CN102611068A - Universal protector analog integrated circuit - Google Patents
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Abstract
本发明万用保护器模拟集成电路是将电动机保护电路及其泵类、空压机等专用保护电路、线路保护电路、电力电容器保护电路中的过载、欠载、断相、零序、容量或电流在线检测、自动复位等电路的共有特性统一改进组成共有的保护电路单元,电路中多个电阻、二极管和运算放大器元件及连线集中一起采用微电子集成工艺制作在高集成化的万用保护器模拟集成电路中,用若干条引出线将需要与外部电路连接的电路连线引出到集成电路外部,将若干电子器件压缩到很小的集成电路中,使产品的印刷电路板面积大幅度减小,使保护精度明显提高,使保护器壳体结构及工艺简单化,使整机成本降低,可广泛的应用于电动机及电力电容器领域。
The analog integrated circuit of the universal protector of the present invention integrates overload, underload, phase failure, zero sequence, capacity or The common characteristics of current on-line detection, automatic reset and other circuits are unified and improved to form a common protection circuit unit. Multiple resistors, diodes, operational amplifier components and connections in the circuit are assembled together using microelectronics integration technology to produce highly integrated universal protection. In the device analog integrated circuit, several lead-out lines are used to lead out the circuit connections that need to be connected to the external circuit to the outside of the integrated circuit, and several electronic devices are compressed into a small integrated circuit, so that the printed circuit board area of the product is greatly reduced. Small, the protection accuracy is significantly improved, the structure and process of the protector shell are simplified, the cost of the whole machine is reduced, and it can be widely used in the fields of motors and power capacitors.
Description
技术领域 technical field
本发明涉及万用保护器、电力电容器保护器、电动机保护器、泵类保护器、线路保护器,特别是涉及万用保护器模拟集成电路,电力电容器保护电路、电动机保护电路、泵类保护电路、线路保护电路、零序保护电路、自动延时复位电路等领域。The invention relates to a universal protector, a power capacitor protector, a motor protector, a pump protector, and a line protector, in particular to a universal protector analog integrated circuit, a power capacitor protection circuit, a motor protection circuit, and a pump protection circuit , line protection circuit, zero sequence protection circuit, automatic delay reset circuit and other fields.
背景技术 Background technique
目前没有万用保护器模拟集成电路,用于电力电容器保护器、电动机保护器、泵类保护器、空压机保护器、线路保护器的模拟电路等大都是用若干块集成运算放大器和若干个二极管、三级管、电阻、电容器等分离元器件采用插件或贴片工艺制作在电路板上,由于电路密集造成排线困难,壳体结构也不好布局,为了减小壳体和电路板尺寸,往往采取简化电路,使功能和精度都会受到一定的影响;目前常规的电力电容器保护器、电动机保护器、泵类保护器、线路保护器的模拟电路大都是采用单相或三相桥式整流电路处理电流信号的整流和合成,由于整流二极管的非线性,造成放大后的电流信号严重失真;已有的三相运算放大器只输出最高相电流信号,不适用断相及三相不平衡保护,巳有的断相及三相不平衡保护和过载保护没有同时考虑额定电流的因素;整体电路没有统一的电流基准信号;电力电容器保护器不能反映在线电力电容器容量;电动机保护器、泵类保护器不能反映在线电流值;自动复位只限局部,电路不完善。At present, there is no universal protector analog integrated circuit. Most of the analog circuits used for power capacitor protectors, motor protectors, pump protectors, air compressor protectors, and line protectors use several integrated operational amplifiers and several Diodes, triodes, resistors, capacitors and other discrete components are made on the circuit board by plug-in or patch technology. Due to the dense circuit, it is difficult to arrange the wires, and the shell structure is not easy to layout. In order to reduce the size of the shell and the circuit board , often adopt simplified circuits, so that the function and accuracy will be affected to a certain extent; at present, the analog circuits of conventional power capacitor protectors, motor protectors, pump protectors, and line protectors mostly use single-phase or three-phase bridge rectifiers The circuit deals with the rectification and synthesis of current signals. Due to the nonlinearity of rectifier diodes, the amplified current signal is severely distorted; the existing three-phase operational amplifier only outputs the highest phase current signal, which is not suitable for phase failure and three-phase unbalance protection. The existing phase failure and three-phase unbalance protection and overload protection do not consider the factors of rated current at the same time; the overall circuit does not have a unified current reference signal; the power capacitor protector cannot reflect the online power capacitor capacity; motor protectors, pump protectors It cannot reflect the online current value; the automatic reset is only partial, and the circuit is not perfect.
发明内容 Contents of the invention
本发明的目的是针对上述睹多缺陷,提供一种万用保护器模拟集成电路,将若干个电阻、二极管、运算放大器设计在一块集成电路中,100个元器件变成一个元件,可明显减小保护器电路板面积和壳体尺寸;三相整流合成四输出运算放大器电路用三个运算放大器分别对三相电流信号进行整流放大输出,用另外三个运算放大器组成三个跟随器输出端并联连接合成,避免了二极管造成的非线性现象,实现高精度取样放大;三相整流合成四输出运算放大器电路与另外三个运算放大器组成分相记忆外控式断相及三相电流不平衡保护电路,电动机出现断相及三相不平衡后还需最高相电流超过额定电流时才能起保护作用,并分相故障记忆指示,因为电动机的工作电流没有超过额定电流时出现断相及三相不平衡对电动机没有危害,应不起保护作用;双比双控自开启过载保护电路用运算放大器I 15对电流设定放大,用运算放大器I16对工作电流与基准信号进行第一次比较放大控制,控制工作电流超过额定电流规定值时自动开启反时限保护电路,用运算放大器I18对过载电流与基准信号进行第二次比较放大控制,控制输出继电器动作保护;定压及电容双反馈热记忆过载保护电路用运算放大器I15对电流设定放大,用运算放大器I13进行反时限热记忆过载保护处理,定压反馈使反时限进入稳定工作状态,电容反馈使过载程度记忆在电容器,当反时限热记忆过载保护因过载起到保护作用停机后,记忆在电容器的电能又通过电阻放电直到记忆的能量全部释放才能第二次开机运行,这一过程是过载热记忆和热释放,让过载发热的电动机冷却后再起动;零维持起动避时欠载保护电路用运算放大器I13对电流设定放大,用运算放大器I14对工作电流与基准信号进行比较放大控制,控制输出继电器动作保护,用运算放大器I21起动避时控制欠载保护电路在泵电机起动时进行起动避时,起动避时过程中欠载保护不起作用,停机状态使电路处于零维持避免误动作;零序漏电接地保护电路用运算放大器I11调整放大,零序信号用运算放大器I12对零序信号与基准信号进行比较放大控制,控制输出继电器动作保护;全自动延时双控复位电路用运算放大器I22进行延时双控复位,任一路故障输出均能控制开始延时,延时结束后运算放大器I22输出端又控制各路故障电路自动复位;电动机保护及泵类保护在线检测工作电流用运算放大器I11放大调整输出值与工作电流相同;电力电容器保护在线检测容量用运算放大器I11放大调整输出值与电力电容器容量值相同;运行-停止识别控制电路用运算放大器I19,运行时打开分相记忆外控式断相及三相电流不平衡保护电路、零维持起动避时欠载保护电路和全自动延时双控复位电路,停止时将其自动关闭;运行闪烁指示电路用运算放大器I20,当工作电流高于某规定值后,运行指示灯闪烁频率与工作电流成正比,停机或故障停机机时运行指示灯也停止闪烁;全电路采用统一的电流基准信号,使电路达到万用多功能。The purpose of the present invention is to provide a kind of universal protector analog integrated circuit for above-mentioned many defects, several resistors, diodes, operational amplifiers are designed in an integrated circuit, 100 components and parts become one component, can significantly reduce Small protector circuit board area and shell size; three-phase rectification and synthesis of four-output operational amplifier circuit uses three operational amplifiers to rectify and amplify the three-phase current signal respectively, and uses the other three operational amplifiers to form three follower outputs in parallel Connection synthesis avoids the nonlinear phenomenon caused by diodes, and realizes high-precision sampling amplification; three-phase rectification and synthesis of four-output operational amplifier circuit and the other three operational amplifiers form a phase-splitting memory externally controlled phase failure and three-phase current unbalance protection circuit , After the motor has a phase failure and three-phase unbalance, it needs the highest phase current to exceed the rated current to play a protective role, and the phase-separated fault memory indication, because the motor's operating current does not exceed the rated current and the phase failure and three-phase imbalance occur There is no harm to the motor, and it should not have a protective effect; the double-ratio dual-control self-opening overload protection circuit uses the operational amplifier I15 to amplify the current setting, and uses the operational amplifier I16 to perform the first comparative amplification control of the working current and the reference signal, and the control When the working current exceeds the specified value of the rated current, the inverse time protection circuit is automatically turned on, and the operational amplifier I18 is used to perform a second comparative amplification control on the overload current and the reference signal to control the output relay action protection; constant voltage and capacitance dual feedback thermal memory overload protection circuit The operational amplifier I15 is used to amplify the current setting, and the operational amplifier I13 is used for inverse time thermal memory overload protection processing. The constant voltage feedback makes the inverse time limit enter a stable working state, and the capacitance feedback makes the overload degree memorized in the capacitor. When the inverse time thermal memory overload protection After shutting down due to overload protection, the electric energy stored in the capacitor is discharged through the resistor until the stored energy is fully released before it can be started for the second time. This process is overload thermal memory and heat release, allowing the overloaded and heated motor to cool down again. Start; zero-maintain start time avoidance underload protection circuit uses the operational amplifier I13 to amplify the current setting, uses the operational amplifier I14 to compare and amplify the working current and the reference signal, controls the output relay action protection, and uses the operational amplifier I21 to start the time avoidance control The underload protection circuit performs start-up avoidance when the pump motor is started, and the underload protection does not work during the start-up avoidance process. The stop state keeps the circuit at zero maintenance to avoid misoperation; the zero-sequence leakage grounding protection circuit is adjusted and amplified by the operational amplifier I11, The zero-sequence signal uses the operational amplifier I12 to compare and amplify the zero-sequence signal and the reference signal, and controls the output relay action protection; the fully automatic delay dual-control reset circuit uses the operational amplifier I22 to perform the delayed dual-control reset, and any fault output can be The control starts to delay, and after the delay ends, the output terminal of the operational amplifier I22 controls the automatic reset of each fault circuit; the motor protection and the pump protection use the operational amplifier I11 to amplify and adjust the output value to be the same as the operating current for online detection of the working current; the power capacitor protection is online The detection capacity is amplified by the operational amplifier I11 to adjust the output value and power Capacitor capacity is the same; run-stop identification control circuit uses operational amplifier I19, open phase-separated memory, externally controlled phase failure and three-phase current unbalance protection circuit, zero-maintenance start-up avoidance under-load protection circuit and fully automatic time delay during operation Double-control reset circuit, it will be automatically closed when it stops; the operational amplifier I20 is used for the running flashing indicator circuit, when the working current is higher than a certain value, the running indicator light flashing frequency is proportional to the working current, and the running indicator is running when the machine is shut down or fails. The light also stops flickering; the whole circuit adopts a unified current reference signal, so that the circuit can achieve multi-purpose and multi-function.
