CN102593470A - Device and method for preparing diffusion layer slurry of proton exchange membrane fuel cell - Google Patents
Device and method for preparing diffusion layer slurry of proton exchange membrane fuel cell Download PDFInfo
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- 239000002002 slurry Substances 0.000 title claims abstract description 64
- 238000009792 diffusion process Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000000446 fuel Substances 0.000 title claims abstract description 25
- 239000012528 membrane Substances 0.000 title claims abstract description 25
- 238000002156 mixing Methods 0.000 claims abstract description 57
- 239000006185 dispersion Substances 0.000 claims abstract description 54
- 230000005540 biological transmission Effects 0.000 claims abstract description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000001816 cooling Methods 0.000 claims abstract description 28
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 26
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 26
- 238000009434 installation Methods 0.000 claims description 24
- 239000000839 emulsion Substances 0.000 claims description 23
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 14
- 239000007787 solid Substances 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 8
- 238000009736 wetting Methods 0.000 claims description 4
- 239000011259 mixed solution Substances 0.000 claims description 2
- -1 polytetrafluoroethylene Polymers 0.000 claims description 2
- 239000013543 active substance Substances 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 13
- 238000004537 pulping Methods 0.000 abstract 1
- 239000000306 component Substances 0.000 description 12
- 238000003756 stirring Methods 0.000 description 8
- 238000005070 sampling Methods 0.000 description 6
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- 238000000265 homogenisation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
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- 229920001214 Polysorbate 60 Polymers 0.000 description 1
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- 239000008358 core component Substances 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
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- 239000012153 distilled water Substances 0.000 description 1
- 238000003487 electrochemical reaction Methods 0.000 description 1
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Abstract
本发明涉及一种制备质子交换膜燃料电池扩散层料浆的装备及方法。该装置包括动力装置、传动装置、搅拌桶、低速搅拌器、高速分散器和内部冷却组件等,传动装置包括中空的低速传动主轴和置于中空主轴内的高速传动轴,转动安装在主轴上,低速搅拌器、高速分散器和内部冷却组件安装在转动架上,随转动架一起转动,同时高速分散组件又在连接到传动装置的高速传动轴带动下高速旋转;循环水管线由安装在中空高速传动轴内的管线轴引入,实现内部冷却功能。本发明的装备首次具备制浆过程内部冷却功能,解决了制备高粘度料浆内部温升引起的破乳问题,并将预混合与高速分散集成到同一设备,具有处理量大、适用粘度范围广、高效、成本低、易操作等优点。
The invention relates to equipment and a method for preparing the slurry for the diffusion layer of a proton exchange membrane fuel cell. The device includes a power unit, a transmission device, a mixing tank, a low-speed agitator, a high-speed disperser and internal cooling components, etc. The transmission device includes a hollow low-speed transmission shaft and a high-speed transmission shaft placed in the hollow shaft, which are installed in rotation on the shaft. The low-speed agitator, high-speed disperser and internal cooling components are installed on the turret and rotate together with the turret, while the high-speed dispersing component rotates at high speed driven by the high-speed drive shaft connected to the transmission device; the circulating water pipeline is installed in the hollow high-speed The pipeline shaft in the transmission shaft is introduced to realize the internal cooling function. The equipment of the present invention has the internal cooling function of the pulping process for the first time, which solves the problem of demulsification caused by the internal temperature rise in the preparation of high-viscosity slurry, and integrates pre-mixing and high-speed dispersion into the same equipment, which has a large processing capacity and a wide range of applicable viscosity , high efficiency, low cost, easy operation and so on.
Description
技术领域 technical field
本发明涉及一种制备质子交换膜燃料电池扩散层料浆的装置及方法,属于燃料电池制备领域。The invention relates to a device and a method for preparing slurry for a diffusion layer of a proton exchange membrane fuel cell, belonging to the field of fuel cell preparation.
