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CN102503527A - Yttrium-element autoclaved aerated concrete block and preparation method thereof - Google Patents

Yttrium-element autoclaved aerated concrete block and preparation method thereof Download PDF

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Publication number
CN102503527A
CN102503527A CN2011103372125A CN201110337212A CN102503527A CN 102503527 A CN102503527 A CN 102503527A CN 2011103372125 A CN2011103372125 A CN 2011103372125A CN 201110337212 A CN201110337212 A CN 201110337212A CN 102503527 A CN102503527 A CN 102503527A
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parts
yttrium
aerated concrete
idiosome
cutting
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CN2011103372125A
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CN102503527B (en
Inventor
吕玉友
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CHIFENG XINHAI ENERGY-SAVING BUILDING MATERIAL Co Ltd
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CHIFENG XINHAI ENERGY-SAVING BUILDING MATERIAL Co Ltd
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Abstract

The invention discloses an yttrium-element autoclaved aerated concrete block and a preparation method thereof. The yttrium-element autoclaved aerated concrete block is divided into an yttrium-element sand aerated concrete block and an yttrium-element ash aerated concrete block and belongs to the field of building materials. The yttrium-element sand aerated concrete block is composed of the following raw materials by weight parts: 55-70 parts of sand, 0.03-0.06 parts of yttrium oxide, 23-28 parts of lime, 6-11 parts of cement, 2-6 parts of gypsum, 0.8-1.2 parts of aluminum powder and 2-7 parts of calcium-based bentonite. The yttrium-element ash aerated concrete block is composed of the following raw materials by weight parts: 60-70 parts of coal ash, 0.03-0.06 parts of yttrium oxide, 25-30 parts of lime, 6-8 parts of cement, 2-6 parts of gypsum, 0.8-1.2 parts of aluminum powder and 2-7 parts of calcium-based bentonite. Compared with the present autoclaved aerated concrete block, the yttrium-element autoclaved aerated concrete block has the advantages that the filling property is greatly promoted, namely, the compression strength is promoted.