本发明的技术方案是万用保护器模拟集成电路,包括三相整流合成四输出运算放大器电路、分相记忆外控式断相及三相电流不平衡保护电路、双比双控自开启过载保护电路、定压及电容双反馈热记忆过载保护电路、零维持起动避时欠载保护电路、零序保护电路、全自动延时双控复位电路、电力电容器容量或工作电流在线检测电路、运行/停止识别控制电路、运行闪烁指示电路,其特征在于万用保护器模拟集成电路,是将电动机保护电路与泵类保护电路与空压机保护电路与电力电容器保护电路及多个保护电路共有特性统一组成共有的保护电路单元,统一电流基准信号,任意选用需要的单元电路来组成不同功能的保护器,将电路中若干电阻和若干二极管和若干运算放大器的百个元件集中一起采用微电子集成工艺制作在高集成化的万用保护器模拟集成电路中,用若干条引出线将需要与外部电路连接的接线引出到集成电路外部,构成万用保护器模拟集成电路,集成电路中电阻R1、电阻R2、电阻R3的电阻值相同,电阻R4、电阻R5、电阻R6的电阻值相同,电阻R7、电阻R8、电阻R9的电阻值相同,电阻R10、电阻R11、电阻R12的电阻值相同,电阻R16、电阻R17、电阻R18的电阻值相同,电阻R14、电阻R15的电阻值相同,电阻R33的电阻值大于电阻R34的电阻值,电阻R38的电阻值大于电阻R39的电阻值,电阻R41的电阻值大于电阻R42的电阻值,电阻R42的电阻值大于电阻R43的电阻值,其它电阻值根据多个保护电路共有特性而定,正电源VDD连接引出线V1进入集成电路,负电源VCC连接引出线V2进入集成电路,公共端V0连接引出线V3进入集成电路,万用保护器模拟集成电路中三相整流合成四输出运算放大器电路的电路结构是三相电流交流信号分别由三个运算放大器放大整流转换成直流信号,分别输出三相的电流直流信号,另由三个运算放大跟随器输出端并接一起合成输出三相中最高一相的电流信号,具体电路是三相电流信号分别由采样电流互感器L1的连接线L01连接电阻R46和引出线A1进入集成电路,电流互感器L2的连接线L02连接电阻R47和引出线B1进入集成电路,电流互感器L3的连接线L03连接电阻R48和引出线C1进入集成电路,电流互感器L1的另一端和电阻R46的另一端连接公共端V0,电流互感器L2的另一端和电阻R47的另一端连接公共端V0,电流互感器L3的另一端和电阻R48的另一端连接公共端V0,引出线A1连接运算放大器I1的正输入端,引出线B1连接运算放大器I2的正输入端,引出线C1连接运算放大器I3的正输入端,运算放大器I1的负输入端连接电阻R1和电阻R4,运算放大器I2的负输入端连接电阻R2和电阻R5,运算放大器I3的负输入端连接电阻R3和电阻R6,电阻R1和电阻R2和电阻R3的另一端连接公共端V0,运算放大器I1的输出端连接二极管D1的正极,运算放大器I2的输出端连接二极管D2的正极,运算放大器I3的输出端连接二极管D3的正极,电阻R4的另一端连接二极管D1的负极和电阻R7和电阻R10和引出线A2和运算放大器I4的正输入端,电阻R5的另一端连接二极管D2的负极和电阻R8和电阻R11和引出线B2和运算放大器I5的正输入端,电阻R6的另一端连接二极管D3的负极和电阻R9和电阻R12和引出线C2和运算放大器I6的正输入端,电阻R7和电阻R8和电阻R9的另一端连接公共端V0,运算放大器I4的输出端连接二极管D4的正极,运算放大器I5的输出端连接二极管D5的正极,运算放大器I6的输出端连接二极管D6的正极,运算放大器I4的负输入端和运算放大器I5的负输入端和运算放大器I6的负输入端和二极管D4的负极和二极管D5的负极和二极管D6的负极和电阻R13和电阻R15和引出线S1连接一起,电阻R15的另一端连接电阻R14和运算放大器I7的负输入端,运算放大器I7的正输入端连接公共端V0,电阻R14的另一端连接运算放大器I7的输出端和引出线S2,引出线A1是A相电流信号输入端,引出线B1是B相电流信号输入端,引出线C1是C相电流信号输入端,引出线A2是A相电流信号整流放大输出端,引出线B2是B相电流信号整流放大输出端,引出线C2是C相电流信号整流放大输出端,引出线A2在集成电路外部连接电解电容器C01正极,引出线B2在集成电路外部连接电解电容器C02正极,引出线C2在集成电路外部连接电解电容器C03正极,电解电容器C01负极和电解电容器C02负极和电解电容器C03负极连接公共端V0,引出线S1是合成输出最高相工作电流正信号输出端,引出线S2是合成输出最高相工作电流负信号输出端,供集成电路外部连接其它保护功能,集成电路外部的电流互感器L1、电流互感器L2、电流互感器L3性能相同,电阻R46、电阻R47、电阻R48的电阻值相同,电解电容器C01、电解电容器C02、电解电容器C03的容量相同。The technical solution of the present invention is a universal protector analog integrated circuit, including a three-phase rectification and synthesis of four-output operational amplifier circuit, a phase-splitting memory externally controlled phase failure and three-phase current unbalance protection circuit, and a dual-ratio dual-control self-opening overload protection circuit. circuit, constant voltage and capacitance dual feedback thermal memory overload protection circuit, zero-maintenance start-up avoidance underload protection circuit, zero-sequence protection circuit, automatic delay dual-control reset circuit, power capacitor capacity or working current online detection circuit, running/ The stop recognition control circuit and the running flashing indication circuit are characterized by the universal protector analog integrated circuit, which unifies the common characteristics of the motor protection circuit, the pump protection circuit, the air compressor protection circuit, the power capacitor protection circuit and multiple protection circuits. Constitute a common protection circuit unit, unify the current reference signal, select the required unit circuit arbitrarily to form a protector with different functions, gather several resistors, several diodes and several hundred components of several operational amplifiers in the circuit together and use the microelectronics integration process to manufacture In the highly integrated universal protector analog integrated circuit, several lead wires are used to lead the wiring that needs to be connected to the external circuit to the outside of the integrated circuit to form a universal protector analog integrated circuit. The resistors R1 and R2 in the integrated circuit , the resistance value of resistor R3 is the same, the resistance value of resistor R4, resistor R5, and resistor R6 is the same, the resistance value of resistor R7, resistor R8, and resistor R9 is the same, the resistance value of resistor R10, resistor R11, and resistor R12 is the same, and the resistor R16, The resistance value of resistor R17 and resistor R18 is the same, the resistance value of resistor R14 and resistor R15 is the same, the resistance value of resistor R33 is greater than the resistance value of resistor R34, the resistance value of resistor R38 is greater than the resistance value of resistor R39, and the resistance value of resistor R41 is greater than The resistance value of resistor R42, the resistance value of resistor R42 is greater than the resistance value of resistor R43, and other resistance values are determined according to the common characteristics of multiple protection circuits. In the integrated circuit, the common terminal V0 is connected to the lead wire V3 and enters the integrated circuit. The circuit structure of the three-phase rectification and four-output operational amplifier circuit in the analog integrated circuit of the universal protector is that the three-phase current AC signal is amplified and rectified by three operational amplifiers and converted into DC signal, respectively output the three-phase current DC signal, and the output terminals of three operational amplifier followers are connected in parallel to synthesize and output the current signal of the highest phase of the three phases. The specific circuit is that the three-phase current signals are respectively sampled by the current transformer. The connection line L01 of L1 connects the resistor R46 and the lead-out line A1 to enter the integrated circuit, the connection line L02 of the current transformer L2 connects the resistor R47 and the lead-out line B1 to enter the integrated circuit, and the connection line L03 of the current transformer L3 connects the resistor R48 and the lead-out line C1 Entering the integrated circuit, the other end of the current transformer L1 and the other end of the resistor R46 are connected to the common terminal V0, the other end of the current transformer L2 and the other end of the resistor R47 are connected to the common terminal V0, the other end of the current transformer L3 is connected to the resistor R48 The other end of the connection is connected to the common terminal V0, and the lead line A1 Connect the positive input terminal of the operational amplifier I1, the lead-out line B1 is connected to the positive input terminal of the operational amplifier I2, the lead-out line C1 is connected to the positive input terminal of the operational amplifier I3, the negative input terminal of the operational amplifier I1 is connected to the resistor R1 and the resistor R4, and the operational amplifier I2 The negative input terminal of the operational amplifier I3 is connected to the resistor R2 and the resistor R5, the negative input terminal of the operational amplifier I3 is connected to the resistor R3 and the resistor R6, the other end of the resistor R1, the resistor R2 and the resistor R3 are connected to the common terminal V0, and the output terminal of the operational amplifier I1 is connected to the diode D1 The positive pole of the diode D2 is connected to the output terminal of the operational amplifier I2, the positive pole of the diode D3 is connected to the output terminal of the operational amplifier I3, the other end of the resistor R4 is connected to the negative pole of the diode D1, the resistor R7 and the resistor R10 and the lead wire A2 and the operational amplifier The positive input terminal of I4, the other end of the resistor R5 is connected to the negative pole of the diode D2 and the resistor R8 and the resistor R11 and the lead wire B2 and the positive input terminal of the operational amplifier I5, and the other end of the resistor R6 is connected to the negative pole of the diode D3 and the resistor R9 and the resistor R12 and the lead wire C2 and the positive input terminal of the operational amplifier I6, the other end of the resistor R7, the resistor R8 and the resistor R9 are connected to the common terminal V0, the output terminal of the operational amplifier I4 is connected to the positive pole of the diode D4, and the output terminal of the operational amplifier I5 is connected to the diode The positive pole of D5, the positive pole of the output terminal of operational amplifier I6 connects the positive pole of diode D6, the negative pole of operational amplifier I4 and the negative pole of operational amplifier I5 and the negative pole of operational amplifier I6 and the negative pole of diode D4 and the negative pole of diode D5 and The cathode of the diode D6 is connected with the resistor R13 and the resistor R15 and the lead wire S1, the other end of the resistor R15 is connected with the resistor R14 and the negative input terminal of the operational amplifier I7, the positive input terminal of the operational amplifier I7 is connected with the common terminal V0, the other end of the resistor R14 One end is connected to the output terminal of the operational amplifier I7 and the lead-out line S2, the lead-out line A1 is the input terminal of the A-phase current signal, the lead-out line B1 is the input terminal of the B-phase current signal, the lead-out line C1 is the input terminal of the C-phase current signal, and the lead-out line A2 is A-phase current signal rectification and amplification output terminal, lead-out line B2 is B-phase current signal rectification and amplification output terminal, lead-out line C2 is C-phase current signal rectification and amplification output terminal, lead-out line A2 is connected to the positive pole of electrolytic capacitor C01 outside the integrated circuit, lead-out line B2 is connected to the positive pole of the electrolytic capacitor C02 outside the integrated circuit, and the lead line C2 is connected to the positive pole of the electrolytic capacitor C03 outside the integrated circuit. The negative pole of the electrolytic capacitor C01, the negative pole of the electrolytic capacitor C02 and the negative pole of the electrolytic capacitor C03 are connected to the common terminal V0, and the lead line S1 is the highest composite output. The positive signal output terminal of the phase working current, and the lead line S2 is the negative signal output terminal of the highest phase working current for composite output, which is used for external connection of the integrated circuit to other protection functions. The external current transformer L1, current transformer L2, and current transformer L3 of the integrated circuit The performance is the same, the resistance values of resistor R46, resistor R47, and resistor R48 are the same, and the capacities of electrolytic capacitor C01, electrolytic capacitor C02, and electrolytic capacitor C03 same.