背景技术 Background technique
质子交换膜燃料电池(PEMFC)是一种通过电化学反应将化学能转变成电能的发电装置,具有能量密度高、运行温度低和稳定好等优点,在移动设备、电动汽车(EV)、分布式电站等领域具有广泛的应用前景。其核心部件膜电极三合一(MEA)由气体扩散层、催化层和质子交换膜通过热压工艺制备而成。气体扩散层由导电的多孔材料组成,起到支撑催化层、收集电流、传导气体和排出水等多重作用,是影响电极性能的关键部件之一,近年来受到广泛的关注。扩散层的制备工艺、各组成成分的含量及扩散层料浆的分散程度等因素都直接影响扩散层的性能,进而影响电极的整体性能。因此,要提高电极的整体性能,必须解决高稳定性扩散层料浆的制备问题。Proton exchange membrane fuel cell (PEMFC) is a power generation device that converts chemical energy into electrical energy through electrochemical reactions. It has the advantages of high energy density, low operating temperature and good stability. It is used in mobile devices, electric vehicles (EV), distributed It has broad application prospects in power stations and other fields. Its core component, the three-in-one membrane electrode (MEA), is prepared by a hot-pressing process from a gas diffusion layer, a catalytic layer and a proton exchange membrane. Composed of conductive porous materials, the gas diffusion layer plays multiple roles such as supporting the catalytic layer, collecting current, conducting gas, and discharging water. It is one of the key components that affect the performance of the electrode and has received extensive attention in recent years. Factors such as the preparation process of the diffusion layer, the content of each component, and the dispersion degree of the diffusion layer slurry directly affect the performance of the diffusion layer, and then affect the overall performance of the electrode. Therefore, in order to improve the overall performance of the electrode, it is necessary to solve the problem of preparing a high-stability diffusion layer slurry.
现已公开的专利和文献只是提及扩散层料浆的制备工艺,并无相应规模化生产专用设备的报道。制备扩散层料浆时,将碳粉加入到含有PTFE乳液的水分散液中,通过高强度超声或剪切力或两者的联合作用使碳粉润湿分散。该过程不仅要将不相容的水和PTFE乳液两相分散成液滴且液滴的直径在一定的范围内,而且要将碳粉高度分散到乳化液中。混合过程必须在保证不破乳的条件下尽可能地提高纳米碳粉的分散度。然而,高强度的超声或剪切容易引起PTFE乳液的破乳现象,料浆出现明显的固液分层,但若降低剪切强度,一方面可能导致分散时间延长,分散效率降低,引起料浆内部温度升高,出现破乳现象,另一方面可能导致分散效果达不到产品要求。这就要求在选择合理的剪切强度或超声强度时要控制分散体系的温度,防止温度过高。The published patents and documents only mention the preparation process of the diffusion layer slurry, and there is no report on the corresponding large-scale production of special equipment. When preparing the diffusion layer slurry, the carbon powder is added to the water dispersion containing the PTFE emulsion, and the carbon powder is wetted and dispersed by high-intensity ultrasound or shear force or a combination of the two. This process not only disperses the two phases of incompatible water and PTFE emulsion into droplets and the diameter of the droplets is within a certain range, but also highly disperses the carbon powder into the emulsion. The mixing process must improve the dispersion of nano-carbon powder as much as possible under the condition of ensuring no demulsification. However, high-intensity ultrasound or shearing can easily cause the demulsification of PTFE emulsion, and the slurry will have obvious solid-liquid separation. However, if the shear strength is reduced, on the one hand, it may lead to prolonged dispersion time and reduced dispersion efficiency, causing slurry The internal temperature rises and demulsification occurs. On the other hand, the dispersion effect may not meet the product requirements. This requires that when choosing a reasonable shear strength or ultrasonic strength, the temperature of the dispersion system should be controlled to prevent the temperature from being too high.
