CN102442167A - Explosion-proof and anti-skid emergency wheel for motor vehicle - Google Patents
Explosion-proof and anti-skid emergency wheel for motor vehicle Download PDFInfo
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- CN102442167A CN102442167A CN2011104215598A CN201110421559A CN102442167A CN 102442167 A CN102442167 A CN 102442167A CN 2011104215598 A CN2011104215598 A CN 2011104215598A CN 201110421559 A CN201110421559 A CN 201110421559A CN 102442167 A CN102442167 A CN 102442167A
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Abstract
本发明公开了一种机动车防爆防滑应急车轮,它由轮胎、防爆应急轮、里轮毂座、防爆应急轮固定月牙键、应急轮锥面安装钢碗、止松垫片、固定螺母、外轮毂座、充气嘴、超压控制阀、最低气压报警器和防滑装置组成,所述防爆应急轮固定月牙键安装在所述外轮毂座的三个月牙键槽内,所述防爆应急轮通过所述防爆应急轮固定月牙键置入所述外轮毂座上应急轮锥面安装槽内,装上所述止松垫片和固定螺母;在所述外轮毂座上安装充气嘴、超压控制阀、最低气压报警器,所述里轮毂座安装在所述外轮毂座上。本发明在突遇爆胎事故时,应急车轮瞬间代替轮胎行驶,避免事故发生;防滑装置可避免因轮胎打滑照成的事故;补胎无需扒胎设备,节省资源和能源减少污染排放。
The invention discloses an explosion-proof and anti-slip emergency wheel of a motor vehicle, which consists of a tire, an explosion-proof emergency wheel, an inner wheel hub seat, a fixed crescent key for the explosion-proof emergency wheel, a steel bowl installed on the conical surface of the emergency wheel, a lock washer, a fixing nut, and an outer wheel hub seat, inflatable nozzle, overpressure control valve, minimum air pressure alarm and anti-skid device, the fixed crescent key of the explosion-proof emergency wheel is installed in the crescent keyway of the outer hub seat, and the explosion-proof emergency wheel passes through the explosion-proof The emergency wheel fixed crescent key is put into the installation groove of the emergency wheel taper surface on the outer hub seat, and the aforementioned loose washer and fixing nut are installed; the inflation nozzle, the overpressure control valve, the minimum For an air pressure alarm, the inner hub seat is installed on the outer hub seat. In the event of a sudden tire blowout accident, the emergency wheel instantly replaces the tire to avoid accidents; the anti-skid device can avoid accidents caused by tire slippage; tire repair does not require tire removal equipment, saving resources and energy and reducing pollution emissions.
Description
技术领域 technical field
本发明型为一种防爆防滑的应急车轮,属于机动车制造工业领域中的车轮制造工程。可广泛的适用于消防、抢险、救护、军队、航空和各种机动车辆。The invention relates to an explosion-proof and anti-slip emergency wheel, which belongs to the wheel manufacturing engineering in the field of motor vehicle manufacturing industry. It can be widely used in firefighting, rescue, ambulance, army, aviation and various motor vehicles.
背景技术 Background technique
在现有技术中,车辆在正常行驶时突遇爆胎事故发生是常有的事,给人民生命安全及财产都带来巨大损失,据2005年1-11月份统计全国交通事故38.96万起。死亡80989人,受伤391752人,财产损失20.2亿元,其中因爆胎引发的事故就占19.1%,受伤人数占63.94%财产损失43.38%。而在高速公路,46%的交通事故是由于轮胎发生故障引起的,其中爆胎占70%。随着汽车保有量的增加道路交通事故有大幅增长趋势,2010年中国发生道路交通事故390.6万起,同比上升35.9%。其中高速公路发生事故,造成死亡人数同比分别上升5.2%、4%。在冰雪道路上行驶,因车辆轮胎打滑失控造成的事故及财产损失已不计其数。为了杜绝此类事故的再次发生,本发明彻底解决了这类技术难题。另外在补胎中必须把轮胎取下(扒胎),手工扒胎非常困难,现在都使用机器扒胎,扒胎设备由机械装置、液压装置、电路控制装置、电机、机身等组成。具有占地面积大,重量重,不安全,噪音大等特点。In the prior art, it is common for a vehicle to run into a tire blowout accident when running normally, which brings huge losses to people's lives and property. 80,989 people were killed, 391,752 people were injured, and the property loss was 2.02 billion yuan, of which 19.1% were accidents caused by tire blowouts, 63.94% were injured and 43.38% were property losses. And on expressways, 46% of traffic accidents are caused by tire failures, of which punctures account for 70%. With the increase of car ownership, road traffic accidents have a tendency to increase significantly. In 2010, there were 3.906 million road traffic accidents in China, a year-on-year increase of 35.9%. Among them, highway accidents resulted in a year-on-year increase of 5.2% and 4% respectively in the death toll. When driving on ice and snow roads, there are countless accidents and property losses caused by vehicle tires slipping out of control. In order to prevent the recurrence of this type of accident, the present invention thoroughly solves this type of technical problem. In addition, the tire must be removed (tire removal) during tire repair. Manual tire removal is very difficult. Machine tire removal is now used. The tire removal equipment is composed of mechanical devices, hydraulic devices, circuit control devices, motors, and fuselages. It has the characteristics of large footprint, heavy weight, unsafe, loud noise and so on.
发明内容 Contents of the invention
针对现有技术中存在的问题,本发明的目的是在机动车辆行驶过程中突遇爆胎事故发生,安装在轮毂上轮胎内的应急车轮瞬间代替轮胎继续行驶,从而避免了车毁人亡的恶性事故发生。在冰雪道路上行驶,安装上与轮毂和轮胎配套的防滑装置,不需任何工具。防滑螺栓只需用手拎到位即可,松动无妨。设计前已充分考虑到容易安装、还要牢固和不变形、防滑效果好、拆卸简便等全部技术难题。真正做到在冰雪道路上行驶,可以避免因轮胎打滑造成的重大事故。挽救人的生命及财产损失。并可提高车辆的通行速度,提高通行量,减少堵车时间。节约能源,减少排放。在补胎过程中只需把螺栓拆下就可取下轮胎,不需要扒胎,所以节省了大批扒胎设备,同时也节约了大批资源和能源。Aiming at the problems existing in the prior art, the purpose of the present invention is that when a sudden tire blowout accident occurs during the driving of a motor vehicle, the emergency wheel installed in the tire on the wheel hub will replace the tire to continue driving in an instant, thereby avoiding the accident of car crash and death. Bad accidents happen. When driving on ice and snow roads, install anti-skid devices matched with wheels and tires without any tools. The anti-skid bolts only need to be held in place by hand, and there is no harm in loosening them. All technical problems such as easy installation, firmness and no deformation, good anti-skid effect, and easy disassembly have been fully considered before the design. Really achieve driving on ice and snow roads, can avoid major accidents caused by tire slippage. Save human life and property damage. And it can increase the speed of vehicles, increase the traffic volume, and reduce the time of traffic jams. Save energy and reduce emissions. In the process of repairing the tire, the tire can be taken off only by removing the bolts, and there is no need to remove the tire, so a large number of tire removal equipment is saved, and a large amount of resources and energy are also saved.