Description

Yttrium autoclave aerated concrete building block and preparation method thereof
Technical field
The invention belongs to building material field, be specifically related to a kind of yttrium autoclave aerated concrete building block and preparation method thereof.
Background technology
According to existing novel wall material definition standard; Buildings such as concrete shear wall structure, skeleton construction, frame-shear structure; All classified as the novel wall material building; Existing concrete is made up of main raw material(s)s such as cement, sand, stones, has consumed a large amount of Nonrenewable resources Wingdales and clay and a large amount of high-quality energy such as coal in process of production as the cement of gelling material; In concrete production, added a large amount of limestone blocks again, the economic worth of the two limestone resource that consumes will be much larger than the economic worth of the used clay resource of baking bricks; Moreover body of wall, framework basically all are solid, concrete than great, consumption is many, has both wasted starting material, has increased the loading of buildings again, has strengthened based process and executive cost, and the production cycle is long, sound insulation, resistance toheat are also bad; Though existing steam-pressing aero-concrete has overcome above-mentioned shortcoming, its viscosity is high, and material is not easy evenly to be mixed.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, and a kind of yttrium autoclave aerated concrete building block and preparation method thereof is provided, it has reduced the viscosity of building block, and various materials are mixed evenly, has improved full property, improves compression strength of building block.
Technical scheme of the present invention is following:
The yttrium autoclave aerated concrete building block is divided into two kinds of yttrium sand aerated concrete block and the building blocks of yttrium ash aerated concrete.
The yttrium sand aerated concrete block is made up of following raw material, by weight being:
55~70 parts in sand, 0.03~0.06 part of yttrium oxide, 23~28 parts in lime, 6~11 parts of cement, 2~6 parts in gypsum, 0.8~1.2 part of aluminium powder, 2~7 parts of calcium-base bentonites.
Preferably, 62 parts in sand, 0.03 part of yttrium oxide, 25 parts in lime, 9 parts of cement, 4 parts in gypsum, 0.9 part of aluminium powder, 2 parts of calcium-base bentonites.
The building block of yttrium ash aerated concrete is made up of following raw material, by weight being:
60~70 parts in flyash, 0.03~0.06 part of yttrium oxide, 25~30 parts in lime, 6~8 parts of cement, 2~6 parts in gypsum, 0.8~1.2 part of aluminium powder, 2~7 parts of calcium-base bentonites.
Preferably, 63 parts in flyash, 0.05 part of yttrium oxide, 26 parts in lime, 7 parts of cement, 4 parts in gypsum, 1 part of aluminium powder, 3.5 parts of calcium-base bentonites.
A kind of preparation method based on above-mentioned yttrium autoclave aerated concrete building block, adopt following steps:
(1), raw material processing;
1. sand is machined to the 0.080mm square hole sieve and passes through, screen over-size≤15% is stacked for use;
2. lime is machined to the 0.080mm square hole sieve and passes through, screen over-size≤15%, and digestion rate (min) 5~15, the digestion temperature (℃) 60~90, slaking residue (%)≤10 not;
3. calcium-base bentonite is machined to through 300 mesh sieves, screen over-size≤1%;
4. yttrium oxide is commercial product, can directly use;
5. cement, gypsum (desulfurization), aluminium powder are buied direct use from market;
(2), raw material is mixed;
Above-mentioned raw materials is processed slip in stirring in the calculating ratio adding cast stirrer;
(3), injection molding;
In the concrete slurry cast progressive die tool that contains rare earth element yttrium that stirs;
(4), precuring;
Through certain temperature and the precuring of time, treat that idiosome reaches certain degree of hardness, can prepare cutting;
(5), upset;
Reversal hanger is done 90 degree upsets to mould aloft;
(6), the demoulding;
Reversal hanger uses stripper apparatus, is that mould separates with idiosome, and idiosome together with the side plate handling to cutting on the dolly;
(7), vertically two sides cutting;
Cutting machine at first carries out perpendicular cuts to the idiosome two sides;
(8), vertically cutting;
Then idiosome is carried out the vertical equity cutting;
(9), across cutting;
At last idiosome is carried out horizontal perpendicular cuts;
(10), winch to steam-cured dolly;
The idiosome of well cutting is winched on the steam-cured dolly together with side plate by the work in-process suspender;
(11), go into still;
Idiosome to well cutting is organized into groups, and goes into still and treats steam-cured;
(12), steam-cured;
195 ℃ of certain temperatures, under the pressure 1.2Mpa, idiosome is carried out 10~14 hours steam-cured;
(13), go out still;
Finished product after steam-cured goes out still;
