Summary of the invention
In view of this, the object of the present invention is to provide a kind of can the pull head of plug-in mounting pull head on the plate automatically on on-hook.
In order to reach above-mentioned purpose, solution of the present invention is:
A kind of pull head is gone up on-hook automatically; Comprise the drawing-in device of exporting pull head one by one; Plate with a plurality of gear shapings, the slotting materials device of plug-in mounting pull head one by one on each gear shaping of plate is controlled this plate and should be inserted materials device driver train of relative displacement successively; And control system, the corresponding respectively respective ends of this drawing-in device, respective ends and this driver train of this slotting materials device of connecting of each mouth of this control system.
Said driver train is to be connected in to be used to drive the plate driver train of this plate along horizontal and vertical snakelike successive carry on this plate.
Said plate driver train comprises transverse screw, horizontal nut, horizontal slide rail, transverse slider, longitudinal screw, vertical nut, vertical slide rail and longitudinal sliding block; On pull head is automatic, on the frame of on-hook vertical slide rail is installed; Vertically slide rail is with laterally slide rail is through longitudinal sliding block formation sliding block joint, and said plate is erected on the horizontal slide rail through transverse slider; On said plate, be provided with and the suitable horizontal nut of this transverse screw, on this horizontal slide rail, be provided with and the suitable vertical nut of this longitudinal screw.
Said drawing-in device comprises the feeding vibrating disk, the perpendicular slide carriage of the vertical setting of the chute between the railing that is used to accept the pull head of feeding vibrating disk output and can insert pull head, and can provide the providing gear of pull head one by one to above-mentioned slotting materials device.
Said drawing-in device also comprises the horizontal slide carriage that supplies the pull head square opening to insert, and this horizontal slide carriage laterally connects the discharge end that is located at said feeding vibrating disk and the feed end of said perpendicular slide carriage.
Have the opening that extends along pull head sliding feed direction on the said perpendicular slide carriage; Said providing gear comprises pin and push rod; This pin is installed in the issuance location of perpendicular slide carriage with the mode that can stretch into the opening on the perpendicular slide carriage, and this push rod is replacing the adjacent issuance location of treating above the mode on the perpendicular slide carriage is installed in the issuance location of perpendicular slide carriage with pull head.
What said slotting materials device comprised horse hook in the pull head of stirring the output of said drawing-in device pulls out the horse hook mechanism, and can pull head be depressed into the material pluging machine structure on the gear shaping of plate.
The said horse hook mechanism that pulls out comprises and pulls out sheet and pull out the sheet cylinder that this piston rod that pulls out the sheet cylinder longitudinally connects this and pulls out sheet, saidly pulls out the top that sheet is located at said plate; Perhaps this pulls out the sheet cylinder and replaces to and pull out the sheet oil cylinder.
Said material pluging machine structure comprises lift cylinder, elevating bracket, vertical cylinder and pressure head; This lift cylinder is installed in pull head and goes up automatically on the frame of on-hook; The piston rod of this lift cylinder is along vertically being hinged on this elevating bracket; This vertical cylinder is arranged on this elevating bracket, and the piston rod of this vertical cylinder is along laterally connecting this pressure head, and this pressure head is arranged on the top of said plate; Perhaps this lift cylinder and vertical cylinder respectively correspondence replace to hoist cylinder and vertical oil cylinder.
Said plate comprises sheet frame and a plurality of square; Laterally be provided with the many cross bars that can rotate in this sheet frame side by side; The two ends of each cross bar are cylindric and from sheet frame, pass; And be respectively equipped with knock hole on the end of each cross bar, be respectively equipped with in the blocks in order to the suitable positioning ball of each knock hole.
