CN102587366A - Self-drilling type spiral anchor rod and construction process using self-drilling type spiral anchor rod for grouting along with drilling, stirring and curing - Google Patents
Self-drilling type spiral anchor rod and construction process using self-drilling type spiral anchor rod for grouting along with drilling, stirring and curing Download PDFInfo
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Abstract
本发明公开的是一种自钻式螺旋锚杆及其随钻注浆搅拌固化施工工艺,适用于软土地区锚拉边坡的支护工程。螺旋锚杆的杆体上设有出浆孔,锚杆杆体的前端封闭,将螺旋叶片焊接在锚杆杆体的前端,在螺旋叶片后面的锚杆杆体上焊接搅拌片。使用螺旋锚杆的随钻注浆搅拌固化施工工艺,是在锚杆杆体钻进的同时注水泥浆,边钻进边注浆,使其浆体从锚杆杆体的出浆孔射出,与前端螺旋叶片切削下得土体搅合在一起,螺旋叶片后面设置的搅拌片,将土体与水泥浆均匀搅拌,固化后形成不规则的锚固体,增加其锚固力。本发明使钻进与注浆一体化,避免了后注浆对基坑侧壁产生的压力影响,同时可对注浆压力进行有效的控制,可保证注浆质量。
The invention discloses a self-drilling spiral anchor rod and a construction technique of grouting, stirring and solidifying while drilling, which is suitable for supporting engineering of anchored slopes in soft soil areas. The rod body of the spiral anchor is provided with a slurry hole, the front end of the anchor rod body is closed, the spiral blade is welded to the front end of the anchor rod body, and the stirring plate is welded on the anchor rod body behind the spiral blade. The grouting-while-drilling mixing and solidification construction technology using the spiral bolt is to inject grout while drilling the bolt body, grouting while drilling, so that the slurry is injected from the grout hole of the bolt body, and it is connected with the front end of the spiral bolt. The soil cut by the blades is mixed together, and the stirring blade set behind the helical blades can evenly mix the soil and cement slurry, and form irregular anchors after solidification to increase its anchoring force. The invention integrates drilling and grouting, avoids the influence of post-grouting on the side wall of the foundation pit, and can effectively control the grouting pressure to ensure the quality of grouting.
Description
技术领域 technical field
本发明涉及建筑施工基坑支护工程的施工设备和施工方法,特别是一种自钻式螺旋锚杆及其随钻注浆搅拌固化施工工艺,适用于软土地区锚拉边坡的支护工程,尤其是适用于黄河三角洲那样的软土地区基础建设的基坑支护工程中。 The invention relates to construction equipment and a construction method for foundation pit support engineering in building construction, in particular to a self-drilling screw bolt and its construction technology of grouting, stirring and curing while drilling, which is suitable for the support of anchor-drawn slopes in soft soil areas Engineering, especially suitable for foundation pit support engineering of foundation construction in soft soil areas like the Yellow River Delta.
背景技术 Background technique
黄河三角洲地区属第四纪新近沉积的粘性土、粉土及粉砂构成的冲积平原,地下水埋深较浅,一般不超过1m。 The Yellow River Delta area is an alluvial plain composed of cohesive soil, silt and silt sand recently deposited in the Quaternary, and the buried depth of groundwater is relatively shallow, generally not exceeding 1m.
针对地下水丰富的软土地区,为了保持基坑外环境不受影响,一般不允许坑外降水。在不能进行坑外降水的情况下,传统的基坑支护工程采用的预成孔预应力锚杆施工技术,由于施工程序比较繁琐,机械操作复杂,易产生漏水流沙现象以及施工效率低等原因使其难以实现。在坑外不进行降水的情况下,夯击式技术非常适合地下水丰富的软土地区的基坑支护锚杆施工,但在该种地区采用夯击式击入预应力锚杆进行基坑支护,存在一定的弊端。这种锚杆的前端扁状,杆体上设有出浆孔,先夯入地层再注水泥浆。在其注浆过程中,注浆时间、注浆压力、注浆量很难控制,导致注浆效果受到很大影响,无法达到预期的预应力效果。目前施工现场常用的锚杆还有预成孔锚杆,这种锚杆是在基坑壁上按设计要求长度进行钻孔,钻孔后将钢绞线或者钢筋连同注浆管,如PVC管,一同放入孔中,然后进行注浆。该工艺施工造价低,但在饱和软土地区应用预成孔后容易造成塌孔现象,严重降低了工作效率,且采用后注浆的注浆效果也不理想。 For soft soil areas with rich groundwater, in order to keep the environment outside the foundation pit unaffected, precipitation outside the pit is generally not allowed. In the case that the dewatering outside the pit cannot be carried out, the pre-formed hole prestressed anchor bolt construction technology adopted in the traditional foundation pit support project, due to the cumbersome construction procedures and complicated mechanical operations, is prone to water leakage and quicksand and low construction efficiency. make it difficult to achieve. In the case of no precipitation outside the pit, the ramming technology is very suitable for the foundation pit support bolt construction in the soft soil area with abundant groundwater, but in this kind of area, the ramming type is used to drive the prestressed anchor rod to support the foundation pit. However, there are certain disadvantages. The front end of this kind of bolt is flat, and there is a grout hole on the rod body, which is first rammed into the ground and then injected with grout. During the grouting process, it is difficult to control the grouting time, grouting pressure, and grouting volume, which greatly affects the grouting effect and fails to achieve the expected prestressing effect. At present, the commonly used anchor rods on the construction site also have pre-hole anchor rods. This kind of anchor rods are drilled on the wall of the foundation pit according to the length required by the design. After drilling, steel strands or steel bars together with grouting pipes, such as PVC pipes , together into the hole, and then grouting. The construction cost of this technology is low, but it is easy to cause hole collapse after pre-forming holes in saturated soft soil areas, which seriously reduces work efficiency, and the grouting effect of post-grouting is not ideal.