(14), finished product hangs heap;
By the finished product suspender with the finished product stacking;
(15), packing, entrucking;
With entrucking behind the finished product packing;
(16), side plate returns;
Side plate returns through the side plate roller-way;
(17), with the empty mould reorganization of the demoulding;
Framed reconfiguring after the side plate and the demoulding;
(18), cleaning, oil spout;
Mould and side plate that cleaning reconfigures are waited for cast next time.
The invention has the advantages that: 1, excellent property; Light porous, heat insulating, fire resistance be good, can follow closely, can saw, can dig and possess certain shock resistance; The present invention utilizes solid waste coal ash, sand for main raw material adds the New Building Materials that yttrium oxide is produced, and is the energy-conservation environmental protection and energy saving material of construction more than 50% that at present only use yttrium oxide and calcium-base bentonite can reach national regulation; 2, use yttrium autoclave aerated concrete building block comprehensive cost than adopting solid clay brick to reduce more than 5%; And can increase usable floor area, improve the floor area of building utilization ratio greatly, and have very strong workability; Be convenient to construction; For protecting farmland, country has put into effect and has forbidden policy of producing clay solid brick in all parts of the country, and the production cost of yttrium autoclave aerated concrete building block and quality all are superior to clay solid brick greatly; 3, compare with existing autoclave aerated concrete building block, its full property improves a lot, and ultimate compression strength also improves a lot; 4, the yttrium autoclave aerated concrete building block is a kind of concrete product with polymolecularity vesicular structure, and overall porosity can reach 70~85%, and aperture surface area is about 40~50m 2/ kg is widely used in the industry and the interior exterior wall and the roofing of covil construction, can cut with cast-in-place, framework, frame, multiple architecture structure form such as steelwork is used in combination.
Description of drawings Fig. 1 is technological process of production figure of the present invention.
Embodiment is described further the present invention below in conjunction with accompanying drawing.
Embodiment 1 yttrium sand aerated concrete block is made up of following raw material, by weight being:
55 parts in sand, 0.03 part of yttrium oxide, 28 parts in lime, 11 parts of cement, 2 parts in gypsum, 0.8 part of aluminium powder, 2 parts of calcium-base bentonites.
Its preparation method is as shown in Figure 1:
(1), raw material processing;
1. sand is machined to the 0.080mm square hole sieve and passes through, screen over-size≤15% is stacked for use;
2. lime is machined to the 0.080mm square hole sieve and passes through, screen over-size≤15%, and digestion rate (min) 5~15, the digestion temperature (℃) 60~90, slaking residue (%)≤10 not;
3. calcium-base bentonite is machined to through 300 mesh sieves, screen over-size≤1%;
4. yttrium oxide is commercial product, can directly use;
5. cement, gypsum (desulfurization), aluminium powder are buied direct use from market;
(2), raw material is mixed;
Above-mentioned raw materials is processed slip in stirring in the calculating ratio adding cast stirrer;
(3), injection molding;
In the concrete slurry cast progressive die tool that contains rare earth element yttrium that stirs;
(4), precuring;
Through certain temperature and the precuring of time, treat that idiosome reaches certain degree of hardness, can prepare cutting;
(5), upset;
Reversal hanger is done 90 degree upsets to mould aloft;
(6), the demoulding;
Reversal hanger uses stripper apparatus, is that mould separates with idiosome, and idiosome together with the side plate handling to cutting on the dolly;
(7), vertically two sides cutting;
Cutting machine at first carries out perpendicular cuts to the idiosome two sides;
(8), vertically cutting;
Then idiosome is carried out the vertical equity cutting;
(9), across cutting;
At last idiosome is carried out horizontal perpendicular cuts;
(10), winch to steam-cured dolly;
The idiosome of well cutting is winched on the steam-cured dolly together with side plate by the work in-process suspender;
(11), go into still;
Idiosome to well cutting is organized into groups, and goes into still and treats steam-cured;
(12), steam-cured;
195 ℃ of certain temperatures, under the pressure 1.2Mpa, idiosome is carried out 10~14 hours steam-cured;
(13), go out still;
Finished product after steam-cured goes out still;
(14), finished product hangs heap;
By the finished product suspender with the finished product stacking;
(15), packing, entrucking;
With entrucking behind the finished product packing;
(16), side plate returns;
Side plate returns through the side plate roller-way;
(17), with the empty mould reorganization of the demoulding;
