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CN102502562A - Preparation method of lithium iron phosphate, lithium ion battery and anode material and anode thereof - Google Patents

Preparation method of lithium iron phosphate, lithium ion battery and anode material and anode thereof Download PDF

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CN102502562A
CN102502562A CN201110360312XA CN201110360312A CN102502562A CN 102502562 A CN102502562 A CN 102502562A CN 201110360312X A CN201110360312X A CN 201110360312XA CN 201110360312 A CN201110360312 A CN 201110360312A CN 102502562 A CN102502562 A CN 102502562A
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lithium
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方蕾蕾
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Ruyuan Dong Yang Guang Materials Co ltd
Dongguan HEC Tech R&D Co Ltd
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DONGGUAN CHANG'AN DONGYANGGUANG ALUMINUM R&D CO LTD
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Abstract

The invention provides a preparation method of lithium iron phosphate, a lithium ion battery, a positive electrode material of the lithium ion battery and a positive electrode of the lithium ion battery. The preparation method of the lithium iron phosphate comprises the following steps: uniformly mixing lithium dihydrogen phosphate and an iron source to obtain a mixture material, wherein the molar ratio of lithium to iron in the mixture material is (1-1.02) to (0.98-1); the iron source includes: a ferrous iron source compound, a trivalent inorganic iron source compound, and a trivalent organic iron source compound; and then under the protection of inert gas, preheating the mixture and calcining to obtain the lithium iron phosphate powder. The method can prepare the lithium iron phosphate material with the particle size distributed in a non-normal way by one step, improves the electronic conductivity and the lithium ion conduction rate of the material, improves the tap density of the material, improves the high-rate discharge performance of the material, ensures that the material has higher volume specific capacity, and ensures that Fe in the material is in a Fe-Fe ratio state2The content of P impurities is low.

Description

磷酸铁锂的制备方法、锂离子电池及其正极材料和正极Preparation method of lithium iron phosphate, lithium ion battery, positive electrode material and positive electrode thereof

技术领域 technical field

本发明涉及锂离子电池领域,特别涉及一种磷酸铁锂的制备方法、锂离子电池及其正极材料和正极。The invention relates to the field of lithium ion batteries, in particular to a preparation method of lithium iron phosphate, lithium ion batteries, positive electrode materials and positive electrodes thereof.

背景技术 Background technique

磷酸铁锂主要用于锂离子电池的正极材料,与传统的锂离子二次电池正极材料如尖晶石结构的LiMn2O4和层状结构的LiCoO2相比,磷酸铁锂的原物料来源更为广泛,价格也较为低廉。此外,磷酸铁锂还具有放电容量大、使用安全性高和无毒环保的特点,近年来倍受人们关注。Lithium iron phosphate is mainly used as the positive electrode material of lithium ion batteries. Compared with traditional lithium ion secondary battery positive electrode materials such as LiMn 2 O 4 with spinel structure and LiCoO 2 with layered structure, the raw material source of lithium iron phosphate is Wider and cheaper. In addition, lithium iron phosphate also has the characteristics of large discharge capacity, high safety in use, non-toxic and environmental protection, and has attracted people's attention in recent years.

固相合成法是磷酸铁锂的主要合成方法,现有技术提供了多种利用固相合成法制备磷酸铁锂的方法,例如:Liu等[Journal of PowerSources,2006,159:717-720]以Li2CO3、FeC2O4·2H2O、NH4H2PO4、乙炔黑为原料,按照Li∶Fe∶P摩尔比为1∶1∶1混合原料,球磨24h后在750℃的管式炉中保温15h,得到了纳米级LiFePO4/C复合材料,所得材料的粒径为100nm。由于颗粒粒径较小,锂离子扩散路径短,材料的倍率性能得到提升。但是由于纳米级材料加工性能差,对涂布和搅拌设备要求高,加之原材料价格较高,合成的材料较贵,价格较为昂贵。Solid-phase synthesis is the main synthesis method of lithium iron phosphate, and the prior art provides a variety of methods for preparing lithium iron phosphate by solid-phase synthesis, for example: Liu et al [Journal of PowerSources, 2006,159: 717-720] and Li 2 CO 3 , FeC 2 O 4 ·2H 2 O, NH 4 H 2 PO 4 , and acetylene black were used as raw materials, and the raw materials were mixed according to the molar ratio of Li:Fe:P of 1:1:1. After ball milling for 24 hours, the The nanoscale LiFePO4/C composite material was obtained by keeping it in a tube furnace for 15 hours, and the particle size of the obtained material was 100nm. Due to the small particle size and short lithium ion diffusion path, the rate performance of the material is improved. However, due to the poor processing performance of nano-scale materials, the requirements for coating and mixing equipment are high, and the price of raw materials is high, and the synthetic materials are relatively expensive, and the price is relatively expensive.

王冠等[高等化学学报,2007,28:136-139]以Fe2O3为原料,利用碳热还原法制备了LiFePO4/C复合材料,研究表明,0.1C倍率该材料的放电比容量为144.8mAh/g。该方法在还原过程中能够产生强烈的还原气氛,可以利用氧化铁等三价铁化合物为铁源,从而降低了原料成本。但该法制备的材料粒径普遍在微米级别,因此合成的材料较传统高温固相法合成的材料容量表现和倍率性能方面偏低。Wang Guan et al. [Acta Advanced Chemistry, 2007, 28: 136-139] prepared LiFePO 4 /C composite material by carbothermal reduction method using Fe 2 O 3 as raw material. The research shows that the discharge specific capacity of the material at 0.1C rate is 144.8mAh/g. The method can generate a strong reducing atmosphere during the reduction process, and ferric oxide and other ferric iron compounds can be used as the iron source, thereby reducing the raw material cost. However, the particle size of the materials prepared by this method is generally in the micron level, so the synthesized materials are lower than those synthesized by the traditional high-temperature solid-state method in terms of capacity performance and rate performance.

