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CN102504282B - Preparation method of waterborne epoxy resin emulsion - Google Patents

Preparation method of waterborne epoxy resin emulsion Download PDF

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CN102504282B
CN102504282B CN 201110299123 CN201110299123A CN102504282B CN 102504282 B CN102504282 B CN 102504282B CN 201110299123 CN201110299123 CN 201110299123 CN 201110299123 A CN201110299123 A CN 201110299123A CN 102504282 B CN102504282 B CN 102504282B
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epoxy resin
water
epoxy
toluene
emulsifier
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CN102504282A (en
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官仕龙
吴畏
董桂芳
胡登华
匡启荣
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Wuhan Institute of Technology
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Abstract

本发明涉及水性环氧树脂乳液的制备方法,包括有以下步骤:将双酚A环氧树脂、聚乙二醇单甲醚和甲苯混合,搅拌,共沸脱水,得混合液体;将催化剂溶于甲苯中,然后混合液体,磁力搅拌下升温,氮气保护下反应,当双酚A环氧树脂环氧的保留率降到50%时,减压蒸除溶剂,得到反应性非离子型环氧乳化剂;将液态环氧树脂、共溶剂、反应性非离子型环氧乳化剂强力搅拌下,滴加蒸馏水,制成水性环氧树脂乳液。本发明的有益效果是:用非离子型水性环氧树脂乳化剂乳化的环氧树脂乳液具有良好的稳定性,无毒,有机挥发分含量为零,安全环保,保持了环氧树脂的优良耐化学品性能同时增加了漆膜的柔韧性。The invention relates to a preparation method of water-based epoxy resin emulsion, which comprises the following steps: mixing bisphenol A epoxy resin, polyethylene glycol monomethyl ether and toluene, stirring, and azeotropic dehydration to obtain a mixed liquid; dissolving the catalyst in In toluene, then mix the liquid, heat up under magnetic stirring, and react under nitrogen protection. When the retention rate of bisphenol A epoxy resin drops to 50%, evaporate the solvent under reduced pressure to obtain a reactive nonionic epoxy emulsification agent; under strong stirring of liquid epoxy resin, co-solvent, and reactive nonionic epoxy emulsifier, add distilled water dropwise to make a water-based epoxy resin emulsion. The beneficial effects of the present invention are: the epoxy resin emulsion emulsified with the non-ionic water-based epoxy resin emulsifier has good stability, is non-toxic, has zero organic volatile matter content, is safe and environmentally friendly, and maintains the excellent durability of the epoxy resin. The chemical properties also increase the flexibility of the paint film.

Description

一种水性环氧树脂乳液的制备方法A kind of preparation method of aqueous epoxy resin emulsion

技术领域 technical field

本发明涉及水性涂料领域,具体的是涉及一种水性环氧树脂乳液的制备方法。 The invention relates to the field of water-based paint, in particular to a preparation method of water-based epoxy resin emulsion.

背景技术 Background technique

环氧树脂是一种热固性树脂,具有良好的电绝缘性、化学稳定性、粘接性、加工性等特点,广泛应用于建筑、机械、电子电气、航天航空等领域。但传统的环氧树脂只能溶于有机溶剂,使用过程中必须用有机溶剂进行稀释,这样配制的环氧涂料在使用过程中必然对操作工人和环境造成危害。近年来,环境保护日益受到人们的重视,许多国家相继颁布了控制挥发性有机化合物(VOC)的法规,执行标准愈加严格。开发出少含甚至不含有机挥发分的环保型涂料已成为涂料行业的研究热点。 Epoxy resin is a thermosetting resin with good electrical insulation, chemical stability, adhesiveness, processability, etc. It is widely used in construction, machinery, electronics, aerospace and other fields. However, traditional epoxy resins can only be dissolved in organic solvents, and must be diluted with organic solvents during use. Such prepared epoxy coatings will inevitably cause harm to operators and the environment during use. In recent years, people have paid more and more attention to environmental protection. Many countries have successively promulgated laws and regulations to control volatile organic compounds (VOC), and the implementation standards have become more stringent. The development of environmentally friendly coatings with little or no organic volatile matter has become a research hotspot in the coatings industry.

水性环氧树脂是指环氧树脂以微粒或者液滴形式分散在以水为连续相的分散相介质中而配制成的稳定的分散体系。与传统的环氧树脂相比,水性环氧树脂避免了使用有机溶剂造成的环境污染和资源浪费,可以在室温和潮湿环境下固化,施工和操作性能得到大大改善。根据制备的工艺不同,可以将环氧树脂水性化分三种方法:机械法、相反转法、自乳化法。自乳化法是将环氧树脂进行化学改性,使之在水中具有自分散乳化的能力,这种方法不需要外加乳化剂,乳液稳定性好,漆膜的机械性能、外观都较优良,但制备工艺复杂,且改性树脂化学稳定性不好,易发生变质。机械法和相反转法都需要外加乳化剂,但传统的乳化剂为表面活性剂,本身不参与树脂的固化反应,这种乳化剂在树脂固化后容易在漆膜表面析出而影响漆膜的外观和防腐性能。反应性乳化剂参与树脂的固化反应,成为固化后交联分子结构的一部分,因而对漆膜的影响较小。开发乳化性能好的反应性乳化剂是环氧树脂乳化剂的发展方向。 Waterborne epoxy resin refers to a stable dispersion system prepared by dispersing epoxy resin in the form of particles or droplets in a dispersed phase medium with water as the continuous phase. Compared with traditional epoxy resins, water-based epoxy resins avoid environmental pollution and waste of resources caused by the use of organic solvents, can be cured at room temperature and in a humid environment, and the construction and operation properties are greatly improved. According to different preparation processes, epoxy resin can be water-based in three ways: mechanical method, phase inversion method, and self-emulsification method. The self-emulsification method is to chemically modify the epoxy resin so that it has the ability to self-disperse and emulsify in water. This method does not require additional emulsifiers, the emulsion has good stability, and the mechanical properties and appearance of the paint film are relatively good. The preparation process is complex, and the modified resin has poor chemical stability and is prone to deterioration. Both the mechanical method and the phase inversion method require the addition of an emulsifier, but the traditional emulsifier is a surfactant, which does not participate in the curing reaction of the resin. This emulsifier is easy to precipitate on the surface of the paint film after the resin is cured, which will affect the appearance of the paint film. and anti-corrosion properties. Reactive emulsifiers participate in the curing reaction of the resin and become part of the cross-linked molecular structure after curing, so they have less impact on the paint film. The development of reactive emulsifiers with good emulsifying properties is the development direction of epoxy resin emulsifiers.