中国专利CN102024961A一种质子交换膜燃料电池的气体扩散层及其制备方法提及通过超声波振荡,配制料浆,但此种方法适用于少量料浆的配置,不适用于规模化生产,且在实际操作中超声波易造成PTFE乳液的破乳;中国专利CN101038970A一种高温质子交换膜燃料电池用保水扩散层的制备方法指出先将碳粉与PTFE混合,然后加入水或者无水有机溶剂,然后在1000-5000rpm的搅拌速度下搅拌10-24小时,获得扩散层料浆。但此种方法只适用于少量料浆的配置,且分散效率低,搅拌时间长,长时间高速搅拌料浆易出现明显温升,不适用于大量(≥20L)的扩散层料浆的高效混合;中国专利CN101022164A燃料电池气体扩散层的制备方法先将碳黑粉末、蒸馏水、分散剂Tween-60按比例混合均匀,再将PTFE乳液均匀加入上述的碳黑粉末分散体系中,继续混合0.5-3小时,混合方法采用超声波、机械高速剪切。但此种方法第一步制备碳黑粉末分散体系时碳粉需要分10次加入,不能实现碳粉的一次预混合,预混合过程需要添加分散剂,增加了成本,并且将整个分散过程割裂为两步进行,分散效率低,同时实际操作中超声波易造成PTFE乳液破乳。Chinese patent CN102024961A, a gas diffusion layer of a proton exchange membrane fuel cell and its preparation method, mentions that the slurry is prepared by ultrasonic vibration, but this method is suitable for the configuration of a small amount of slurry, and is not suitable for large-scale production. Ultrasonic wave easily causes the demulsification of PTFE emulsion in the operation; Chinese patent CN101038970A a kind of preparation method of high-temperature proton exchange membrane fuel cell water-retaining diffusion layer points out that first carbon powder is mixed with PTFE, then adds water or anhydrous organic solvent, then in 1000 Stirring at a stirring speed of 5000 rpm for 10-24 hours to obtain a diffusion layer slurry. However, this method is only suitable for the configuration of a small amount of slurry, and the dispersion efficiency is low, the stirring time is long, and the slurry is prone to obvious temperature rise when the slurry is stirred at a high speed for a long time, and it is not suitable for the efficient mixing of a large amount (≥20L) of the diffusion layer slurry. ; The preparation method of Chinese patent CN101022164A fuel cell gas diffusion layer first mixes carbon black powder, distilled water, and dispersant Tween-60 in proportion, then PTFE emulsion is evenly added in the above-mentioned carbon black powder dispersion system, and continues to mix 0.5-3 Hours, the mixing method adopts ultrasonic and mechanical high-speed shearing. However, in the first step of this method to prepare the carbon black powder dispersion system, the carbon powder needs to be added in 10 times, and the pre-mixing of the carbon powder cannot be realized. The pre-mixing process needs to add a dispersant, which increases the cost and splits the entire dispersion process. It is carried out in two steps, and the dispersion efficiency is low. At the same time, the ultrasonic wave is easy to cause the PTFE emulsion to demulsify in actual operation.
对扩散层料浆的高效混合其中重要的问题是既要分散均匀,稳定性好,又要保证其不破乳。所以对搅拌器的设计提出了很高要求,同时也需对搅拌过程的温度进行精确的控制。现有的搅拌装备大多采用夹套冷却,但对于大量(≥20L)的扩散层料浆的高效混合分散,由于浆料粘度高,单靠夹套冷却极易造成料浆远离夹套壁面中心部分温度过高,严重影响匀浆的效果,甚至造成严重的破乳,导致浆料报废。所以,针对大量扩散层料浆的高效混合,目前的匀浆装备均无法满足,急需研制专用的高效分散和冷却的匀浆装备。One of the most important issues in the efficient mixing of the diffusion layer slurry is to disperse uniformly, have good stability, and ensure that it does not break the emulsion. Therefore, very high requirements are put forward for the design of the agitator, and at the same time, it is necessary to accurately control the temperature during the agitation process. Most of the existing mixing equipment adopts jacket cooling, but for the efficient mixing and dispersion of a large amount (≥20L) of diffusion layer slurry, due to the high viscosity of the slurry, it is easy to cause the slurry to be far away from the center of the jacket wall surface due to the high viscosity of the slurry. If the temperature is too high, it will seriously affect the homogenization effect, and even cause serious demulsification, resulting in the scrapping of the slurry. Therefore, for the efficient mixing of a large number of diffusion layer slurries, the current homogenization equipment cannot meet the requirements, and it is urgent to develop special homogenization equipment for high-efficiency dispersion and cooling.