钟美娥等[物理化学学报,2009,25:1504-1510]以无机Fe2O3和有机柠檬酸铁(FeC6H5O7·5H2O)为混合铁源,利用柠檬酸铁中的柠檬酸根为碳源和还原剂,通过固相-碳热还原法成功制备了高密度LiFePO4/C复合材料。材料晶粒由纳米颗粒和微米颗粒组成。该法有利于提高材料中碳包覆的均匀性,材料倍率性能保持率较好,但合成的LiFePO4/C复合材料初始放电性能较差,这主要是由于为了保证还原气氛,柠檬酸铁的加入量过大,造成材料中有过多的Fe2P杂质产生。[Acta Physicochemical Society, 2009, 25: 1504-1510] used inorganic Fe 2 O 3 and organic iron citrate (FeC 6 H 5 O 7 5H 2 O) as mixed iron sources, and utilized lemon in iron citrate Acid radicals were used as carbon source and reducing agent, and high-density LiFePO 4 /C composites were successfully prepared by solid-state-carbothermal reduction method. Material grains consist of nanoparticles and microparticles. This method is conducive to improving the uniformity of carbon coating in the material, and the rate performance retention rate of the material is better, but the initial discharge performance of the synthesized LiFePO 4 /C composite material is poor, which is mainly due to the reduction of the atmosphere. If the amount added is too large, excessive Fe 2 P impurities will be produced in the material.

发明内容 Contents of the invention

本发明解决的技术问题在于提供一种磷酸铁锂的制备方法、锂离子电池及其正极材料和正极,上述方法制备的磷酸铁锂具有较高的振实密度和较优的倍率性能,Fe2P杂质含量低。The technical problem solved by the present invention is to provide a preparation method of lithium iron phosphate, a lithium ion battery and its positive electrode material and positive electrode. The lithium iron phosphate prepared by the above method has a higher tap density and a better rate performance, and Fe 2 P impurity content is low.

有鉴于此,本发明提供一种磷酸铁锂的制备方法,包括:In view of this, the present invention provides a kind of preparation method of lithium iron phosphate, comprising:

a)、将磷酸二氢锂和铁源混合均匀,得到混合物料,所述混合物料中锂和铁的摩尔比为(1~1.02)∶(0.98~1);所述铁源包括:二价铁源化合物、三价无机铁源化合物和三价有机铁源化合物;a), mix lithium dihydrogen phosphate and iron source evenly to obtain a mixed material, the molar ratio of lithium and iron in the mixed material is (1~1.02):(0.98~1); the iron source includes: divalent Iron source compounds, trivalent inorganic iron source compounds and trivalent organic iron source compounds;

b)、在惰性气体保护下,将所述物料混合物在300℃~500℃的条件下加热5h~20h,冷却,研磨后得到反应前驱体;b) under the protection of inert gas, heating the material mixture at 300°C-500°C for 5h-20h, cooling, and grinding to obtain a reaction precursor;

c)、在惰性气体保护下,将所述反应前驱体在600℃~800℃的条件下煅烧10h~40h,冷却,研磨后得到磷酸铁锂粉末。c) Under the protection of an inert gas, calcining the reaction precursor at 600° C. to 800° C. for 10 h to 40 h, cooling, and grinding to obtain lithium iron phosphate powder.

优选的,所述二价铁源化合物为草酸亚铁和/或醋酸亚铁。Preferably, the ferrous iron source compound is ferrous oxalate and/or ferrous acetate.

优选的,所述三价无机铁源化合物为氧化铁和/或硝酸铁。Preferably, the trivalent inorganic iron source compound is iron oxide and/or iron nitrate.

优选的,所述三价有机铁源化合物为柠檬酸铁。Preferably, the trivalent organic iron source compound is ferric citrate.

优选的,所述二价铁源化合物。三价无机铁源化合物和三价有机铁源化合物的摩尔比为(0.2~0.6)∶(0.16~0.36)∶(0.08~0.26)。Preferably, the ferrous iron source compound. The molar ratio of the trivalent inorganic iron source compound to the trivalent organic iron source compound is (0.2-0.6):(0.16-0.36):(0.08-0.26).

优选的,步骤a中所述混合的方式为高速球磨混合。Preferably, the mixing method in step a is high-speed ball milling.

本发明还提供一种锂离子电池正极材料,其由上述方法制成的磷酸铁锂粉末。The present invention also provides a positive electrode material for a lithium ion battery, which is the lithium iron phosphate powder prepared by the above method.

本发明还提供一种锂离子电池正极,包括基体和置于基体表面的涂覆材料,所述涂覆材料包括:上述锂离子电池正极材料、导电材料和粘结剂。The present invention also provides a positive electrode of a lithium ion battery, comprising a substrate and a coating material placed on the surface of the substrate, and the coating material includes: the above-mentioned positive electrode material of the lithium ion battery, a conductive material and a binder.

本发明还提供一种锂离子电池,包括上述锂离子电池正极、负极,和设置在所述正极和负极之间的隔膜和电解液。The present invention also provides a lithium ion battery, comprising the positive electrode and negative electrode of the above lithium ion battery, a diaphragm and an electrolyte arranged between the positive electrode and the negative electrode.

本发明提供一种磷酸铁锂的制备方法,该方法是以磷酸二氢锂为锂源,以二价铁源化合物、三价无机铁源化合物和三价有机铁源化合物为铁源,采用高温固相-碳热还原工艺制备磷酸铁锂。由于不同粒度的铁源对烧结后形成的材料粒度有影响,因此本发明采用自身粒径有差异的上述混合铁源有利于一步制备出粒径非正态分布的磷酸铁锂材料,小颗粒材料具有较优倍率性能,较大颗粒具有较高振实密度的优点,由此在提高了材料的电子电导率和锂离子传导速率的同时,也提高了材料的振实密度,不仅改善了材料的大倍率放电性能,而且还使材料具有较高的体积比容量。The invention provides a method for preparing lithium iron phosphate. The method uses lithium dihydrogen phosphate as a lithium source, and uses divalent iron source compounds, trivalent inorganic iron source compounds and trivalent organic iron source compounds as iron sources. Preparation of lithium iron phosphate by solid-state-carbothermal reduction process. Because iron sources of different particle sizes have an impact on the particle size of the material formed after sintering, the present invention uses the above-mentioned mixed iron sources with different particle sizes to facilitate the preparation of lithium iron phosphate materials with non-normal particle size distribution in one step, small particle materials It has better rate performance, and larger particles have the advantages of higher tap density, thus improving the electronic conductivity and lithium ion conductivity of the material, as well as the tap density of the material, which not only improves the large rate of the material Discharge performance, but also make the material have a higher volume specific capacity.