本发明的技术方案为:一种机动车防爆防滑应急车轮,由防爆应急轮、应急轮连接固定销,外轮毂座、防爆应急轮固定月牙键及应急轮锥面安装钢碗及止松垫片和固定螺母,里轮毂座、充气嘴,超压控制阀、最低气压报警器、防滑装置组成。防爆应急轮由应急轮中间分解成两个半片和应急轮连接固定销及橡胶轮组成,安装应急轮时把应急轮连接固定销安装在应急轮的一边,把两块应急轮分别放入轮胎内再组装成应急轮。橡胶轮安装在金属轮上并有着与轮胎相似的硬度,当爆胎事故发生后,应急轮可瞬间代替轮胎继续行驶,此时车辆可正常使用,有方向有制动。外轮毂座与防爆应急轮的连接采用双圆锥面的连接方法。主要作用是定位精确、牢固、好安装、好拆卸、好固定、同轴度和垂直度好、可传递一定的扭矩减少对月牙键与月牙键槽的冲击力,又能有效保证动平衡。具体安装程序是,在应急轮的一边安装上应急轮连接固定销,将两块应急轮分别放入轮胎内再组装成应急轮。把三个月牙键安装在外轮毂座的三个月牙键槽内,观察好外轮毂座上的月牙键和防爆应急轮的键槽位置。用应急轮键槽对准月牙键并推到外轮毂座上的应急轮锥面安装槽内。安装上应急轮锥面安装钢碗及止松垫片和固定螺母,再用板手卡在固定螺母的固定槽内,用手扳紧固定螺母即可。安装上密封垫总成,在外轮毂座上安装上充气嘴,超压控制阀、最低气压报警器。把里轮毂座安装到外轮毂座上,最后用图15里轮毂座与外轮毂座固定螺栓对每一个安装孔进行安装并对称固定,再对轮胎充上标准轮胎气压即可使用。在补胎过程中只需把螺栓拆下就可取下轮胎,不需要扒胎,所以节省了大批笨重的扒胎设备,降低了繁重的体力劳动,同时也节约了大批资源和能源,遇冰雪天气安装上与其配套的防滑装置即可行驶。详情见机动车防爆防滑应急车轮总装配图,和机动车防爆防滑应急车轮总装配图A。The technical solution of the present invention is: an explosion-proof and anti-slip emergency wheel of a motor vehicle, the explosion-proof emergency wheel, the emergency wheel is connected with the fixed pin, the outer hub seat, the fixed crescent key of the explosion-proof emergency wheel, and the conical surface of the emergency wheel is equipped with a steel bowl and a loose gasket It consists of a fixed nut, an inner hub seat, an inflation nozzle, an overpressure control valve, a minimum air pressure alarm, and an anti-skid device. The explosion-proof emergency wheel is divided into two halves in the middle of the emergency wheel, the emergency wheel connection fixing pin and the rubber wheel. When installing the emergency wheel, install the emergency wheel connection fixing pin on one side of the emergency wheel, and put the two emergency wheels into the tire respectively. Then assemble it into an emergency wheel. The rubber wheels are installed on the metal wheels and have a hardness similar to that of tires. When a tire blowout accident occurs, the emergency wheels can replace the tires and continue driving. At this time, the vehicle can be used normally, with directions and brakes. The connection between the outer hub seat and the explosion-proof emergency wheel adopts the connection method of double conical surfaces. The main functions are accurate positioning, firmness, easy installation, easy disassembly, good fixation, good coaxiality and verticality, can transmit a certain torque to reduce the impact on the crescent key and the crescent keyway, and can effectively ensure the dynamic balance. The specific installation procedure is to install the emergency wheel connection fixing pin on one side of the emergency wheel, put the two emergency wheels into the tires respectively and then assemble the emergency wheel. Install the crescent key in the crescent keyway of the outer hub seat, and observe the position of the crescent key on the outer hub seat and the keyway of the explosion-proof emergency wheel. Align the crescent key with the emergency wheel keyway and push it into the emergency wheel taper mounting groove on the outer hub seat. Install the conical surface of the emergency wheel, install the steel bowl, the lock washer and the fixing nut, and then use a wrench to clamp it in the fixing groove of the fixing nut, and tighten the fixing nut by hand. Install the gasket assembly, install the inflation nozzle, the overpressure control valve, and the minimum air pressure alarm on the outer hub seat. Install the inner hub seat to the outer hub seat, and finally use the fixing bolts of the hub seat and the outer hub seat in Figure 15 to install and fix each mounting hole symmetrically, and then fill the tire with standard tire pressure to use. In the process of repairing the tire, you only need to remove the bolts to remove the tire, and you don’t need to remove the tire, so you save a lot of heavy tire removal equipment, reduce heavy physical labor, and also save a lot of resources and energy. It can be driven by installing the matching anti-skid device. For details, see the general assembly drawing of the explosion-proof and anti-skid emergency wheel of the motor vehicle, and the general assembly drawing A of the explosion-proof and anti-skid emergency wheel of the motor vehicle.
附图说明 Description of drawings
图1为本发明实施例的应急轮主视图。Fig. 1 is a front view of an emergency wheel according to an embodiment of the present invention.
图2为本发明实施例的应急轮左视图。Fig. 2 is a left side view of the emergency wheel according to the embodiment of the present invention.
图3为本发明实施例的应急轮连接固定销。Fig. 3 is the connection fixing pin of the emergency wheel according to the embodiment of the present invention.
图4为本发明实施例的应急轮锥面安装钢碗Fig. 4 is the steel bowl installed on the conical surface of the emergency wheel of the embodiment of the present invention
图5为本发明实施例的止松垫片。Fig. 5 is the anti-loosening washer of the embodiment of the present invention.
图6为本发明实施例的固定螺母。Fig. 6 is the fixing nut of the embodiment of the present invention.
图7为本发明实施例的月牙键。Fig. 7 is a crescent key according to an embodiment of the present invention.
图8为本发明实施例的外轮毂座主视图。Fig. 8 is a front view of the outer hub seat of the embodiment of the present invention.
图9为本发明实施例的外轮毂座左视图。Fig. 9 is a left side view of the outer hub seat of the embodiment of the present invention.
图10、12、17、19为本发明实施例的平面密封垫。Figures 10, 12, 17, and 19 are planar gaskets according to embodiments of the present invention.
图11、13、16、18为本发明实施例的O型密封圈。Figures 11, 13, 16, and 18 are O-rings of the embodiments of the present invention.
图14为本发明实施例的里轮毂座与外轮毂座连接固定螺孔平面密封垫。Fig. 14 is a plane sealing gasket for connecting and fixing screw holes between the inner hub seat and the outer hub seat according to the embodiment of the present invention.
图15为本发明实施例的里轮毂座与外轮毂座固定螺栓。Fig. 15 is the fixing bolts of the inner hub seat and the outer hub seat of the embodiment of the present invention.
图20为本发明实施例的里轮毂座主视图。Fig. 20 is a front view of the inner hub seat of the embodiment of the present invention.
图21为本发明实施例的里轮毂座左视图。Fig. 21 is a left side view of the inner hub seat of the embodiment of the present invention.
图22为本发明实施例的半圆头方颈防滑连接板固定螺栓。Fig. 22 is a semicircular head square neck anti-skid connecting plate fixing bolt according to an embodiment of the present invention.
图23为本发明实施例的单链自锁防滑连接板。Fig. 23 is a single-chain self-locking anti-slip connecting plate according to an embodiment of the present invention.
图24为本发明实施例的双链自锁防滑连接板。Fig. 24 is a double-chain self-locking anti-slip connecting plate according to an embodiment of the present invention.
图25为本发明实施例的单链防滑连接板。Fig. 25 is a single-chain anti-skid connecting plate according to an embodiment of the present invention.
图26为本发明实施例的双链防滑连接板。Fig. 26 is a double-chain anti-skid connecting plate according to an embodiment of the present invention.
图27为本发明实施例的轮胎。Fig. 27 is a tire of an embodiment of the present invention.
图28为本发明实施例的防滑装置总成。Fig. 28 is the anti-skid device assembly of the embodiment of the present invention.
图29为本发明实施例的防尘盖板或装饰盖板。Fig. 29 is a dustproof cover or a decorative cover according to an embodiment of the present invention.
图30为本发明实施例的机动车防爆防滑应急车轮总装配图主视图。Fig. 30 is a front view of the general assembly drawing of the anti-explosion and anti-skid emergency wheel of the motor vehicle according to the embodiment of the present invention.
图31为本发明实施例的机动车防爆防滑应急车轮总装配图左视图。Fig. 31 is a left view of the general assembly drawing of the anti-explosion and anti-skid emergency wheel of the motor vehicle according to the embodiment of the present invention.
图32为本发明实施例的机动车防爆防滑应急车轮总装配图A主视图。Fig. 32 is a front view of the general assembly drawing A of the anti-explosion and anti-skid emergency wheel of the motor vehicle according to the embodiment of the present invention.
图33为本发明实施例的机动车防爆防滑应急车轮总装配图A左视图。Fig. 33 is the left side view of the general assembly drawing A of the anti-explosion and anti-skid emergency wheel of the motor vehicle according to the embodiment of the present invention.
具体实施方式 Detailed ways
以下结合附图和具体实施例对本发明作进一步详细阐述。The present invention will be further elaborated below in conjunction with the accompanying drawings and specific embodiments.