发明内容 Contents of the invention
本发明要解决的主要技术问题是:提供了一种具有内部冷却功能、高速分散器安装位置可调、集预混合与高速分散于一体,可规模化制备高粘度质子交换膜燃料电池扩散层料浆的装置和方法。具有混合效率高、成本低、易操作、防破乳等优点,能有效预防物料在使用过程中出现固液分离的沉积现象,解决了目前生产实际中存在的问题。The main technical problem to be solved by the present invention is to provide a high-viscosity proton exchange membrane fuel cell diffusion layer material with internal cooling function, adjustable installation position, integration of pre-mixing and high-speed dispersion, and large-scale preparation Apparatus and method for slurry. It has the advantages of high mixing efficiency, low cost, easy operation, anti-demulsification, etc. It can effectively prevent the deposition of solid-liquid separation during the use of materials, and solve the problems existing in the current production practice.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种制备质子交换膜燃料电池扩散层料浆的装置,包括动力装置、传动装置、搅拌桶3、由动力装置通过传动装置带动的低速搅拌器4、高速分散器5;其特征在于,所述的动力装置包括低速分散电机101、高速分散电机102和自动升降电机103,所述的传动装置包括传动轮系205、传动轴和转动架204,传动轴包括中空的、由低速分散电机101带动的低速传动主轴201,置于中空的低速传动主轴201内的、由高速分散电机102带动的高速传动轴202以及置于高速传动轴202内中空的管线轴203,上述三轴内部通过轴承嵌套固定,通过轴承座固定在机架7上;一个中空的圆柱体转动架204通过键连接安装在主轴201上,同主轴201一起转动;A device for preparing proton exchange membrane fuel cell diffusion layer slurry, comprising a power unit, a transmission device, a
所述的转动架204内设置有两根低速转动轴4a、4b,其下端穿过转动架并与转动架下端面垂直,且两安装点与下端面圆心中心对称,安装点距圆心1/8d-1/4d,优选1/6d,两个低速搅拌器4安装在转动轴4a、4b的下端伸入搅拌桶3内;转动轴4a、4b的上端穿过转动架上端面并通过小齿轮与固定在机架上的大齿轮205啮合,传动比为1∶1-1∶4,优选1∶2,转动轴4a、4b带动两个低速搅拌器4在随转动架204一起转动时实现自身的转动;The
所述的转动架204内还设置有两根与转动架204下端面垂直的高速转动轴5a、5b,其两安装点与下端面圆心中心对称,安装点距圆心1/6d-3/10d,优选1/4d,高速传动轴安装点连线与低速传动轴安装点连线垂直,高速转动轴5a、5b的顶端安装有从动带轮206,从动带轮通过同步带与安装在高速传动轴202上的主动带轮208连接;The
高速转动轴5a、5b的下端各安装一分散器5置于搅拌桶3中,高速分散器5在高速转动轴5a、5b的带动下随转动架204一起转动,同时在高速传动轴202带动下实现自身的转动,转速在0-7500rpm之间;The lower ends of the high-
搅拌桶3内至少有一个内部冷却组件6,所述的内部冷却组件6包括盘管式换热管及其连接管线8,内部冷却组件6通过螺栓连接垂直安装在转动架204的下端面上并随转动架一起转动,安装点距下端面中心3/10d-9/20d,优选2/5d,安装在两低速传动轴安装点连线的45°-75°方向,优选60°,盘管式换热管的流量为100-150L/h,优选120L/h;连接管线8经中空的管线轴203连接至旋转转接器9,再接外部循环水浴;There is at least one