同时,本发明提供的制备方法中二价铁源的引入,使混合铁源中三价无机铁源的量减少,使得合成过程中所需的还原碳减少,从而降低了三价有机铁源的加入量,遏制了裂解后产生过量Fe2P杂质,降低材料中Fe2P杂质的含量。Simultaneously, the introduction of the ferrous iron source in the preparation method provided by the invention reduces the amount of the trivalent inorganic iron source in the mixed iron source, reduces the reduced carbon required in the synthesis process, thereby reducing the amount of the trivalent organic iron source. The added amount can restrain excessive Fe 2 P impurities produced after cracking, and reduce the content of Fe 2 P impurities in the material.

附图说明 Description of drawings

图1为本发明实施例1制备的产物的XRD图。Figure 1 is the XRD pattern of the product prepared in Example 1 of the present invention.

具体实施方式 Detailed ways

为了进一步理解本发明,下面结合实施例对本发明优选实施方案进行描述,但是应当理解,这些描述只是为进一步说明本发明的特征和优点,而不是对本发明权利要求的限制。In order to further understand the present invention, the preferred embodiments of the present invention are described below in conjunction with examples, but it should be understood that these descriptions are only to further illustrate the features and advantages of the present invention, rather than limiting the claims of the present invention.

本发明实施例公开了一种磷酸铁锂的制备方法,包括如下步骤:The embodiment of the present invention discloses a preparation method of lithium iron phosphate, comprising the following steps:

a)、将锂源和铁源混合均匀,得到混合物料,所述混合物料中锂和铁的摩尔比为(1~1.02)∶(0.98~1),所述铁源包括:二价铁源化合物、三价无机铁源化合物和三价有机铁源化合物;a) Mix the lithium source and the iron source evenly to obtain a mixed material, the molar ratio of lithium and iron in the mixed material is (1-1.02): (0.98-1), and the iron source includes: ferrous iron source Compounds, trivalent inorganic iron source compounds and trivalent organic iron source compounds;

b)、在惰性气体保护下,将所述混合物料在300℃~500℃的条件下加热5h~20h,冷却,研磨后得到反应前驱体;b) Under the protection of an inert gas, heat the mixed material at 300°C to 500°C for 5h to 20h, cool, and grind to obtain a reaction precursor;

c)、在惰性气体保护下,将所述反应前驱体在600℃~800℃的条件下煅烧10h~40h,冷却,研磨后得到磷酸铁锂粉末。c) Under the protection of an inert gas, calcining the reaction precursor at 600° C. to 800° C. for 10 h to 40 h, cooling, and grinding to obtain lithium iron phosphate powder.

上述制备方法中,步骤a是制备物料混合物的过程,本发明以二价铁源化合物、三价无机铁源化合物和三价有机铁源化合物的混合物作为铁源的原因在于:不同粒度的铁源对烧结后形成的材料粒度有影响,原料粒度越小,烧结过程中越容易形成具有较小粒度的材料,而不同种类的铁源自身尺寸的差异有利于一步制备出不同粒径的磷酸铁锂粉末。二价铁源化合物粒径小,由其合成的磷酸铁锂材料也具有较小粒径,材料的倍率性能好,但是粒径过小在堆积过程中易形成大的空隙,材料的振实密度较低;而三价无机铁源化合物粒径较大,原料形貌可控,有利于合成具有较高振实密度的磷酸铁锂材料;三价无机铁源在烧结过程中有利于获得良好包覆性能的磷酸铁锂材料。因此,采用上述混合铁源用于保证产物具有不同的粒度分布区间,提高材料的振实密度的改善材料的倍率性能。In the above preparation method, step a is the process of preparing the material mixture. The reason why the present invention uses a mixture of ferrous iron source compound, trivalent inorganic iron source compound and trivalent organic iron source compound as the iron source is that iron sources of different particle sizes It has an impact on the particle size of the material formed after sintering. The smaller the particle size of the raw material, the easier it is to form a material with a smaller particle size during the sintering process, and the difference in the size of different types of iron sources is conducive to the preparation of lithium iron phosphate powder with different particle sizes in one step. . The particle size of the ferrous iron source compound is small, and the lithium iron phosphate material synthesized from it also has a small particle size. The particle size of the trivalent inorganic iron source compound is relatively large, and the shape of the raw material is controllable, which is conducive to the synthesis of lithium iron phosphate materials with high tap density; the trivalent inorganic iron source is conducive to obtaining good coating performance during the sintering process lithium iron phosphate material. Therefore, the above-mentioned mixed iron source is used to ensure that the products have different particle size distribution intervals, to increase the tap density of the material and to improve the rate performance of the material.

作为优选方案,本发明控制铁源中二价铁源化合物、三价无机铁源化合物和三价有机铁源化合物的优选摩尔比例为(0.2~0.6)∶(0.16~0.36)∶(0.08~0.26)。As a preferred version, the present invention controls the preferred molar ratio of ferrous iron source compound, trivalent inorganic iron source compound and trivalent organic iron source compound in the iron source to be (0.2~0.6):(0.16~0.36):(0.08~0.26 ).

其中,二价铁源化合物优选为草酸亚铁和/或醋酸亚铁。三价无机铁源化合物优选为氧化铁和/或硝酸铁,其拥有较高体积比能量。三价有机铁源化合物优选为柠檬酸铁。Among them, the ferrous iron source compound is preferably ferrous oxalate and/or ferrous acetate. The trivalent inorganic iron source compound is preferably iron oxide and/or iron nitrate, which has relatively high volume specific energy. The trivalent organic iron source compound is preferably ferric citrate.