文献《上海涂料》[2006,44(11):19-22]以聚乙二醇4000和环氧树脂E-44在过硫酸钾催化、180℃下等摩尔反应合成乳化剂,将一定量的乳化剂加入环氧树脂,滴加蒸馏水,强烈搅拌,可以制成水性乳液,但此法反应温度过高,能耗较大,搅拌速度高,对设备要求较高。中国专利CN1415680A利用环氧树脂与聚醚二元醇在路易斯酸催化下合成端基分别为环氧基和羟基的反应性乳化剂,将环氧树脂用共溶剂溶解,再加入一定量的这种反应性乳化剂,采用高速搅拌机,用相反转法制得水性环氧树脂乳液。但这两种方法制得的反应性乳化剂属于多表面活性中心的聚合型乳化剂,在分散乳化环氧树脂时只能形成卧式吸附,而不能形成传统的胶束乳胶粒,乳液的粒径较大,漆膜的机械性能受影响。 The document "Shanghai Coatings" [2006, 44 (11): 19-22] synthesized an emulsifier with polyethylene glycol 4000 and epoxy resin E-44 catalyzed by potassium persulfate at 180°C in equimolar reaction, and a certain amount of The emulsifier is added to epoxy resin, distilled water is added dropwise, and the water-based emulsion can be made by vigorous stirring. However, the reaction temperature of this method is too high, the energy consumption is large, the stirring speed is high, and the equipment requirements are relatively high. Chinese patent CN1415680A utilizes epoxy resin and polyether glycol to synthesize reactive emulsifiers whose terminal groups are epoxy groups and hydroxyl groups respectively under Lewis acid catalysis, dissolves epoxy resin with co-solvent, and then adds a certain amount of this Reactive emulsifier, using a high-speed mixer, and using a phase inversion method to prepare a water-based epoxy resin emulsion. However, the reactive emulsifiers prepared by these two methods are polymeric emulsifiers with multiple surface active centers, and can only form horizontal adsorption when dispersing and emulsifying epoxy resins, but cannot form traditional micellar latex particles. The larger the diameter, the mechanical properties of the paint film will be affected.

发明内容 Contents of the invention

本发明所要解决的技术问题是针对上述现有技术而提供一种水性环氧树脂乳液的制备方法,所制得的乳化剂用来乳化环氧树脂,稳定性好,可以做到现配现用,应用方便,且方法简单,实施容易。 The technical problem to be solved by the present invention is to provide a kind of preparation method of water-based epoxy resin emulsion in view of the above-mentioned prior art, and the prepared emulsifier is used for emulsifying epoxy resin, has good stability, and can be prepared and used immediately , the application is convenient, the method is simple, and the implementation is easy.

本发明解决上述技术问题所采用的技术方案是:一种水性环氧树脂乳液的制备方法,其特征在于包括有以下步骤: The technical solution adopted by the present invention to solve the problems of the technologies described above is: a kind of preparation method of aqueous epoxy resin emulsion, it is characterized in that comprising the following steps:

1)按各原料所占质量百分数为:双酚A环氧树脂7%~24%、聚乙二醇单甲醚30%~50%和甲苯30%~55%,选取双酚A环氧树脂、聚乙二醇单甲醚和甲苯,备用;  1) According to the mass percentage of each raw material: bisphenol A epoxy resin 7% ~ 24%, polyethylene glycol monomethyl ether 30% ~ 50% and toluene 30% ~ 55%, choose bisphenol A epoxy resin , polyethylene glycol monomethyl ether and toluene, spare;

在氮气保护下,将双酚A环氧树脂、聚乙二醇单甲醚和甲苯混合,磁力搅拌下升温,在温度为130~150℃下共沸脱水2.5~3小时,得混合液体; Under the protection of nitrogen, mix bisphenol A epoxy resin, polyethylene glycol monomethyl ether and toluene, heat up under magnetic stirring, and azeotropically dehydrate at a temperature of 130-150°C for 2.5-3 hours to obtain a mixed liquid;

2)按各原料所占质量百分数为:混合液体90%~94.95%、甲苯5%~9.95%和催化剂0.03%~0.06%,选取步骤1)所得的混合液体、甲苯和催化剂,备用; 2) According to the mass percentage of each raw material: mixed liquid 90%-94.95%, toluene 5%-9.95% and catalyst 0.03%-0.06%, select the mixed liquid, toluene and catalyst obtained in step 1) and set aside;

将催化剂溶于甲苯中,然后再加入到步骤1)所得的混合液体内,磁力搅拌下升温,氮气保护下严格控制在温度85~95℃下反应,反应期间定期取样分析体系的环氧值,计算双酚A环氧树脂环氧保留率,当双酚A环氧树脂环氧的保留率降到50%时,减压蒸除溶剂,得到反应性非离子型环氧乳化剂; Dissolve the catalyst in toluene, then add it to the mixed liquid obtained in step 1), raise the temperature under magnetic stirring, and strictly control the reaction at a temperature of 85-95°C under the protection of nitrogen. During the reaction, take samples regularly to analyze the epoxy value of the system. Calculate bisphenol A epoxy resin epoxy retention rate, when the retention rate of bisphenol A epoxy resin epoxy drops to 50%, decompression steams and removes solvent, obtains reactive nonionic epoxy emulsifier;

3)按各原料所占质量百分数为:液态环氧树脂18%~22%、反应性非离子型环氧乳化剂8%~10%、蒸馏水64%~70%和共溶剂4%~5%,选取液态环氧树脂、步骤2)所得的反应性非离子型环氧乳化剂、蒸馏水和共溶剂,备用; 3) According to the mass percentage of each raw material: liquid epoxy resin 18%-22%, reactive non-ionic epoxy emulsifier 8%-10%, distilled water 64%-70% and co-solvent 4%-5% , select the liquid epoxy resin, the reactive nonionic epoxy emulsifier obtained in step 2), distilled water and co-solvent, and set aside;

将液态环氧树脂、共溶剂、反应性非离子型环氧乳化剂强力搅拌下,滴加蒸馏水,制成固含量为20wt%~40wt%的水性环氧树脂乳液。 Under strong stirring of liquid epoxy resin, co-solvent, and reactive nonionic epoxy emulsifier, distilled water is added dropwise to prepare a water-based epoxy resin emulsion with a solid content of 20wt% to 40wt%.