发明内容 Contents of the invention
本发明的目的是提供一种自钻式螺旋锚杆及其随钻注浆搅拌固化施工工艺,可以在类似黄河三角洲软土地区的软地层的基坑支护工程中使用。解决目前软土地区基坑支护工程中锚杆注浆效果不好、抗拉力不足的问题。 The purpose of the present invention is to provide a self-drilling screw bolt and its construction technology of grouting, stirring and curing while drilling, which can be used in the foundation pit support engineering of the soft ground in the soft soil area of the Yellow River Delta. It solves the problems of poor anchor grouting effect and insufficient tensile force in foundation pit support engineering in soft soil areas.
本发明的技术解决方案是: Technical solution of the present invention is:
一种自钻式螺旋锚杆包括锚杆杆体,其杆体上设有出浆孔,锚杆杆体的前端封闭,将螺旋叶片焊接在锚杆杆体的前端,在螺旋叶片后面的锚杆杆体上焊接搅拌片。 A self-drilling screw bolt includes a bolt body, which is provided with a grout hole, the front end of the bolt body is closed, the spiral blade is welded to the front end of the bolt body, and the bolt body behind the spiral blade is welded Stir the flakes.
一种自钻式螺旋锚杆的随钻注浆搅拌固化施工工艺,将多功能钻机和注浆管与锚杆杆体的后端连接或者与加长锚杆的后端连接,在锚杆杆体钻进的同时注水泥浆,边钻进边注浆,使其浆体从锚杆杆体的出浆孔射出,与前端螺旋叶片切削下得土体搅合在一起,螺旋叶片后面设置的搅拌片,将土体与水泥浆均匀搅拌,固化后形成不规则的锚固体,增加其锚固力。 A self-drilling helical bolt grouting stirring and curing construction technology, the multifunctional drilling rig and the grouting pipe are connected to the rear end of the bolt body or connected to the rear end of the extended bolt body, and drilled in the bolt body At the same time, the grout is injected, and the grout is injected while drilling, so that the grout is injected from the grout hole of the anchor rod body, and mixed with the soil cut by the front helical blade. The body and the cement slurry are evenly stirred, and after curing, an irregular anchor body is formed to increase its anchoring force.
本发明具有以下显著的效果: The present invention has following remarkable effect:
本发明可以集预成孔锚杆和夯击式锚杆的优点于一体,适用于坑外不降水的情况,采用出浆孔及随钻注浆搅拌固化工艺,注浆效果好。使用自钻式螺旋锚杆钻进,采用桩锚支护方式,工期短,工程造价较低,不影响地下室结构施工。自钻式螺旋锚杆的钻进与注浆一体化,避免了后注浆对基坑侧壁产生的压力影响,同时可对注浆压力进行有效的控制,可保证注浆质量。通过对螺旋锚杆施加预应力,能够主动控制土体变形,调整土体应力状态,有利于边坡的稳定性。本自钻式螺旋锚杆施工安全性高,抗拔力强,更能确保周边环境安全。主要体现在: The invention can integrate the advantages of the pre-drilled anchor rod and the ramming type anchor rod, is suitable for the situation where there is no precipitation outside the pit, adopts the grout hole and the grouting stirring and solidification process while drilling, and has good grouting effect. Drilling with self-drilling screw bolts and pile-anchor support means short construction period and low engineering cost, and does not affect the construction of the basement structure. The integration of drilling and grouting of the self-drilling screw anchor avoids the pressure effect of post-grouting on the side wall of the foundation pit, and at the same time can effectively control the grouting pressure to ensure the quality of grouting. By applying prestress to the helical anchor, the soil deformation can be actively controlled, and the stress state of the soil can be adjusted, which is beneficial to the stability of the slope. The self-drilling screw bolt has high construction safety, strong pull-out resistance, and can better ensure the safety of the surrounding environment. mainly reflects in:
1、本发明中的自钻式螺旋锚杆制作简便,构造简单,通过在锚杆端部焊接螺旋叶片,在软土地区该叶片具有极强的穿透力,降低了钻进难度,且螺旋叶片的结构形式能有效地提高锚杆在各个土层中的抗拔力。 1. The self-drilling helical bolt in the present invention is easy to manufacture and has a simple structure. By welding the helical blade at the end of the bolt, the blade has extremely strong penetrating power in soft soil areas, which reduces the difficulty of drilling, and the helical The structural form of the blade can effectively improve the pullout resistance of the anchor rod in each soil layer. the
2、本发明中使用带有螺纹的无缝钢管材料,在配合螺旋叶片完成钻孔的同时,提高了锚杆杆体的侧摩阻力。 2. In the present invention, the threaded seamless steel pipe material is used to improve the side frictional resistance of the bolt body while cooperating with the helical blade to complete the drilling.