上述物料中,磷酸二氢锂即作为锂源又作为磷源,本发明选择磷酸二氢锂的原因在于:首先,选用磷酸二氢锂减少了所需混合的原料种类,有利于工控稳定性,对合成出来的材料的稳定性能有帮助;其次,相对于磷酸二氢氨等磷酸,其不会产生氨气,对环境污染小。Among the above-mentioned materials, lithium dihydrogen phosphate is used as a lithium source and as a phosphorus source. The reason why the present invention chooses lithium dihydrogen phosphate is that: firstly, the choice of lithium dihydrogen phosphate reduces the types of raw materials that need to be mixed, which is conducive to industrial control stability. It is helpful to the stability of the synthesized material; secondly, compared with phosphoric acid such as ammonium dihydrogen phosphate, it does not produce ammonia gas and has little environmental pollution.

物料混合物中,锂源的锂和铁源中的铁的摩尔比为(1~1.02)∶(0.98~1),即使锂稍进行适当过量处理,这是因为:一方面,材料中铁含量过高,而锂含量过低,会造成铁原子占据锂原子的空位,从而阻塞锂离子在磷酸铁锂中的一维移动通道,造成锂离子扩散速率下降,材料的放电比容量及倍率性能降低;另一方面,锂原料在高温反应过程中存在易于挥发问题。为此本发明控制锂源和铁源的摩尔比在上述范围以保证材料放电比容量和倍率性能,本发明优选控制物料混合物中混合物料中锂和铁的摩尔比为(1~1.02)∶(0.98~0.99)。In the material mixture, the molar ratio of the lithium in the lithium source and the iron in the iron source is (1~1.02): (0.98~1), even if the lithium is slightly excessively processed, this is because: on the one hand, the iron content in the material is too high , and the lithium content is too low, which will cause iron atoms to occupy the vacancies of lithium atoms, thereby blocking the one-dimensional movement channel of lithium ions in lithium iron phosphate, resulting in a decrease in the diffusion rate of lithium ions, and a decrease in the discharge specific capacity and rate performance of the material; On the one hand, lithium raw materials are prone to volatilization during the high-temperature reaction process. For this reason the present invention controls the mol ratio of lithium source and iron source in the above range to ensure material discharge specific capacity and rate performance, and the present invention preferably controls the mol ratio of lithium and iron in the mixed material in the material mixture to be (1~1.02):( 0.98~0.99).

步骤a中,为了使物料中各组分混合均匀,本发明优选采用高速球磨混合的方式进行混合。更优选以乙醇作为分散剂进行湿磨,乙醇的加入量优选为物料混合物重量的1.5~3倍。按照步骤a)将各原料进行混合,便得到物料混合物。将得到的物料混合物按照步骤b继续进行预处理。In step a, in order to mix the components in the material uniformly, the present invention preferably adopts a high-speed ball milling method for mixing. It is more preferred to use ethanol as a dispersant for wet milling, and the amount of ethanol added is preferably 1.5 to 3 times the weight of the material mixture. According to step a), each raw material is mixed to obtain a material mixture. The obtained material mixture is continued to be pretreated according to step b.

步骤b是将物料混合物进行预处理的过程,主要作用是将原料预分解,形成具有反应活性的含有PO4 3-、Li+、Fe2+/Fe3+和分解碳的反应前躯体。该过程中会产生大量的水、二氧化碳和一氧化碳等气体,反应温度高,反应时间长有利于原料的充分分解,在后续烧结过程中,由于再产生的气体变少,炉中气氛便于控制,有助于烧结出来的材料电性能更加稳定。但是反应温度过高,反应时间过长,不但造成能源的浪费,同时长时间的高温预处理易发生副反应,从而使得烧结阶段材料的电性能恶化。为此,本发明控制此步骤处理的温度为300℃~500℃,加热时间为5h~20h。加热温度优选为320℃~450℃,更优选为340℃~400℃。加热时间优选为8h~15h。Step b is the process of pretreating the material mixture, the main function is to predecompose the raw materials to form reactive precursors containing PO 4 3- , Li + , Fe 2+ /Fe 3+ and decomposed carbon. A large amount of water, carbon dioxide, carbon monoxide and other gases will be produced in this process. The high reaction temperature and long reaction time are conducive to the full decomposition of raw materials. In the subsequent sintering process, because the regenerated gas is less, the atmosphere in the furnace is easy to control. The electrical properties of the sintered material are more stable. However, the reaction temperature is too high and the reaction time is too long, which not only wastes energy, but also causes side reactions to occur during long-term high-temperature pretreatment, which deteriorates the electrical properties of the material during the sintering stage. For this reason, the present invention controls the temperature of this step to be 300°C to 500°C, and the heating time is 5h to 20h. The heating temperature is preferably 320°C to 450°C, more preferably 340°C to 400°C. The heating time is preferably 8h to 15h.

按照步骤b对物料混合进行预热处理后按照步骤c进行煅烧。煅烧过程发生的反应如下:According to step b, the materials are mixed and preheated, and then calcined according to step c. The reactions that occur during the calcination process are as follows:

LiH2PO4+FeC2O4(Fe(C2H3O2)2)→LiFePO4+H2O+CO2+COLiH 2 PO 4 +FeC 2 O 4 (Fe(C 2 H 3 O 2 ) 2 )→LiFePO 4 +H 2 O+CO 2 +CO

LiH2PO4+Fe2O3(Fe(NO3)3)+FeC6H5O7→LiFePO4+H2O+CO2+CO+CLiH 2 PO 4 +Fe 2 O 3 (Fe(NO 3 ) 3 )+FeC 6 H 5 O 7 →LiFePO 4 +H 2 O+CO 2 +CO+C