按上述方案,所述的聚乙二醇单甲醚的相对分子质量在1200~2000之间。 According to the above scheme, the relative molecular mass of the polyethylene glycol monomethyl ether is between 1200 and 2000.

按上述方案,步骤2)所述的催化剂为三氟化硼络合物、三苯基磷和三氯化铝中的任意一种。 According to the above scheme, the catalyst described in step 2) is any one of boron trifluoride complex, triphenylphosphine and aluminum trichloride.

按上述方案,步骤2)所述的双酚A环氧树脂为E-44型环氧树脂、E-54型环氧树脂和E-51型环氧树脂中的任意一种。 According to the above scheme, the bisphenol A epoxy resin described in step 2) is any one of E-44 epoxy resin, E-54 epoxy resin and E-51 epoxy resin.

按上述方案,步骤3)所述的共溶剂为丙二醇甲醚、丙二醇丁醚和丙二醇甲醚醋酸酯中的任意一种。 According to the above scheme, the co-solvent described in step 3) is any one of propylene glycol methyl ether, propylene glycol butyl ether and propylene glycol methyl ether acetate.

按上述方案,步骤3)所述的液体环氧树脂为E-44型环氧树脂或E-51型环氧树脂。 According to the above scheme, the liquid epoxy resin described in step 3) is E-44 epoxy resin or E-51 epoxy resin.

本发明的基本原理在于:环氧基团和羟基在高温和催化剂条件下,可发生加成反应。通过该反应将亲水的非离子链段和亲油的环氧树脂链段链接起来生成一个大分子。本发明所述的非离子型水性环氧树脂乳化剂分子中,既含有亲水性的非离子链段,又含有亲油性基团,可以参与环氧树脂的乳化反应。用这种乳化剂来乳化环氧树脂,稳定性好,可以做到现配现用,应用方便,且这种乳化剂分子中含有环氧基团,在乳液使用固化过程中参与固化反应,因此漆膜外观和机械性能更好。该方法简单,实施容易,应用前景广阔,经济效益可观,实际应用价值大。该方法得到的水性环氧树脂乳液稳定性良好,无毒,有机挥发分含量(VOC)为零;制成水性环氧涂料,具有柔韧性、耐水性好的特点。 The basic principle of the present invention is that the epoxy group and the hydroxyl group can undergo addition reaction under the conditions of high temperature and catalyst. Through this reaction, the hydrophilic non-ionic segment and the lipophilic epoxy resin segment are linked to form a macromolecule. The nonionic water-based epoxy resin emulsifier molecule of the present invention contains both hydrophilic nonionic chain segments and lipophilic groups, which can participate in the emulsification reaction of epoxy resin. Using this emulsifier to emulsify epoxy resin has good stability, and it can be prepared and used immediately. The appearance and mechanical properties of the paint film are better. The method is simple, easy to implement, has broad application prospects, considerable economic benefits and great practical application value. The water-based epoxy resin emulsion obtained by the method has good stability, is non-toxic, and has zero organic volatile content (VOC); and the water-based epoxy paint prepared by the method has the characteristics of flexibility and good water resistance.

本发明的有益效果是:用非离子型水性环氧树脂乳化剂乳化的环氧树脂乳液具有良好的稳定性,无毒,有机挥发分(VOC)含量为零,安全环保,保持了环氧树脂的优良耐化学品性能同时,由于非离子链段的引入增加了漆膜的柔韧性。本发明解决目前的用离子化改性技术制备的水性环氧树脂稳定性不高以及固化涂膜柔韧性和耐水性差的缺点。 The beneficial effects of the present invention are: the epoxy resin emulsion emulsified with the non-ionic water-based epoxy resin emulsifier has good stability, is non-toxic, has zero volatile organic matter (VOC) content, is safe and environmentally friendly, and maintains the epoxy resin At the same time, the introduction of non-ionic segments increases the flexibility of the paint film. The invention solves the shortcomings of low stability of the current water-based epoxy resin prepared by the ionization modification technology and poor flexibility and water resistance of the cured coating film.

将本发明的非离子型水性环氧树脂乳液加入水性环氧固化剂制备成水性环氧涂料,水性环氧涂料主要的性能如下: The nonionic water-based epoxy resin emulsion of the present invention is added into a water-based epoxy curing agent to prepare a water-based epoxy coating. The main properties of the water-based epoxy coating are as follows:

1.稳定性: 1. Stability:

⑴离心稳定性:2500r/min,30min不分层、不破乳; ⑴ Centrifugal stability: 2500r/min, no delamination and no demulsification in 30 minutes;

⑵存储稳定性:2个月不分层、不破乳; ⑵Storage stability: no delamination and no demulsification for 2 months;

⑶平均粒径:<0.5μm; (3) Average particle size: <0.5μm;

2.附着力:Ⅰ级,GB/T 1725-89《漆膜附着力测定法》; 2. Adhesion: Class I, GB/T 1725-89 "Determination of Paint Film Adhesion";

3.柔韧性:≥5级,GB/T 1748-89《漆膜柔韧性测定法》; 3. Flexibility: ≥ grade 5, GB/T 1748-89 "Determination of Flexibility of Paint Film";

4.耐水性:25℃,36h,不起泡,不脱落,GB1733-79(88) 《漆膜耐水性测定法》; 4. Water resistance: 25 ℃, 36h, no blistering, no falling off, GB1733-79(88) "Determination of Water Resistance of Paint Film";

5.耐碱性:10%NaOH,8h,不起泡,不脱落。 5. Alkali resistance: 10% NaOH, 8h, no foaming, no shedding.

