1 was as thin as 0.08 micrometer, peel strength at the time of transfer was low. In Comparative Example 2 in which the thickness of the adhesive layer (d) was 6 μm, the peel strength at the time of transfer was high, but the adhesive force after circuit connection was low and the connection resistance was high. In particular, the rise in electrical resistance after the high-temperature, high-humidity test treatment was remarkable. In Comparative Examples 3 and 5, which did not have a layer corresponding to the "adhesive layer B", the peel strength at the time of transfer was low. Since Comparative Examples 4 and 6 consisted of only the adhesive layer (d) and the adhesive layer (f), respectively, the adhesive force after circuit connection was low and the connection resistance was high.

Claims (22)

1. an application, it is the application of adhering film as adhesive film for circuit connection,
Described adhering film has bond layer A and the bond layer B of lamination on this bond layer A,
Described adhesive film for circuit connection is between the first circuit block and second circuit parts, wherein, the first splicing ear that the first circuit block has first substrate and forms on its first type surface, the second splicing ear that second circuit parts have second substrate and form on its first type surface, this adhesive film for circuit connection is used to so that bonding described the first circuit block of mode and the described second circuit parts of relative described the first splicing ear and described the second splicing ear electrical connection
Join with described bond layer B and described the first circuit block towards, the peel strength when face of described the first splicing ear side to described the first circuit block is pasted this adhering film peel strength when pasting described bond layer A to the face of the described first splicing ear side of described the first circuit block is large, wherein, described peel strength is the value while pasting this adhering film by the heating in 5 seconds under 70 DEG C, 0.5MPa and pressurization
The thickness of described bond layer B is 0.1~3.0 μ m.
2. application according to claim 1, wherein, curing agent and macromolecular compound that described bond layer A and described bond layer B contain thermosetting resin, described thermosetting resin.
3. application according to claim 2, wherein, described thermosetting resin comprises epoxy resin or free-radical polymerised compound.
4. application according to claim 2, wherein, described macromolecular compound comprises at least a kind of polymer selecting in the group who is made up of polyvinyl butyral resin, polyvinyl formal, polyamide, polyimides, polyamidoimide, polyester, phenol resin, epoxy resin, phenoxy resin, polyurethane, PAUR, polyarylate, styrene resin, dimethyl silicone polymer, acrylic rubber, acrylonitrile-butadiene rubber, NBR and SBS.
5. application according to claim 2, wherein, the weight average molecular weight of described macromolecular compound is 5000~1000000.
6. application according to claim 2, wherein, meets following (i) and (ii) this two side,
(i) use level of the described macromolecular compound of described bond layer B is less than the use level of the described macromolecular compound of described bond layer A,
(ii) weight average molecular weight of the described macromolecular compound of described bond layer B is less than the weight average molecular weight of the described macromolecular compound of described bond layer A.
7. according to the application described in any one in claim 1~6, wherein, at least one in described bond layer A and described bond layer B contains conducting particles.
8. application according to claim 7, wherein, with respect to the composition 100 volume % beyond conducting particles described in the described bond layer that contains described conducting particles, the use level of described conducting particles is 0.1~30 volume %.
9. application according to claim 7, wherein, described adhesive film for circuit connection is anisotropic conductive adhesive film.
10. according to the application described in any one in claim 1~6, wherein, the thickness of described bond layer A is 5~45 μ m.
11. according to the application described in any one in claim 1~6, and wherein, the thickness of described bond layer B is 1.0~3.0 μ m.
12. 1 kinds of application, it is for adhering film is for the application of the manufacture of adhesive film for circuit connection,
Described adhering film has bond layer A and the bond layer B of lamination on this bond layer A,
Described adhesive film for circuit connection is between the first circuit block and second circuit parts, wherein, the first splicing ear that the first circuit block has first substrate and forms on its first type surface, the second splicing ear that second circuit parts have second substrate and form on its first type surface, this adhesive film for circuit connection is used to so that bonding described the first circuit block of mode and the described second circuit parts of relative described the first splicing ear and described the second splicing ear electrical connection
Join with described bond layer B and described the first circuit block towards, the peel strength when face of described the first splicing ear side to described the first circuit block is pasted this adhering film peel strength when pasting described bond layer A to the face of the described first splicing ear side of described the first circuit block is large, wherein, described peel strength is the value while pasting this adhering film by the heating in 5 seconds under 70 DEG C, 0.5MPa and pressurization
The thickness of described bond layer B is 0.1~3.0 μ m.
13. application according to claim 12, wherein, curing agent and macromolecular compound that described bond layer A and described bond layer B contain thermosetting resin, described thermosetting resin.
14. application according to claim 13, wherein, described thermosetting resin comprises epoxy resin or free-radical polymerised compound.
15. application according to claim 13, wherein, described macromolecular compound comprises at least a kind of polymer selecting in the group who is made up of polyvinyl butyral resin, polyvinyl formal, polyamide, polyimides, polyamidoimide, polyester, phenol resin, epoxy resin, phenoxy resin, polyurethane, PAUR, polyarylate, styrene resin, dimethyl silicone polymer, acrylic rubber, acrylonitrile-butadiene rubber, NBR and SBS.
16. application according to claim 13, wherein, the weight average molecular weight of described macromolecular compound is 5000~1000000.
17. application according to claim 13, wherein, meet following (i) and (ii) this two side,
(i) use level of the described macromolecular compound of described bond layer B is less than the use level of the described macromolecular compound of described bond layer A,
(ii) weight average molecular weight of the described macromolecular compound of described bond layer B is less than the weight average molecular weight of the described macromolecular compound of described bond layer A.
18. according to the application described in any one in claim 12~17, and wherein, at least one in described bond layer A and described bond layer B contains conducting particles.
19. application according to claim 18, wherein, with respect to the composition 100 volume % beyond conducting particles described in the described bond layer that contains described conducting particles, the use level of described conducting particles is 0.1~30 volume %.
20. application according to claim 18, wherein, described adhesive film for circuit connection is anisotropic conductive adhesive film.
21. according to the application described in any one in claim 12~17, and wherein, the thickness of described bond layer A is 5~45 μ m.
22. according to the application described in any one in claim 12~17, and wherein, the thickness of described bond layer B is 1.0~3.0 μ m.
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