煅烧的温度和时间对产物的电化学性能具有重要影响,反应温度高,原子活化能越好,原料更易反应完全形成高结晶度的材料,材料的结晶度越高,晶粒度越小,材料放电比容量及倍率性能越高。同等条件下,反应温度过高,材料晶粒较大,材料放电倍率性能恶化,反应温度过低,材料的结晶不完善,材料放电性能恶化。但是反应温度过高,材料结晶后长大趋势强,在其后的保温过程中晶粒容易长大。此外,反应过程中,材料结晶完善和晶粒长大是同时进行的,本发明对反应时间的控制用于保证因晶粒结晶趋于完善的同时晶粒长大对材料电性能恶化不突出。反应时间过长,材料晶粒较大,反应时间过短,材料结晶不完善。为此,本发明控制步骤c的煅烧温度为600℃~800℃,时间为10h~40h。煅烧温度优选设为650℃~750℃,煅烧时间优选为20h~30h。煅烧后将煅烧产物冷却,研磨便得到磷酸铁锂粉末。The temperature and time of calcination have an important influence on the electrochemical properties of the product. The higher the reaction temperature, the better the atomic activation energy, and the easier the raw material is to react completely to form a material with high crystallinity. The higher the crystallinity of the material, the smaller the grain size, and the material The higher the discharge specific capacity and rate performance. Under the same conditions, if the reaction temperature is too high, the crystal grains of the material will be larger, and the discharge rate performance of the material will deteriorate; if the reaction temperature is too low, the crystallization of the material will be imperfect, and the discharge performance of the material will deteriorate. However, if the reaction temperature is too high, the growth tendency of the material after crystallization is strong, and the crystal grains are easy to grow during the subsequent heat preservation process. In addition, during the reaction process, material crystallization is perfected and grain grows simultaneously, and the control of the reaction time in the present invention is used to ensure that the deterioration of electrical properties of the material due to grain crystallization tends to be perfected while grain growth is not prominent. If the reaction time is too long, the crystal grains of the material will be larger; if the reaction time is too short, the crystallization of the material will be imperfect. For this reason, the present invention controls the calcination temperature of step c to be 600° C. to 800° C. and the time to be 10h to 40h. The calcination temperature is preferably set at 650°C to 750°C, and the calcination time is preferably 20h to 30h. After calcination, the calcined product is cooled and ground to obtain lithium iron phosphate powder.

由上述方案可知,本发明以磷酸二氢锂为锂源,以二价铁源化合物,三价无机铁源化合物和三价有机铁源化合物的混合物为铁源,采用高温固相-碳热还原工艺制备磷酸铁锂。由于不同粒度的铁源对烧结后形成的材料粒度有影响,因此本发明采用自身粒径有差异的上述混合铁源有利于一步制备出粒径非正态分布的磷酸铁锂材料,小颗粒材料具有较优倍率性能,较大颗粒具有较高振实密度的优点,在提高了材料的电子电导率和锂离子传导速率的同时,也提高了材料的振实密度,不仅改善了材料的大倍率放电性能,而且还使材料具有较高的体积比容量。It can be seen from the above scheme that the present invention uses lithium dihydrogen phosphate as the lithium source, a mixture of ferrous iron source compound, trivalent inorganic iron source compound and trivalent organic iron source compound as the iron source, and adopts high-temperature solid-state-carbothermal reduction Process for preparing lithium iron phosphate. Because iron sources of different particle sizes have an impact on the particle size of the material formed after sintering, the present invention uses the above-mentioned mixed iron sources with different particle sizes to facilitate the preparation of lithium iron phosphate materials with non-normal particle size distribution in one step, small particle materials It has better rate performance, and larger particles have the advantages of higher tap density. While improving the electronic conductivity and lithium ion conductivity of the material, it also improves the tap density of the material, which not only improves the high rate discharge performance of the material , but also make the material have a higher volume specific capacity.

同时,本发明提供的制备方法中二价铁源的引入,使混合铁源中三价无机铁源的量减少,使得合成过程中所需的还原碳减少,从而降低了三价有机铁源的加入量,遏制了裂解后产生过量Fe2P杂质,降低材料中Fe2P杂质的含量。Simultaneously, the introduction of the ferrous iron source in the preparation method provided by the invention reduces the amount of the trivalent inorganic iron source in the mixed iron source, reduces the reduced carbon required in the synthesis process, thereby reducing the amount of the trivalent organic iron source. The added amount can restrain excessive Fe 2 P impurities produced after cracking, and reduce the content of Fe 2 P impurities in the material.

此外,本发明还实现不同粒径磷酸铁锂的均匀混合,解决了工业上通过合成不同性能磷酸铁锂后物理混合过程中各粒径的材料难以混合均匀的问题。In addition, the present invention also realizes the uniform mixing of lithium iron phosphate with different particle sizes, which solves the problem that materials with different particle sizes are difficult to mix evenly during the physical mixing process after synthesizing lithium iron phosphate with different properties in industry.

本发明还提供一种锂离子电池正极材料,其为由上述方法制备的磷酸铁锂粉末。该磷酸铁锂材料具有具有较高的振实密度和较优的倍率性能。The present invention also provides a lithium ion battery cathode material, which is the lithium iron phosphate powder prepared by the above method. The lithium iron phosphate material has high tap density and excellent rate performance.

本发明还提供一种锂离子电池正极,其包括:基体和置于基体表面的涂覆材料,其中,涂覆材料包括:上述锂离子电池正极材料、导电材料和粘接剂。The present invention also provides a lithium-ion battery positive electrode, which includes: a substrate and a coating material placed on the surface of the substrate, wherein the coating material includes: the above-mentioned lithium-ion battery positive electrode material, a conductive material and an adhesive.

上述正极中基体可以采用本领域技术人员熟知的材料,如铝箔。涂覆材料中导电材料优选为导电石墨,粘接剂可以为聚四氟乙烯、聚偏二氯乙烯、聚氯乙烯、聚甲基丙烯酸甲酯或丁苯橡胶。The matrix in the above positive electrode can be made of materials well known to those skilled in the art, such as aluminum foil. The conductive material in the coating material is preferably conductive graphite, and the adhesive can be polytetrafluoroethylene, polyvinylidene chloride, polyvinyl chloride, polymethylmethacrylate or styrene-butadiene rubber.

本发明提供的二次电池正极可以采用如下方法制备:The secondary battery positive electrode provided by the present invention can be prepared by the following method:

将上述正极材料、导电材料、粘结剂混合后溶解于N-甲基吡咯烷酮并压在基体上制成的正极。The positive electrode is prepared by mixing the above-mentioned positive electrode material, conductive material, and binder, dissolving them in N-methylpyrrolidone and pressing them on the substrate.