具体实施方式 Detailed ways

为了更好的理解本发明,下面结合实施例对本发明做进一步的详细说明,但是本发明要求保护的范围并不局限于实施表示的范围。 In order to better understand the present invention, the present invention will be further described in detail below in conjunction with examples, but the scope of protection claimed by the present invention is not limited to the scope of implementation representation.

实施例1Example 1

一种反应性环氧树脂乳液的制备方法,它包括如下步骤: A preparation method for reactive epoxy resin emulsion, it comprises the steps:

1)聚乙二醇单甲醚环氧树脂乳化剂的合成 1) Synthesis of Polyethylene Glycol Monomethyl Ether Epoxy Resin Emulsifier

在带有分水器、回流冷凝管的四口烧瓶中,加入20g E-44型环氧树脂、54g聚乙二醇单甲醚(相对分子质量1200)、57.85g甲苯,磁力搅拌下升温,在温度为130~150℃下共沸脱水3小时,得到混合液体,降温至85℃,然后将56.25mg三氟化硼络合物溶于8.66g甲苯的溶液加入上述131.85g混合液体中,氮气保护下反应,反应期间每隔0.5h取样分析体系的环氧保留率,当环氧保留率达到50%时,加水破坏催化剂停止反应,减压蒸馏除溶剂得无色透明粘稠液体,即为聚乙二醇单甲醚环氧树脂乳化剂; In a four-necked flask with a water separator and a reflux condenser, add 20g E-44 type epoxy resin, 54g polyethylene glycol monomethyl ether (relative molecular mass 1200), 57.85g toluene, and heat up under magnetic stirring. Azeotropic dehydration was carried out at a temperature of 130-150°C for 3 hours to obtain a mixed liquid, and the temperature was lowered to 85°C, then a solution of 56.25 mg of boron trifluoride complex dissolved in 8.66 g of toluene was added to the above 131.85 g of the mixed liquid, nitrogen Reaction under protection, the epoxy retention rate of the analysis system is sampled every 0.5h during the reaction, when the epoxy retention rate reaches 50%, add water to destroy the catalyst to stop the reaction, decompression distillation to remove the solvent to obtain a colorless transparent viscous liquid, which is Polyethylene glycol monomethyl ether epoxy resin emulsifier;

2)水性环氧树脂乳液的制备 2) Preparation of water-based epoxy resin emulsion

250mL烧杯中加入30g E-44型环氧树脂,7.5g丙二醇甲醚,搅拌,使环氧树脂黏度降低,后加入12g聚乙二醇单甲醚环氧树脂乳化剂,体系升温至60℃,高速搅拌下滴加90.5g蒸馏水,制成固含量为30wt%的水性环氧树脂乳液。 Add 30g E-44 type epoxy resin and 7.5g propylene glycol methyl ether into a 250mL beaker, stir to reduce the viscosity of the epoxy resin, then add 12g polyethylene glycol monomethyl ether epoxy resin emulsifier, the system is heated to 60 °C, 90.5 g of distilled water was added dropwise under high-speed stirring to prepare a water-based epoxy resin emulsion with a solid content of 30 wt%.

将本实施例的水性环氧树脂乳液加入水性环氧固化剂,即配制成水性环氧涂料。水性环氧涂料稳定性如下: The water-based epoxy resin emulsion of this embodiment is added into a water-based epoxy curing agent to prepare a water-based epoxy coating. The stability of waterborne epoxy coatings is as follows:

1.稳定性 1. Stability

⑴离心稳定性:2000r/min,30min不分层、不破乳; ⑴Centrifugal stability: 2000r/min, 30min without delamination and demulsification;

⑵存储稳定性:2个月不分层、不破乳; ⑵Storage stability: no delamination and no demulsification for 2 months;

⑶平均粒径:<0.5μm; (3) Average particle size: <0.5μm;

2.附着力:Ⅰ级,GB/T 1725-89《漆膜附着力测定法》; 2. Adhesion: Class I, GB/T 1725-89 "Determination of Paint Film Adhesion";

3.柔韧性:≥5级,GB/T 1748-89《漆膜柔韧性测定法》; 3. Flexibility: ≥ grade 5, GB/T 1748-89 "Determination of Flexibility of Paint Film";

4.耐水性:25℃,36h,不起泡,不脱落,GB1733-79(88) 《漆膜耐水性测定法》; 4. Water resistance: 25 ℃, 36h, no blistering, no falling off, GB1733-79(88) "Determination of Water Resistance of Paint Film";

5.耐碱性:10%NaOH,8h,不起泡,不脱落。 5. Alkali resistance: 10% NaOH, 8h, no foaming, no falling off.

实施例2Example 2

一种反应性环氧树脂乳液的制备方法,它包括如下步骤: A preparation method for reactive epoxy resin emulsion, it comprises the steps:

1)聚乙二醇单甲醚环氧树脂乳化剂的合成 1) Synthesis of Polyethylene Glycol Monomethyl Ether Epoxy Resin Emulsifier

在带有分水器、回流冷凝管的四口烧瓶中,加入20g E-51型环氧树脂、64g聚乙二醇单甲醚(相对分子质量1200)、47.63g甲苯。磁力搅拌下升温,在温度为130~150℃下共沸脱水三小时,得到混合液体,降温至85℃,将56.25mg三苯基磷溶于8.66g甲苯的溶液加入上述混合液体中,氮气保护下反应。反应期间每隔0.5h取样分析体系的环氧保留率,当环氧保留率达到50%时,加水破坏催化剂停止反应,减压蒸馏除溶剂得无色透明粘稠液体,即为聚乙二醇单甲醚环氧树脂乳化剂; In a four-necked flask with a water separator and a reflux condenser, add 20g of E-51 epoxy resin, 64g of polyethylene glycol monomethyl ether (relative molecular mass: 1200), and 47.63g of toluene. Raise the temperature under magnetic stirring, azeotropic dehydration at a temperature of 130-150°C for three hours to obtain a mixed liquid, lower the temperature to 85°C, add a solution of 56.25 mg triphenylphosphine dissolved in 8.66 g toluene to the above mixed liquid, and protect it under nitrogen The next reaction. During the reaction, take samples every 0.5h to analyze the epoxy retention rate of the system. When the epoxy retention rate reaches 50%, add water to destroy the catalyst to stop the reaction, and distill the solvent under reduced pressure to obtain a colorless transparent viscous liquid, which is polyethylene glycol Monomethyl ether epoxy resin emulsifier;