本实施例的应急车轮,由防爆应急轮、里轮毂座、防爆应急轮固定月牙键及应急轮锥面安装钢碗及止松垫片和固定螺母、外轮毂座、再把里外轮毂座安装在一起,外轮毂座的密封槽和里轮毂座的密封环就可按图纸要求配套连接,在连接处11、13、16、18用O型密封圈密封,在密封槽和密封环的周围端面的平面上10、12、17、19再用平面密封垫进行密封,可把所有密封圈和密封垫做成一个整体(密封垫总成),并在图8-5外轮毂座与里轮毂座连接固定螺孔及图21-4里轮毂座与外轮毂座连接固定螺孔处的密封垫图14需加厚处理,这样更能保证轮毂的密封性。最后用图15里轮毂座与外轮毂座固定螺栓对里外轮毂座进行固定而成。具体安装程序是,首先把应急轮的一边安装上应急轮连接固定销并放入轮胎内,把另一半也放入轮胎内并在轮胎内组装成应急轮,把应急轮安装成一个整体。用三个月牙键安装在外轮毂座的三个月牙键槽内,观察好外轮毂座上的月牙键和防爆应急轮的键槽位置,把应急轮和轮胎一起对准月牙键并推到外轮毂座上的应急轮锥形安装槽内,安装上应急轮锥形安装钢碗及止松垫片和固定螺母,再用板手卡在固定螺母的槽内,用手扳紧固定螺母即可。安装上密封垫总成,在外轮毂座上安装充气嘴,超压控制阀、最低气压报警器。再把里轮毂座安装在外轮毂座上,最后用图15里轮毂座与外轮毂座固定螺栓进行固定。再对轮胎充上标准轮胎压力即可使用。需在冰雪道路上行驶时,先安装上与本轮毂轮胎配套的防滑装置。具体安装程序是。把图25或图26单链或双链防滑连接板安装在图22半圆头方颈或半圆头六角颈防滑连接板固定螺栓的方颈或六角颈位置,把单链或双链防滑连接板和半圆头方颈防滑连接板固定螺栓一起固定在里轮毂座的防滑装置安装固定螺孔里图21-18。再把图23或图24单链或双链自锁防滑连接板安装在图22半圆头方颈或半圆头六角颈防滑连接板固定螺栓的六角颈或方颈位置,把图23或图24单链或双链自锁防滑连接板和半圆头方颈防滑连接板固定螺栓一起固定在外轮毂座的防滑装置安装固定螺孔里。把防滑链安装在外防滑连接板的自锁装置里。这样就防止了防滑连接板固定螺栓的脱落。可安全的在冰雪道路上行驶。详情见机动车防爆防滑应急车轮总装配图。The emergency wheel of this embodiment consists of an explosion-proof emergency wheel, an inner hub seat, a fixed crescent key of the explosion-proof emergency wheel and a steel bowl, a lock washer and a fixing nut, an outer hub seat, and the inner and outer hub seats are installed on the conical surface of the emergency wheel. Together, the sealing groove of the outer hub seat and the sealing ring of the inner hub seat can be matched and connected according to the requirements of the drawings. The
图1防爆应急轮主视图。图2防爆应急轮左视图。它由两块应急轮2-1、2-2中间用销图3连接组成。为确保动平衡先在应急轮上加装永久平衡块或减重平衡。使用时已通过动平衡检查。由于采用双锥面设计。它是安装在轮毂上轮胎内的备用轮,它的一面安装锥度1-7与外轮毂座圆锥面相配套。1-8应急轮安装固定锥面1与外轮毂座的应急轮锥面安装槽相配套。1-9应急轮安装固定锥面2和图4应急轮锥面安装钢碗配套。由于采用了锥形园柱结合面从而保证了定位精确、牢固、好安装、好拆卸、好固定、同轴度和垂直度好、可传递一定的扭矩减少对月牙键与月牙键槽的冲击力,又能有效保证动平衡。防爆应急轮应安装在轮毂中央(居中)轮宽应尽量做到当轮胎外侧面1/4左右压到路牙时,轮胎面和轮胎侧面都不应碰到防爆应急轮。应急轮应尽量减轻重量,轮面宽度在10cm左右。应急金属轮轮面应带适当弧度与橡胶轮安装后形成的车轮,应与充气轮胎的硬度基本相似并大于轮毂直径,小于轮胎直径,应急轮直径应与轮毂和轮胎直径相配套。轮胎最大直径与应急车轮最大直径相差过大,爆胎瞬间会发生方向偏移,不安全。轮胎最大直径与应急车轮最大直径相差过小,遇路面不平轮胎会与应急车轮相碰,影响乘车的舒适性。所以应急轮直径与轮毂直径和轮胎直径的距离一定要调整到最佳位置。轮毂最大半径小于应急轮最大半径30-40MM左右。要求在轮胎无压力时转向打满后轮毂不能接触地面并要留有一定距离。应急轮最大半径小于轮胎最大半径40-50MM左右。在对轮胎充气时,可把气压冲到设计气压的上偏差,这样即可减少阻力,保正轮胎的正常磨损,又可节约燃料,还能减少排放。在现有技术中有很多司机担心爆胎,都把气压降到正常压力的最低点或最低点以下,这样就加大轮胎磨损,又加大了阻力,浪费燃料,还增加了污染的排放,时间长了反而增加爆胎的频率。当爆胎事故发生后,应急轮能瞬间代替原轮胎继续行驶,从而避免重大交通事故的发生,减少人身伤亡及财产损失。它安装在外轮毂座的圆锥轴上并在里轮毂座与外轮毂座的中心,用3个月牙键对均布的里轮毂座上月牙槽及防爆应急轮的键槽进行定位安装,再装上应急轮锥面安装钢碗及止松垫片,最后用双螺母固定。Figure 1 Front view of the explosion-proof emergency wheel. Figure 2 Left view of the explosion-proof emergency wheel. It is connected with pin Fig. 3 and forms in the middle of two emergency wheels 2-1, 2-2. In order to ensure the dynamic balance, a permanent balance weight or a weight reduction balance is first installed on the emergency wheel. It has passed the dynamic balance check when used. Due to the double cone design. It is a spare wheel installed in the tire on the wheel hub, and its one side is equipped with a taper of 1-7 to match the conical surface of the outer hub seat. 1-8 emergency wheel is installed and fixed taper surface 1 is matched with the emergency wheel taper surface mounting groove of outer wheel hub seat. 1-9 The emergency wheel installation and fixing cone 2 is matched with the steel bowl installed on the emergency wheel cone in Figure 4. Due to the use of the conical cylindrical joint surface, it ensures accurate positioning, firmness, easy installation, easy disassembly, good fixation, good coaxiality and verticality, and can transmit a certain torque to reduce the impact on the crescent key and the crescent keyway. It can effectively ensure the dynamic balance. The explosion-proof emergency wheel should be installed in the center of the wheel hub (centered). The wheel width should be as far as possible. When about 1/4 of the outer side of the tire is pressed to the curb, neither the tire surface nor the side of the tire should touch the explosion-proof emergency wheel. The weight of the emergency wheel should be reduced as much as possible, and the width of the wheel surface should be about 10cm. The wheel surface of the emergency metal wheel should have an appropriate curvature and the wheel formed after the installation of the rubber wheel should be basically similar in hardness to the pneumatic tire and larger than the diameter of the wheel hub and smaller than the diameter of the tire. The diameter of the emergency wheel should match the diameter of the wheel hub and tire. If the difference between the maximum diameter of the tire and the maximum diameter of the emergency wheel is too large, the direction will deviate when the tire bursts, which is unsafe. If the difference between the maximum diameter of the tire and the maximum diameter of the emergency wheel is too small, the tire will collide with the emergency wheel when the road surface is uneven, which will affect the ride comfort. Therefore, the distance between the diameter of the emergency wheel, the diameter of the hub and the diameter of the tire must be adjusted to the best position. The maximum radius of the hub is about 30-40MM smaller than the maximum radius of the emergency wheel. It is required that when the tire has no pressure, the wheel hub cannot touch the ground and a certain distance should be left when the tire is turned to full. The maximum radius of the emergency wheel is about 40-50MM smaller than the maximum radius of the tire. When the tire is inflated, the air pressure can be rushed to the upper deviation of the design air pressure, so that the resistance can be reduced, the normal wear and tear of the tire can be guaranteed, fuel can be saved, and emissions can also be reduced. In the prior art, many drivers are worried about a tire blowout, so they all lower the air pressure to the lowest point or below the normal pressure, which increases tire wear and resistance, wastes fuel, and increases pollution emissions. Over time, it increases the frequency of tire blowouts. When a tire blowout accident occurs, the emergency wheel can instantly replace the original tire and continue driving, thereby avoiding major traffic accidents and reducing personal casualties and property losses. It is installed on the conical shaft of the outer hub seat and in the center of the inner hub seat and the outer hub seat. Use 3 crescent keys to position and install the crescent groove on the evenly distributed inner hub seat and the keyway of the explosion-proof emergency wheel, and then install the emergency wheel. The steel bowl and the loose gasket are installed on the wheel cone surface, and finally fixed with double nuts.
1-3防爆应急橡胶轮。安装在防爆应急金属轮上。防爆应急橡胶轮有着与轮胎基本相似的硬度,当轮胎爆胎或被袭击或轮胎无压力时,此刻橡胶应急轮瞬间代替被爆的轮胎继续行驶,但有轻微震动感,提示司机已经爆胎。因为应急轮由两片组成,接缝处与其它部位的硬度不一样。车辆的方向和制动可正常使用,并且轮胎不易被破坏。现有技术在轮胎无压力时,就不能继续行驶;如继续行驶,此时轮毂圈直接碾压轮胎,很快轮胎就被损坏或报废,轮毂也会因此变形或报废。1-3 explosion-proof emergency rubber wheels. Mounted on explosion-proof emergency metal wheels. The explosion-proof emergency rubber wheel has a hardness similar to that of the tire. When the tire blows out or is attacked or the tire has no pressure, the rubber emergency wheel will replace the blown tire and continue driving at this moment, but there will be a slight vibration to remind the driver that the tire has blown out. Because the emergency wheel is composed of two pieces, the hardness of the seam is different from that of other parts. The steering and braking of the vehicle can be used normally, and the tires are not easily damaged. In the prior art, when the tire has no pressure, it cannot continue to drive; if it continues to drive, the wheel rim will directly crush the tire, and the tire will be damaged or scrapped soon, and the wheel hub will also be deformed or scrapped.
1-4防爆应急金属轮,主要是为防爆应急橡胶轮提供安装条件,行驶时要有强度和韧性。1-4 The explosion-proof emergency metal wheel is mainly to provide installation conditions for the explosion-proof emergency rubber wheel, and it must have strength and toughness when driving.
1-5、1-5-1、1-6、1-6-1防爆应急轮连接固定销安装孔,组装应急轮用。1-5, 1-5-1, 1-6, 1-6-1 Explosion-proof emergency wheels are connected to fixing pin mounting holes for assembling emergency wheels.