所说的万用保护器模拟集成电路,其特征在于万用保护器模拟集成电路中分相记忆外控式断相及三相电流不平衡保护电路,由三个运算放大器分别组成三相三比较电路,三相电流信号分别与对比信号比较确定故障保护,对比信号由三相整流合成四输出运算放大器电路中合成输出三相中最高一相的电流信号分压形成,对比信号受额定电流外控,具体电路是电阻R13一端连接引出线S1,电阻R13的另一端连接运算放大器I8的负输入端和运算放大器I9的负输入端和运算放大器I10的负输入端和引出线E4,电阻R10的一端连接引出线A2,电阻R10的另一端连接运算放大器I8的正输入端和二极管D22负极和电阻R16,电阻R16的另一端连接二极管D16正极,二极管D16负极连接运算放大器I8的输出端和二极管D10负极和二极管D29负极,二极管D10正极连接引出线A3,电阻R11的一端连接引出线B2,电阻R11的另一端连接运算放大器I9的正输入端和二极管D23负极和电阻R17,电阻R17的另一端连接二极管D17正极,二极管D17负极连接运算放大器I9的输出端和二极管D11负极和二极管D30负极,二极管D11正极连接引出线B3,电阻R12的一端连接引出线C2,电阻R12的另一端连接运算放大器I 10的正输入端和二极管D24负极和电阻R18,电阻R18的另一端连接二极管D18正极,二极管D18负极连接运算放大器I10的输出端和二极管D12负极和二极管D31负极,二极管D12正极连接引出线C3,引出线E4是断相及三相电流不平衡保护对比信号的连接点,引出线E4连接电阻R49获得断相及三相电流不平衡保护对比信号,电阻R49的另一端连接公共端V0,引出线E4通过二极管D51和电阻R55连接引出线K2时,断相及三相电流不平衡保护受控在工作电流大于额定电流规定值时起保护作用,引出线A3是A相电流断相或不平衡时输出控制端,引出线B3是B相电流断相或不平衡时输出控制端,引出线C3是C相电流断相或不平衡时输出控制端,引出线A3连接发光二极管D41负极,引出线B3连接发光二极管D42负极,引出线C3连接发光二极管D43负极,发光二极管D41正极和发光二极管D42正极和发光二极管D43正极一起连接电阻R69和稳压二极管D59的负极,稳压二极管D59的正极连接电阻R70和三极管BG的基极,电阻R69的另一端连接正电源VDD和二极管D55负极和继电器J,继电器J的另一端连接二极管D55正极和三极管BG的集电极,电阻R70的另一端连接负电源VCC和三极管BG的发射极。The said universal protector analog integrated circuit is characterized in that in the universal protector analog integrated circuit, the phase-splitting memory externally controlled phase failure and three-phase current unbalance protection circuit is composed of three operational amplifiers respectively forming a three-phase three-comparison circuit. Circuit, the three-phase current signal is compared with the comparison signal to determine the fault protection. The comparison signal is formed by the current signal division of the highest phase of the three-phase output in the three-phase rectification synthesis four-output operational amplifier circuit. The comparison signal is externally controlled by the rated current , the specific circuit is that one end of the resistor R13 is connected to the lead wire S1, the other end of the resistor R13 is connected to the negative input terminal of the operational amplifier I8, the negative input terminal of the operational amplifier I9, the negative input terminal of the operational amplifier I10 and the lead wire E4, and one end of the resistor R10 Connect the lead wire A2, the other end of the resistor R10 is connected to the positive input terminal of the operational amplifier I8, the negative pole of the diode D22 and the resistor R16, the other end of the resistor R16 is connected to the positive pole of the diode D16, and the negative pole of the diode D16 is connected to the output terminal of the operational amplifier I8 and the negative pole of the diode D10 And the cathode of diode D29, the anode of diode D10 is connected to lead-out line A3, one end of resistor R11 is connected to lead-out line B2, the other end of resistor R11 is connected to the positive input terminal of operational amplifier I9, the cathode of diode D23 and resistor R17, and the other end of resistor R17 is connected to diode The positive pole of D17 and the negative pole of diode D17 are connected to the output terminal of the operational amplifier I9, the negative pole of the diode D11 and the negative pole of the diode D30, the positive pole of the diode D11 is connected to the lead-out line B3, one end of the resistor R12 is connected to the lead-out line C2, and the other end of the resistor R12 is connected to the terminal of the operational amplifier I10 The positive input terminal and the negative pole of diode D24 and resistor R18, the other end of resistor R18 is connected to the positive pole of diode D18, the negative pole of diode D18 is connected to the output terminal of operational amplifier I10, the negative pole of diode D12 and the negative pole of diode D31, the positive pole of diode D12 is connected to lead-out line C3, lead-out line E4 is the connection point of phase failure and three-phase current imbalance protection comparison signal. The lead wire E4 is connected to resistor R49 to obtain the phase failure and three-phase current imbalance protection comparison signal. The other end of resistor R49 is connected to the common terminal V0, and the lead wire E4 passes through When the diode D51 and the resistor R55 are connected to the lead line K2, the phase failure and three-phase current unbalance protection are controlled and play a protective role when the working current is greater than the specified value of the rated current. The lead line A3 is the output control when the A phase current is broken or unbalanced. terminal, the lead-out line B3 is the output control terminal when the B-phase current is open or unbalanced, the lead-out line C3 is the output control terminal when the C-phase current is open-phase or unbalanced, the lead-out line A3 is connected to the negative pole of the light-emitting diode D41, and the lead-out line B3 is connected to the light-emitting diode The cathode of diode D42, the lead wire C3 is connected to the cathode of light-emitting diode D43, the anode of light-emitting diode D41 and the anode of light-emitting diode D42 and the anode of light-emitting diode D43 are connected together to resistor R69 and the cathode of Zener diode D59, and the anode of Zener diode D59 is connected to resistor R70 and the triode The base of BG, the other end of the resistor R69 is connected to the positive power supply VDD and the cathode of the diode D55 and the relay J, and then The other end of the electrical appliance J is connected to the anode of the diode D55 and the collector of the triode BG, and the other end of the resistor R70 is connected to the negative power supply VCC and the emitter of the triode BG.
所说的万用保护器模拟集成电路,其特征在于万用保护器模拟集成电路中双比双控自开启过载保护电路是工作电流超过额定电流规定值时自动开启反时限保护电路,合成输出最高相工作电流负信号通过引出线S2连接集成电路外部过载保护设定电路的电阻R51,电阻R51另一端连接电位器W1定端及滑动端和引出线G2,电位器W1另一定端连接引出线G1,引出线G2连接运算放大器I15的负输入端,运算放大器I15的正输入端连接公共端V0,引出线G1连接运算放大器I15的输出端和电阻R25和电阻R32和电阻R0,电阻R25的另一端连接运算放大器I16的正输入端和电阻R26和电阻R27和引出线G4,电阻R26的另端连接公共端V0,运算放大器I16的负输入端连接电阻R33和引出线E1,运算放大器I16的输出端连接二极管D33的负极和引出线K2,电阻R27的另一端连接二极管D34的正极,二极管D34的负极连接二极管D35的正极,二极管D35的负极连接二极管D36的正极和二极管D37的负极和电阻R28和电阻R29和运算放大器I17的负输入端和引出线G3,电阻R28的另一端连接二极管D33的正极,运算放大器I17的正输入端连接公共端V0,二极管D36的负极连接正电源VDD,运算放大器I17的输出端连接二极管D37的正极,电阻R29的另一端连接引出线G5,引出线G5在集成电路外部连接引出线G6,引出线G6在集成电路内部连接电阻R30,电阻R30的另一端连接运算放大器I18的负输入端,运算放大器I18的正输入端连接电阻R31和二极管D19的负极和引出线E2,电阻R31另一端连接二极管D13的正极,运算放大器I18的输出端连接二极管D13的负极和二极管D26的负极和二极管D7的负极,二极管D7的正极连接引出线G7,引出线G7是电流过载时输出控制端,引出线G7连接发光二极管D45负极,发光二极管D45正极连接电阻R69和稳压二极管D59的负极,稳压二极管D59的正极连接电阻R70和三极管BG的基极,电阻R69的另一端连接正电源VDD和二极管D55负极和继电器J,继电器J的另一端连接二极管D55正极和三极管BG的集电极,电阻R70的另一端连接负电源VCC和三极管BG的发射极,引出线E2是电流过载保护基准信号,引出线E2经过电阻R66连接引出线E1和基淮信号源的稳压二极管D61负极和电阻R56,电阻R56的另一端连接正电源VDD,稳压二极管D57正极连接公共端V0。The so-called universal protector analog integrated circuit is characterized in that the dual-ratio dual-control self-opening overload protection circuit in the universal protector analog integrated circuit automatically turns on the inverse time-limit protection circuit when the working current exceeds the specified value of the rated current, and the combined output is the highest. The negative signal of the phase working current is connected to the resistor R51 of the external overload protection setting circuit of the integrated circuit through the lead-out line S2, and the other end of the resistor R51 is connected to the fixed end of the potentiometer W1, the sliding end and the lead-out line G2, and the other fixed end of the potentiometer W1 is connected to the lead-out line G1 , the lead line G2 is connected to the negative input terminal of the operational amplifier I15, the positive input terminal of the operational amplifier I15 is connected to the common terminal V0, the lead line G1 is connected to the output terminal of the operational amplifier I15, resistor R25, resistor R32 and resistor R0, and the other end of the resistor R25 Connect the positive input terminal of the operational amplifier I16 to the resistor R26, the resistor R27 and the lead wire G4, the other end of the resistor R26 is connected to the common terminal V0, the negative input terminal of the operational amplifier I16 is connected to the resistor R33 and the lead wire E1, and the output terminal of the operational amplifier I16 Connect the cathode of the diode D33 and the lead wire K2, the other end of the resistor R27 is connected to the anode of the diode D34, the cathode of the diode D34 is connected to the anode of the diode D35, the cathode of the diode D35 is connected to the anode of the diode D36 and the cathode of the diode D37, and the resistor R28 and the resistor R29 and the negative input terminal of the operational amplifier I17 and the lead wire G3, the other end of the resistor R28 is connected to the positive pole of the diode D33, the positive input terminal of the operational amplifier I17 is connected to the common terminal V0, the negative pole of the diode D36 is connected to the positive power supply VDD, and the positive pole of the operational amplifier I17 The output end is connected to the anode of the diode D37, the other end of the resistor R29 is connected to the lead wire G5, the lead wire G5 is connected to the lead wire G6 outside the integrated circuit, the lead wire G6 is connected to the resistor R30 inside the integrated circuit, and the other end of the resistor R30 is connected to the operational amplifier I18 The negative input terminal of the operational amplifier I18 is connected to the negative pole of the resistor R31, the negative pole of the diode D19 and the lead wire E2, the other end of the resistor R31 is connected to the positive pole of the diode D13, and the output terminal of the operational amplifier I18 is connected to the negative pole of the diode D13 and the terminal of the diode D26 Negative pole and negative pole of diode D7, the positive pole of diode D7 is connected to the lead wire G7, which is the output control terminal when the current is overloaded, the lead wire G7 is connected to the negative pole of the light-emitting diode D45, and the positive pole of the light-emitting diode D45 is connected to the negative pole of the resistor R69 and the Zener diode D59 , the anode of the Zener diode D59 is connected to the resistor R70 and the base of the triode BG, the other end of the resistor R69 is connected to the positive power supply VDD and the cathode of the diode D55 and the relay J, and the other end of the relay J is connected to the anode of the diode D55 and the collector of the triode BG, The other end of the resistor R70 is connected to the negative power supply VCC and the emitter of the triode BG. The lead wire E2 is the reference signal for current overload protection. The lead wire E2 is connected to the lead wire E1 and the cathode of the Zener diode D61 of the base signal source and the resistor R56 through the resistor R66. , the other end of resistor R56 is connected to the positive power supply V DD, the anode of the Zener diode D57 is connected to the common terminal V0.
