Summary of the invention
The object of the present invention is to provide a kind of method that sets firmly semiconductor chip in circuit base plate, to avoid metal wire generation corrosion phenomenon in hot and humid reliability test.
According to an embodiment of the present invention, this method comprises the following step.Circuit base plate is provided, and circuit base plate comprises base material, at least one metal wire and insulating barrier.Base material has a chip bonding area.Metal wire is positioned on the base material, and it is extended in the chip bonding area outward by chip bonding area, and metal wire has a joint sheet and is positioned at chip bonding area.It is online that insulating barrier is disposed at metal, and insulating barrier has an opening and exposes joint sheet.Form the organic insulation material on the insulating barrier of chip bonding area outer rim.Form the part that anisotropic conducting rubber covers chip bonding area and organic insulation material.The hot pressing semiconductor chip makes the projection of semiconductor chip electrically connect by anisotropic conducting rubber and joint sheet on anisotropic conducting rubber.
In another embodiment, this method comprises the following step.Circuit base plate is provided, and circuit base plate comprises base material, at least one metal wire and insulating barrier.Base material has a chip bonding area.Metal wire is positioned on the base material, and it is extended in the chip bonding area outward by chip bonding area, and metal wire has a joint sheet and is positioned at chip bonding area.It is online that insulating barrier is disposed at metal, and insulating barrier has an opening and exposes joint sheet.It is online that insulating barrier is disposed at metal, and insulating barrier has an opening and exposes joint sheet.Form non-conductive adhesive on the insulating barrier of chip bonding area and chip bonding area outer rim, wherein non-conductive adhesive covers the part of metal wire.Form anisotropic conducting rubber on the insulating barrier of the non-conductive adhesive of chip bonding area and chip bonding area outer rim.The hot pressing semiconductor chip makes the projection of semiconductor chip electrically connect by anisotropic conducting rubber and joint sheet on anisotropic conducting rubber.
Another aspect of the present invention is that a kind of semiconductor chip package is being provided, and it includes base material, at least one metal wire, insulating barrier, organic insulation material, anisotropic conducting rubber and chip.Base material has a chip bonding area.Metal wire is positioned on the base material, and it is extended in the chip bonding area outward by chip bonding area, and metal wire has a joint sheet and is positioned at chip bonding area.It is online that insulating barrier is positioned at metal, and insulating barrier has an opening and exposes joint sheet.The organic insulation material is positioned on the insulating barrier of chip bonding area outer rim.Anisotropic conducting rubber covers the part of chip bonding area and organic insulation material.Semiconductor chip is positioned on the anisotropic conducting rubber of chip bonding area, and wherein the projection of semiconductor chip electrically connects by anisotropic conducting rubber and joint sheet.
Specific embodiment
More detailed and complete for the narration that makes this disclosure, hereinafter has been directed against enforcement aspect of the present invention and specific embodiment has proposed illustrative description; But this is not unique form of implementing or using the specific embodiment of the invention.Following each embodiment that discloses can make up or replace under useful situation each other, also can add other embodiment in one embodiment, and need not further put down in writing or explain.
An aspect of the present invention is that a kind of method that sets firmly semiconductor chip in circuit base plate is being provided.Fig. 1 is the flow chart of method 100.Fig. 2 A is the schematic top plan view according to the circuit base plate of an embodiment of the present invention.Fig. 2 B is the generalized section according to the circuit base plate of an embodiment of the present invention, and it is the section line segment of the 2A-2A ' in Fig. 2 A.Fig. 3 A is the schematic top plan view according to the semiconductor chip package of an embodiment of the present invention.Fig. 3 B and 3C are the generalized sections of each process stage of method 100, and it is the section line segment of the 3A-3A ' in Fig. 3 A.