3、本发明自钻式螺旋锚杆上的出浆孔位于螺旋叶片后侧,在锚杆旋转推进土层的过程中进行压力注浆,浆体从出浆孔射出,与前端螺旋叶片切削下得土体搅合在一起,螺旋叶片后面设置搅拌片,能将土体与水泥浆均匀搅拌,使土体与浆体充分结合,固化后形成不规则的锚固体,增加其锚固力,保证其支护工程的有效性。 3. The grout hole on the self-drilling helical bolt of the present invention is located at the rear side of the helical blade. Pressure grouting is performed during the process of the bolt rotating and pushing the soil layer. The soil is mixed together, and the stirring blade is set behind the spiral blade, which can evenly stir the soil and the cement slurry, so that the soil and the slurry are fully combined, and an irregular anchor is formed after solidification, which increases its anchoring force and ensures its Effectiveness of support works.
4、本发明结构设计简单,易于施工,施工工艺安全可靠。通过本发明的实施,提高了施工效率和施工质量,提高了经济效益。 4. The structure design of the present invention is simple, easy to construct, and the construction process is safe and reliable. Through the implementation of the invention, the construction efficiency and construction quality are improved, and the economic benefits are improved.
附图说明 Description of drawings
附图为本发明自钻式螺旋锚杆的结构示意图。 The accompanying drawing is a structural schematic diagram of the self-drilling screw bolt of the present invention.
具体实施方式 Detailed ways
以下结合附图对本发明做进一步的详述,参见附图,一种自钻式螺旋锚杆包括锚杆杆体3,其杆体上设有出浆孔2,锚杆杆体3的前端封闭,将螺旋叶片1焊接在锚杆杆体3的前端,在螺旋叶片1后面的锚杆杆体3上焊接搅拌片4。一种实施例的出浆孔2设置在螺旋叶片1后侧的锚杆杆体3上,其孔径是4mm-8mm,如5mm、7mm、8mm等。出浆孔2直接设置在锚杆杆体3上时,其孔径要小一些,可加大其喷射能力,防止土体堵塞出浆孔2。另一种实施例的出浆孔2是焊接在锚杆杆体3上的出浆管,设置在螺旋叶片1的后侧,其出浆管是直管或者是锥形管,其管口直径是8mm-12mm,如9mm、10mm等等,使用焊接的出浆管作为出浆孔2,更有利于防止泥土堵塞。锚杆杆体3是无缝螺纹钢管,其前端至少设有一个螺旋叶片1,该螺旋叶片1距锚杆杆体3的前端部10cm-15cm,更利于钻进;螺旋叶片1之间的间距在25cm-35cm,螺旋叶片1与锚杆杆体3的螺旋夹角在28度-32度之间;在螺旋叶片1后面15cm-25cm处设置搅拌片4。搅拌片4在锚杆杆体3上交错设置,至少设有3片,搅拌片4之间的间距在15cm-25cm之间,与锚杆杆体3的夹角在40度-50度之间。图示的螺旋叶片1设置了2片,搅拌片4设置了4片。锚杆杆体3的后端通过连接套5连接加长锚杆6,更适用于深而大的基坑支护工程。
The present invention will be further described in detail below in conjunction with the accompanying drawings. Referring to the accompanying drawings, a self-drilling screw anchor includes an
使用一种自钻式螺旋锚杆的随钻注浆搅拌固化施工工艺,将多功能钻机和注浆管与锚杆杆体3的后端连接或者与加长锚杆6的后端连接,在锚杆杆体3钻进的同时注水泥浆,边钻进边注浆,使其浆体从锚杆杆体3的出浆孔2射出,与前端螺旋叶片1切削下得土体搅合在一起,螺旋叶片1后面设置的搅拌片4,将土体与水泥浆均匀搅拌,固化后形成不规则的锚固体,增加其锚固力。注水泥浆时的随钻注浆压力是2 Mpa-5Mpa,可根据锚固体的实际大小和所在地层位置调整注浆压力;水泥浆的水灰比是0.45:1-0.50:1。
Using a self-drilling helical bolt grouting stirring and curing construction technology, the multifunctional drilling rig and the grouting pipe are connected to the rear end of the
根据本自钻式螺旋锚杆的施工特点,采用型号为MDL-120D1型多功能钻机为钻进施工设备并同时注浆。使用时,将MDL-120D1型多功能钻机的动力连接套与锚杆杆体3的后端或者是与加长锚杆6的后端连接,将动力连接套后端的防钻接头与注浆管连接并通过注浆管与注浆设备连接。
According to the construction characteristics of the self-drilling screw bolt, the multifunctional drilling rig model MDL-120D1 is used as the drilling construction equipment and grouting at the same time. When in use, connect the power connection sleeve of the MDL-120D1 multifunctional drilling rig to the rear end of the