1-7应急轮安装锥面。1-7 The emergency wheel is installed with a tapered surface.
1-8应急轮安装固定锥面1。The 1-8 emergency wheel is installed with a fixed cone 1.
1-9应急轮安装固定锥面2。The 1-9 emergency wheel installs the fixed cone 2.
1-10防爆轮键槽,用来与外轮毂座定位、连接、固定。槽数和角度应与外轮毂座相配套,槽数为3,并均匀分布,提高车轮的动平衡。The 1-10 explosion-proof wheel keyway is used for positioning, connecting and fixing with the outer hub seat. The number and angle of the grooves should match the outer wheel hub seat, the number of grooves is 3, and the grooves are evenly distributed to improve the dynamic balance of the wheel.
图2防爆应急轮左视图,由应急轮1、应急轮2、应急轮连接固定销、橡胶轮组成。再按程序组装好,接着进行动平衡检测,加装永久平衡块或减重,必须通过动平衡检测,按套归类,用时按套使用。用来组装防爆防滑应急车轮需检测的零部件,都必须通过动平衡检测。Figure 2 is the left view of the explosion-proof emergency wheel, which consists of emergency wheel 1, emergency wheel 2, emergency wheel connection fixing pins, and rubber wheels. Then assemble it according to the procedure, then carry out the dynamic balance test, install the permanent balance weight or reduce the weight, must pass the dynamic balance test, classify according to the set, and use it according to the set when used. The components that need to be tested for assembling the explosion-proof and anti-skid emergency wheels must pass the dynamic balance test.
2-1应急轮1。2-1 emergency wheel 1.
2-2应急轮2。2-2 emergency wheel 2.
2-5、2-6、2-7、2-8应急轮连接固定销。2-5, 2-6, 2-7, 2-8 emergency wheel connection fixing pins.
图3应急轮连接固定销,目的是把两片应急轮连接固定成一个整体。Figure 3 The emergency wheel is connected to the fixed pin, and the purpose is to connect and fix the two emergency wheels into a whole.
图4应急轮锥面安装钢碗,它的圆锥面应与应急轮外2的圆锥面相配套,主要是安装固定应急轮,使应急轮安装在轮毂上更加牢固。Figure 4 The steel bowl is installed on the conical surface of the emergency wheel. Its conical surface should match the conical surface of the outer 2 of the emergency wheel, mainly to install and fix the emergency wheel, so that the emergency wheel is installed on the hub more firmly.
图5止松垫片,用来防止防爆轮松动。Figure 5. The loose gasket is used to prevent the explosion-proof wheel from loosening.
图6固定螺母,用来固定防爆轮。Figure 6 is the fixed nut, which is used to fix the explosion-proof wheel.
图7月牙键,其作用是更精准的把防爆应急轮安装在外轮毂座上,从而保证了车轮的动平衡也保证了有效制动。Figure 7. The function of the crescent key is to more accurately install the explosion-proof emergency wheel on the outer hub seat, thereby ensuring the dynamic balance of the wheel and effective braking.
图8外轮毂座。Figure 8 Outer hub seat.
8-1.外轮毂座应急轮锥面安装槽,其特征是大于外轮毂座园锥面靠轮胎安装位置加工一锥面圆槽,槽的小外圆是外轮毂座园锥面,槽的侧面是一垂直面。槽的侧面最大外圆和槽的大外圆是一锥面8-1,主要与应急轮的外1圆锥面配套。目的是安装应急轮。由于采用锥形的连接方式,把应急轮的安装固定锥面1插入外轮毂座的应急轮锥面安装槽内,用应急轮锥面安装碗安装在应急轮安装固定锥面2圆锥面上,安装止松垫片,用固定螺母拧紧。由于应急轮两外端都采用锥面连接固定方式,固定螺母拧紧时,应急轮受到两边的挤压,就把应急轮的安装锥面牢牢的挤压到外轮毂座圆锥面上,使两半的应急轮同时挤到一个锥面槽内和应急轮锥面安装碗锥面内。保证了同轴度及强度。8-1. Outer hub seat emergency wheel cone installation groove, its characteristic is that it is larger than the outer hub seat garden cone surface and a conical surface circular groove is processed by the tire installation position, the small outer circle of the groove is the outer wheel hub seat garden cone surface, the groove The side is a vertical plane. The maximum outer circle of the side of the groove and the big outer circle of the groove are a conical surface 8-1, which is mainly matched with the outer conical surface of the emergency wheel. The purpose is to install emergency wheels. Due to the conical connection method, insert the emergency wheel installation and fixing cone surface 1 into the emergency wheel cone surface installation groove of the outer hub seat, and install the emergency wheel cone surface installation bowl on the emergency wheel installation and fixing cone surface 2 conical surface, Install the washer and tighten it with the fixing nut. Since the two outer ends of the emergency wheel are connected and fixed by conical surfaces, when the fixing nut is tightened, the emergency wheel is squeezed by both sides, and the conical surface of the emergency wheel is firmly squeezed to the conical surface of the outer hub seat, so that the two Half of the emergency wheel is squeezed into a conical surface groove and the emergency wheel conical surface is installed in the bowl cone surface simultaneously. Guaranteed coaxiality and strength.
8-2外轮毂座园锥面,其作用是更精准的安装防爆轮。由于采用了锥形园柱结合面从而保证了定位精确、好安装、好拆卸、好固定、同轴度和垂直度好、可传递一定的扭矩减少对月牙键与月牙键槽的冲击力,又能有效保证动平衡。8-2 outer wheel hub seat garden cone, its function is to install the explosion-proof wheel more accurately. Due to the use of the conical cylindrical joint surface, it ensures accurate positioning, easy installation, easy disassembly, good fixation, good coaxiality and verticality, and can transmit a certain torque to reduce the impact on the crescent key and the crescent keyway. Effectively ensure dynamic balance.
8-3外轮毂座月牙键槽,主要是把外轮毂座和防爆轮安装固定在一起,便于有效的制动,它由3个组成,而且要均布,主要目的是提高车轮的动平衡。8-3 The crescent keyway of the outer hub seat is mainly used to install and fix the outer hub seat and the explosion-proof wheel together for effective braking. It consists of 3 parts and should be evenly distributed. The main purpose is to improve the dynamic balance of the wheel.
8-4外轮毂座止松垫片槽,用来放置止松垫片防止止松垫片跟着固定螺母旋转。8-4 Outer hub seat lock washer groove, used to place the lock washer to prevent the lock washer from rotating with the fixing nut.
8-5外轮毂座与里轮毂座固定螺孔,其数量根据轮毂大小来确定,并与里轮毂座配套,必须均匀分布。8-5 The fixing screw holes of the outer hub seat and the inner hub seat, the number is determined according to the size of the hub, and matched with the inner hub seat, they must be evenly distributed.
8-6外轮毂座轮辐,可由4-10根茎组成,必须要均匀分布。大小和形状也要一样。8-6 outer hub seat spokes, which can be composed of 4-10 stems, must be evenly distributed. Same size and shape too.
8-7轮毂安装固定孔可由4-8孔组成,必须要均匀分布。8-7 hub installation and fixing holes can be composed of 4-8 holes, which must be evenly distributed.
8-8防尘盖板或装饰盖板安装孔。8-8 Mounting holes for dust cover or decorative cover.
8-9外轮毂座端面1,与里轮毂座21-9安装时,在此位置安装密封垫,完成第九次密封。8-9 outer hub seat end face 1, when installing with interior hub seat 21-9, seal gasket is installed at this position, completes sealing for the ninth time.
8-10外轮毂座定位密封槽1,在外轮毂座与里轮毂座21-10安装时,外轮毂座定位密封槽1与里轮毂座定位密封环1安装时可起导向定位作用,提高轮毂的精度和结合强度,槽内放置密封圈,完成第八次密封。8-10 Outer hub seat positioning seal groove 1, when the outer hub seat and the inner hub seat 21-10 are installed, the outer hub seat positioning seal groove 1 and the inner hub seat positioning seal ring 1 can play a role in guiding and positioning when installing, improving the wheel hub. Precision and bonding strength, a sealing ring is placed in the groove to complete the eighth seal.
8-11外轮毂座端面2,在外轮毂座端面2和21-11里轮毂座端面2安装时,外轮毂座端面2和里轮毂座端面2的中间安装端面密封垫。完成第七次密封。8-11 outer hub seat end face 2, when the outer hub seat end face 2 and 21-11 inner hub seat end face 2 are installed, an end face gasket is installed in the middle of the outer hub seat end face 2 and the inner hub seat end face 2. Complete the seventh seal.
8-12外轮毂座定位密封槽2,在外轮毂座与21-12里轮毂座安装时,外轮毂座定位密封槽2与里轮毂座定位密封环2安装时可起导向定位作用,提高轮毂的精度和结合强度,槽内放置密封圈,完成第六次密封。8-12 outer hub seat positioning seal groove 2, when the outer hub seat and 21-12 inner hub seat are installed, the outer hub seat positioning seal groove 2 and the inner hub seat positioning seal ring 2 can play a guiding and positioning role when installing, improving the wheel hub. Precision and bonding strength, a sealing ring is placed in the groove to complete the sixth seal.