相应的,本发明还提供一种锂离子电池,包括:上述离子电池正极、负极、设置在正极和负极之间的隔膜和电解液。该锂离子电池采用上述磷酸铁锂材料作为正极材料,由于该材料具有较高的振实密度和体积比容量,也使得该电池的电化学性能得以提升。Correspondingly, the present invention also provides a lithium-ion battery, comprising: the positive electrode of the above-mentioned ion battery, the negative electrode, the diaphragm and the electrolyte disposed between the positive electrode and the negative electrode. The lithium-ion battery adopts the above-mentioned lithium iron phosphate material as the positive electrode material, and the electrochemical performance of the battery is also improved due to the high tap density and volume specific capacity of the material.

为了进一步理本发明,下面结合实施例对本发明提供的磷酸铁锂的制备方法进行描述,本发明的保护范围不受以下实施例的限制。In order to further understand the present invention, the preparation method of lithium iron phosphate provided by the present invention is described below in conjunction with the examples, and the protection scope of the present invention is not limited by the following examples.

实施例1Example 1

1、以无水乙醇为分散剂,将1.02mol磷酸二氢锂、0.4mol草酸亚铁、0.255mol氧化铁和0.09mol柠檬酸铁经高速球磨机球磨混合;1. Using absolute ethanol as a dispersant, mix 1.02mol lithium dihydrogen phosphate, 0.4mol ferrous oxalate, 0.255mol iron oxide and 0.09mol ferric citrate through a high-speed ball mill;

2、将混合后的原料置于管式加热炉中,通入氮气作为保护气体,升温至350℃,恒温10小时,冷却后研磨得到反应前躯体;2. Place the mixed raw materials in a tubular heating furnace, feed nitrogen gas as a protective gas, raise the temperature to 350°C, keep the temperature constant for 10 hours, cool and grind to obtain the reaction precursor;

3、将步骤2所得反应前驱体放入反应器中,置于管式炉中,通入氮气作为保护气体,升温至700℃,恒温24小时,随炉冷却后,研磨,过筛,所得粉末即为磷酸铁锂材料。3. Put the reaction precursor obtained in step 2 into the reactor, place it in a tube furnace, pass in nitrogen as a protective gas, raise the temperature to 700°C, keep the temperature constant for 24 hours, cool with the furnace, grind, and sieve to obtain the powder It is lithium iron phosphate material.

如图1所示为本实施例制备的产物的XRD图,由图可知,磷酸铁锂成功制备,并且图中无Fe2P的衍射峰,由此说明该方法遏制了Fe2P的生成。Figure 1 is the XRD pattern of the product prepared in this example. It can be seen from the figure that lithium iron phosphate was successfully prepared, and there is no diffraction peak of Fe 2 P in the figure, which shows that the method suppresses the formation of Fe 2 P.

测试本实施例制备的磷酸铁锂材料的粒度分布,测试结果为:该磷酸铁锂具有三个区间的粒度分布,分别为低径峰0.2~0.1um,中径峰0.1~2um,高径峰2~10um。The particle size distribution of the lithium iron phosphate material prepared in this example was tested. The test results are: the lithium iron phosphate has three intervals of particle size distribution, which are respectively low diameter peak 0.2-0.1um, medium diameter peak 0.1-2um, and high diameter peak 2~10um.

实施例2Example 2

1、以无水乙醇为分散剂,将1.02mol磷酸二氢锂、0.4mol草酸亚铁、0.24mol氧化铁和0.12mol柠檬酸铁经高速球磨机球磨混合均匀;1. Using absolute ethanol as a dispersant, mix 1.02mol of lithium dihydrogen phosphate, 0.4mol of ferrous oxalate, 0.24mol of iron oxide and 0.12mol of ferric citrate through a high-speed ball mill and mix evenly;

2、将混合后的原料置于管式炉中,通入氩气作为保护气体,升温至250℃,恒温10小时,冷却、研磨后得到反应前驱体;2. Put the mixed raw materials in a tube furnace, pass in argon as a protective gas, raise the temperature to 250°C, keep the temperature constant for 10 hours, cool and grind to obtain the reaction precursor;

3、将步骤2制得的反应前驱体放入反应器,置于管式炉中,通入氮气作为保护气体,升温至800℃,恒温煅烧32小时,随炉冷却、研磨、过筛后所得粉末即为磷酸铁锂材料。3. Put the reaction precursor prepared in step 2 into the reactor, place it in a tube furnace, pass in nitrogen as a protective gas, raise the temperature to 800°C, calcine at a constant temperature for 32 hours, cool with the furnace, grind, and sieve. The powder is lithium iron phosphate material.

测试本实施例制备的磷酸铁锂材料的粒度分布,测试结果为:该磷酸铁锂具有三个区间的粒度分布,分别为低径峰0.2~1um,中径峰1~3um,高径峰3~10um。The particle size distribution of the lithium iron phosphate material prepared in this example was tested. The test results are: the lithium iron phosphate has a particle size distribution of three intervals, which are respectively a low diameter peak of 0.2-1um, a middle diameter peak of 1-3um, and a high diameter peak of 3 ~10um.

实施例3Example 3

1、以无水乙醇为分散剂,将1mol磷酸二氢锂、0.2mol草酸亚铁、0.36mol氧化铁和0.08mol柠檬酸铁经高速球磨机球磨混合均匀;1. Using absolute ethanol as a dispersant, mix 1 mol of lithium dihydrogen phosphate, 0.2 mol of ferrous oxalate, 0.36 mol of iron oxide and 0.08 mol of ferric citrate through a high-speed ball mill and mix evenly;

2、将混合后的原料置于管式加热炉中,通入氮气作为保护气体,升温至400℃,恒温5小时,冷却后研磨得到反应前躯体;2. Put the mixed raw materials in a tubular heating furnace, feed nitrogen gas as a protective gas, raise the temperature to 400°C, keep the temperature constant for 5 hours, cool and grind to obtain the reaction precursor;

3、将步骤2所得反应前驱体放入反应器中,置于管式炉中,通入氮气作为保护气体,升温至500℃,恒温40小时,随炉冷却后,研磨,过筛所得粉末即为磷酸铁锂材料。3. Put the reaction precursor obtained in step 2 into the reactor, place it in a tube furnace, feed nitrogen gas as a protective gas, raise the temperature to 500°C, keep the temperature constant for 40 hours, cool with the furnace, grind, and sieve the obtained powder. It is lithium iron phosphate material.