所述的搅拌桶3为具有外部冷却功能的夹套式结构,搅拌桶3通过自动升降电机103带动的蜗轮丝杆10实现自动升降,搅拌桶的设计容量为10-50L;The
其中d为转动架204下端面直径。Wherein d is the diameter of the lower end surface of the
所述的高速分散搅拌器5可根据料浆处理量选择合适的安装高度,高速分散器5在搅拌桶3中以不同的高度安装,从而实现不同高度料浆的充分搅拌。高速分散器型式优选轮盘式结构;低速搅拌器4可以是框式、叶片式、或麻花框式,优选麻花框式,实现料浆的充分混合;The high-
本发明还提供一种基于上述装置的制备质子膜燃料电池扩散层料浆的方法,所述方法包括如下步骤:The present invention also provides a method for preparing the diffusion layer slurry of a proton membrane fuel cell based on the above-mentioned device, the method comprising the steps of:
1)将水和聚四氟乙烯(PTFE)乳液按照配比加入到搅拌桶中,水和PTFE乳液的质量比为80∶(1~5),优选80∶3;PTFE乳液的固含量为60±2wt%,表面活性剂含量为3.6-7wt%,PH值8-10,粘度为20-35Mpa·s,开启低速分散电机101和高速分散电机102,调节低速分散电机101的转速为4-8rpm,优选5rpm,高速分散电机102的转速为400-500rpm,优选500rpm,混合4-7min,优选5min,实现水和PTFE乳液的预混合;1) Water and polytetrafluoroethylene (PTFE) emulsion are added in the mixing tank according to the proportioning, the mass ratio of water and PTFE emulsion is 80: (1~5), preferably 80: 3; The solid content of PTFE emulsion is 60 ±2wt%, surfactant content is 3.6-7wt%, pH value is 8-10, viscosity is 20-35Mpa s, open low-
2)将碳粉加入步骤1)的水和PTFE乳液的混合液中,碳粉的量为整个体系的1-20%wt,优选6wt%,开启真空泵,将循环水浴的温度设置在10-40℃,优选20℃,增大低速分散电机101的转速为10-15rpm,优选10rpm,保持高速分散电机102转速不变,混合15-20min,优选15min,实现碳粉的润湿与预混合;2) carbon powder is added to the mixed solution of water and PTFE emulsion in step 1), the amount of carbon powder is 1-20%wt of the whole system, preferably 6wt%, open the vacuum pump, the temperature of the circulating water bath is set at 10-40 °C, preferably 20 °C, increase the speed of the low-
3)调节低速分散电机101的转速为20-30rpm,优选30rpm,高速分散电机102转速为2000-5000rpm,优选3500rpm,混合1.5-2小时,制得质子膜燃料电池扩散层料浆。3) Adjust the rotating speed of the low-
有益效果Beneficial effect
本发明同时采用低速搅拌器和高速分散搅拌器,辅以内部和外部循环冷却,达到剪切、分散和充分混合的效果。The invention adopts low-speed agitator and high-speed dispersing agitator at the same time, supplemented by internal and external circulation cooling, so as to achieve the effects of shearing, dispersing and fully mixing.