8-13外轮毂座端面3,在外轮毂座端面3和21-13里轮毂座端面3安装时,外轮毂座端面3和里轮毂座端面3的中间安装端面密封垫。密封垫的安装螺孔周围采用加厚处理(图14)。完成第五次密封。8-13 outer hub seat end face 3, when the outer hub seat end face 3 and 21-13 inner hub seat end face 3 are installed, an end face gasket is installed in the middle of the outer hub seat end face 3 and the inner hub seat end face 3. The surrounding of the mounting screw hole of the gasket is thickened (Figure 14). Complete the fifth seal.
8-14外轮毂座定位密封槽3,其作用是与21-14里轮毂座密封环3精确定位,提高轮毂总成的强度,保证轮毂的同轴度,增强密封能力。槽内放置密封圈。完成四次密封。8-14 outer wheel hub seat positioning sealing groove 3, its function is to precisely locate with 21-14 inner wheel hub seat sealing ring 3, improve the strength of the wheel hub assembly, ensure the coaxiality of the wheel hub, and enhance the sealing ability. Place the sealing ring in the groove. Complete four seals.
8-15外轮毂座端面4,在外轮毂座端面和21-15里轮毂座端面4安装时,外轮毂座端面4和里轮毂座端面4的中间安装端面密封垫。用来完成三次高密封。8-15 outer hub seat end face 4, when the outer hub seat end face and 21-15 inner hub seat end face 4 are installed, the middle of the outer hub seat end face 4 and the inner hub seat end face 4 is installed with an end face gasket. Used to complete three high seals.
8-16外轮毂座定位密封槽4,其作用是与21-16里轮毂座的密封环4精确定位,提高轮毂总成的强度,保证轮毂的同轴度,增强密封能力。槽内放置密封圈。进行第二次密封。8-16 outer hub seat positioning sealing groove 4, its function is to precisely locate with the sealing ring 4 of 21-16 inner hub seat, improve the strength of the hub assembly, ensure the coaxiality of the hub, and enhance the sealing ability. Place the sealing ring in the groove. Make a second seal.
8-17外轮毂座端面5,在外轮毂座端面5和21-17里轮毂座端面5安装时,外轮毂座端面5和里轮毂座端面5中间安装端面密封垫。密封垫采用厚于正常的密封垫并且选用弹性好较易变形材料和耐高温材料制造的密封垫来完成首次密封。8-17 outer hub seat end face 5, when the outer hub seat end face 5 and 21-17 inner hub seat end face 5 are installed, an end face gasket is installed in the middle of the outer hub seat end face 5 and the inner hub seat end face 5. The gasket is thicker than the normal gasket and the gasket made of good elasticity, easy deformation material and high temperature resistant material is used to complete the first seal.
重点对8-13至8-17的密封,保证轮毂的密封性。Focus on the sealing of 8-13 to 8-17 to ensure the tightness of the hub.
8-18外轮毂座螺栓,用来固定防爆轮。其螺纹按照车辆前进方向加工的,保证车轮在转动时螺栓的惯性力矩是向紧固方向的。8-18 outer hub seat bolts are used to fix explosion-proof wheels. The thread is processed according to the forward direction of the vehicle to ensure that the moment of inertia of the bolt is in the tightening direction when the wheel is rotating.
8-19外轮毂座防滑装置安装固定螺孔,可由8-10孔组成,必须要均匀分布。8-19 The fixing screw holes for the anti-slip device of the outer hub seat can be composed of 8-10 holes, which must be evenly distributed.
图9外轮毂座左视图。Figure 9 is the left side view of the outer hub seat.
9-1充气嘴安装孔。9-1 Inflatable nozzle installation hole.
9-2超压控制阀安装孔。9-2 Overpressure control valve installation hole.
9-3最低气压报警器安装孔。9-3 minimum air pressure alarm installation hole.
图10密封垫1,用来垫在外轮毂座8-9与里轮毂座21-9的中间,其作用是保证外轮毂座与里轮毂座的平行。使所有结合面受力均匀。牢固密封。并对外轮毂座与里轮毂座进行第九次密封。Fig. 10 gasket 1 is used for cushioning in the middle of outer hub seat 8-9 and interior hub seat 21-9, and its effect is to guarantee the parallelism of outer hub seat and interior hub seat. Make all joints evenly loaded. Seals securely. And the outer hub seat and the inner hub seat are sealed for the ninth time.
图11密封圈1,用来安装在外轮毂座8-10的定位密封槽内,再用里轮毂座21-10的密封环固定压紧,进行第八次密封。Fig. 11 sealing ring 1 is used to be installed in the positioning seal groove of outer hub seat 8-10, and then fixed and compressed with the sealing ring of inner hub seat 21-10 to carry out the eighth seal.
图12密封垫2,用来垫在外轮毂座8-11与里轮毂座21-11的中间,其作用是保证外轮毂座与里轮毂座的平行。使所有结合面受力均匀。牢固密封。并对外轮毂座与里轮毂座进行第七次密封。Fig. 12 gasket 2 is used for cushioning in the middle of outer hub seat 8-11 and interior hub seat 21-11, and its effect is to guarantee the parallelism of outer hub seat and interior hub seat. Make all joints evenly loaded. Seals securely. And the outer hub seat and the inner hub seat are sealed for the seventh time.
图13密封圈2,用来安装在外轮毂座8-12的定位密封槽内,再用里轮毂座21-12的密封环固定压紧,进行第六次密封。Fig. 13 sealing ring 2 is used to be installed in the positioning sealing groove of outer hub seat 8-12, and then the sealing ring of inner hub seat 21-12 is fixed and compressed to carry out the sixth sealing.
图14密封垫3,用来垫在外轮毂座8-13与里轮毂座21-13的中间及外轮毂座与里轮毂座固定螺孔周围平面的中间,在螺孔周围平面上的密封垫需加厚,这样就更能保证对固定螺孔及外轮毂座与里轮毂座的密封,同时对外轮毂座与里轮毂座进行第五次密封。Figure 14 gasket 3 is used to pad the middle of the outer hub seat 8-13 and the inner hub seat 21-13 and the middle of the plane around the fixed screw hole of the outer hub seat and the inner hub seat, and the gasket on the plane around the screw hole needs to be Thickening, so that the sealing of the fixing screw holes and the outer hub seat and the inner hub seat can be guaranteed, and the fifth sealing is performed on the outer hub seat and the inner hub seat.
14-1需加厚部位。14-1 The part that needs to be thickened.
14-2密封垫安装孔,其数量根据轮毂大小来确定,并与外轮毂座与里轮毂座配套,必须均匀分布。14-2 The number of gasket installation holes is determined according to the size of the hub, and must be evenly distributed with the outer hub seat and the inner hub seat.
14-3正常部位。14-3 normal parts.
图15里轮毂座与外轮毂座固定螺栓,其作用是连接固定里轮毂座与外轮毂座。Figure 15 li hub seat and outer hub seat fixing bolt, its effect is to connect and fix inner hub seat and outer wheel hub seat.
图16密封圈3,用来安装在外轮毂座8-14的密封槽内,再用里轮毂座21-14的密封环固定压紧,进行第四次密封。Fig. 16 sealing ring 3 is used to be installed in the sealing groove of outer hub seat 8-14, and then the sealing ring of inner hub seat 21-14 is fixed and compressed to carry out the fourth sealing.
图17密封垫4,用来垫在外轮毂座8-15与里轮毂座21-15的中间,其作用是保证外轮毂座与里轮毂座的平行。使所有结合面受力均匀。牢固密封。并对里轮毂座与外轮毂座进行第三次密封。Fig. 17 gasket 4 is used for cushioning in the middle of outer hub seat 8-15 and interior hub seat 21-15, and its effect is to guarantee the parallelism of outer hub seat and interior hub seat. Make all joints evenly loaded. Seals securely. And the inner hub seat and the outer hub seat are sealed for the third time.
图18密封圈4,用来安装在外轮毂座8-16的密封槽内,再用里轮毂座21-16的密封环固定压紧,进行二次密封。Figure 18 sealing ring 4 is used to be installed in the sealing groove of outer hub seat 8-16, and then the sealing ring of inner hub seat 21-16 is fixed and compressed to carry out secondary sealing.
图19密封垫5,用来垫在外轮毂座8-17与里轮毂座21-17的中间,其作用是保证外轮毂座与里轮毂座的平行。使所有结合面受力均匀。牢固密封。密封垫采用厚于正常的密封垫并且选用弹性好并较易变形的材料和耐高温材料制造的密封垫来完成首次密封。并在里轮毂座与外轮毂座的结合边缘处产生较大结合面。增加密封性能。也可用自动补胎液。Fig. 19 gasket 5 is used to pad in the middle of the outer hub seat 8-17 and the inner hub seat 21-17, and its effect is to ensure the parallelism of the outer hub seat and the inner hub seat. Make all joints evenly loaded. Seals securely. The gasket is thicker than the normal gasket and is made of a material with good elasticity and deformation and a gasket made of high temperature resistant material to complete the first seal. And produce a larger joint surface at the joint edge of the inner hub seat and the outer hub seat. Increased sealing performance. Automatic tire sealant is also available.