所说的万用保护器模拟集成电路,其特征在于万用保护器模拟集成电路中定压及电容双反馈热记忆过载保护电路是合成输出最高相工作电流负信号通过引出线S2连接集成电路外部过载保护设定电路的电阻R51,电阻R51另一端连接电位器W1定端及滑动端和引出线G2,电位器W1另一定端连接电阻R55和引出线G1,引出线G1连接运算放大器I15的输出端,引出线G2连接运算放大器I15的负输入端,运算放大器I15的正输入端连接公共端V0,外部电阻R55的另一端连接电阻R54和引出线Q3,电阻R54另一端连接公共端V0,引出线Q3连接运算放大器I13的正输入端,运算放大器I13的负输入端连接引出线Q2,运算放大器I13的输出端连接引出线Q1,引出线Q1连接外部电阻R60和电阻R61,电阻R61的另一端连接电阻R62和稳压二极管D60的负极,电阻R62的另一端连接电阻R63和电阻R64和二极管D57的负极,电阻R64的另一端连接稳压二极管D60的正极和公共端V0,电阻R63的另一端连接二极管D57的正极和电解电容器C09的负极和电阻R65再连接引出线Q2,电阻R65另一端连接公共端V0,电阻R60另一端连接二极管D50的正极,二极管D50的负极连接电解电容器C09的正极和电阻R59再连接引出线G6,电阻R59另一端连接公共端V0,引出线G6连接内部电阻R30,电阻R30的另一端连接运算放大器I18的负输入端,运算放大器I18的正输入端连接电阻R31和引出线E2,电阻R31另一端连接二极管D13的正极,运算放大器I18的输出端连接二极管D13的负极和二极管D7的负极,二极管D7的正极连接引出线G7,引出线E2连接外部电阻R68和电阻R74,电阻R68另一端连接公共端V0,电阻R74另一端连接正电源VDD,引出线G7连接发光二极管D45的负极,发光二极管D45的正极连接电阻R69和稳压二极管D59的负极,稳压二极管D59的正极连接电阻R70和三极管BG的基极,电阻R69的另一端连接正电源VDD和二极管D55负极和继电器J,继电器J的另一端连接二极管D55正极和三极管BG的集电极,电阻R70的另一端连接负电源VCC和三极管BG的发射极。The so-called universal protector analog integrated circuit is characterized in that the constant voltage and capacitance double feedback thermal memory overload protection circuit in the universal protector analog integrated circuit synthesizes and outputs the highest phase operating current negative signal through the lead-out line S2 to connect to the outside of the integrated circuit The resistor R51 of the overload protection setting circuit, the other end of the resistor R51 is connected to the fixed end of the potentiometer W1, the sliding end and the lead wire G2, the other fixed end of the potentiometer W1 is connected to the resistor R55 and the lead wire G1, and the lead wire G1 is connected to the output of the operational amplifier I15 terminal, the lead line G2 is connected to the negative input terminal of the operational amplifier I15, the positive input terminal of the operational amplifier I15 is connected to the common terminal V0, the other end of the external resistor R55 is connected to the resistor R54 and the lead wire Q3, the other end of the resistor R54 is connected to the common terminal V0, and the The line Q3 is connected to the positive input terminal of the operational amplifier I13, the negative input terminal of the operational amplifier I13 is connected to the lead line Q2, the output terminal of the operational amplifier I13 is connected to the lead line Q1, the lead line Q1 is connected to the external resistor R60 and the resistor R61, and the other end of the resistor R61 Connect resistor R62 to the negative pole of Zener diode D60, the other end of resistor R62 is connected to resistor R63, resistor R64 and the negative pole of diode D57, the other end of resistor R64 is connected to the positive pole of Zener diode D60 and common terminal V0, the other end of resistor R63 Connect the positive pole of the diode D57 and the negative pole of the electrolytic capacitor C09 to the lead wire Q2 with the resistor R65, the other end of the resistor R65 is connected to the common terminal V0, the other end of the resistor R60 is connected to the positive pole of the diode D50, and the negative pole of the diode D50 is connected to the positive pole of the electrolytic capacitor C09 and Resistor R59 is then connected to the lead wire G6, the other end of the resistor R59 is connected to the common terminal V0, the lead wire G6 is connected to the internal resistor R30, the other end of the resistor R30 is connected to the negative input terminal of the operational amplifier I18, and the positive input terminal of the operational amplifier I18 is connected to the resistor R31 and The lead wire E2, the other end of the resistor R31 is connected to the anode of the diode D13, the output terminal of the operational amplifier I18 is connected to the cathode of the diode D13 and the cathode of the diode D7, the anode of the diode D7 is connected to the lead wire G7, and the lead wire E2 is connected to the external resistor R68 and the resistor R74 , the other end of the resistor R68 is connected to the common terminal V0, the other end of the resistor R74 is connected to the positive power supply VDD, the lead wire G7 is connected to the negative pole of the light-emitting diode D45, the positive pole of the light-emitting diode D45 is connected to the resistor R69 and the negative pole of the Zener diode D59, and the voltage regulator diode D59 The positive pole is connected to the base of the resistor R70 and the transistor BG, the other end of the resistor R69 is connected to the positive power supply VDD, the negative pole of the diode D55 and the relay J, the other end of the relay J is connected to the positive pole of the diode D55 and the collector of the triode BG, and the other end of the resistor R70 is connected to The negative power supply VCC and the emitter of the transistor BG.
所说的万用保护器模拟集成电路,其特征在于万用保护器模拟集成电路中零维持起动避时欠载保护电路结构是由运算放大器和集成电路外部的电位器组成欠载设定电路,用运算放大器I13对电流设定放大,用运算放大器I14对工作电流与基准信号进行比较放大控制,用运算放大器I21起动避时控制,起动避时过程中欠载保护不起作用,停机状态时电路处于零维持避免误动作,合成输出最高相工作电流负信号通过引出线S2连接集成电路外部欠载保护设定电路的电阻R52,电阻R52另一端连接电位器W2定端及滑动端和引出线Q2,电位器W2另一定端连接引出线Q1,引出线Q2连接运算放大器I13的负输入端,运算放大器I13的正输入端连接引出线Q3,引出线Q3连接在集成电路外部的电阻R54,电阻R54的另一端连接公共端V0,引出线Q1连接运算放大器I13的输出端和电阻R21,电阻R21的另一端连接运算放大器I14的正输入端和电阻R23和二极管D20的负极,电阻R23的另一端连接二极管D14的正极,运算放大器I14的负输入端连接二极管D25的负极和二极管D32的正极和引出线E3,二极管D25的正极连接公共端V0,二极管D32的负极连接电阻R24,电阻R24的另一端连接起动避时电路的运算放大器I21的输出端和引出线Y2,二极管D14的负极连接运算放I14的输出端和二极管D27的负极和二极管D8的负极,二极管D8的正极连接引出线Q4,引出线E3是电流欠载保护基准信号,引出线E3连接集成电路外部电阻R67和电阻R72,电阻R67的另一端连接基准电路稳压管D61的负极和电阻R56,电阻R56的另一端连接正电源VDD,稳压管D61的正极连接公共端V0,电阻R72的另一端连接二极管D53的正极和电解电容器C10正极,电解电容器C10负极连接负电源VCC,二极管D53的负极连接电解电容器C07正极和引出线K1,电解电容器C07负极连接电位器W4定端及滑动端和引出线Y1,电位器W4另一定端连接负电源VCC,引出线Y1连接运算放大器I21的负输入端,运算放大器I21的正输入端连接电阻R38和电阻R39,电阻R38的另一端连接正电源VDD,电阻R39的另一端连接负电源VCC,引出线Q4连接发光二极管D46的负极,发光二极管D46的正极连接电阻R69和稳压二极管D59的负极,稳压二极管D59的正极连接电阻R70和三极管BG的基极,电阻R69的另一端连接正电源VDD和二极管D55负极和继电器J,继电器J的另一端连接二极管D55正极和三极管BG的集电极,电阻R70的另一端连接负电源VCC和三极管BG的发射极。The said universal protector analog integrated circuit is characterized in that in the universal protector analog integrated circuit, the zero-maintenance start-up avoidance underload protection circuit structure is composed of an operational amplifier and an external potentiometer of the integrated circuit to form an underload setting circuit. Use the operational amplifier I13 to amplify the current setting, use the operational amplifier I14 to compare and amplify the working current and the reference signal, use the operational amplifier I21 to start the time-avoidance control, the under-load protection does not work during the start-up time-avoidance process, and the circuit in the stop state Maintain at zero to avoid misoperation, synthesize and output the negative signal of the highest phase operating current through the lead-out line S2 to connect the resistor R52 of the external underload protection setting circuit of the integrated circuit, and the other end of the resistor R52 is connected to the fixed end and sliding end of the potentiometer W2 and the lead-out line Q2 , the other end of the potentiometer W2 is connected to the lead-out line Q1, the lead-out line Q2 is connected to the negative input terminal of the operational amplifier I13, the positive input end of the operational amplifier I13 is connected to the lead-out line Q3, and the lead-out line Q3 is connected to the resistor R54 outside the integrated circuit, and the resistor R54 The other end of the resistor R21 is connected to the common terminal V0, the lead line Q1 is connected to the output terminal of the operational amplifier I13 and the resistor R21, the other end of the resistor R21 is connected to the positive input terminal of the operational amplifier I14, the resistor R23 and the negative pole of the diode D20, and the other end of the resistor R23 is connected to The positive pole of the diode D14, the negative input terminal of the operational amplifier I14 are connected to the negative pole of the diode D25, the positive pole of the diode D32 and the lead wire E3, the positive pole of the diode D25 is connected to the common terminal V0, the negative pole of the diode D32 is connected to the resistor R24, and the other end of the resistor R24 is connected to The output terminal of the operational amplifier I21 of the start-up time-avoidance circuit and the lead-out line Y2, the negative pole of the diode D14 are connected to the output terminal of the operational amplifier I14, the negative pole of the diode D27 and the negative pole of the diode D8, the positive pole of the diode D8 is connected to the lead-out line Q4, and the lead-out line E3 It is the reference signal for current underload protection. The lead wire E3 is connected to the external resistor R67 and resistor R72 of the integrated circuit. The other end of the resistor R67 is connected to the negative pole of the voltage regulator tube D61 of the reference circuit and the resistor R56. The other end of the resistor R56 is connected to the positive power supply VDD. The positive pole of the pressure tube D61 is connected to the common terminal V0, the other end of the resistor R72 is connected to the positive pole of the diode D53 and the positive pole of the electrolytic capacitor C10, the negative pole of the electrolytic capacitor C10 is connected to the negative power supply VCC, and the negative pole of the diode D53 is connected to the positive pole of the electrolytic capacitor C07 and the lead wire K1. The negative pole of the capacitor C07 is connected to the fixed terminal and sliding terminal of the potentiometer W4 and the lead-out line Y1, the other fixed end of the potentiometer W4 is connected to the negative power supply VCC, the lead-out line Y1 is connected to the negative input terminal of the operational amplifier I21, and the positive input terminal of the operational amplifier I21 is connected to the resistor R38 and resistor R39, the other end of the resistor R38 is connected to the positive power supply VDD, the other end of the resistor R39 is connected to the negative power supply VCC, the lead-out line Q4 is connected to the negative pole of the light-emitting diode D46, the positive pole of the light-emitting diode D46 is connected to the negative pole of the resistor R69 and the Zener diode D59, The anode of the Zener diode D59 is connected to the base of the resistor R70 and the triode BG, and the other of the resistor R69 The other end of the relay J is connected to the positive electrode of the diode D55 and the collector of the triode BG, and the other end of the resistor R70 is connected to the negative power supply VCC and the emitter of the triode BG.