Framed reconfiguring after the side plate and the demoulding;
(18), cleaning, oil spout;
Mould and side plate that cleaning reconfigures are waited for cast next time.
This product is through detecting, and its ultimate compression strength MV is 5.3MPa, is 1.5 times of " steam pressurization concrete segment " GB11968-2006 standard, and single group minimum value is 4.8MPa, is 1.7 times of above-mentioned standard.
Embodiment 2 yttrium sand aerated concrete blocks are made up of following raw material, by weight being:
70 parts in sand, 0.06 part of yttrium oxide, 23 parts in lime, 6 parts of cement, 6 parts in gypsum, 1.2 parts of aluminium powders, 7 parts of calcium-base bentonites.
Its preparation method is with embodiment 1.
This product is through detecting, and its ultimate compression strength MV is 5.0MPa, is 1.4 times of " steam pressurization concrete segment " GB11968-2006 standard, and single group minimum value is 4.6MPa, is 1.6 times of above-mentioned standard.
Embodiment 3 yttrium sand aerated concrete blocks are made up of following raw material, by weight being:
62 parts in sand, 0.03 part of yttrium oxide, 25 parts in lime, 9 parts of cement, 4 parts in gypsum, 0.9 part of aluminium powder, 2 parts of calcium-base bentonites.
Its preparation method is with embodiment 1.
This product is through detecting, and its ultimate compression strength MV is 5.6MPa, is 1.6 times of " steam pressurization concrete segment " GB11968-2006 standard, and single group minimum value is 5.2MPa, is 1.5 times of above-mentioned standard.
Embodiment 4 yttrium ash aerated concrete building blocks are made up of following raw material, by weight being:
60 parts in flyash, 0.03 part of yttrium oxide, 25 parts in lime, 8 parts of cement, 6 parts in gypsum, 1.2 parts of aluminium powders, 2 parts of calcium-base bentonites.
Its preparation method is with embodiment 1.
This product is through detecting, and its ultimate compression strength MV is 4.5MPa, is 1.3 times of " steam pressurization concrete segment " GB11968-2006 standard, and single group minimum value is 4.1MPa, is 1.5 times of above-mentioned standard.
Embodiment 5 yttrium ash aerated concrete building blocks are made up of following raw material, by weight being:
70 parts in flyash, 0.06 part of yttrium oxide, 30 parts in lime, 6 parts of cement, 2 parts in gypsum, 0.8 part of aluminium powder, 7 parts of calcium-base bentonites.
Its preparation method is with embodiment 1.
This product is through detecting, and its ultimate compression strength MV is 4.7MPa, is 1.3 times of " steam pressurization concrete segment " GB11968-2006 standard, and single group minimum value is 4.2MPa, is 1.5 times of above-mentioned standard.
Embodiment 6 yttrium ash aerated concrete building blocks are made up of following raw material, by weight being:
63 parts in flyash, 0.05 part of yttrium oxide, 26 parts in lime, 7 parts of cement, 4 parts in gypsum, 1 part of aluminium powder, 3.5 parts of calcium-base bentonites.
Its preparation method is with embodiment 1.
This product is through detecting, and its ultimate compression strength MV is 5.1MPa, is 1.5 times of " steam pressurization concrete segment " GB11968-2006 standard, and single group minimum value is 4.8MPa, is 1.7 times of above-mentioned standard.
The used property of raw material of the present invention is following:
Said sand derives from muddy kind gram Chifeng City, desert Wengniute Banner section that reaches, and its main effect in product is an aggregate, and its staple by weight calculating is: Sio 2>=75%, K 2O+Na 2O≤3.0%, Cl-≤0.03%, mica≤0.5%, SO 3≤1.0%, clay≤5.0%.
Said flyash derives from power station, Chifeng City (firepower), and its main effect in product is an aggregate, and its staple by weight calculating is: loss on ignition≤5.0%, SiO 2>=45%, SO 2≤1.0%, fineness (0.080mm square hole sieve screen over-size)≤15%.
Said lime derives from enamelware pot ground, Kalaqin Banner, Chifeng City village Lime Factory, and its main effect in product is dry, and its staple by weight calculating is: A (CaO+MgO)>=75%, MgO≤5%, SO 2≤5%, CO 2≤5%, digestion rate (min) 5~15, the digestion temperature (℃) 60~90, slaking residue (%)≤10 not, fineness (0.080mm square hole sieve screen over-size)≤15%.
Said calcium-base bentonite derives from pool, sky, Ningcheng County, Chifeng City wilkinite factory, and the factory site is positioned at busy rural area, Wu Hua town, Ningcheng County, Chifeng City, and its main effect in product is a tackiness agent, and its staple by weight calculating is: SiO 2>=56.6%, AL 2O 3>=13.8%, Fe 2O 3≤3.12%, MgO≤3.05%, Na 2O≤0.28%, CaO>=2.96%, K 2O≤0.68%, TiO 2≤0.46, P 2O 5≤0.07%, NaOH≤0.35%.
Said yttrium derives from Baotou, Inner Mongol rare earth research institute first rare-earth mineral, and its main effect in product is to reduce viscosity, and various materials are mixed evenly, improves full property.
Said aluminium powder derives from Chifeng City material supply company, is aluminium powder commonly used, and its main effect in product is an aerogenesis.