密封垫图10、12、17、19形状基本相同,画在图纸上是一样的图形,用一幅图。密封圈图11、13、16、18形状基本相同,密封圈的小直径d相同,大直径D不同,画在图纸上是一样的图形,用一幅图。也可把所有密封圈和密封垫做成一个整体,密封垫总成。这样密封效果更好。重点对8-13至8-17的密封,保证轮毂的密封性。Gasket Figures 10, 12, 17, and 19 have basically the same shape, and they are the same figures when drawn on the drawings, using one figure. Sealing ring Figures 11, 13, 16, and 18 have basically the same shape, the minor diameter d of the sealing ring is the same, and the major diameter D is different. It is the same figure drawn on the drawing, with a single figure. It is also possible to make all sealing rings and gaskets into a whole, the gasket assembly. This seals better. Focus on the sealing of 8-13 to 8-17 to ensure the tightness of the hub.
图20里轮毂座主视图。Front view of hub seat in Fig. 20.
图21里轮毂座左视图。The left side view of the hub seat in Fig. 21.
21-4里轮毂座与外轮毂座连接固定螺孔,其数量及分布应与外轮毂座相配套。21-4 The number and distribution of the fixed screw holes connecting the inner wheel hub seat and the outer wheel hub seat should match the outer wheel hub seat.
21-9里轮毂座端面1,其作用在端面上放置图10密封垫,保证里轮毂座与外轮毂座的平行。使所有结合面受力均匀。完成第九次密封。21-9 The end face 1 of the inner hub seat is used to place the gasket shown in Figure 10 on the end face to ensure that the inner hub seat is parallel to the outer hub seat. Make all joints evenly loaded. Complete the ninth seal.
21-10里轮毂座定位密封环1,主要是提高里轮毂座与外轮毂座结合精度和结合强度,安装时可起导向定位作用,在密封环前面放置密封圈图11,提高密封能力,完成第八次密封。21-10 Inner hub seat positioning seal ring 1 is mainly to improve the bonding accuracy and bonding strength of the inner hub seat and outer hub seat, and can play a guiding and positioning role during installation. Place a sealing ring in front of the sealing ring as shown in Figure 11 to improve the sealing ability and complete The eighth seal.
21-11里轮毂座端面2,其作用在端面上放置密封垫图12,保证里轮毂座与外轮毂座的平行。使所有结合面受力均匀。完成第七次密封。21-11 The end face 2 of the inner hub seat is used to place a gasket on the end face as shown in Figure 12 to ensure that the inner hub seat is parallel to the outer hub seat. Make all joints evenly loaded. Complete the seventh seal.
21-12里轮毂座定位密封环2,主要是提高里轮毂座与外轮毂座结合精度和结合强度,安装时可起导向定位作用,在密封环前面放置密封圈图13,对里轮毂座与外轮毂座进行密封,完成第六次密封。21-12 Inner hub seat positioning sealing ring 2 is mainly to improve the bonding accuracy and bonding strength between the inner hub seat and the outer hub seat, and can play a guiding and positioning role during installation. Place a sealing ring in front of the sealing ring as shown in Figure 13. The outer hub seat is sealed to complete the sixth seal.
21-13里轮毂座端面3,其作用在端面上放置密封垫图14,保证里轮毂座与外轮毂座的平行。使所有结合面受力均匀。并对里轮毂座与外轮毂座及安装螺孔周围进行密封。完成第五次密封。21-13 The end face 3 of the inner hub seat is used to place a gasket on the end face as shown in Figure 14 to ensure that the inner hub seat is parallel to the outer hub seat. Make all joints evenly loaded. And seal the inner hub seat, the outer hub seat and the surroundings of the mounting screw holes. Complete the fifth seal.
21-14里轮毂座定位密封环3,其作用是与8-14外轮毂座定位密封槽3精确定位,提高轮毂总成的强度,保证轮毂的同轴度及动平衡,在密封环前面放置密封圈图16,增强密封能力。完成第四次密封。21-14 inner hub seat positioning sealing ring 3, its function is to precisely locate with the 8-14 outer hub seat positioning seal groove 3, improve the strength of the hub assembly, ensure the coaxiality and dynamic balance of the hub, and place it in front of the sealing ring The sealing ring is shown in Figure 16, which enhances the sealing ability. Complete the fourth seal.
21-15里轮毂座端面4,其作用在端面上放置密封垫图17,保证里轮毂座与外轮毂座的平行。使所有结合面受力均匀。对里轮毂座与外轮毂座进行密封。完成第三次密封。21-15 The end face 4 of the inner hub seat is used to place a gasket on the end face as shown in Figure 17 to ensure that the inner hub seat is parallel to the outer hub seat. Make all joints evenly loaded. Seal the inner and outer hub seats. Complete the third seal.
21-16里轮毂座定位密封环4,其作用是与8-16外轮毂座定位密封槽4精确定位,提高轮毂总成的强度,使轮毂的同轴度及动平衡更加完善,在密封环前面放置密封圈图18,增强密封能力。完成第二次密封。21-16 inner wheel hub seat positioning seal ring 4, its function is to precisely locate with 8-16 outer wheel hub seat positioning seal groove 4, improve the strength of the wheel hub assembly, and make the coaxiality and dynamic balance of the wheel hub more perfect. Place the sealing ring in front as shown in Figure 18 to enhance the sealing ability. Complete the second seal.
21-17里轮毂座端面5,其作用在端面上放置密封垫图19,保证里轮毂座与外轮毂座的平行,使所有结合面受力均匀。对里轮毂座与外轮毂座进行密封。密封垫采用厚于正常的密封垫并且选用弹性好并较易变形材料和耐高温材料制造的密封垫来完成首次密封。由于最大外圆是敞开的,所以里轮毂座与外轮毂座在压力下结合边缘处会产生较大密封垫的结合面,能增加密封性能,也可用自动补胎液。21-17 The end face 5 of the hub seat in 21-17 is used to place a gasket on the end face, as shown in Figure 19, to ensure that the inner hub seat is parallel to the outer hub seat, so that all joint surfaces are evenly stressed. Seal the inner and outer hub seats. The gasket is thicker than the normal gasket and the gasket made of good elasticity and easy deformation material and high temperature resistant material is used to complete the first seal. Since the largest outer circle is open, the inner hub seat and the outer wheel hub seat will produce a larger joint surface of the gasket at the joint edge under pressure, which can increase the sealing performance, and can also be used for automatic tire sealant.
21-18里轮毂座防滑装置安装固定螺孔,其数量及分布应与外轮毂座相配套。21-18 The number and distribution of the fixing screw holes for the anti-skid device of the wheel hub seat should match that of the outer wheel hub seat.
图22半圆头方颈防滑连接板固定螺栓,主要利用半圆头方颈螺栓或半圆头六角颈螺栓的六角颈或方颈位置安装防滑连接板,把防滑连接板固定螺栓和图25或图26单链或双链并带有菱形防滑链的防滑连接板一起固定到里轮毂上,再把图23或图24单链或双链自锁防滑连接板固定到轮毂的另一边,最后把菱形防滑链连接到外轮毂座防滑连接板的自锁装置里。这样即使半圆头方颈防滑连接板固定螺栓在松动的情况下,也不会使螺栓向外转动、造成脱落。Figure 22 The fixing bolts of the anti-slip connecting plate with half-round head and square neck mainly use the hexagonal neck or square neck of the half-round head square neck bolt or the hexagon neck bolt of half-round head to install the anti-slip connecting plate, and the fixing bolt of the anti-slip connecting plate is the same as that shown in Figure 25 or Figure 26. chain or double chain with diamond-shaped anti-skid chain and anti-skid connecting plate are fixed together on the inner hub, and then the single-chain or double-chain self-locking anti-skid connecting plate shown in Figure 23 or Figure 24 is fixed to the other side of the hub, and finally the diamond-shaped anti-skid chain Connected to the self-locking device of the anti-slip connecting plate of the outer hub seat. In this way, even if the fixing bolts of the semicircular head square neck anti-slip connecting plate are loose, the bolts will not rotate outwards and cause falling off.
图23单链自锁防滑连接板,它安装在外轮毂座上,其作用是把单链安装在自锁装置里。Fig. 23 single-chain self-locking anti-skid connecting plate, it is installed on the outer hub seat, and its effect is that single-chain is installed in the self-locking device.
图24双链自锁防滑连接板,它安装在外轮毂座上,其作用是把双链安装在自锁装置里。Figure 24 double-chain self-locking anti-skid connecting plate, it is installed on the outer hub seat, and its effect is that double chain is installed in the self-locking device.
图25单链防滑连接板,它安装在里轮毂座上,把防滑链安装到图23的自锁装置里。Figure 25 single-chain anti-skid connecting plate, it is installed on the inner wheel hub seat, anti-skid chain is installed in the self-locking device of Figure 23.
图26双链防滑连接板,它安装在里轮毂座上,把防滑链安装到图24的自锁装置里。Figure 26 double-chain anti-skid connecting plate, it is installed on the inner hub seat, anti-skid chain is installed in the self-locking device of Figure 24.
图27轮胎。Figure 27 Tires.