测试本实施例制备的磷酸铁锂材料的粒度分布,测试结果为:该磷酸铁锂具有三个区间的粒度分布,分别为低径峰0.2~2um,中径峰2~4um,高径峰4~10um。The particle size distribution of the lithium iron phosphate material prepared in this example was tested. The test results are: the lithium iron phosphate has a particle size distribution of three intervals, which are respectively a low diameter peak of 0.2-2um, a middle diameter peak of 2-4um, and a high diameter peak of 4um. ~10um.

实施例4Example 4

1、以无水乙醇为分散剂,将1mol磷酸二氢锂、0.6mol醋酸亚铁、0.16mol氧化铁和0.08mol柠檬酸铁经高速球磨机球磨混合均匀;1. Using absolute ethanol as a dispersant, mix 1 mol of lithium dihydrogen phosphate, 0.6 mol of ferrous acetate, 0.16 mol of iron oxide and 0.08 mol of ferric citrate through a high-speed ball mill and mix evenly;

2、将混合后的原料置于管式加热炉中,通入氩气作为保护气体,升温至300℃,恒温20小时,冷却后研磨得到反应前躯体;2. Place the mixed raw materials in a tubular heating furnace, pass in argon as a protective gas, raise the temperature to 300°C, keep the temperature constant for 20 hours, cool and grind to obtain the reaction precursor;

3、将步骤2所得反应前驱体放入反应器中,置于管式炉中,通入氮气作为保护气体,升温至650℃,恒温10小时,随炉冷却后,研磨,过筛所得粉末即为磷酸铁锂材料。3. Put the reaction precursor obtained in step 2 into the reactor, place it in a tube furnace, feed nitrogen gas as a protective gas, raise the temperature to 650°C, keep the temperature constant for 10 hours, cool down with the furnace, grind, and sieve the obtained powder. It is lithium iron phosphate material.

测试本实施例制备的磷酸铁锂材料的粒度分布,测试结果为:该磷酸铁锂具有三个区间的粒度分布,分别为低径峰0.2~3um,中径峰3~5um,高径峰5~10um。The particle size distribution of the lithium iron phosphate material prepared in this example was tested. The test results are: the lithium iron phosphate has a particle size distribution of three intervals, which are respectively a low diameter peak of 0.2-3um, a middle diameter peak of 3-5um, and a high diameter peak of 5um. ~10um.

实施例5Example 5

1、以无水乙醇为分散剂,将1mol磷酸二氢锂、0.58mol草酸亚铁、0.16mol硝酸铁和0.08mol柠檬酸铁经高速球磨机球磨混合均匀;1. Using absolute ethanol as a dispersant, mix 1 mol of lithium dihydrogen phosphate, 0.58 mol of ferrous oxalate, 0.16 mol of ferric nitrate and 0.08 mol of ferric citrate through a high-speed ball mill and mix evenly;

2、将混合后的原料置于管式加热炉中,通入氮气作为保护气体,升温至300℃,恒温20小时,冷却后研磨得到反应前躯体;2. Place the mixed raw materials in a tubular heating furnace, feed nitrogen gas as a protective gas, raise the temperature to 300°C, keep the temperature constant for 20 hours, cool and grind to obtain the reaction precursor;

3、将步骤2所得反应前驱体放入反应器中,置于管式炉中,通入氮气作为保护气体,升温至600℃,恒温12小时,随炉冷却后,研磨,过筛所得粉末即为磷酸铁锂粉末。3. Put the reaction precursor obtained in step 2 into the reactor, place it in a tube furnace, pass in nitrogen gas as a protective gas, raise the temperature to 600°C, keep the temperature constant for 12 hours, cool down with the furnace, grind, and sieve the obtained powder. It is lithium iron phosphate powder.

测试本实施例制备的磷酸铁锂材料的粒度分布,测试结果为:该磷酸铁锂具有三个区间的粒度分布,分别为低径峰0.2~4um,中径峰4~6um,高径峰6~10um。The particle size distribution of the lithium iron phosphate material prepared in this example was tested. The test results are: the lithium iron phosphate has a particle size distribution of three intervals, which are respectively a low diameter peak of 0.2-4um, a middle diameter peak of 4-6um, and a high diameter peak of 6um. ~10um.

实施例6Example 6

1、以无水乙醇为分散剂,将1mol磷酸二氢锂、0.2mol草酸亚铁、0.2mol醋酸亚铁、0.14mol硝酸铁、0.1mol氧化铁和0.26mol柠檬酸铁以乙醇为分散剂,经高速球磨机球磨混合均匀;1. With absolute ethanol as a dispersant, 1mol of lithium dihydrogen phosphate, 0.2mol of ferrous oxalate, 0.2mol of ferrous acetate, 0.14mol of ferric nitrate, 0.1mol of ferric oxide and 0.26mol of ferric citrate are used as a dispersant with ethanol, Mixed evenly by high-speed ball mill;

2、将混合后的原料置于管式加热炉中,通入氮气作为保护气体,升温至300℃,恒温15小时,冷却后研磨得到反应前躯体;2. Put the mixed raw materials in a tubular heating furnace, feed nitrogen gas as a protective gas, raise the temperature to 300°C, keep the temperature constant for 15 hours, cool and grind to obtain the reaction precursor;

3、将步骤2所得反应前驱体放入反应器中,置于管式炉中,通入氮气作为保护气体,升温至650℃,恒温14小时,随炉冷却后,研磨,过筛所得粉末即为磷酸铁锂粉末。3. Put the reaction precursor obtained in step 2 into the reactor, place it in a tube furnace, pass in nitrogen gas as a protective gas, raise the temperature to 650°C, keep the temperature at a constant temperature for 14 hours, and after cooling with the furnace, grind and sieve the obtained powder. It is lithium iron phosphate powder.