Claims (5)

1. yttrium sand aerated concrete block is characterized in that: forms by following raw material, by weight being:
55~70 parts in sand, 0.03~0.06 part of yttrium oxide, 23~28 parts in lime, 6~11 parts of cement, 2~6 parts in gypsum, 0.8~1.2 part of aluminium powder, 2~7 parts of calcium-base bentonites.
2. yttrium sand aerated concrete block as claimed in claim 1 is characterized in that: be made up of following raw material, by weight being: 62 parts in sand, 0.03 part of yttrium oxide, 25 parts in lime, 9 parts of cement, 4 parts in gypsum, 0.9 part of aluminium powder, 2 parts of calcium-base bentonites.
3. yttrium ash aerated concrete building block is characterized in that: forms by following raw material, by weight being:
60~70 parts in flyash, 0.03~0.06 part of yttrium oxide, 25~30 parts in lime, 6~8 parts of cement, 2~6 parts in gypsum, 0.8~1.2 part of aluminium powder, 2~7 parts of calcium-base bentonites.
4. yttrium ash aerated concrete as claimed in claim 3 building block is characterized in that: be made up of following raw material, by weight being: 63 parts in flyash; 0.05 part of yttrium oxide, 26 parts in lime, 7 parts of cement; 4 parts in gypsum, 1 part of aluminium powder, 3.5 parts of calcium-base bentonites.
5. the preparation method based on each described yttrium autoclave aerated concrete building block among the claim 1-4 is characterized in that, adopts following steps:
(1), raw material processing;
1. sand is machined to the 0.080mm square hole sieve and passes through, screen over-size≤15% is stacked for use;
2. lime is machined to the 0.080mm square hole sieve and passes through, screen over-size≤15%, and digestion rate (min) 5~15, the digestion temperature (℃) 60~90, slaking residue (%)≤10 not;
3. calcium-base bentonite is machined to through 300 mesh sieves, screen over-size≤1%;
4. yttrium oxide is commercial product, can directly use;
5. cement, gypsum (desulfurization), aluminium powder are buied direct use from market;
(2), raw material is mixed;
Above-mentioned raw materials is processed slip in stirring in the calculating ratio adding cast stirrer;
(3), injection molding;
In the concrete slurry cast progressive die tool that contains rare earth element yttrium that stirs;
(4), precuring;
Through certain temperature and the precuring of time, treat that idiosome reaches certain degree of hardness, can prepare cutting;
(5), upset;
Reversal hanger is done 90 degree upsets to mould aloft;
(6), the demoulding;
Reversal hanger uses stripper apparatus, is that mould separates with idiosome, and idiosome together with the side plate handling to cutting on the dolly;
(7), vertically two sides cutting;
Cutting machine at first carries out perpendicular cuts to the idiosome two sides;
(8), vertically cutting;
Then idiosome is carried out the vertical equity cutting;
(9), across cutting;
At last idiosome is carried out horizontal perpendicular cuts;
(10), winch to steam-cured dolly;
The idiosome of well cutting is winched on the steam-cured dolly together with side plate by the work in-process suspender;
(11), go into still;
Idiosome to well cutting is organized into groups, and goes into still and treats steam-cured;
(12), steam-cured;
195 ℃ of certain temperatures, under the pressure 1.2Mpa, idiosome is carried out 10~14 hours steam-cured;
(13), go out still;
Finished product after steam-cured goes out still;
(14), finished product hangs heap;
By the finished product suspender with the finished product stacking;
(15), packing, entrucking;
With entrucking behind the finished product packing;
(16), side plate returns;
Side plate returns through the side plate roller-way;
(17), with the empty mould reorganization of the demoulding;
Framed reconfiguring after the side plate and the demoulding;
(18), cleaning, oil spout.
CN 201110337212 2011-10-31 2011-10-31 Yttrium-element autoclaved aerated concrete block and preparation method thereof Active CN102503527B (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102786320A (en) * 2012-08-24 2012-11-21 华虹集团宜兴市华虹新型墙体建筑材料有限公司 Autoclaved aerated concrete building block containing industrial solid waste and preparation method thereof
CN104058642A (en) * 2014-05-29 2014-09-24 蚌埠华东石膏有限公司 Anti-freezing aerated brick
CN104058682A (en) * 2014-05-29 2014-09-24 蚌埠华东石膏有限公司 Antibacterial air-added brick
CN104859039A (en) * 2015-05-27 2015-08-26 湖州民强炭业有限公司 Cart with turning mechanism
CN104859045A (en) * 2015-05-27 2015-08-26 湖州民强炭业有限公司 Turnover steam brick cart
CN104859038A (en) * 2015-05-27 2015-08-26 湖州民强炭业有限公司 Cart with scraper and turning mechanism
CN105365029A (en) * 2015-10-14 2016-03-02 淄博恒瑞工贸有限公司 Producing method suitable for ALC wall boards of different lengths
CN105693274A (en) * 2016-02-02 2016-06-22 衡阳恒裕轻质保温材料有限责任公司 Aerated concrete and preparation method thereof
CN106079057A (en) * 2015-04-28 2016-11-09 中节能东方双鸭山建材设备有限公司 End machine is removed in building block upset
CN108947295A (en) * 2018-09-12 2018-12-07 十堰市郧阳区成林工贸有限责任公司 Low-alkali concrete swelling agent and the preparation method and application thereof