2)水性环氧树脂乳液的制备 2) Preparation of water-based epoxy resin emulsion

250mL烧杯中加入30g E-51型环氧树脂,4.5g丙二醇甲醚,搅拌,使环氧树脂黏度降低,后加入14g聚乙二醇单甲醚环氧树脂乳化剂,体系升温至60℃,高速搅拌下滴加98.2g蒸馏水,制成固含量为30wt%的水性环氧树脂乳液。 Add 30g E-51 type epoxy resin and 4.5g propylene glycol methyl ether into a 250mL beaker, stir to reduce the viscosity of the epoxy resin, then add 14g polyethylene glycol monomethyl ether epoxy resin emulsifier, the system is heated to 60 °C, 98.2 g of distilled water was added dropwise under high-speed stirring to prepare a water-based epoxy resin emulsion with a solid content of 30 wt%.

将本实施例的水性环氧树脂乳液加入水性环氧固化剂,即配制成水性环氧涂料。水性环氧涂料稳定性如下: The water-based epoxy resin emulsion of this embodiment is added into a water-based epoxy curing agent to prepare a water-based epoxy coating. The stability of waterborne epoxy coatings is as follows:

1.稳定性 1. Stability

⑴离心稳定性:2500r/min,30min不分层、不破乳; ⑴ Centrifugal stability: 2500r/min, no delamination and no demulsification in 30 minutes;

⑵存储稳定性:3个月不分层、不破乳; ⑵Storage stability: no delamination and no demulsification for 3 months;

⑶平均粒径:<0.4μm; (3) Average particle size: <0.4μm;

2.附着力:Ⅰ级,GB/T 1725-89《漆膜附着力测定法》; 2. Adhesion: Class I, GB/T 1725-89 "Determination of Paint Film Adhesion";

3.柔韧性:≥5级,GB/T 1748-89《漆膜柔韧性测定法》; 3. Flexibility: ≥ grade 5, GB/T 1748-89 "Determination of Flexibility of Paint Film";

4.耐水性:25℃,48h,不起泡,不脱落,GB1733-79(88) 《漆膜耐水性测定法》; 4. Water resistance: 25 ℃, 48h, no foaming, no falling off, GB1733-79(88) "Determination of Water Resistance of Paint Film";

 5.耐碱性:10%NaOH,8h,不起泡,不脱落。 5. Alkali resistance: 10% NaOH, 8h, no foaming, no falling off.

实施例3Example 3

一种反应性环氧树脂乳液的制备方法,它包括如下步骤: A preparation method for reactive epoxy resin emulsion, it comprises the steps:

1)聚乙二醇单甲醚环氧树脂乳化剂的合成 1) Synthesis of Polyethylene Glycol Monomethyl Ether Epoxy Resin Emulsifier

在带有分水器、回流冷凝管的四口烧瓶中,加入10g E-44型环氧树脂、45.3g聚乙二醇单甲醚(相对分子质量约2000)61.14g甲苯。磁力搅拌下升温,在温度为130~150℃下共沸脱水三小时,得到混合液体,降温至90℃,将56.25mg三氟化硼络合物溶于8.66g甲苯的溶液加入上述混合液体中,氮气保护下反应。反应期间每隔0.5h取样分析体系的环氧保留率,当环氧保留率达到50%左右时,加水破坏催化剂停止反应,减压蒸馏除溶剂得白色固体,即为聚乙二醇单甲醚环氧树脂乳化剂; In a four-necked flask with a water separator and a reflux condenser, add 10g of E-44 epoxy resin, 45.3g of polyethylene glycol monomethyl ether (relative molecular mass about 2000) and 61.14g of toluene. Raise the temperature under magnetic stirring, azeotropic dehydration at a temperature of 130-150°C for three hours to obtain a mixed liquid, cool down to 90°C, and add a solution of 56.25mg of boron trifluoride complex in 8.66g of toluene to the above mixed liquid , reacted under nitrogen protection. During the reaction period, take samples every 0.5h to analyze the epoxy retention rate of the system. When the epoxy retention rate reaches about 50%, add water to destroy the catalyst to stop the reaction, and distill the solvent under reduced pressure to obtain a white solid, which is polyethylene glycol monomethyl ether Epoxy resin emulsifier;

2)    水性环氧树脂乳液的制备 2) Preparation of water-based epoxy resin emulsion

250mL烧杯中加入30g E-44型环氧树脂,7.5g丙二醇甲醚,搅拌,使环氧树脂黏度降低,后加入14g聚乙二醇单甲醚环氧树脂乳化剂,体系升温至60℃,高速搅拌下滴加95.2g蒸馏水,制成固含量为30wt%的水性环氧树脂乳液。 Add 30g E-44 type epoxy resin and 7.5g propylene glycol methyl ether into a 250mL beaker, stir to reduce the viscosity of the epoxy resin, then add 14g polyethylene glycol monomethyl ether epoxy resin emulsifier, the system is heated to 60 °C, 95.2 g of distilled water was added dropwise under high-speed stirring to prepare a water-based epoxy resin emulsion with a solid content of 30 wt%.

将本实施例的水性环氧树脂乳液加入水性环氧固化剂,即配制成水性环氧涂料。水性环氧涂料稳定性如下: The water-based epoxy resin emulsion of this embodiment is added into a water-based epoxy curing agent to prepare a water-based epoxy coating. The stability of waterborne epoxy coatings is as follows:

1.稳定性 1. Stability

⑴离心稳定性:2000r/min,30min不分层、不破乳; ⑴Centrifugal stability: 2000r/min, 30min without delamination and demulsification;

⑵存储稳定性:2个月不分层、不破乳; ⑵Storage stability: no delamination and no demulsification for 2 months;

⑶平均粒径:<0.5μm; (3) Average particle size: <0.5μm;

2.附着力:Ⅰ级,GB/T 1725-89《漆膜附着力测定法》; 2. Adhesion: Class I, GB/T 1725-89 "Determination of Paint Film Adhesion";

3.柔韧性:≥5级,GB/T 1748-89《漆膜柔韧性测定法》; 3. Flexibility: ≥ grade 5, GB/T 1748-89 "Determination of Flexibility of Paint Film";

4.耐水性:25℃,36h,不起泡,不脱落,GB1733-79(88) 《漆膜耐水性测定法》; 4. Water resistance: 25 ℃, 36h, no blistering, no falling off, GB1733-79(88) "Determination of Water Resistance of Paint Film";

 5.耐碱性:10%NaOH,12h,不起泡,不脱落。 5. Alkali resistance: 10%NaOH, 12h, no foaming, no shedding.