待锚固体达到设计的强度要求后,再对本螺旋锚杆施加预应力。首先将槽钢悬挂在本锚杆上,为使本锚杆与腰梁能协同作用,在槽钢的张拉侧加一块衬板,张拉后以螺栓锁定。张拉锁定应注意各部件结合紧密,应在施加预应力后持续十分钟再对螺栓进行锁定,以保证施加的预应力达到设计要求。 After the anchor reaches the designed strength requirements, prestress is applied to the spiral anchor. First, hang the channel steel on the anchor rod. In order to make the anchor rod and the waist beam work together, add a lining plate on the tension side of the channel steel, and lock it with bolts after tension. Tension locking should pay attention to the tight combination of all parts, and the bolts should be locked for ten minutes after the prestress is applied to ensure that the applied prestress meets the design requirements.
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| CN102507246A (en) * | 2011-11-03 | 2012-06-20 | 中国地质大学(武汉) | Experimental tank for testing performance of grouting while drilling |
| CN102839661A (en) * | 2012-09-20 | 2012-12-26 | 严平 | Construction technology of reelingly stirring to eject anchor tube pile |
| CN103114865A (en) * | 2013-03-08 | 2013-05-22 | 安徽省煤炭科学研究院 | Vane-type stirring anchor cable |
| CN104141305A (en) * | 2014-07-30 | 2014-11-12 | 武汉武大巨成结构股份有限公司 | Multi-layer spiral blade self-drilling-type soil anchor rod and constructing method thereof |
| CN107447755A (en) * | 2017-08-25 | 2017-12-08 | 中铁建设集团有限公司 | A kind of anchor pole equipment and armature boring construction method |
| CN109098743A (en) * | 2018-08-20 | 2018-12-28 | 中国矿业大学 | A kind of new type mining steel tendon |
| CN109969341A (en) * | 2019-03-27 | 2019-07-05 | 浙江大学 | A kind of the novel slurry filling Screw Anchor and its installation method of expansible multilayer sidewall |
| CN114319342A (en) * | 2022-01-06 | 2022-04-12 | 中冶成都勘察研究总院有限公司 | Novel construction method of anti-floating anchor rod |
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| CN103114865A (en) * | 2013-03-08 | 2013-05-22 | 安徽省煤炭科学研究院 | Vane-type stirring anchor cable |
| CN104141305A (en) * | 2014-07-30 | 2014-11-12 | 武汉武大巨成结构股份有限公司 | Multi-layer spiral blade self-drilling-type soil anchor rod and constructing method thereof |
| CN104141305B (en) * | 2014-07-30 | 2016-08-24 | 武大巨成结构股份有限公司 | A kind of multi-layer helical blade self-drilling type soil anchor bolt and construction method thereof |
| CN107447755A (en) * | 2017-08-25 | 2017-12-08 | 中铁建设集团有限公司 | A kind of anchor pole equipment and armature boring construction method |
| CN109098743A (en) * | 2018-08-20 | 2018-12-28 | 中国矿业大学 | A kind of new type mining steel tendon |
| CN109969341A (en) * | 2019-03-27 | 2019-07-05 | 浙江大学 | A kind of the novel slurry filling Screw Anchor and its installation method of expansible multilayer sidewall |
| CN109969341B (en) * | 2019-03-27 | 2020-08-04 | 浙江大学 | Grouting spiral anchor with expandable multilayer side wall and mounting method thereof |
| CN114319342A (en) * | 2022-01-06 | 2022-04-12 | 中冶成都勘察研究总院有限公司 | Novel construction method of anti-floating anchor rod |
| CN114319342B (en) * | 2022-01-06 | 2023-08-11 | 中冶成都勘察研究总院有限公司 | Construction method of anti-floating anchor rod |
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Application publication date: 20120718 |