In step 110, circuit base plate 210 is provided, it comprises base material 202, metal wire 204,206 and insulating barrier 208, shown in Fig. 2 A and 2B.Circuit base plate 210 can be the part of thin film transistor base plate, like the part of desire encapsulation lock chip for driving.Base material 202 has at least one chip bonding area 212 and chip bonding area outer rim 214.Metal wire 204,206 is positioned on the base material 202, and it can be respectively the metal wire of outer metal wire and portion of terminal.Metal wire 204,206 is by chip bonding area 212 outer extending in the chip bonding area 212.And each metal wire 204,206 respectively has a joint sheet 204a, 206a is positioned at chip bonding area 212.Insulating barrier 208 is disposed on the metal wire 204,206, and insulating barrier 208 has opening 208a, to expose joint sheet 204a, 206a.In one embodiment, the material of insulating barrier 208 is made by inorganic material, for example is silicon nitride.
In step 120, form organic insulation material 220 on the insulating barrier 208 of chip bonding area outer rim 214, shown in Fig. 3 A and Fig. 3 B.This is for after forming anisotropic conducting rubber (step 130) and hot pressing semiconductor chip (step 140), lets 208 isolation of anisotropic conducting rubber 230 and insulating barrier, with solution metal wire etching problem.Metal wire corrosion mechanism will specify in step 130 in the known package structure.Organic insulation material 220 itself can have stickiness, as rubber or non-conductive adhesive (non-conductive film, NCF).Perhaps, have adhesion layer (not illustrating) on the surface of organic insulation material 220, for example can be insulating tape to stick together with insulating barrier 208.
In step 130, (anisotropic conductive film ACF) 230 covers chip bonding area 212 and a part of organic insulation material 220, shown in Fig. 3 A and 3B to form anisotropic conducting rubber.That is to say that organic insulation material 220 is isolated anisotropic conducting rubber 230 and insulating barrier 208, to solve the metal wire etching problem.The machine-processed inference of metal wire corrosion is following in the known package structure.When applying a voltage to metal wire, metal wire can form induction field with the conducting particles in the anisotropic conducting rubber.Induction field possibly make the insulating barrier of anisotropic conducting rubber below break.When carrying out hot and humid reliability test, aqueous vapor possibly get into from the crack and the metal wire reaction, causes the metal wire corrosion.Therefore, in this execution mode, by organic insulation material 220 isolate anisotropic conducting rubber 230 with insulating barrier 208 so that induction field lowers, and can prevent that insulating barrier 208 from breaking.In one embodiment, the thickness W2 of organic insulation material 220 is greater than the thickness W1 of insulating barrier 208.Specifically, the thickness W1 of insulating barrier 208 can be less than 1 μ m, and the thickness W2 of organic insulation material 220 can be much larger than 1 μ m.
In step 140, hot pressing semiconductor chip 240 makes projection 242 electrically connect with joint sheet 204a, 206a by anisotropic conducting rubber 230, shown in Fig. 3 A and 3C on anisotropic conducting rubber 230.Semiconductor chip 240 can be in order to provide voltage to the metal wire 204,206 greater than 10 V.Semiconductor chip 240 for example can be the lock chip for driving.In the hot pressing processing procedure, anisotropic conducting rubber 230 flows and inserts in the opening 208a.Anisotropic conducting rubber 230 is isolated by the organic insulation material 220 and the upper surface of insulating barrier 208, and can avoid the metal wire corrosion phenomenon to take place.The conducting particles vertical electrical that in addition, can see through distortion between projection 242 and joint sheet 204a, 206a be connected.
Fig. 4 is the flow chart of method 400.Step 410 can be identical with the step 110 among Fig. 1.Below will enumerate two kinds of embodiment.Fig. 5 A and 5B illustrate the schematic top plan view of the semiconductor chip package of two embodiment respectively.Fig. 5 C and 5D illustrate the generalized section of each process stage in the method 400, and it is 5A-5A ' or the section line segment of the 5B-5B ' among Fig. 5 B in Fig. 5 A.
In step 420, form non-conductive adhesive 222 on the insulating barrier 208 of chip bonding area 212 and chip bonding area outer rim 214, shown in Fig. 5 C.And non-conductive adhesive 222 covers the part of metal wire 204,206.In one embodiment, a non-conductive adhesive 222 is in order on the insulating barrier 208 that covers a chip bonding area 212 and chip bonding area 212 outer rims, shown in Fig. 5 A.In another embodiment, a non-conductive adhesive 222 is in order to cover the part beyond several chip bonding area 212 and the chip bonding area, shown in Fig. 5 B.