本发明的优点在于,首次将高速分散与内部冷却相集成,提供了一种集预混合与高度分散于同一设备,可规模化制备高粘度质子交换膜燃料电池扩散层料浆的装置和方法。相对于已有技术,首先无需超声波强化组件,避免了超声波强化所带来的破乳问题;其次提供一组具有高速、中速和低速三种转速的混合搅拌组件,各种混合搅拌组件既能绕自轴自转,又能绕中心轴公转,混合效率高,同时通过调节两个高速分散组件的安装位置,能有效预防局部剪切率过高引起的破乳问题;最后,相对于已有技术,同时具备料浆内部冷却和外部循环冷却功能,解决了制备大量高粘度料浆时的温度控制问题,具有广泛的应用前景。The invention has the advantage of integrating high-speed dispersion and internal cooling for the first time, providing a device and method that integrates premixing and high dispersion in the same equipment, and can prepare high-viscosity proton exchange membrane fuel cell diffusion layer slurry on a large scale. Compared with the existing technology, first of all, no ultrasonic strengthening components are needed, which avoids the problem of demulsification caused by ultrasonic strengthening; secondly, a set of mixing and stirring components with high speed, medium speed and low speed are provided, and various mixing and stirring components can be used Rotating around its own axis and revolving around the central axis, the mixing efficiency is high. At the same time, by adjusting the installation positions of the two high-speed dispersion components, it can effectively prevent the problem of demulsification caused by excessive local shear rate; finally, compared with the existing technology , It has the functions of internal cooling of slurry and external circulation cooling, which solves the problem of temperature control when preparing a large amount of high-viscosity slurry, and has a wide application prospect.
附图说明 Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1质子交换膜燃料电池扩散层料浆制备装置正向剖视图Figure 1 Front sectional view of the slurry preparation device for the diffusion layer of the proton exchange membrane fuel cell
其中:101-低速分散电机,102-高速分散电机,103-自动升降电机,201-低速传动主轴,202-高速传动轴,203-管线轴,204-转动架,205-大齿轮,207-主动带轮,3-搅拌桶,4-低速搅拌器,4a、4b-低速转动轴,7-机架,9-旋转转接器,10-蜗轮丝杆。Among them: 101-low-speed dispersion motor, 102-high-speed dispersion motor, 103-automatic lifting motor, 201-low-speed transmission spindle, 202-high-speed transmission shaft, 203-pipeline shaft, 204-turret, 205-big gear, 207-drive Pulley, 3-stirring bucket, 4-low-speed agitator, 4a, 4b-low-speed rotating shaft, 7-frame, 9-rotary adapter, 10-worm gear screw.
图2质子交换膜燃料电池扩散层料浆制备装置右视剖视图Fig. 2 Right side sectional view of the slurry preparation device for diffusion layer of proton exchange membrane fuel cell
其中:201-低速传动主轴,202-高速传动轴,203-管线轴,204-转动架,206-从动带轮,208-主动带轮,3-搅拌桶,5-高速分散器,5a、5b-高速转动轴,6-内部冷却组件,8-换热管连接管线,9-旋转转接器。Among them: 201-low-speed transmission spindle, 202-high-speed transmission shaft, 203-pipeline shaft, 204-turret, 206-driven pulley, 208-driving pulley, 3-mixing barrel, 5-high-speed disperser, 5a, 5b-High-speed rotating shaft, 6-Internal cooling assembly, 8-Heat exchange tube connecting pipeline, 9-Rotary adapter.
图3质子交换膜燃料电池扩散层料浆制备装置各组件安装示意图Figure 3 Schematic diagram of the installation of each component of the diffusion layer slurry preparation device for proton exchange membrane fuel cells
其中:4-低速搅拌器,5-高速分散器,6-内部冷却组件,204-转动架。Among them: 4-low-speed agitator, 5-high-speed disperser, 6-internal cooling assembly, 204-turret.
图4质子交换膜燃料电池扩散层料浆制备装置内部冷却组件示意图Figure 4 Schematic diagram of internal cooling components of the diffusion layer slurry preparation device for proton exchange membrane fuel cells
其中:6-内部冷却组件,6a-进水口,6b-出水口。Among them: 6-internal cooling assembly, 6a-water inlet, 6b-water outlet.