图28防滑装置总成。防滑装置的一端采用半圆头六角颈螺栓或半圆头方颈螺栓,在六角颈或方颈位置安装上与其配套的图23单链自锁防滑连接板或图24双链自锁防滑连接板。最后一起安装在轮毂上的防滑安装螺孔里。再用图22半圆头六角颈螺栓或半圆头方颈螺栓对图25或图26带有菱形防滑链的防滑连接板与轮毂进行连接固定。再把菱形防滑链连接到防滑连接板的自锁装置里,这样就可以在冰雪道路上行驶了。由于采用了方颈或六角颈的连接方式进行连接,有效的防止螺栓向外转动、造成脱落。由于设计合理,防滑链安装与拆卸特别方便,不需要任何工具。与同类防滑链相比本防滑链牢固、结实、耐用、在轮胎上不会变形。其它防滑链由于没有定位基础,所以安装特别困难,安装结束行驶后,防滑链在轮胎上易变形,影响防滑效果。Figure 28 Anti-skid device assembly. One end of the anti-skid device adopts a half-round head hexagonal neck bolt or a half-round head square neck bolt, and the matching Figure 23 single-chain self-locking anti-skid connecting plate or Figure 24 double-chain self-locking anti-skid connecting plate is installed on the hexagonal neck or square neck. Finally, install them together in the non-slip mounting screw holes on the hub. Use Figure 22 semicircular head hexagonal neck bolts or semicircular head square neck bolts to Figure 25 or Figure 26 to have the antiskid connecting plate of diamond anti-skid chain and wheel hub to be connected and fixed. The rhombus anti-skid chain is connected in the self-locking device of the anti-skid connecting plate again, so just can travel on ice and snow road. Due to the connection method of square neck or hexagonal neck, it can effectively prevent the bolt from turning outward and causing falling off. Due to the reasonable design, the installation and disassembly of the anti-skid chain is particularly convenient without any tools. Compared with the anti-skid chains of the same kind, the anti-skid chains are firm, strong and durable, and will not be deformed on the tires. Other anti-skid chains are particularly difficult to install because there is no positioning basis. After the installation is completed, the anti-skid chains are easily deformed on the tires, which affects the anti-skid effect.
图29防尘盖板或装饰盖板,主要作用是防尘和装饰。Figure 29 Dustproof cover or decorative cover, the main function is dustproof and decoration.
图30机动车防爆防滑应急车轮总装配图主视图。Figure 30 is the front view of the general assembly drawing of the explosion-proof anti-skid emergency wheel of the motor vehicle.
图31机动车防爆防滑应急车轮总装配图左视图。Fig. 31 The left view of the general assembly drawing of the explosion-proof anti-skid emergency wheel of the motor vehicle.
图32机动车防爆防滑应急车轮总装配图A主视图。Fig. 32 The front view of the general assembly drawing A of the explosion-proof and anti-skid emergency wheel of a motor vehicle.
图33机动车防爆防滑应急车轮总装配图A左视图。Fig. 33 The left view of the general assembly diagram A of the explosion-proof anti-skid emergency wheel of a motor vehicle.
本实施例的机动车防爆防滑应急车轮,见图30机动车防爆防滑应急车轮总装配图主视图、图31机动车防爆防滑应急车轮总装配图左视图、图32机动车防爆防滑应急车轮总装配图A主视图。由防爆应急轮、里轮毂座、防爆应急轮固定月牙键及应急轮锥面安装钢碗及止松垫片和固定螺母、外轮毂座、充气嘴、超压控制阀、最低气压报警器、防滑装置组成。具体安装程序是,把月牙键安装在外轮毂座的三个月牙键槽内,把应急轮分块放入轮胎内,用应急轮连接销把两块应急轮组装在一起,观察好外轮毂座上的月牙键和防爆应急轮的键槽位置,对准月牙键和键槽并推到外轮毂座上的应急轮锥面安装槽里,安装上应急轮锥面安装钢碗及止松垫片和固定螺母,再用板手卡在固定螺母的槽内,用手扳紧固定螺母即可。在密封处11、13、16、18用O型密封圈密封,在密封槽和密封环的周围端面平面上10、12、17、19再用平面密封垫进行密封。并在图8-5外轮毂座与里轮毂座连接固定螺孔及图21-4里轮毂座与外轮毂座连接固定螺孔边缘的平面上密封垫需加厚处理(图14)。图19也需加厚处理。这样更能保证轮毂的密封性。在外轮毂座上安装充气嘴、超压控制阀、最低气压报警器,必须要均匀布置,再把里轮毂座安装在外轮毂座上,最后用图15里轮毂座与外轮毂座固定螺栓对里外轮毂座进行固定。再对轮胎充上正常压力值气体即可使用。在冰雪道路上行驶前,安装上与本轮毂轮胎配套的防滑装置。从而避免因轮胎在冰雪道路上打滑造成重大的交通事故,减少人身伤亡及财产损失。详情见机动车防爆防滑应急车轮总装配图、机动车防爆防滑应急车轮总装配图A。The explosion-proof and anti-skid emergency wheel of the motor vehicle of this embodiment, see the front view of the general assembly diagram of the explosion-proof and anti-skid emergency wheel of the motor vehicle in Figure 30, the left view of the general assembly diagram of the explosion-proof and anti-skid emergency wheel of the motor vehicle, Figure 32 the general assembly of the explosion-proof and anti-skid emergency wheel of the motor vehicle Figure A Front view. Consists of explosion-proof emergency wheel, inner wheel hub seat, fixed crescent key of explosion-proof emergency wheel and steel bowl, anti-loose gasket and fixing nut on the conical surface of emergency wheel, outer wheel hub seat, inflation nozzle, overpressure control valve, minimum air pressure alarm, anti-skid device composition. The specific installation procedure is to install the crescent key in the crescent keyway of the outer hub seat, put the emergency wheel into the tire in pieces, assemble the two emergency wheels together with the emergency wheel connecting pin, and observe the position on the outer hub seat. Align the crescent key and the keyway position of the explosion-proof emergency wheel, and push it into the emergency wheel cone mounting groove on the outer hub seat, install the emergency wheel cone mounting steel bowl, loose washer and fixing nut, Then use a wrench to be stuck in the groove of the fixing nut, and tighten the fixing nut by hand. 11, 13, 16, 18 are sealed with O-type sealing rings at sealing places, and 10, 12, 17, 19 are sealed with flat gaskets on the surrounding end face planes of sealing grooves and sealing rings. And the sealing gasket needs to be thickened on the plane of the fixed screw hole connecting the outer hub seat and the inner hub seat in Figure 8-5 and the edge of the fixing screw hole connecting the hub seat and the outer hub seat in Figure 21-4 (Figure 14). Figure 19 also needs to be thickened. This can better ensure the sealing of the hub. Install the inflation nozzle, overpressure control valve, and minimum air pressure alarm on the outer hub seat. They must be evenly arranged, and then install the inner hub seat on the outer hub seat. The hub seat is fixed. Fill the tire with normal pressure gas and then use it. Before driving on ice and snow roads, install the anti-skid device matched with this hub tire. Thereby, major traffic accidents caused by tire skidding on ice and snow roads can be avoided, and personal casualties and property losses can be reduced. For details, see the general assembly drawing of explosion-proof and anti-skid emergency wheels of motor vehicles and the general assembly drawing A of explosion-proof and anti-skid emergency wheels of motor vehicles.
应急轮安装在轮毂上轮胎内的备用轮(轮中轮),采用锥度安装并与外轮毂座的锥度相配套,防爆应急轮安装在轮毂中央(居中)。应急轮宽度尽量做到当轮胎外侧面1/4左右压到路牙时,轮胎面和轮胎侧面都不应碰到防爆应急轮的宽度为最大宽度。应急金属轮轮面应带适当弧度与橡胶轮安装后形成的车轮,应与充气轮胎的硬度基本相似并大于轮毂30-40MM,应急轮小于轮胎40-50MM左右。当爆胎事故发生后,应急轮能瞬间代替原轮胎继续行驶。就算车辆一个轮胎都没有,就靠应急轮车辆也能正常行驶。从而避免重大事故的发生,杜绝人身伤亡及财产损失。它安装在外轮毂座的圆锥轴上并在里轮毂座与外轮毂座的中心。用3个月牙键对均布的外轮毂座上月牙槽及防爆应急轮的键槽进行定位安装,再装上应急轮锥面安装钢碗及止松垫片,最后用双螺母固定。The emergency wheel is installed on the wheel hub as the spare wheel (the wheel in the wheel) in the tire, which is installed with a taper and matched with the taper of the outer hub seat, and the explosion-proof emergency wheel is installed in the center of the wheel hub (centered). The width of the emergency wheel should be as wide as possible. When the outer side of the tire is pressed to the curb by about 1/4, the tire surface and the side of the tire should not touch the explosion-proof emergency wheel. The width is the maximum width. The wheel surface of the emergency metal wheel should have an appropriate curvature and the wheel formed after the installation of the rubber wheel should be basically similar in hardness to the pneumatic tire and 30-40MM larger than the hub, and the emergency wheel should be about 40-50MM smaller than the tire. When a tire blowout accident occurs, the emergency wheel can instantly replace the original tire and continue driving. Even if the vehicle has no tires, the vehicle can run normally with the emergency wheel. In order to avoid the occurrence of major accidents and prevent personal injury and property loss. It is mounted on the conical shaft of the outer hub base and is centered between the inner hub base and the outer hub base. Use 3 crescent keys to position and install the crescent grooves on the evenly distributed outer hub seat and the keyway of the explosion-proof emergency wheel, then install the steel bowl and the lock washer on the conical surface of the emergency wheel, and finally fix it with double nuts.