实施例4Example 4

一种反应性环氧树脂乳液的制备方法,它包括如下步骤: A preparation method for reactive epoxy resin emulsion, it comprises the steps:

1)聚乙二醇单甲醚环氧树脂乳化剂的合成 1) Synthesis of Polyethylene Glycol Monomethyl Ether Epoxy Resin Emulsifier

在带有分水器、回流冷凝管的四口烧瓶中,加入20g E-20型环氧树脂、39g聚乙二醇单甲醚(相对分子质量2000)56.72g甲苯。磁力搅拌下升温,在温度为140℃下共沸脱水三小时,得到混合液体,降温至95℃,将56.25g三氟化硼络合物溶于8.66g甲苯的溶液加入上述混合液体中,氮气保护下反应。反应期间每隔0.5h取样分析体系的环氧保留率,当环氧保留率达到50%左右时,加水破坏催化剂停止反应,减压蒸馏除溶剂得白色固体,即为聚乙二醇单甲醚环氧树脂乳化剂; In a four-necked flask with a water separator and a reflux condenser, add 20g of E-20 type epoxy resin, 39g of polyethylene glycol monomethyl ether (relative molecular mass 2000) and 56.72g of toluene. Raise the temperature under magnetic stirring, azeotropic dehydration at 140°C for three hours to obtain a mixed liquid, lower the temperature to 95°C, add a solution of 56.25g of boron trifluoride complex dissolved in 8.66g of toluene to the above mixed liquid, nitrogen React under protection. During the reaction period, take samples every 0.5h to analyze the epoxy retention rate of the system. When the epoxy retention rate reaches about 50%, add water to destroy the catalyst to stop the reaction, and distill the solvent under reduced pressure to obtain a white solid, which is polyethylene glycol monomethyl ether Epoxy resin emulsifier;

2)水性环氧树脂乳液的制备 2) Preparation of water-based epoxy resin emulsion

250mL烧杯中加入30g E-44型环氧树脂,7.5g丙二醇甲醚,搅拌,使环氧树脂黏度降低,后加入15g聚乙二醇单甲醚环氧树脂乳化剂,体系升温至60℃,高速搅拌下滴加97.5g蒸馏水,制成固含量为30wt%的水性环氧树脂乳液。 Add 30g E-44 type epoxy resin and 7.5g propylene glycol methyl ether into a 250mL beaker, stir to reduce the viscosity of the epoxy resin, then add 15g polyethylene glycol monomethyl ether epoxy resin emulsifier, the system is heated to 60 °C, 97.5 g of distilled water was added dropwise under high-speed stirring to prepare a water-based epoxy resin emulsion with a solid content of 30 wt%.

将本实施例的水性环氧树脂乳液加入水性环氧固化剂,即配制成水性环氧涂料。水性环氧涂料稳定性如下: The water-based epoxy resin emulsion of this embodiment is added into a water-based epoxy curing agent to prepare a water-based epoxy coating. The stability of waterborne epoxy coatings is as follows:

1.稳定性 1. Stability

⑴离心稳定性:2000r/min,20min不分层、不破乳; ⑴ Centrifugal stability: 2000r/min, no delamination and no demulsification in 20 minutes;

⑵存储稳定性:2个月不分层、不破乳; ⑵Storage stability: no delamination and no demulsification for 2 months;

⑶平均粒径:<0.6μm; (3) Average particle size: <0.6μm;

2.附着力:Ⅰ级,GB/T 1725-89《漆膜附着力测定法》; 2. Adhesion: Class I, GB/T 1725-89 "Determination of Paint Film Adhesion";

3.柔韧性:≥4级,GB/T 1748-89《漆膜柔韧性测定法》; 3. Flexibility: ≥ grade 4, GB/T 1748-89 "Determination of Flexibility of Paint Film";

4.耐水性:25℃,24h,不起泡,不脱落,GB1733-79(88) 《漆膜耐水性测定法》; 4. Water resistance: 25 ℃, 24h, no blistering, no falling off, GB1733-79(88) "Determination of Water Resistance of Paint Film";

 5.耐碱性:10%NaOH,6h,不起泡,不脱落。 5. Alkali resistance: 10% NaOH, 6h, no foaming, no shedding.

实施例5Example 5

一种反应性环氧树脂乳液的制备方法,它包括如下步骤: A preparation method for reactive epoxy resin emulsion, it comprises the steps:

1)聚乙二醇单甲醚环氧树脂乳化剂的合成 1) Synthesis of Polyethylene Glycol Monomethyl Ether Epoxy Resin Emulsifier

在带有分水器、回流冷凝管的四口烧瓶中,加入10g E-51型环氧树脂、49.7g聚乙二醇单甲醚(相对分子质量2000)70.15g甲苯。磁力搅拌下升温,在温度为130~150℃下共沸脱水三小时,得到混合液体,降温至85~95℃,将56.25mg三氟化硼络合物溶于8.66g甲苯的溶液加入上述混合液体中,氮气保护下反应。反应期间每隔0.5h取样分析体系的环氧保留率,当环氧保留率达到50%左右时,加水破坏催化剂停止反应,减压蒸馏除溶剂得白色固体,即为聚乙二醇单甲醚环氧树脂乳化剂; In a four-necked flask with a water separator and a reflux condenser, add 10g of E-51 type epoxy resin, 49.7g of polyethylene glycol monomethyl ether (relative molecular mass 2000) and 70.15g of toluene. Raise the temperature under magnetic stirring, azeotropic dehydration at a temperature of 130-150°C for three hours to obtain a mixed liquid, cool down to 85-95°C, and add a solution of 56.25mg of boron trifluoride complex in 8.66g of toluene to the above mixture In the liquid, react under the protection of nitrogen. During the reaction period, take samples every 0.5h to analyze the epoxy retention rate of the system. When the epoxy retention rate reaches about 50%, add water to destroy the catalyst to stop the reaction, and distill the solvent under reduced pressure to obtain a white solid, which is polyethylene glycol monomethyl ether Epoxy resin emulsifier;