图5实施例一料浆固含量变化图Figure 5 embodiment one slurry solid content variation diagram
图6实施例二料浆固含量变化图Figure 6 embodiment two slurry solid content variation diagram
具体实施方式 Detailed ways
为让本发明的目的、特征和优点能更明显易懂,下面结合实施例进一步阐明本发明的内容,但本发明的内容不仅仅局限于下面的实施例。In order to make the purpose, features and advantages of the present invention more obvious and understandable, the content of the present invention will be further clarified below in conjunction with the examples, but the content of the present invention is not limited to the following examples.
实施例一Embodiment one
低速搅拌器的两根转动轴对称地安装在距转动架中心1/6d的两侧,转动轴穿过转动架通过小齿轮与固定在机架上的大齿轮啮合,传动比为1∶2,低速搅拌器的型式为麻花框式,可最大限度地搅拌料浆。高速分散器的两根转动轴对称地安装在距转动架中心1/4d的两侧,与低速转动轴中心连线垂直,分散器的型式为轮盘式,在转动轴上的垂直安装高度相差10cm。安装两组内部冷却组件,对称地安装在距转动架中心2/5d处,与低速转动轴连线成60°,换热管为盘管式,流量120L/h。搅拌桶为夹套式结构,容积为30L,料浆处理量为20L。The two rotating shafts of the low-speed agitator are symmetrically installed on both sides of the 1/6d away from the center of the turret. The rotating shaft passes through the turret and meshes with the large gear fixed on the frame through the pinion gear. The transmission ratio is 1:2. The type of low-speed agitator is a twist frame, which can stir the slurry to the greatest extent. The two rotating shafts of the high-speed disperser are installed symmetrically on both
启动自动升降电机,降下搅拌桶,加入16.8kg的水和630g的PTFE乳液后,升起搅拌桶,开启低速分散电机和高速分散电机转速分别为5rpm和500rpm,分散5min,实现水和PTFE乳液的预混合。然后将1092g的碳粉一次性加入PTFE的水分散液中,开启循环水浴和内部冷却组件,设置循环水浴温度为20℃,增大低速分散电机转速为10rpm,保持高速分散电机转速不变,碳粉润湿与预混合15min后,增大低速分散电机转速为30rpm,高速分散电机转速为3500rpm,混合2小时,制得扩散层料浆。将料浆放在量筒中静置24小时,量筒在侧面均布有4个取样口,底部有一个取样口。测量不同取样口的料浆的固含量,发现固含量的差异在±3%之内,料浆的稳定性好。料浆固含量结果如图5所示。整个分散过程中料浆温度维持在25-26℃之间。Start the automatic lifting motor, lower the mixing tank, add 16.8kg of water and 630g of PTFE emulsion, raise the mixing tank, turn on the low-speed dispersion motor and high-speed dispersion motor with speeds of 5rpm and 500rpm respectively, and disperse for 5min to realize the separation of water and PTFE emulsion. premixed. Then add 1092g of carbon powder into the water dispersion of PTFE at one time, turn on the circulating water bath and internal cooling components, set the temperature of the circulating water bath to 20°C, increase the speed of the low-speed dispersion motor to 10rpm, and keep the speed of the high-speed dispersion motor unchanged. After powder wetting and pre-mixing for 15 minutes, increase the rotation speed of the low-speed dispersion motor to 30 rpm, and the rotation speed of the high-speed dispersion motor to 3500 rpm, and mix for 2 hours to prepare a diffusion layer slurry. Put the slurry in a graduated cylinder and let it stand for 24 hours. The graduated cylinder has 4 sampling ports evenly distributed on the side and a sampling port at the bottom. The solid content of the slurry at different sampling ports was measured, and it was found that the difference of the solid content was within ±3%, and the stability of the slurry was good. The results of the solid content of the slurry are shown in Figure 5. The slurry temperature was maintained at 25-26°C throughout the dispersion process.