所说的万用保护器模拟集成电路,其特征是万用保护器模拟集成电路中零序保护电路,零序电流互感器L0一端连接电阻R58,零序电流互感器L0另一端连接公共端V0,电阻R58的另一端连接电阻R76和引出线H2,电阻R76的另一端连接引出线H1,引出线H2连接运算放大器I11的负输入端,运算放大器I11的正输入端连接公共端V0,运算放大器I11的输出端连接二极管D0正极,引出线H1连接二极管D0负极和电阻R22,电阻R22的另一端连接运算放大器I12的负输入端,运算放大器I12的正输入端连接二极管D21的负极和电阻R19和电阻R20,电阻R19的另一端连接负电源VCC,电阻R20的另一端连接二极管D15的负极,运算放大器I12的输出端连接二极管D15的正极和二极管D28的负极和D9的负极,D9的正极连接引出线H3,引出线H3连接发光二极管D47的负极,发光二极管D47的正极连接电阻R69和稳压二极管D59的负极,稳压二极管D59的正极连接电阻R70和三极管BG的基极,电阻R69的另一端连接正电源VDD和二极管D55负极和继电器J,继电器J的另一端连接二极管D55正极和三极管BG的集电极,电阻R70的另一端连接负电源VCC和三极管BG的发射极。The so-called universal protector analog integrated circuit is characterized in that the zero-sequence protection circuit in the universal protector analog integrated circuit, one end of the zero-sequence current transformer L0 is connected to the resistor R58, and the other end of the zero-sequence current transformer L0 is connected to the common terminal V0 , the other end of the resistor R58 is connected to the resistor R76 and the lead wire H2, the other end of the resistor R76 is connected to the lead wire H1, the lead wire H2 is connected to the negative input end of the operational amplifier I11, the positive input end of the operational amplifier I11 is connected to the common terminal V0, and the operational amplifier The output terminal of I11 is connected to the anode of diode D0, the lead wire H1 is connected to the cathode of diode D0 and resistor R22, the other end of resistor R22 is connected to the negative input terminal of operational amplifier I12, and the positive input terminal of operational amplifier I12 is connected to the negative terminal of diode D21 and resistor R19 and Resistor R20, the other end of resistor R19 is connected to negative power supply VCC, the other end of resistor R20 is connected to the negative pole of diode D15, the output end of operational amplifier I12 is connected to the positive pole of diode D15, the negative pole of diode D28 and the negative pole of D9, and the positive pole of D9 is connected to the Line H3, lead-out line H3 is connected to the negative pole of the light-emitting diode D47, the positive pole of the light-emitting diode D47 is connected to the negative pole of the resistor R69 and the Zener diode D59, the positive pole of the Zener diode D59 is connected to the resistor R70 and the base of the triode BG, and the other end of the resistor R69 Connect the positive power supply VDD and the cathode of the diode D55 to the relay J, the other end of the relay J is connected to the anode of the diode D55 and the collector of the triode BG, and the other end of the resistor R70 is connected to the negative power supply VCC and the emitter of the triode BG.
所说的万用保护器模拟集成电路,其特征是万用保护器模拟集成电路中双控式全自动延时多路复位电路,各路保护输出端连接组成或门电路控制复位延时电路,复位延时电路输出端同时连接控制各路保护输出端复位,二极管D26的负极连接运算放大器I18的输出端,二极管D27的负极连接运算放大器I14的输出端,二极管D28的负极连接运算放大器I12的输出端,二极管D29的负极连接运算放大器I8的输出端,二极管D30的负极连接运算放大器I9的输出端,二极管D31的负极连接运算放大器I10的输出端,二极管D26的正极和二极管D27的正极和二极管D28的正极和二极管D29的正极和二极管D30的正极和二极管D31的正极一起连接电阻R41和电阻R43,电阻R43的另一端连接运算放大器I22的正输入端和二极管D40的正极和电阻R42,二极管D40的负极连接电阻R44和电阻R45,电阻R45的另一端连接公共端V0,电阻R42和电阻R44的另一端连接正电源VDD,电阻R41的另一端连接运算放大器I22的负输入端和引出线Z,二极管D19的负极连接运算放大器I18的正输入端,二极管D20的负极连接运算放大器I14的正输入端,二极管D21的负极连接运算放大器I12的正输入端,二极管D22的负极连接运算放大器I8的正输入端,二极管D23的负极连接运算放大器I9的正输入端,二极管D24的负极连接运算放大器I10的正输入端,二极管D19的正极和二极管D20的正极和二极管D21的正极和二极管D22的正极和二极管D23的正极和二极管D24的正极一起连接电阻R40和引出线F,运算放大器I22的输出端和电阻R40,引出线F在集成电路外部连接复位接钮FW和二极管D49的负极,复位接钮FW的另一端连接电解电容器C04的正极和正电源VDD,二极管D49的正极连接电解电容器C04的负极和电阻R50,电阻R50的另一端连接负电源VCC,引出线Z在集成电路外部连接电解电容器C06的负极和二极管D52的负极,电解电容器C06的正极连接正电源VDD,二极管D52的正极连接引出线K1,引出线F是外部通电复位、手动复位和内部自动复位的总连接线。The said universal protector analog integrated circuit is characterized in that in the universal protector analog integrated circuit, a dual-control fully automatic delay multi-channel reset circuit, each protection output terminal is connected to form an OR gate circuit to control the reset delay circuit, The output terminals of the reset delay circuit are simultaneously connected to control the reset of each protection output terminal, the negative pole of the diode D26 is connected to the output terminal of the operational amplifier I18, the negative pole of the diode D27 is connected to the output terminal of the operational amplifier I14, and the negative pole of the diode D28 is connected to the output of the operational amplifier I12 terminal, the cathode of the diode D29 is connected to the output terminal of the operational amplifier I8, the negative pole of the diode D30 is connected to the output terminal of the operational amplifier I9, the cathode of the diode D31 is connected to the output terminal of the operational amplifier I10, the positive pole of the diode D26 and the positive pole of the diode D27 and the diode D28 The positive pole of the diode D29 and the positive pole of the diode D30 and the positive pole of the diode D31 are connected to the resistor R41 and the resistor R43 together, and the other end of the resistor R43 is connected to the positive input terminal of the operational amplifier I22 and the positive pole of the diode D40 and the resistor R42, the diode D40 The negative pole is connected to the resistor R44 and the resistor R45, the other end of the resistor R45 is connected to the common terminal V0, the other end of the resistor R42 and the resistor R44 is connected to the positive power supply VDD, the other end of the resistor R41 is connected to the negative input terminal of the operational amplifier I22 and the lead wire Z, the diode The negative pole of D19 is connected to the positive input terminal of operational amplifier I18, the negative pole of diode D20 is connected to the positive input terminal of operational amplifier I14, the negative pole of diode D21 is connected to the positive input terminal of operational amplifier I12, and the negative pole of diode D22 is connected to the positive input terminal of operational amplifier I8 , the cathode of the diode D23 is connected to the positive input of the operational amplifier I9, the cathode of the diode D24 is connected to the positive input of the operational amplifier I10, the anode of the diode D19 and the anode of the diode D20 and the anode of the diode D21 and the anode of the diode D22 and the anode of the diode D23 The anode and the anode of the diode D24 are connected together to the resistor R40 and the lead wire F, the output terminal of the operational amplifier I22 and the resistor R40, the lead wire F is connected to the reset button FW and the cathode of the diode D49 outside the integrated circuit, and the other end of the reset button FW Connect the positive pole of the electrolytic capacitor C04 and the positive power supply VDD, the positive pole of the diode D49 connects the negative pole of the electrolytic capacitor C04 and the resistor R50, the other end of the resistor R50 is connected to the negative power supply VCC, and the lead Z connects the negative pole of the electrolytic capacitor C06 and the diode D52 outside the integrated circuit The negative pole of the electrolytic capacitor C06 is connected to the positive power supply VDD, the positive pole of the diode D52 is connected to the lead line K1, and the lead line F is the main connection line for external power-on reset, manual reset and internal automatic reset.