把轮毂做成两半,一是里轮座,另一半是外轮毂座。把外轮毂座与应急轮的连接处设计成圆锥形状。主要作用是定位精确、好安装、好拆卸、好固定、同轴度和垂直度好、可传递一定的扭矩减少对月牙键与月牙键槽的冲击力,又能有效保证动平衡。并在锥面的两个直径D1、D2范围内(里轮毂座强度最高的位置面)加工三个月牙键槽,必须要均匀分布。目的都是提高车轮的动平衡。再把圆锥的小端轴上加工成螺栓,其螺纹按照车辆前进方向加工的,保证车轮在转动时螺栓的惯性力矩是向紧固方向的。并在螺栓上加工一段小槽(放止松垫片用),但不能加工到头要留有一段距离,因为里密封槽离此段距离较近,稍有大意会造成里密封槽与小槽相通,造成密封度降低。所以要确保密封及里外轮毂结合强度。在与螺栓垂直的端面上也是最大直径的合理位置上加工1个以上的密封槽,8-16外轮毂座定位密封槽4、8-14外轮毂座定位密封槽3等。再对外轮毂座的螺栓垂直端面也是最小直径的合理位置上加工1个以上的密封槽8-12外轮毂座定位密封槽2、8-10外轮毂座定位密封槽1等。把密封圈和密封垫做成一个整体密封垫总成(也可单件),并在整体密封垫安装孔图8-5外轮毂座与里轮毂座连接固定螺孔及图20-4里轮毂座与外轮毂座连接固定螺孔的各连接固定螺孔的边缘平面上密封垫需加厚处理,这样各连接固定孔的边缘平面就被压实被密封。最后用加工好的与外轮毂座配套的里轮毂座连接固定。Make the hub into two halves, one is the inner hub seat and the other half is the outer hub seat. The junction of the outer hub seat and the emergency wheel is designed into a conical shape. The main functions are accurate positioning, easy installation, easy disassembly, good fixation, good coaxiality and verticality, can transmit a certain torque to reduce the impact on the crescent key and the crescent keyway, and can effectively ensure the dynamic balance. And in the range of the two diameters D1 and D2 of the conical surface (the surface with the highest strength of the inner hub seat), process the three-shaped keyway, which must be evenly distributed. The purpose is to improve the dynamic balance of the wheel. Then the small end shaft of the cone is processed into a bolt, and its thread is processed according to the forward direction of the vehicle to ensure that the moment of inertia of the bolt is in the fastening direction when the wheel is rotating. And process a small groove on the bolt (for loosening the gasket), but it cannot be processed to the end to leave a certain distance, because the inner sealing groove is relatively close to this section, and a little carelessness will cause the inner sealing groove to communicate with the small groove , resulting in reduced sealing. Therefore, it is necessary to ensure the sealing and the bonding strength of the inner and outer hubs. Process more than one seal groove on the reasonable position of the maximum diameter on the end surface perpendicular to the bolt, 8-16 outer hub seat positioning seal groove 4, 8-14 outer hub seat positioning seal groove 3, etc. Then process more than one seal groove 8-12 outer hub seat positioning seal groove 2, 8-10 outer hub seat positioning seal groove 1, etc. on the reasonable position where the bolt vertical end face of the outer hub seat is also the minimum diameter. Make the sealing ring and the gasket into an integral gasket assembly (or a single piece), and connect the outer hub seat and the inner hub seat in the integral gasket installation hole Figure 8-5 and the fixed screw hole of the inner hub seat in Figure 20-4. The sealing gasket on the edge plane of each connection fixing screw hole of the seat and the outer hub seat needs to be thickened, so that the edge planes of each connection fixing hole are compacted and sealed. Finally, it is connected and fixed with the processed inner hub seat matched with the outer hub seat.
本实施例的防滑装置(见图28防滑装置总成),其特征是在里外轮毂座外侧合理的最佳位置上(见图机动车防爆防滑应急车轮总装配图)加工成防滑装置安装连接螺孔,螺纹按照车辆前进方向加工的,保证车轮在转动时螺栓的惯性力矩是向紧固方向的,防滑装置连接螺孔的数量按轮毂大小来确定,必须要均匀分布。把图25或图26带有菱形防滑链的防滑连接板安装到图22防滑连接板固定螺栓的六角颈或方颈的位置上,将半圆头方颈螺栓连同带有菱形防滑链的防滑连接板一起安装到里轮毂座的防滑装置安装固定螺孔里,再把图23或24带有自锁装置的防滑连接板安装到图22防滑连接板固定螺栓的六角颈或方颈的位置上,再将防滑连接板固定螺栓连同图23或24带有自锁装置的防滑连接板一起安装到外轮毂座的防滑装置安装固定螺孔里,再把另一端的菱形防滑链连接到防滑连接板的自锁装置里。这样就可以在冰雪道路上行驶了。由于采用了方颈或六角颈的连接方式进行连接,彻底防止了螺栓向外转动、造成脱落。由于设计合理,防滑链安装特别方便,不用好拆卸,不需要任何工具。与同类防滑链相比本防滑链连接牢固、结构简单、合理实用、结实耐用、在轮胎上不会变形、不打滑。在冰雪道路上行驶防滑效果好。其它防滑链由于没有连接定位固定基础,所以安装特别困难,又没办法固定。安装结束行驶后,防滑链易在轮胎上打滑变形,造成防滑链间隔大小不一、错位等,甚至脱落断开。损坏车辆甚至伤人,防滑效果低下。The anti-skid device of this embodiment (seeing the anti-skid device assembly in Figure 28) is characterized in that it is processed into an anti-skid device for installation and connection on a reasonable optimal position outside the inner and outer hub seat (see the general assembly drawing of the explosion-proof anti-skid emergency wheel of a motor vehicle). The screw holes and threads are processed according to the forward direction of the vehicle to ensure that the moment of inertia of the bolts is in the fastening direction when the wheel is rotating. The number of screw holes connecting the anti-skid device is determined according to the size of the wheel hub and must be evenly distributed. Install the anti-skid connecting plate with diamond-shaped anti-skid chains in Figure 25 or Figure 26 to the position of the hexagonal neck or square neck of the anti-skid connecting plate fixing bolt in Figure 22, and connect the half-round head square neck bolts together with the anti-skid connecting plate with diamond-shaped anti-skid chains Install them together in the anti-slip device installation fixing screw hole of the inner hub seat, and then install the anti-slip connecting plate with self-locking device in Figure 23 or 24 to the position of the hexagonal neck or square neck of the fixing bolt of the anti-slip connecting plate in Figure 22, and then Install the anti-skid connecting plate fixing bolt together with the anti-skid connecting plate with self-locking device in Figure 23 or 24 into the anti-skid device installation fixing screw hole of the outer hub seat, and then connect the diamond-shaped anti-skid chain at the other end to the self-locking anti-skid connecting plate. in the lock device. In this way, you can drive on ice and snow roads. Due to the connection method of square neck or hexagonal neck, the bolts are completely prevented from turning outwards and causing falling off. Due to the reasonable design, the anti-skid chain is particularly convenient to install, and it does not need to be disassembled without any tools. Compared with the anti-skid chains of the same kind, the anti-skid chain has firm connection, simple structure, reasonable and practical, strong and durable, and will not be deformed or slipped on tires. It has good anti-skid effect on icy and snowy roads. Other anti-skid chains are particularly difficult to install because there is no connection, positioning and fixing foundation, and there is no way to fix them. After installation and driving, the anti-skid chains tend to slip and deform on the tires, causing the anti-skid chains to have different intervals, misalignment, etc., and even fall off and break. Damage the vehicle or even hurt people, and the anti-skid effect is low.
虽然本发明已以较佳实施例公开如上,但实施例和附图并不是用来限定本发明,任何熟悉此技艺者,在不脱离本发明之精神和范围内,自当可作各种变化或润饰,同样在本发明之保护范围之内。因此本发明的保护范围应当以本申请的权利要求保护范围所界定的为准。Although the present invention has been disclosed above with preferred embodiments, the embodiments and accompanying drawings are not intended to limit the present invention, and any person familiar with the art can make various changes without departing from the spirit and scope of the present invention. Or embellishment, also within the protection scope of the present invention. Therefore, the protection scope of the present invention should be defined by the protection scope of the claims of the present application.
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CN105270105A (en) * | 2014-06-11 | 2016-01-27 | 宝马股份公司 | Support body for vehicle pneumatic tyres and integral wheel having the support body |
CN106183624A (en) * | 2015-05-05 | 2016-12-07 | 刘红旗 | Explosion-proof hub for car |
CN106183654A (en) * | 2015-05-05 | 2016-12-07 | 刘红旗 | A kind of prevention wheel that can substitute tire after blowing out moment |
CN108099490A (en) * | 2017-12-13 | 2018-06-01 | 雷翠香 | A kind of new type explosion proof wheel hub |
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