2)水性环氧树脂乳液的制备 2) Preparation of water-based epoxy resin emulsion

250mL烧杯中加入30g E-51型环氧树脂,4.5g丙二醇甲醚,搅拌,使环氧树脂黏度降低,后加入15g聚乙二醇单甲醚环氧树脂乳化剂,体系升温至60℃,高速搅拌下滴加100.5g蒸馏水,制成固含量为30wt%的水性环氧树脂乳液。 Add 30g E-51 type epoxy resin and 4.5g propylene glycol methyl ether into a 250mL beaker, stir to reduce the viscosity of the epoxy resin, then add 15g polyethylene glycol monomethyl ether epoxy resin emulsifier, the system is heated to 60°C, 100.5 g of distilled water was added dropwise under high-speed stirring to prepare a water-based epoxy resin emulsion with a solid content of 30 wt%.

将本实施例的水性环氧树脂乳液加入水性环氧固化剂,即配制成水性环氧涂料。水性环氧涂料稳定性如下: The water-based epoxy resin emulsion of this embodiment is added into a water-based epoxy curing agent to prepare a water-based epoxy coating. The stability of waterborne epoxy coatings is as follows:

1.稳定性 1. Stability

⑴离心稳定性:2000r/min,30min不分层、不破乳; ⑴Centrifugal stability: 2000r/min, 30min without delamination and demulsification;

⑵存储稳定性:2个月不分层、不破乳; ⑵Storage stability: no delamination and no demulsification for 2 months;

⑶平均粒径:<0.5μm; (3) Average particle size: <0.5μm;

2.附着力:Ⅰ级,GB/T 1725-89《漆膜附着力测定法》; 2. Adhesion: Class I, GB/T 1725-89 "Determination of Paint Film Adhesion";

3.柔韧性:≥5级,GB/T 1748-89《漆膜柔韧性测定法》; 3. Flexibility: ≥ grade 5, GB/T 1748-89 "Determination of Flexibility of Paint Film";

4.耐水性:25℃,36h,不起泡,不脱落,GB1733-79(88) 《漆膜耐水性测定法》; 4. Water resistance: 25 ℃, 36h, no blistering, no falling off, GB1733-79(88) "Determination of Water Resistance of Paint Film";

 5.耐碱性:10%NaOH,8h,不起泡,不脱落。 5. Alkali resistance: 10% NaOH, 8h, no foaming, no falling off.

实施例6Example 6

一种反应性环氧树脂乳液的制备方法,它包括如下步骤: A preparation method for reactive epoxy resin emulsion, it comprises the steps:

1)聚乙二醇单甲醚环氧树脂乳化剂的合成 1) Synthesis of Polyethylene Glycol Monomethyl Ether Epoxy Resin Emulsifier

在带有分水器、回流冷凝管的四口烧瓶中,加入20g E-44型环氧树脂、54g聚乙二醇单甲醚(相对分子质量1500)57.84g甲苯。磁力搅拌下升温,在温度为130~150℃下共沸脱水三小时,得到混合液体,降温至85~95℃,将80mg催化剂(三氯化铝)溶于8.66g甲苯加入上述混合液体中。反应期间每隔0.5h取样分析体系的环氧保留率,当环氧保留率达到50%左右时,加水破坏催化剂停止反应,减压蒸馏除溶剂得无色透明粘稠液体,即为聚乙二醇单甲醚环氧树脂乳化剂。 In a four-necked flask with a water separator and a reflux condenser, add 20g of E-44 epoxy resin, 54g of polyethylene glycol monomethyl ether (relative molecular mass 1500) and 57.84g of toluene. Raise the temperature under magnetic stirring, azeotropic dehydration at a temperature of 130-150°C for three hours to obtain a mixed liquid, lower the temperature to 85-95°C, dissolve 80mg of catalyst (aluminum trichloride) in 8.66g of toluene and add to the above-mentioned mixed liquid. During the reaction period, samples were taken every 0.5h to analyze the epoxy retention rate of the system. When the epoxy retention rate reached about 50%, water was added to destroy the catalyst to stop the reaction, and the solvent was distilled off under reduced pressure to obtain a colorless transparent viscous liquid, which was polyethylene glycol. Alcohol monomethyl ether epoxy resin emulsifier.

2)水性环氧树脂乳液的制备 2) Preparation of water-based epoxy resin emulsion

250mL烧杯中加入30g E-44型环氧树脂,7.5g丙二醇甲醚,搅拌,使环氧树脂黏度降低,后加入15g聚乙二醇单甲醚环氧树脂乳化剂,体系升温至60℃,高速搅拌下滴加97.5g蒸馏水,制成固含量为30 wt%的水性环氧树脂乳液。 Add 30g E-44 type epoxy resin and 7.5g propylene glycol methyl ether into a 250mL beaker, stir to reduce the viscosity of the epoxy resin, then add 15g polyethylene glycol monomethyl ether epoxy resin emulsifier, the system is heated to 60 °C, 97.5g distilled water was added dropwise under high-speed stirring to make a water-based epoxy resin emulsion with a solid content of 30 wt%.

将本实施例的水性环氧树脂乳液加入水性环氧固化剂,即配制成水性环氧涂料。水性环氧涂料稳定性如下: The water-based epoxy resin emulsion of this embodiment is added into a water-based epoxy curing agent to prepare a water-based epoxy coating. The stability of waterborne epoxy coatings is as follows:

1.稳定性 1. Stability

⑴离心稳定性:2000r/min,30min不分层、不破乳; ⑴Centrifugal stability: 2000r/min, 30min without delamination and demulsification;

⑵存储稳定性:2个月不分层、不破乳; ⑵Storage stability: no delamination and no demulsification for 2 months;

⑶平均粒径:<0.5μm; (3) Average particle size: <0.5μm;

2.附着力:Ⅰ级,GB/T 1725-89《漆膜附着力测定法》; 2. Adhesion: Class I, GB/T 1725-89 "Determination of Paint Film Adhesion";

3.柔韧性:≥5级,GB/T 1748-89《漆膜柔韧性测定法》; 3. Flexibility: ≥ grade 5, GB/T 1748-89 "Determination of Flexibility of Paint Film";

4.耐水性:25℃,36h,不起泡,不脱落,GB1733-79(88) 《漆膜耐水性测定法》; 4. Water resistance: 25 ℃, 36h, no blistering, no falling off, GB1733-79(88) "Determination of Water Resistance of Paint Film";

 5.耐碱性:10%NaOH,8h,不起泡,不脱落。 5. Alkali resistance: 10% NaOH, 8h, no foaming, no falling off.