所说的万用保护器模拟集成电路,其特征是万用保护器模拟集成电路中运行闪烁指示电路,当工作电流高于某规定值后,运行指示灯闪烁频率与工作电流成正比,停机或故障停机机时运行指示灯也停止闪烁,运算放大器I20正输入端连接电阻R35和电阻R36,电阻R35的另一端连接二极管D38的正极和公共端V0,运算放大器I20负输入端连接二极管D38的负极和二极管D39的正极和电阻R0和引出线X1,,二极管D39的负极连接电阻R37,电阻R37的另一端和电阻R36的另一端连接运算放大器I20输出端和引出线X2,引出线X2连接集成电路外部的电阻R57,电阻R57的另一端连接发光二极管D48的正极,发光二极管D48的负极连接公共端V0,引出线X1连接集成电路外部的二极管D54正极和电解电容器C08的正极,电解电容器C08的负极连接公共端V0,二极管D54的负极连接发光二极管D41的正极和发光二极管D42的正极和发光二极管D43的正极和发光二极管D45的正极和发光二极管D46的正极和发光二极管D47的正极和稳压二极管D59的负极和电阻R69,稳压二极管D59的正极连接电阻R70和三极管BG的基极,电阻R69的另一端连接正电源VDD和二极管D55负极和继电器J,继电器J的另一端连接二极管D55正极和三极管BG的集电极,电阻R70的另一端连接负电源VCC和三极管BG的发射极。The said universal protector analog integrated circuit is characterized in that the operating flashing indicator circuit in the universal protector analog integrated circuit, when the operating current is higher than a certain value, the operating indicator flashing frequency is proportional to the operating current, shutdown or When the machine is shut down due to failure, the running indicator light also stops flashing. The positive input terminal of the operational amplifier I20 is connected to the resistor R35 and the resistor R36. The other end of the resistor R35 is connected to the positive pole of the diode D38 and the common terminal V0, and the negative input terminal of the operational amplifier I20 is connected to the negative pole of the diode D38. And the anode of diode D39, resistor R0 and lead-out line X1, the negative pole of diode D39 is connected to resistor R37, the other end of resistor R37 and the other end of resistor R36 are connected to the output terminal of operational amplifier I20 and lead-out line X2, and lead-out line X2 is connected to integrated circuit The external resistor R57, the other end of the resistor R57 is connected to the anode of the light-emitting diode D48, the cathode of the light-emitting diode D48 is connected to the common terminal V0, and the lead line X1 is connected to the anode of the diode D54 outside the integrated circuit and the positive electrode of the electrolytic capacitor C08, and the negative electrode of the electrolytic capacitor C08 Connect the common terminal V0, the negative pole of the diode D54 is connected to the positive pole of the LED D41 and the positive pole of the LED D42 and the positive pole of the LED D43 and the positive pole of the LED D45 and the positive pole of the LED D46 and the positive pole of the LED D47 and the Zener diode D59 The negative pole of the diode D59 is connected to the negative pole of the resistor R69, the positive pole of the Zener diode D59 is connected to the base pole of the resistor R70 and the transistor BG, the other end of the resistor R69 is connected to the positive power supply VDD and the negative pole of the diode D55 and the relay J, and the other end of the relay J is connected to the positive pole of the diode D55 and the transistor The collector of BG and the other end of the resistor R70 are connected to the negative power supply VCC and the emitter of the triode BG.
所说的万用保护器模拟集成电路,其特征是万用保护器模拟集成电路中在线检测电力电容器容量或工作电流在线检测电路,工作电流负信号通过引出线S2连接集成电路外部电路电阻R53,电阻R53的另一端连接电位器W3和引出线H2,电位器W3的另一端连接外接数显端子CS和引出线H1进入集成电路,引出线H2连接运算放大器I11的负输入端,运算放大器I11的正输入端连接公共端V0,运算放大器I11的输出端连接二极管D0正极,引出线H1连接二极管D0负极和电阻R22,引出线H1与公共端V0之间是在线检测电力电容器容量或工作电流的信号输出端,连接外接数显端子CS。The said universal protector analog integrated circuit is characterized in that the online detection power capacitor capacity or the operating current online detection circuit in the universal protector analog integrated circuit, the negative signal of the operating current is connected to the external circuit resistor R53 of the integrated circuit through the lead-out line S2, The other end of the resistor R53 is connected to the potentiometer W3 and the lead wire H2, the other end of the potentiometer W3 is connected to the external digital display terminal CS and the lead wire H1 to enter the integrated circuit, the lead wire H2 is connected to the negative input terminal of the operational amplifier I11, and the operational amplifier I11 The positive input terminal is connected to the common terminal V0, the output terminal of the operational amplifier I11 is connected to the positive pole of the diode D0, and the lead wire H1 is connected to the negative pole of the diode D0 and the resistor R22. The output terminal is connected to the external digital display terminal CS.
所说的万用保护器模拟集成电路,其特征是万用保护器模拟集成电路中运行/停止识别控制电路,运算放大器I19正输入端连接电阻R32,电阻R32的另一端连接电阻R0和运算放大器I15输出端和引出线G1,运算放大器I19负输入端连接电阻R33和电阻R34,电阻R33的另一端连接运算放大器I16负输入端和引出线E1,电阻R34的另一端连接公共端V0,运算放大器I19输出端连接引出线K1,泵类保护时引出线K1在集成电路外部连接电解电容器C07的正极和二极管D53的负极,电力电容器保护时引出线K1在集成电路外部连接二极管D56的负极和二极管D52的正极。The said universal protector analog integrated circuit is characterized in that the run/stop identification control circuit in the universal protector analog integrated circuit, the positive input terminal of the operational amplifier I19 is connected to the resistor R32, and the other end of the resistor R32 is connected to the resistor R0 and the operational amplifier The output terminal of I15 and the lead wire G1, the negative input terminal of the operational amplifier I19 are connected to the resistor R33 and the resistor R34, the other end of the resistor R33 is connected to the negative input terminal of the operational amplifier I16 and the lead wire E1, the other end of the resistor R34 is connected to the common terminal V0, the operational amplifier The output terminal of I19 is connected to lead-out line K1. For pump protection, lead-out line K1 is connected to the anode of electrolytic capacitor C07 and the cathode of diode D53 outside the integrated circuit. For power capacitor protection, lead-out line K1 is connected to the cathode of diode D56 and diode D52 outside the integrated circuit. positive pole.
本发明是针对电力电容器保护器、电动机保护器、泵类保护器、线路保护器提供一种万用保护器模拟集成电路,将若干个电阻、二极管、运算放大器设计在一块集成电路中,100个元器件变成一个元件,可明显减小保护器电路板面积和壳体尺寸;三相整流合成四输出运算放大器电路避免了二极管造成的非线性现象,实现高精度取样放大;分相记忆外控式断相及三相电流不平衡保护电路实现了电动机最高相电流超过额定电流时才能起保护作用,并分相故障记忆指示,使该保护更加合理;双比双控自开启过载保护电路控制工作电流超过额定电流规定值时自动开启反时限保护电路;定压及电容双反馈热记忆过载保护电路进行反时限热记忆过载保护处理,让过载发热的电动机冷却后再起动;零维持起动避时欠载保护电路的起动避时控制欠载保护电路在泵电机起动时进行起动避时,停机状态使电路处于零维持避免误动作;全自动延时双控复位电路进行延时双控复位,任一路故障输出均能控制开始延时,延时结束后又控制各路故障电路自动复位;电动机保护及泵类保护在线检测工作电流;电力电容器保护在线检测容量;运行闪烁指示电路使运行指示灯闪烁频率与工作电流成正比,停机或故障停机时运行指示灯也停止闪烁;全电路采用统一的电流基准信号,使电路达到万用多功能。The present invention provides a universal protector analog integrated circuit for power capacitor protectors, motor protectors, pump protectors, and line protectors. Several resistors, diodes, and operational amplifiers are designed in one integrated circuit, and 100 The components become one component, which can significantly reduce the circuit board area and shell size of the protector; the three-phase rectification and synthesis of four-output operational amplifier circuit avoids the nonlinear phenomenon caused by diodes, and realizes high-precision sampling amplification; phase-separated memory external control The phase failure and three-phase current unbalance protection circuit realizes the protection function only when the highest phase current of the motor exceeds the rated current, and the phase-separated fault memory indication makes the protection more reasonable; the dual-ratio dual-control self-opening overload protection circuit controls the work When the current exceeds the specified value of the rated current, the inverse time protection circuit is automatically turned on; the constant voltage and capacitance dual feedback thermal memory overload protection circuit performs inverse time thermal memory overload protection processing, allowing the overloaded and heating motor to cool down before starting; zero-maintenance start to avoid undertime The start-time avoidance control of the load protection circuit The under-load protection circuit performs start-time avoidance when the pump motor starts, and the stop state keeps the circuit at zero maintenance to avoid misoperation; the fully automatic delay double-control reset circuit performs delay double-control reset, any The fault output can control the start delay, and after the delay is over, it can control the automatic reset of each fault circuit; the motor protection and pump protection can detect the working current online; the power capacitor protection can detect the capacity online; the running flashing indicator circuit makes the running indicator flashing frequency It is proportional to the working current, and the running indicator light stops flashing when the machine is shut down or fails; the whole circuit adopts a unified current reference signal, which makes the circuit multi-purpose and multi-functional.
附图说明 Description of drawings
图1万用保护器模拟集成电路内部电路原理图Figure 1 Schematic diagram of the internal circuit of the analog integrated circuit of the universal protector
图2三相整流合成四输出运算放大器电路原理图Figure 2. Circuit schematic diagram of three-phase rectification and synthesis of four output operational amplifiers
图3分相记忆外控式断相及三相电流不平衡保护电路原理图Fig. 3 Schematic diagram of phase-splitting memory external control phase failure and three-phase current unbalance protection circuit
图4双比双控自开启过载保护电路原理图Figure 4 Schematic diagram of dual-ratio dual-control self-opening overload protection circuit
图5定压及电容双反馈热记忆过载保护电路原理图Figure 5 Schematic diagram of constant voltage and capacitor dual feedback thermal memory overload protection circuit
图6零维持起动避时欠载保护电路原理图Figure 6. Schematic diagram of underload protection circuit for zero-maintenance start-up avoidance
图7零序保护电路原理图Figure 7 Schematic diagram of zero-sequence protection circuit
图8全自动延时双控复位电路及运行闪烁指示电路原理图Figure 8. Schematic diagram of fully automatic delay dual-control reset circuit and running flashing indication circuit
图9泵类保护电路原理图Figure 9 Schematic diagram of pump protection circuit
图10电力电容器保护电路原理图Figure 10 Schematic diagram of power capacitor protection circuit
图中万用保护器模拟集成电路内部:R0-R45电阻、D0-D40二极管、I1-I22运算放大器、VDD正电源、VCC负电源、V0公共端、A1-A3引出线、B1-B3引出线、C1-C3引出线、E1-E4引出线、F引出线、G1-G7引出线、H1-H3引出线、K1-K2引出线、Q1-Q4引出线、S1-S2引出线、V1引出线、V2引出线、V3引出线、X1-X2引出线、Y1-Y2引出线、Z引出线;Inside the analog integrated circuit of the universal protector in the figure: R0-R45 resistors, D0-D40 diodes, I1-I22 operational amplifiers, VDD positive power supply, VCC negative power supply, V0 common terminal, A1-A3 lead-out lines, B1-B3 lead-out lines , C1-C3 lead-out line, E1-E4 lead-out line, F lead-out line, G1-G7 lead-out line, H1-H3 lead-out line, K1-K2 lead-out line, Q1-Q4 lead-out line, S1-S2 lead-out line, V1 lead-out line , V2 lead-out line, V3 lead-out line, X1-X2 lead-out line, Y1-Y2 lead-out line, Z lead-out line;
图中万用保护器模拟集成电路外部:R46-R76电阻、W1-W4电位器、D41-D48发光二极管、D49-D58二极管、D59-D61稳压二极管、BG三极管、VDD正电源、VCC负电源、V0公共端、C01-C11电解电客器、J继电器、L1-L3电流互感器、L01-L03电流互感器接线端子、L0零序电流互感器、FW复位按钮、CS外接数显端子。In the figure, the outside of the universal protector analog integrated circuit: R46-R76 resistors, W1-W4 potentiometers, D41-D48 light-emitting diodes, D49-D58 diodes, D59-D61 voltage regulator diodes, BG transistors, VDD positive power supply, VCC negative power supply , V0 public terminal, C01-C11 electrolytic electric passenger, J relay, L1-L3 current transformer, L01-L03 current transformer terminal, L0 zero sequence current transformer, FW reset button, CS external digital display terminal.