After adopting said structure, pull head of the present invention is gone up on-hook automatically and is had following beneficial effect:
One, through the corresponding respectively respective ends of drawing-in device, the respective ends and the driver train of slotting materials device of connecting of control system; The material pluging machine structure that driver train makes plate and slotting materials device is relative displacement successively; Drawing-in device is one by one exported pull head, inserts materials device and pull head is inserted into one by one on the gear shaping of plate; The present invention can realize the automation journey plug-in mounting operation of height, per minute plug-in mounting pull head can be up to 120 about, also can 24 hours uninterrupted plug-in mountings continuously;
Two, plate can be realized horizontal and vertical snakelike successive carry: the transverse screw rotation, and laterally nut is along side travel, and plate moves setpoint distance along horizontal slide rail, next gear shaping horizontal on the plate is aimed at inserted materials device; After sticking with delegation's pull head on the plate, the longitudinal screw rotation, vertically nut is along the longitudinal movement, and plate longitudinally slide rail moves setpoint distance, makes the next line gear shaping of plate aim at slotting materials device; Relative drawing-in device of plate and slotting materials device carry out snakelike displacement and are implemented in and stick with pull head on the plate; Because laying the relative plate with slotting materials device of drawing-in device is the fixed installation mode; Be easier to lay drawing-in device and slotting materials device like this, thereby the pull head that the acquisition structure is simplified is gone up on-hook automatically; Laterally nut, transverse screw, vertical nut, longitudinal screw can be realized the displacement of accurate horizontal and vertical small distance; Make the plug-in mounting position on the plate aim at slotting materials device just; Can on plate, gather like this and be arranged as the gear shaping of row; Improve plug-in mounting efficient, can also avoid the distortion when plug-in mounting such as pull head, improve the plug-in mounting quality.
The specific embodiment
In order further to explain technical scheme of the present invention, come the present invention is set forth in detail through specific embodiment below.
Shown in Fig. 1 to 5, pull head of the present invention is gone up on-hook automatically, comprises frame 1, drawing-in device 2, plate 3, plate driver train 4, inserts materials device 5 and control system.The corresponding respectively respective ends that connects respective ends, plate driver train 4 and the slotting materials device 5 of drawing-in device 2 of each mouth of this control system.
Drawing-in device 2 comprises feeding vibrating disk 21, horizontal slide carriage 22, perpendicular slide carriage 23 and providing gear 24.Providing gear 24 comprises pin 241, the first cylinder 241a, push rod 242 and the second cylinder 242a.Horizontal slide carriage 22 laterally connects the discharge end that is located at feeding vibrating disk 21 and the feed end of perpendicular slide carriage 23.Have the opening 231 that extends along pull head 1a sliding feed direction on the perpendicular slide carriage 23, pin 241 is installed in the external part of the piston rod of the first cylinder 241a, and push rod 242 is installed in the external part of the piston rod of the second cylinder 242a.Wherein, the first cylinder 241a, the second cylinder 242a also can adopt oil cylinder; Feeding vibrating disk 21 adopts existing structure, mainly is the function that realizes seeing off one by one according to the order of sequence pull head 1a, repeats no more at this as known technology.
Plate 3 comprises the sheet frame 31 and carriage 32 of rectangle, laterally is provided with many cross bars 311 in the sheet frame 31 side by side, and cross bar 311 is provided with a plurality of gear shapings 312, and the pull head square opening is aimed at gear shaping 312 and inserted, and can be inserted on the gear shaping 312.Carriage 32 is I shape, comprises two hack levers and the cross connecting plate that is connected two vertical hack levers that vertically are provided with, the fixed lateral nut 41c in the bottom surface of cross connecting plate, and sheet frame 31 lies on the upper surface of carriage 32.The two ends of cross bar 311 are cylindric and from sheet frame 31, pass, and an end of each cross bar 311 is respectively equipped with trimming handle 314 and knock hole 313, and 313 places are provided with square 315 near knock hole; Have the hole in the square 315, be provided with spring and positioning ball in this hole, spring is replaced the part that positioning ball makes positioning ball and can be embedded in the knock hole 313; Rotate trimming handle 314 and can adjust the pull head square opening on the perpendicular slide carriage 23 of gear shaping 312 vertical alignment, and match with positioning balls in the square 315 through knock hole 313 and to make cross bar 311 maintenances motionless.Be respectively equipped with on sheet frame 31 vertical right sides framves with carriage 32 vertical left and right side frames on corresponding 2 locating dowel pins 316 of 2 knock holees; The cooperation of 2 knock holees through the vertical right sides on 2 locating dowel pins on sheet frame 31 vertical left and right side frames 316 and the carriage 32; Can make plate 3 when vertical and horizontal move, not have shake does not have drift, makes accurate positioning errorless.Certainly, the position of knock hole also can exchange on locating dowel pin 316 on the sheet frame 31 and the carriage 32, promptly on sheet frame 31, knock hole is set, and on carriage 32, locating dowel pin is set.