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CN101070251A (en) * 2007-03-29 2007-11-14 张文德 Hongcomb coal-slag-ash heat-insulation building brick and producing method
CN101190834A (en) * 2006-11-22 2008-06-04 贵州世纪天元矿业有限公司 Method for preparing magnesium slag aerated concrete building block added with cinder
CN101468900A (en) * 2007-12-28 2009-07-01 同济大学 Method for formulating masonry mortar and surface mortar for steam aerated concrete
CN101497517A (en) * 2009-02-23 2009-08-05 朱德才 Ceramsite autoclaved aerated concrete and production method thereof

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CN101190834A (en) * 2006-11-22 2008-06-04 贵州世纪天元矿业有限公司 Method for preparing magnesium slag aerated concrete building block added with cinder
CN101070251A (en) * 2007-03-29 2007-11-14 张文德 Hongcomb coal-slag-ash heat-insulation building brick and producing method
CN101468900A (en) * 2007-12-28 2009-07-01 同济大学 Method for formulating masonry mortar and surface mortar for steam aerated concrete
CN101497517A (en) * 2009-02-23 2009-08-05 朱德才 Ceramsite autoclaved aerated concrete and production method thereof

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102786320A (en) * 2012-08-24 2012-11-21 华虹集团宜兴市华虹新型墙体建筑材料有限公司 Autoclaved aerated concrete building block containing industrial solid waste and preparation method thereof
CN104058642A (en) * 2014-05-29 2014-09-24 蚌埠华东石膏有限公司 Anti-freezing aerated brick
CN104058682A (en) * 2014-05-29 2014-09-24 蚌埠华东石膏有限公司 Antibacterial air-added brick
CN104058642B (en) * 2014-05-29 2016-01-20 蚌埠华东石膏有限公司 A kind of antifreeze aerated bricks
CN106079057A (en) * 2015-04-28 2016-11-09 中节能东方双鸭山建材设备有限公司 End machine is removed in building block upset
CN106079057B (en) * 2015-04-28 2018-08-07 中节能东方双鸭山建材设备有限公司 Bottom machine is removed in building block overturning
CN104859039A (en) * 2015-05-27 2015-08-26 湖州民强炭业有限公司 Cart with turning mechanism
CN104859045A (en) * 2015-05-27 2015-08-26 湖州民强炭业有限公司 Turnover steam brick cart
CN104859038A (en) * 2015-05-27 2015-08-26 湖州民强炭业有限公司 Cart with scraper and turning mechanism
CN105365029A (en) * 2015-10-14 2016-03-02 淄博恒瑞工贸有限公司 Producing method suitable for ALC wall boards of different lengths
CN105693274A (en) * 2016-02-02 2016-06-22 衡阳恒裕轻质保温材料有限责任公司 Aerated concrete and preparation method thereof
CN108947295A (en) * 2018-09-12 2018-12-07 十堰市郧阳区成林工贸有限责任公司 Low-alkali concrete swelling agent and the preparation method and application thereof

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