Claims (5)

1.一种水性环氧树脂乳液的制备方法,其特征在于包括有以下步骤: 1. a preparation method of aqueous epoxy resin emulsion, is characterized in that comprising the following steps: 1)按各原料所占质量百分数为:双酚A环氧树脂7%~24%、聚乙二醇单甲醚30%~50%和甲苯30%~55%,选取双酚A环氧树脂、聚乙二醇单甲醚和甲苯,备用;所述的聚乙二醇单甲醚的相对分子质量在1200~2000之间; 1) According to the mass percentage of each raw material: bisphenol A epoxy resin 7% ~ 24%, polyethylene glycol monomethyl ether 30% ~ 50% and toluene 30% ~ 55%, choose bisphenol A epoxy resin , Polyethylene glycol monomethyl ether and toluene, standby; The relative molecular mass of the polyethylene glycol monomethyl ether is between 1200~2000; 在氮气保护下,将双酚A环氧树脂、聚乙二醇单甲醚和甲苯混合,磁力搅拌下升温,在温度为130~150℃下共沸脱水2.5~3小时,得混合液体; Under the protection of nitrogen, mix bisphenol A epoxy resin, polyethylene glycol monomethyl ether and toluene, heat up under magnetic stirring, and azeotropically dehydrate at a temperature of 130-150°C for 2.5-3 hours to obtain a mixed liquid; 2)按各原料所占质量百分数为:混合液体90%~94.95%、甲苯5%~9.95%和催化剂0.03%~0.06%,选取步骤1)所得的混合液体、甲苯和催化剂,备用; 2) According to the mass percentage of each raw material: mixed liquid 90%-94.95%, toluene 5%-9.95% and catalyst 0.03%-0.06%, select the mixed liquid, toluene and catalyst obtained in step 1) and set aside; 将催化剂溶于甲苯中,然后再加入到步骤1)所得的混合液体内,磁力搅拌下升温,氮气保护下严格控制在温度85~95℃下反应,反应期间定期取样分析体系的环氧值,计算双酚A环氧树脂环氧保留率,当双酚A环氧树脂环氧的保留率降到50%时,减压蒸除溶剂,得到反应性非离子型环氧乳化剂; Dissolve the catalyst in toluene, then add it to the mixed liquid obtained in step 1), raise the temperature under magnetic stirring, and strictly control the reaction at a temperature of 85-95°C under the protection of nitrogen. During the reaction, take samples regularly to analyze the epoxy value of the system. Calculate bisphenol A epoxy resin epoxy retention rate, when the retention rate of bisphenol A epoxy resin epoxy drops to 50%, decompression steams and removes solvent, obtains reactive nonionic epoxy emulsifier; 3)按各原料所占质量百分数为:液态环氧树脂18%~22%、反应性非离子型环氧乳化剂8%~10%、蒸馏水64%~70%和共溶剂4%~5%,选取液态环氧树脂、步骤2)所得的反应性非离子型环氧乳化剂、蒸馏水和共溶剂,备用; 3) According to the mass percentage of each raw material: liquid epoxy resin 18%-22%, reactive non-ionic epoxy emulsifier 8%-10%, distilled water 64%-70% and co-solvent 4%-5% , choose liquid epoxy resin, reactive nonionic epoxy emulsifier, distilled water and co-solvent obtained in step 2), and set aside; 将液态环氧树脂、共溶剂、反应性非离子型环氧乳化剂强力搅拌下,滴加蒸馏水,制成固含量为20wt%~40wt%的水性环氧树脂乳液。 Under strong stirring of liquid epoxy resin, co-solvent, and reactive nonionic epoxy emulsifier, distilled water is added dropwise to prepare a water-based epoxy resin emulsion with a solid content of 20wt% to 40wt%. 2.按权利要求1所述的水性环氧树脂乳液的制备方法,其特征在于步骤2)所述的催化剂为三氟化硼络合物、三苯基磷和三氯化铝中的任意一种。 2. by the preparation method of the described aqueous epoxy resin emulsion of claim 1, it is characterized in that step 2) described catalyst is any one in boron trifluoride complex, triphenylphosphine and aluminum trichloride kind. 3.按权利要求1所述的水性环氧树脂乳液的制备方法,其特征在于步骤2)所述的双酚A环氧树脂为E-44型环氧树脂、E-54型环氧树脂和E-51型环氧树脂中的任意一种。 3. by the preparation method of the described aqueous epoxy resin emulsion of claim 1, it is characterized in that step 2) described bisphenol A epoxy resin is E-44 type epoxy resin, E-54 type epoxy resin and Any one of the E-51 type epoxy resins. 4.按权利要求1所述的水性环氧树脂乳液的制备方法,其特征在于步骤3)所述的共溶剂为丙二醇甲醚、丙二醇丁醚和丙二醇甲醚醋酸酯中的任意一种。 4. by the preparation method of the described aqueous epoxy resin emulsion of claim 1, it is characterized in that step 3) described co-solvent is any one in propylene glycol methyl ether, propylene glycol butyl ether and propylene glycol methyl ether acetate. 5.按权利要求1所述的水性环氧树脂乳液的制备方法,其特征在于步骤3)所述的液体环氧树脂为E-44型环氧树脂或E-51型环氧树脂。 5. The preparation method of the water-based epoxy resin emulsion according to claim 1, characterized in that the liquid epoxy resin described in step 3) is E-44 type epoxy resin or E-51 type epoxy resin.
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CN103554509B (en) * 2013-10-28 2016-01-06 武汉工程大学 A kind of self-emulsifiable non-ionic water-borne epoxy resin latex and preparation method thereof
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