Plate driver train 4 comprises cross motor 41a, transverse screw 41b, horizontal nut 41c, horizontal slide rail 41d, transverse slider 41e, vertical motor 42a, longitudinal screw 42b, vertical nut 42c, vertical slide rail 42d and longitudinal sliding block 42e.Vertical slide rail 42d is installed on frame 1, and vertically slide rail 42d forms sliding block joint with horizontal slide rail 41d through longitudinal sliding block 42e, and plate 3 is erected on the horizontal slide rail 41d through transverse slider 41e; On plate 3, be provided with and the suitable horizontal nut 41c of transverse screw 41b; Laterally be provided with and the suitable vertical nut 42c of longitudinal screw 42b on the slide rail 41d; Transverse screw 41b is installed in the rotating shaft of cross motor 41a, and longitudinal screw 42b is installed in the rotating shaft of vertical motor 42a.Preferably, in four bights of carriage 32 a transverse slider 41e is set respectively, four transverse slider 41e form bearing fit with two horizontal slide rail 41d respectively; At two horizontal slide rail 41d both ends a longitudinal sliding block 42e is set respectively, four longitudinal sliding block 42e form bearing fit with two vertical slide rail 42d respectively; Cross motor 41a, transverse screw 41b and horizontal nut 41c are set between two horizontal slide rail 41d, vertical motor 42a, longitudinal screw 42b and vertical nut 42c are set between two vertical slide rail 42d.
Insert materials device 5 and comprise and pull out horse hook mechanism 51 and material pluging machine structure 52, pull out horse hook mechanism 51 and comprise and pull out sheet 511 and pull out sheet cylinder 512, material pluging machine structure 52 comprises lift cylinder 521, elevating bracket 522, vertically cylinder 523 and pressure head 524.Pull out sheet 511 for elastic steel sheet and be located at the top of plate 3, the piston rod that pulls out sheet cylinder 512 longitudinally connects and pulls out sheet 511.Lift cylinder 521 is installed on the frame 1, and the piston rod of lift cylinder 521 is along vertically being hinged on the elevating bracket 522, and vertically cylinder 523 is arranged on the elevating bracket 522, and vertically the piston rod of cylinder 523 is along being laterally hinged with on pressure head 524.Descend when lift cylinder 521 drives elevating bracket 522, and vertically cylinder 523 drive ram 524 are along the longitudinal movement and stretch in the opening 231 on the perpendicular slide carriage 23, pressure head 524 faces the top of the locational pull head 1a of plug-in mounting that is positioned at perpendicular slide carriage 23.When lift cylinder 521 and vertical cylinder 523 counteragents, withdraw from the opening 231 of pressure head 524 from perpendicular slide carriage 23, pull head 1a can slide to the plug-in mounting position under the issuance location on the perpendicular slide carriage 23.
It is following that pull head of the present invention is gone up the working process of on-hook automatically:
1, feeding vibrating disk 21 is under oscillating action; Pull head 1a in the feeding vibrating disk 21 is shaken one by one; The square opening of each pull head 1a of of being shaken is inserted in and makes pull head 1a ride on the horizontal slide carriage 22 on the horizontal slide carriage 22 and slide into successively in the opening 231 of perpendicular slide carriage 23; In the chute between two lateral rails of the i.e. wallboard at opening 231 places of perpendicular slide carriage 23 insertion pull head 1a, pull head 1a by gravity slides into the issuance location at pin 241 places;
2, the piston rod of the second cylinder 242a stretches out and drives push rod 242 and stretches out the pull head 1a that treats issuance location is replaced on perpendicular slide carriage 23; Piston rod withdrawal and the drive pin 241 of the first cylinder 241a withdraw from from the opening 231 of perpendicular slide carriage 23; The pull head 1a by gravity of issuance location slides into the plug-in mounting position of perpendicular slide carriage 23 bottoms, and the pull head square opening of the pull head 1a of plug-in mounting position is just in time aimed at the gear shaping 312 on the plate 3; The piston rod of the first cylinder 241a stretches out and drives pin 241 and stretches in the opening 231, and the withdrawal of the piston rod of the second cylinder 242a also drives push rod 242 and returns, and the pull head 1a by gravity of treating issuance location slides to issuance location and stopped by push rod 242; Push rod 242 alternately stretches out successively, withdraws with pin 241, realizes providing one by one pull head 1a;