具体实施方案 specific implementation plan
图1是万用保护器模拟集成电路内部电路原理图,万用保护器模拟集成电路是将电动机保护电路与泵类保护电路与空压机保护电路与电力电容器保护电路及多个保护电路共有特性统一组成共有的保护电路单元,统一电流基准信号,任意选用需要的单元电路来组成不同功能的保护器,将电路中若干电阻和若干二极管和若干运算放大器的多个元件集中一起采用微电子集成工艺制作在高集成化的万用保护器模拟集成电路中,委托微电子集成电路生产厂家根据本发明电路的要求制作该集成电路,电路中运算放大器参照324运算放大器的性能,电路中电阻R1、电阻R2、电阻R3的电阻值相同,电阻R4、电阻R5、电阻R6的电阻值相同,电阻R7、电阻R8、电阻R9的电阻值相同,电阻R10、电阻R11、电阻R12的电阻值相同,电阻R16、电阻R17、电阻R18的电阻值相同,电阻R14、电阻R15的电阻值相同,电阻R33的电阻值大于电阻R34的电阻值,电阻R38的电阻值大于电阻R39的电阻值,电阻R41的电阻值大于电阻R42的电阻值,电阻R42的电阻值大于电阻R43的电阻值,其它电阻值根据多个保护电路共有特性而定,二极管无特殊要求,用若干条引出线将需要与外部电路连接的接线引出到集成电路外部,构成万用保护器模拟集成电路,正电源VDD连接引出线V1进入集成电路,负电源VCC连接引出线V2进入集成电路,公共端V0连接引出线V3进入集成电路。Figure 1 is a schematic diagram of the internal circuit of the analog integrated circuit of the universal protector. The analog integrated circuit of the universal protector is the common characteristic of the motor protection circuit, the pump protection circuit, the air compressor protection circuit, the power capacitor protection circuit and multiple protection circuits. Unify the shared protection circuit unit, unify the current reference signal, choose the required unit circuit arbitrarily to form a protector with different functions, gather several resistors, several diodes and several operational amplifiers in the circuit together and adopt the microelectronics integration process Made in the highly integrated universal protector analog integrated circuit, the microelectronic integrated circuit manufacturer is entrusted to make the integrated circuit according to the requirements of the circuit of the present invention. The operational amplifier in the circuit refers to the performance of the 324 operational amplifier. R2, resistor R3 have the same resistance value, resistor R4, resistor R5, and resistor R6 have the same resistance value, resistor R7, resistor R8, and resistor R9 have the same resistance value, resistor R10, resistor R11, and resistor R12 have the same resistance value, and resistor R16 has the same resistance value. , the resistance value of resistor R17 and resistor R18 are the same, the resistance value of resistor R14 and resistor R15 are the same, the resistance value of resistor R33 is greater than the resistance value of resistor R34, the resistance value of resistor R38 is greater than the resistance value of resistor R39, and the resistance value of resistor R41 Greater than the resistance value of resistor R42, the resistance value of resistor R42 is greater than the resistance value of resistor R43, and other resistance values are determined according to the common characteristics of multiple protection circuits. Lead out to the outside of the integrated circuit to form a universal protector analog integrated circuit. The positive power supply VDD is connected to the lead line V1 to enter the integrated circuit, the negative power supply VCC is connected to the lead line V2 to enter the integrated circuit, and the common terminal V0 is connected to the lead line V3 to enter the integrated circuit.
图2是三相整流合成四输出运算放大器电路原理图,工作原理是三相电流信号分别由电流互感器L1、电流互感器L2、电流互感器L3相同的三个电流互感器采样经过引出线A1、引出线B1、引出线C1进入集成电路,由运算放大器I1、运算放大器I2、运算放大器I3放大整流转换成直流信号,再分别经过引出线A2、引出线B2、引出线C2输出三相的电流直流信号,在集成电路外部分别连接电解电容器C01、电解电容器C02、电解电容器C03相同的三个电解电容器进行滤波,另由运算放大器I4、运算放大器I5、运算放大器I6组成的三个跟随放大器输出端并接一起合成经引出线S1输出最高相工作电流正信号,再通过运算放大器I7反相经引出线S2输出最高相工作电流负信号供集成电路外部连接其它保护功能。具体实施方案是按照图2中电路连接进行,集成电路外部的电流互感器L1、电流互感器L2、电流互感器L3性能相同,电阻R46、电阻R47、电阻R48的电阻值相同,电解电容器C01、电解电容器C02、电解电容器C03的容量相同。Figure 2 is a circuit schematic diagram of three-phase rectification and synthesis of four output operational amplifiers. The working principle is that the three-phase current signals are respectively sampled by the same three current transformers as current transformer L1, current transformer L2, and current transformer L3 through the lead-out line A1 , lead-out line B1, and lead-out line C1 enter the integrated circuit, and are amplified and rectified by the operational amplifier I1, operational amplifier I2, and operational amplifier I3 to convert it into a DC signal, and then output three-phase current through the lead-out line A2, lead-out line B2, and lead-out line C2 respectively DC signal, three electrolytic capacitors with the same electrolytic capacitor C01, electrolytic capacitor C02, and electrolytic capacitor C03 are respectively connected outside the integrated circuit for filtering, and three follower amplifier output terminals composed of operational amplifier I4, operational amplifier I5, and operational amplifier I6 Connected in parallel to synthesize and output the positive signal of the highest phase working current through the lead line S1, and then output the negative signal of the highest phase working current through the operational amplifier I7 inverting through the lead line S2 for the external connection of the integrated circuit to other protection functions. The specific implementation scheme is to carry out according to the circuit connection in Fig. 2, the performance of current transformer L1, current transformer L2, current transformer L3 outside the integrated circuit is the same, the resistance value of resistance R46, resistance R47, resistance R48 is identical, electrolytic capacitor C01, The electrolytic capacitor C02 and the electrolytic capacitor C03 have the same capacity.
图3是分相记忆外控式断相及三相电流不平衡保护电路原理图,工作原理是由三个运算放大器I8、运算放大器I9、运算放大器I10分别组成三相三比较电路,引出线A2、引出线B2、引出线C2的三相电流直流信号分别与对比信号比较确定故障保护,对比信号由引出线S1的最高相工作电流正信号经电阻R13与电阻R49分压形成,对比信号受额定电流外控,运行时出现断相或三相电流不平衡时引出线A3或引出线B3或引出线C3控制发光二极管D41或发光二极管D42或发光二极管D43发亮实现分相记忆,再控制继电器J断开停机,具体实施方案是按照图3中电路连接进行,引出线E4是断相及三相电流不平衡保护对比信号的连接点,引出线A3是A相电流断相或不平衡输出控制端,引出线B3是B相电流断相或不平衡输出控制端,引出线C3是C相电流断相或不平衡输出控制端,引出线K2是额定电流输出控制端。Figure 3 is a schematic diagram of the phase-splitting memory externally controlled phase failure and three-phase current unbalance protection circuit. The working principle is a three-phase three-comparison circuit composed of three operational amplifiers I8, operational amplifier I9 and operational amplifier I10 respectively, and the lead wire A2 The three-phase current DC signals of lead-out line B2 and lead-out line C2 are respectively compared with the comparison signal to determine the fault protection. The comparison signal is formed by the positive signal of the highest phase working current of the lead-out line S1 through resistor R13 and resistor R49. The comparison signal is subject to the rated External current control, when there is a phase failure or three-phase current imbalance during operation, the lead-out line A3 or lead-out line B3 or lead-out line C3 controls the light-emitting diode D41 or light-emitting diode D42 or light-emitting diode D43 to light up to achieve phase-separated memory, and then controls the relay J The specific implementation plan is to connect the circuit in Figure 3. The lead-out line E4 is the connection point of the comparison signal for phase failure and three-phase current unbalance protection. The lead-out line A3 is the output control terminal for phase A current failure or unbalance. , the lead-out line B3 is the B-phase current open-phase or unbalanced output control terminal, the lead-out line C3 is the C-phase current open-phase or unbalanced output control terminal, and the lead-out line K2 is the rated current output control terminal.
图4是双比双控自开启过载保护电路原理图,工作原理是引出线S2输出的最高相工作电流负信号通过由电位器W1、电阻R51和运算放大器I 15组成的额定电流设定放大电路进行设定放大后与引出线E1的电流基准信号通过运算放大器I 16进行第一次比较,当工作电流超过额定电流规定值时运算放大器I 16输出控制反时限保护电路自动开启,运算放大器I15输出的工作电流信号通过电阻R27、二极管D34和二极管D35对电解电容器C05进行反时限充电,电解电容器C05上的电压信号与引出线E1和引出线E2的电流基准信号通过运算放大器I18进行第二次比较,当工作电流超过额定电流规定值并经过反时限延时后,运算放大器I18输出经过引出线G7控制发光二极管D45发亮,继电器J断开停机,具体实施方案是按照图4中电路连接进行,基淮信号由稳压二极管D61和电阻R56组成。Figure 4 is a schematic diagram of the dual-ratio dual-control self-opening overload protection circuit. The working principle is that the negative signal of the highest phase operating current output by the lead wire S2 passes through the rated current setting amplifier circuit composed of the potentiometer W1, the resistor R51 and the operational amplifier I15. After setting and amplifying, compare it with the current reference signal of the lead wire E1 through the operational amplifier I16 for the first time. When the operating current exceeds the specified value of the rated current, the output of the operational amplifier I16 controls the inverse time protection circuit to automatically open, and the operational amplifier I15 outputs The working current signal of the electrolytic capacitor C05 is inversely charged through the resistor R27, the diode D34 and the diode D35, and the voltage signal on the electrolytic capacitor C05 is compared with the current reference signal of the lead wire E1 and the lead wire E2 through the operational amplifier I18 for the second time , when the operating current exceeds the specified value of the rated current and after an inverse time delay, the output of the operational amplifier I18 controls the light-emitting diode D45 to light up through the lead-out line G7, and the relay J is disconnected to stop. The base Huai signal is composed of Zener diode D61 and resistor R56.