In step 430, form anisotropic conducting rubber 230 on the non-conductive adhesive 222 of chip bonding area 212 tops, shown in Fig. 5 C.Be similar to the organic insulation material 220 in the method 100, non-conductive adhesive 222 can be in order to isolated insulation layer 208 and anisotropic conducting rubber 230.In one embodiment, the dimension D1 of non-conductive adhesive 222 is greater than the dimension D2 of anisotropic conducting rubber 230, shown in Fig. 5 A and 5B.In this dimension of mentioning, be meant the two-dimentional dimension that length and width constitute.This is in order to prevent when the hot pressing processing procedure, anisotropic conducting rubber 230 overflows and contacting with the upper surface of insulating barrier 208.In one embodiment, the thickness W3 of non-conductive adhesive 222 is greater than the thickness W1 of insulating barrier 208.Glue composition in the anisotropic conducting rubber 230 can be roughly the same with non-conductive adhesive 222, but do not contain conducting particles in the non-conductive adhesive 222.
In step 440, hot pressing semiconductor chip 240 makes projection 242 electrically connect with joint sheet 204a, 206a by anisotropic conducting rubber 230, shown in Fig. 5 D on anisotropic conducting rubber 230.In the hot pressing processing procedure, non-conductive adhesive 222 flows with anisotropic conducting rubber 230 and merges each other, and inserts among the opening 208a.The conducting particles vertical electrical that in addition, can see through distortion between projection 242 and joint sheet 204a, 206a be connected.
The metal wire corrosion phenomenon does not all take place through behind the hot and humid reliability test in the structure that above-mentioned two kinds of execution modes are made.Therefore the execution mode that the present invention disclosed can effectively solve known metal wire etching problem.
Another aspect of the present invention is that a kind of semiconductor chip package is being provided.Shown in Fig. 3 C and 5D, semiconductor chip package 300,500 all includes base material 202, at least one metal wire 204, insulating barrier 208, organic insulation material 220, anisotropic conducting rubber 230a and semiconductor chip 240.
Base material 202 can be glass baseplate, and it has at least one chip bonding area 212.
Metal wire 204,206 can be respectively the metal wire of outer metal wire and portion of terminal, and it is positioned on the base material 202.Metal wire 204,206 is by chip bonding area 212 outer extending in the chip bonding area 212.And each metal wire 204,206 respectively has a joint sheet 204a, 206a is positioned at chip bonding area 212.
Insulating barrier 208 is disposed on the metal wire 204,206.And insulating barrier 208 has opening 208a, to expose joint sheet 204a, 206a.In one embodiment, the material of insulating barrier 208 is made by inorganic material, for example is silicon nitride.
Organic insulation material 220 is positioned on the insulating barrier 208 of chip bonding area outer rim 214.In one embodiment, organic insulation material 220 is insulating tape, rubber or non-conductive adhesive, shown in Fig. 3 C.In another embodiment, organic insulation material 220 is a non-conductive adhesive 222, shown in Fig. 5 D.
Anisotropic conducting rubber 230a covers the part of chip bonding area 212 and organic insulation material 220.In semiconductor chip package 300, anisotropic conducting rubber 230a is by being formed through the hot pressing processing procedure by anisotropic conducting rubber 230.In semiconductor chip package 500, anisotropic conducting rubber 230a is by being formed through the hot pressing processing procedure by non-conductive adhesive 222 and anisotropic conducting rubber 230.
Semiconductor chip 240 is positioned on the anisotropic conducting rubber 230a of chip bonding area 212.Projection 242 electrically connects by anisotropic conducting rubber 230a and joint sheet 204a, 206a.
From the above, by the organic insulation material being set on insulating barrier, can effectively avoid the metal wire corrosion of insulating barrier below.Further, can reduce quantity and the reduction scrap cost that panel is scrapped.
Though the present invention discloses as above with execution mode; Right its is not in order to limiting the present invention, anyly has the knack of this art, do not breaking away from the spirit and scope of the present invention; When can doing various changes and retouching, so protection scope of the present invention is as the criterion when looking accompanying the claim person of defining.