3, the piston rod that pulls out sheet cylinder 512 drives and to pull out sheet 511 and stretch out to perpendicular slide carriage 23, pull head 1a by the process that slides into the plug-in mounting position under the issuance location in, pull out in the hole on the pulling-on piece 1b of pull head 1a that sheet 511 stretches into the plug-in mounting position;
4, the piston rod of vertical cylinder 523 stretches out and drives pressure head 524 and puts in the opening 231 that erects slide carriage 23; The piston rod of lift cylinder 521 stretches out and drives elevating bracket 522 and descends; Pull out sheet 511 and lift pulling-on piece 1b and make the horse hook withdrawal among the pull head 1a, pressure head 524 with the pull head 1a of plug-in mounting position along press on the gear shaping 312 that is inserted on the plate 3 slidingly; Lift cylinder 521 and vertical cylinder 523 counteragent successively, pressure head 524 withdraws from and is returned to original position from the opening 231 of perpendicular slide carriage 23;
5, cross motor 41a rotation and drive transverse screw 41b rotate, and laterally nut 41c is along side travel, and setpoint distance is moved on plate 3 edges laterally slide rail 41d, make the plug-in mounting position of the gear shaping 312 aligning pressure heads 524 that the next one is adjacent on the plate 3; After last gear shaping 312 of a certain row on the plate 3 is also plugged pull head 1a; Vertically motor 42a rotation and drive longitudinal screw 42b rotation; Vertically nut 42c is along the longitudinal movement; Plate 3 longitudinally slide rail 42d moves setpoint distance, makes the plug-in mounting position at last gear shaping 312 aligning pressure heads 524 place of next row on the plate 3; Gear shaping on plate 3 312 snakelike continuous plug-in mounting pull head 1a repeatedly like this; Because laterally nut 41c, transverse screw 41b, vertical nut 42c, longitudinal screw 42b can realize the displacement of accurate horizontal and vertical small distance; Make the gear shaping 312 lucky aligning pull head square openings on the plate 3; Can horizontal and vertical gathering be arranged as the gear shaping 312 of row in plate 3 upper edges like this; Improve plug-in mounting efficient, can also avoid the distortion when plug-in mounting such as pull head 1a, improved the plug-in mounting quality.
Pull head of the present invention is gone up as above repeating step 1 to 5 of on-hook automatically; Can on plate 3, stick with pull head 1a by continuous and automatic; Wait to stick with the back and take out plate 3; Rotate trimming handle 314 rotating horizontal poles 311 and make pull head 1a be flat condition, pull head 1a and pulling-on piece 1b are perpendicular state, just can carry out spraying paint or electroplating activity of back.
Automatically go up other embodiment of on-hook as pull head of the present invention, can make up following numerous embodiments:
1, control system comprises detectors such as corresponding bonded assembly control circuit, some inductors and some inductive rod; Signals such as receiving the pull head 1a that these detectors record when control circuit and have or not, whether pull head 1a puts in place, control system control respectively the first cylinder 241a, the second cylinder 242a, cross motor 41a, vertically motor 42a, pull out sheet cylinder 512, lift cylinder 521, vertically cylinder 523 is made corresponding action; If fault, control system is controlled above-mentioned actuator and is stopped action respectively, and can send alerting signal; Control system also can be set the parameter of each actuator through man-machine interface, or carries out scene, real time operation;
2, in the drawing-in device 2, the thickness of slab at opening 231 places of perpendicular slide carriage 23 bottoms can be thickeied slightly, and pull head 1a slides into here and rest on this plug-in mounting position, waits for the plug-in mounting action of pressure head 524; As another kind of embodiment; When pull head 1a is about to slide into opening 231 places of perpendicular slide carriage 23 bottoms down; Control system receives that detection signal and the control of the detector that install at perpendicular slide carriage 23 places pulls out sheet cylinder 512 and drive and pull out sheet 511 and stretch into just in the hole on the pulling-on piece 1b, and pull head 1a is rested on the plug-in mounting position at perpendicular slide carriage 23 bottom end openings 231 places.
The foregoing description and accompanying drawing and non-limiting product form of the present invention and style, the those of ordinary skill of any affiliated technical field all should be regarded as not breaking away from patent category of the present invention to its suitable variation or modification of doing.