图5是定压及电容双反馈热记忆过载保护电路原理图,工作原理是引出线S2输出的最高相工作电流负信号通过由电位器W1、电阻R51和运算放大器I15组成的额定电流设定放大电路进入由电阻R59、电阻R60、电阻R61、电阻R62、电阻R63、电阻R64、电阻R65、二极管D50、二极管D57、稳压二极管D60、电解电容器C09和运算放大器I13组成的定压及电容双反馈热记忆过载保护电路,第一定压反馈是当工作电流未超过额定电流规定值时,反馈信号由稳压二极管D60稳压限定使电路达到平衡状态,第二电容反馈是当工作电流超过额定电流规定值时,电路失去平衡,对电解电容器C09充电电流加大,通过电解电容器C09反馈也加大,直到电解电容器C09正极电位高于对比信号,运算放大器I18组成的比较器反转,发光二极管D45发亮,继电器J断开停机,具体实施方案是按照图5中电路连接进行,对比信号由电阻R79与电阻R68分压组成。Figure 5 is a schematic diagram of the constant voltage and capacitor double feedback thermal memory overload protection circuit. The working principle is that the negative signal of the highest phase operating current output by the lead wire S2 is amplified by the rated current setting composed of the potentiometer W1, the resistor R51 and the operational amplifier I15. The circuit enters the constant voltage and capacitance double feedback composed of resistor R59, resistor R60, resistor R61, resistor R62, resistor R63, resistor R64, resistor R65, diode D50, diode D57, voltage regulator diode D60, electrolytic capacitor C09 and operational amplifier I13 Thermal memory overload protection circuit, the first constant voltage feedback is when the operating current does not exceed the specified value of the rated current, the feedback signal is regulated by the Zener diode D60 to make the circuit reach a balanced state, the second capacitance feedback is when the operating current exceeds the rated current When the specified value is reached, the circuit loses balance, the charging current to the electrolytic capacitor C09 is increased, and the feedback through the electrolytic capacitor C09 is also increased until the positive electrode potential of the electrolytic capacitor C09 is higher than the comparison signal, the comparator composed of the operational amplifier I18 is reversed, and the light-emitting diode D45 When it lights up, the relay J is disconnected and shuts down. The specific implementation plan is to connect the circuit in Fig. 5, and the comparison signal is composed of the voltage division of the resistor R79 and the resistor R68.
图6是零维持起动避时欠载保护电路原理图,该电路主要用于泵类空载保护,工作原理是引出线S2输出的最高相工作电流负信号通过由电位器W2、电阻R52、电阻R54和运算放大器I13组成的空载电流设定放大电路输出为正信号进入运算放大器I14与引出线E3进入的电流基准信号比较,停机状态工作电流信号为零,引出线K1为负电位,由二极管D53、电阻R72和电解电容器C10组成的零维持电路使引出线E3处于负电位,运算放大器I14输出端为正电位,电路处于待开机状态,泵电机起动时引出线K1为正电位,由电位器W4、电阻R38、电阻R39和运算放大器I21组成起动避时设定电路使引出线Y2和引出线E3处于负电位,起动避时过程中欠载保护不起作用,起动避时结束后引出线Y2处于正电位,引出线E3变为由稳压二极管D61和电阻R56组成的电流基准信号,正常运行时工作电流信号大于电流基准信号,运算放大器I14输出端仍为正电位,泵电机处于空载时相当于欠载,工作电流信号小于电流基准信号欠载保护起作用,运算放大器I14输出端变为负电位,引出线Q4为负电位发光二极管D46发亮,继电器J断开停机,电路处于故障停机状态,压下图8中FW复位按钮使电路恢复到待开机状态。具体实施方案是按照图6中电路连接进行。Figure 6 is a schematic diagram of the underload protection circuit for zero-maintenance starting. This circuit is mainly used for no-load protection of pumps. The no-load current setting amplifier circuit composed of R54 and operational amplifier I13 outputs a positive signal and enters the operational amplifier I14 to compare with the current reference signal entered by the lead-out line E3. The working current signal in the shutdown state is zero, and the lead-out line K1 is negative potential, which is controlled by the diode The zero maintenance circuit composed of D53, resistor R72 and electrolytic capacitor C10 makes the lead-out line E3 at negative potential, the output terminal of operational amplifier I14 is at positive potential, and the circuit is in the standby state. When the pump motor is started, the lead-out line K1 is at positive potential, controlled by the potentiometer W4, resistor R38, resistor R39 and operational amplifier I21 form a start-up time-avoidance setting circuit so that the lead-out line Y2 and lead-out line E3 are at negative potentials, the underload protection does not work during the start-time avoidance process, and the lead-out line Y2 after the start-time avoidance is over At positive potential, the lead-out line E3 becomes the current reference signal composed of Zener diode D61 and resistor R56. During normal operation, the working current signal is greater than the current reference signal, and the output terminal of operational amplifier I14 is still at positive potential. When the pump motor is under no load Equivalent to underload, the working current signal is less than the current reference signal. The underload protection works, the output terminal of the operational amplifier I14 becomes negative potential, the lead-out line Q4 is negative potential, and the light-emitting diode D46 lights up. The relay J is disconnected and shut down, and the circuit is in a fault shutdown state, press the FW reset button in Figure 8 to restore the circuit to the standby state. The specific implementation is carried out according to the circuit connection in Fig. 6 .
图7是零序保护电路原理图,工作原理是由零序电流互感器L0、电阻R58、电阻R76和运算放大器I13组成零序采样放大电路,放大后的零序信号到运算放大器I12与对比信号比较,出现漏电或接地时运算放大器I12输出端为负电位,引出线H3为负电位发光二极管D47发亮,继电器J断开停机。具体实施方案是按照图7中电路连接进行。Figure 7 is a schematic diagram of the zero-sequence protection circuit. The working principle is a zero-sequence sampling amplifier circuit composed of a zero-sequence current transformer L0, a resistor R58, a resistor R76 and an operational amplifier I13. The amplified zero-sequence signal is sent to the operational amplifier I12 for comparison with the signal In comparison, when leakage or grounding occurs, the output terminal of the operational amplifier I12 is at negative potential, the lead-out line H3 is at negative potential, and the light-emitting diode D47 lights up, and the relay J is disconnected to stop. The specific implementation is carried out according to the circuit connection in Fig. 7 .
图8全自动延时双控复位电路及运行闪烁指示电路原理图,工作原理是由运算放大器I22、电阻R40、电阻R41、电阻R42、电阻R43、电阻R43、电阻R44、电阻R45、二极管D40、二极管D52和电解电容器C06组成自动延时电路,多路运算放大器中任一个输出端为负电位都能控制自动延时电路开始延时,延时结束时运算放大器I22输出端为正电位又控制多路运算放大器复位,由此称全自动延时双控复位电路。例如出现过载时发光二极管D45发亮,继电器J断开停机,运算放大器I18输出端为负电位,二极管D26将电阻R41和电阻R43一端拉到负电位,电阻R41对电解电容器C06充电延时,等待运算放大器I22负输入端电位低于运算放大器I22正输入端时运算放大器I22输出端为正电位控制运算放大器I18复位,发光二极管D45灭。全电路的复位都由引出线F控制,整机接通电源时由二极管D49、电阻R50和电解电容器C04组成的通电复位电位瞬间将引出线F提高为正电位使多路运算放大器复位,也可以用FW复位按钮使多路运算放大器复位。由运算放大器I20、电解电容器C08和发光二极管D48等组成运行指示灯电路,工作电流为零时发光二极管D48亮不闪烁,工作电流增大时发光二极管D48亮并闪烁,随工作电流增大发光二极管D48闪烁频率也加大。具体实施方案是按照图7中电路连接进行。Figure 8 is a schematic diagram of the full-automatic time-delay double-control reset circuit and the running flashing indication circuit. The diode D52 and the electrolytic capacitor C06 form an automatic delay circuit. Any one of the output terminals of the multi-channel operational amplifier is negative potential and can control the automatic delay circuit to start delaying. When the delay ends, the output terminal of the operational amplifier I22 is a positive potential and controls multiple The circuit operational amplifier is reset, so it is called a fully automatic delay dual-control reset circuit. For example, when an overload occurs, the light-emitting diode D45 lights up, the relay J is disconnected to stop, the output terminal of the operational amplifier I18 is at a negative potential, the diode D26 pulls the resistor R41 and the resistor R43 to a negative potential, and the resistor R41 delays the charging of the electrolytic capacitor C06, waiting When the potential of the negative input terminal of the operational amplifier I22 is lower than the positive input terminal of the operational amplifier I22, the output terminal of the operational amplifier I22 is at a positive potential to control the reset of the operational amplifier I18, and the light emitting diode D45 goes out. The reset of the whole circuit is controlled by the lead wire F. When the whole machine is powered on, the power-on reset potential composed of diode D49, resistor R50 and electrolytic capacitor C04 instantly raises the lead wire F to a positive potential to reset the multi-channel operational amplifier. Reset the multiplex operational amplifier with the FW reset button. The operation indicator circuit is composed of operational amplifier I20, electrolytic capacitor C08 and light-emitting diode D48. When the working current is zero, the light-emitting diode D48 is on and does not flicker. When the working current increases, the light-emitting diode D48 is on and flashing. The flickering frequency of D48 is also increased. The specific implementation is carried out according to the circuit connection in Fig. 7 .
图9泵类保护电路原理图,图10电力电容器保护电路原理图,泵类保护电路和电力电容器保护电路是万用保护器模拟集成电路的实际应用举例,是选取图1、图2、图3、图4、图5、图6、图7和图8单元电路组成,这些单元电路还可组成电动机保护器、空压机保护器等各种不同功能的保护电路。提高了保护控制精度,减少了电路元器件,降低了整机成本。具体实施方案按照实际电路连接进行,工作原理上述各单元电路已有说明。Figure 9 is the schematic diagram of the pump protection circuit, and Figure 10 is the schematic diagram of the power capacitor protection circuit. The pump protection circuit and the power capacitor protection circuit are examples of the practical application of the universal protector analog integrated circuit. Figure 1, Figure 2, and Figure 3 are selected. , Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8 are composed of unit circuits, and these unit circuits can also form protection circuits with various functions such as motor protectors and air compressor protectors. The precision of protection control is improved, circuit components are reduced, and the cost of the whole machine is reduced. The specific implementation plan is carried out according to the actual circuit connection, and the working principle of each unit circuit has been described above.
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CN105552842A (en) * | 2016-02-03 | 2016-05-04 | 无锡多普力科技有限公司 | Motor control and protection switch with overload thermal memory protection function |
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