分别以实施例1~6制备的磷酸铁锂材料为正极材料,按照如下方法制成CR2016型钮扣式实验电池,编号依次为A、B、B、D、E、F:Using the lithium iron phosphate materials prepared in Examples 1 to 6 as positive electrode materials, CR2016 button-type experimental batteries were made according to the following method, and the numbers were A, B, B, D, E, F:

1、将正极材料与导电石墨super P和粘结剂PVDF按8∶1∶1比例混合,溶解在N-甲基吡咯烷酮(NMP)中,搅拌均匀后烘干、粉碎,压在铝网上制成正极片。1. Mix the positive electrode material with conductive graphite super P and binder PVDF at a ratio of 8:1:1, dissolve in N-methylpyrrolidone (NMP), stir evenly, dry, pulverize, and press on aluminum mesh to make Positive sheet.

2、将步骤1制得的正极片在真空烘箱中在130℃下干燥5h,将干燥后的正极片、以金属锂片制备的负极、聚丙烯隔膜、以及电解液在充满高纯氩气的手套箱中组装,得到CR2016型钮扣式实验电池。其中电解液中支持电解质为LiPF6,溶剂为碳酸乙烯酯(EC)与碳酸二乙酯(DEC)按体积比为1∶1混合而成,电解液的浓度为1mol/L。2. Dry the positive electrode sheet prepared in step 1 in a vacuum oven at 130°C for 5 hours, and place the dried positive electrode sheet, the negative electrode prepared from metal lithium sheet, the polypropylene separator, and the electrolyte in a room filled with high-purity argon Assemble in a glove box to obtain a CR2016 button-type experimental battery. The supporting electrolyte in the electrolyte is LiPF 6 , the solvent is a mixture of ethylene carbonate (EC) and diethyl carbonate (DEC) at a volume ratio of 1:1, and the concentration of the electrolyte is 1mol/L.

测试上述6个CR2016型钮扣式实验电池0.1C首次放电比容量和振实密度,测试结果列于表1。The 0.1C first discharge specific capacity and tap density of the above six CR2016 button-type experimental batteries were tested, and the test results are listed in Table 1.

表1电池0.1C首次放电比容量和振实密度Table 1 The first discharge specific capacity and tap density of the battery at 0.1C

Figure BDA0000108271300000101
Figure BDA0000108271300000101

由上述结果可知,采用本发明提供方法制备的磷酸铁锂材料具有较高的振实密度和体积比容量,Fe2P杂质少。From the above results, it can be seen that the lithium iron phosphate material prepared by the method provided by the present invention has higher tap density and volume specific capacity, and less Fe2P impurities.

以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1.一种磷酸铁锂的制备方法,包括:1. A preparation method for lithium iron phosphate, comprising: a)、将磷酸二氢锂和铁源混合均匀,得到混合物物料,所述混合物料中锂和铁的摩尔比为(1~1.02)∶(0.98~1);所述铁源包括:二价铁源化合物、三价无机铁源化合物和三价有机铁源化合物;a) Mix lithium dihydrogen phosphate and iron source evenly to obtain a mixture material, the molar ratio of lithium and iron in the mixture material is (1~1.02):(0.98~1); the iron source includes: divalent Iron source compounds, trivalent inorganic iron source compounds and trivalent organic iron source compounds; b)、在惰性气体保护下,将所述混合物物料在300℃~500℃的条件下加热5h~20h,冷却,研磨后得到反应前驱体;b) Under the protection of an inert gas, heat the mixture material at 300°C to 500°C for 5h to 20h, cool, and grind to obtain a reaction precursor; c)、在惰性气体保护下,将所述反应前驱体在600℃~800℃的条件下煅烧10h~40h,冷却,研磨后得到磷酸铁锂粉末。c) Under the protection of an inert gas, calcining the reaction precursor at 600° C. to 800° C. for 10 h to 40 h, cooling, and grinding to obtain lithium iron phosphate powder. 2.根据权利要求1所述的制备方法,其特征在于,所述二价铁源化合物为草酸亚铁和/或醋酸亚铁。2. The preparation method according to claim 1, characterized in that, the ferrous source compound is ferrous oxalate and/or ferrous acetate. 3.根据权利要求1所述的制备方法,其特征在于,所述三价无机铁源化合物为氧化铁和/或硝酸铁。3. The preparation method according to claim 1, characterized in that, the trivalent inorganic iron source compound is iron oxide and/or iron nitrate. 4.根据权利要求1所述的制备方法,其特征在于,所述三价有机铁源化合物为柠檬酸铁。4. The preparation method according to claim 1, characterized in that, the trivalent organic iron source compound is ferric citrate. 5.根据权利要求1所述的制备方法,其特征在于,所述二价铁源化合物、三价无机铁源化合物和三价有机铁源化合物的摩尔比为(0.2~0.6)∶(0.16~0.36)∶(0.08~0.26)。5. The preparation method according to claim 1, characterized in that, the molar ratio of the ferrous iron source compound, the trivalent inorganic iron source compound and the trivalent organic iron source compound is (0.2~0.6): (0.16~ 0.36): (0.08~0.26). 6.根据权利要求1所述的制备方法,其特征在于,步骤a中所述混合的方式为高速球磨混合。6. The preparation method according to claim 1, characterized in that the mixing method in step a is high-speed ball milling. 7.一种锂离子电池正极材料,其特征在于,其为由权利要求1所述的方法制成的磷酸铁锂粉末。7. A lithium ion battery cathode material, characterized in that it is lithium iron phosphate powder made by the method according to claim 1. 8.一种锂离子电池正极,其特征在于,包括基体和置于基体表面的涂覆材料,所述涂覆材料包括:权利要求7所述的锂离子电池正极材料、导电材料和粘接剂。8. A lithium-ion battery positive electrode, characterized in that it comprises a substrate and a coating material placed on the surface of the substrate, the coating material comprising: the lithium-ion battery positive electrode material, conductive material and binding agent according to claim 7 . 9.一种锂离子电池,其特征在于,包括:权利要求8所述的锂离子电池正极、负极和设置在所述正极和负极之间的隔膜和电解液。9. A lithium ion battery, characterized in that it comprises: the positive pole of the lithium ion battery according to claim 8, the negative pole, and a diaphragm and electrolyte solution arranged between the positive pole and the negative pole.
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CN118641438A (en) * 2024-08-13 2024-09-13 四川富临新能源科技有限公司 A semi-quantitative analysis method for detecting the particle size of lithium dihydrogen phosphate in lithium iron phosphate slurry
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