作为本实施例的一种变换,根据实际生产需要,混合过程可以在真空环境下进行,即搅拌桶内为负压。As a modification of this embodiment, according to actual production needs, the mixing process can be carried out in a vacuum environment, that is, the mixing tank is under negative pressure.
实施例二Embodiment two
低速搅拌器的两根转动轴对称地安装在距转动架中心1/6d的两侧,转动轴穿过转动架通过小齿轮与固定在机架上的大齿轮啮合,传动比为1∶2,低速搅拌器的型式为麻花框式,可最大限度地搅拌料浆。高速分散器的两根转动轴对称地安装在距转动架中心1/4d的两侧,与低速转动轴中心连线垂直,分散器的型式为轮盘式,在转动轴上的垂直安装高度相差10cm。安装两组内部冷却组件,对称地安装在距转动架中心2/5d处,与低速转动轴连线成60°,换热管为盘管式,流量120L/h。搅拌桶为夹套式结构,容积为40L,料浆处理量为30L。The two rotating shafts of the low-speed agitator are symmetrically installed on both sides of the 1/6d away from the center of the turret. The rotating shaft passes through the turret and meshes with the large gear fixed on the frame through the pinion gear. The transmission ratio is 1:2. The type of low-speed agitator is a twist frame, which can stir the slurry to the greatest extent. The two rotating shafts of the high-speed disperser are installed symmetrically on both
启动自动升降电机,降下搅拌桶,加入25.2kg的水和945g的PTFE乳液后,升起搅拌桶,开启低速分散电机和高速分散电机转速分别为5rpm和500rpm,分散5min实现水和PTFE乳液的预混合。然后将1638g的碳粉一次性加入PTFE的水分散液中,开启循环水浴和内部冷却组件,设置循环水浴温度为20℃,增大低速分散电机转速为10rpm,保持高速分散电机转速不变,碳粉润湿与预混合15min后,增大低速分散电机转速为30rpm,高速分散电机转速为3500rpm,混合2小时,制得扩散层料浆。将料浆放在量筒中静置24小时,量筒在侧面均布有4个取样口,底部有一个取样口。测量不同取样口的料浆的固含量,发现固含量的差异在±3%之内,料浆的稳定性好。料浆固含量结果如图6所示。整个分散过程中料浆温度维持在25-26℃之间。Start the automatic lifting motor, lower the mixing bucket, add 25.2kg of water and 945g of PTFE emulsion, raise the mixing bucket, turn on the low-speed dispersion motor and high-speed dispersion motor with speeds of 5rpm and 500rpm respectively, and disperse for 5 minutes to realize the pre-preparation of water and PTFE emulsion. mix. Then add 1638g of carbon powder into the PTFE water dispersion at one time, turn on the circulating water bath and internal cooling components, set the temperature of the circulating water bath to 20°C, increase the speed of the low-speed dispersion motor to 10rpm, and keep the speed of the high-speed dispersion motor unchanged. After powder wetting and pre-mixing for 15 minutes, increase the rotation speed of the low-speed dispersion motor to 30 rpm, and the rotation speed of the high-speed dispersion motor to 3500 rpm, and mix for 2 hours to prepare a diffusion layer slurry. Put the slurry in a graduated cylinder and let it stand for 24 hours. The graduated cylinder has 4 sampling ports evenly distributed on the side and a sampling port at the bottom. The solid content of the slurry at different sampling ports was measured, and it was found that the difference of the solid content was within ±3%, and the stability of the slurry was good. The results of the solid content of the slurry are shown in Figure 6. The slurry temperature was maintained at 25-26°C throughout the dispersion process.
作为本实施例的一种变换,根据实际生产需要,混合过程可以在真空环境下进行,即搅拌桶内为负压。As a modification of this embodiment, according to actual production needs, the mixing process can be carried out in a vacuum environment, that is, the mixing tank is under negative pressure.
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