CN102412208A - Chip size package and method for making the same - Google Patents
Chip size package and method for making the same Download PDFInfo
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- CN102412208A CN102412208A CN2010102920819A CN201010292081A CN102412208A CN 102412208 A CN102412208 A CN 102412208A CN 2010102920819 A CN2010102920819 A CN 2010102920819A CN 201010292081 A CN201010292081 A CN 201010292081A CN 102412208 A CN102412208 A CN 102412208A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/02—Bonding areas; Manufacturing methods related thereto
- H01L2224/04—Structure, shape, material or disposition of the bonding areas prior to the connecting process
- H01L2224/04105—Bonding areas formed on an encapsulation of the semiconductor or solid-state body, e.g. bonding areas on chip-scale packages
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
- H01L2224/12105—Bump connectors formed on an encapsulation of the semiconductor or solid-state body, e.g. bumps on chip-scale packages
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/153—Connection portion
- H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
- H01L2924/15311—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
- H01L2924/1815—Shape
- H01L2924/1816—Exposing the passive side of the semiconductor or solid-state body
- H01L2924/18162—Exposing the passive side of the semiconductor or solid-state body of a chip with build-up interconnect
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Abstract
Description
技术领域 technical field
本发明涉及一种封装件及其制法,特别是涉及一种芯片尺寸封装件及其制法。The present invention relates to a package and its manufacturing method, in particular to a chip size package and its manufacturing method.
背景技术 Background technique
随着半导体技术的演进,半导体产品已开发出不同封装产品型态,而为追求半导体封装件的轻薄短小,因而发展出一种芯片尺寸封装件(chip scale package,CSP),其特征在于此种芯片尺寸封装件仅具有与芯片尺寸相等或略大的尺寸。With the evolution of semiconductor technology, semiconductor products have developed different packaging product types, and in order to pursue the lightness, thinness and shortness of semiconductor packages, a chip scale package (CSP) has been developed, which is characterized in that Chip-scale packages are only equal to or slightly larger than the chip size.
美国专利第5,892,179、6,103,552、6,287,893、6,350,668及6,433,427号即公开一种传统的CSP结构,是直接在芯片上形成增层而无需使用如基板或导线架等芯片承载件,且利用重布线(redistribution layer,RDL)技术重配芯片上的电极垫至所欲位置。U.S. Patent Nos. 5,892,179, 6,103,552, 6,287,893, 6,350,668, and 6,433,427 disclose a traditional CSP structure, which directly forms build-up layers on the chip without using chip carriers such as substrates or lead frames, and utilizes redistribution layers. , RDL) technology to reconfigure the electrode pads on the chip to the desired position.
然而上述CSP结构的缺点在于重布线技术的施用或布设于芯片上的导电迹线往往受限于芯片的尺寸或其作用面的面积大小,尤其当芯片的集成度提升且芯片尺寸日趋缩小的情况下,芯片甚至无法提供足够表面以安置更多数量的焊球来与外界电性连接。However, the disadvantage of the above-mentioned CSP structure is that the application of rewiring technology or the conductive traces laid on the chip is often limited by the size of the chip or the area of its active surface, especially when the integration level of the chip is improved and the chip size is shrinking day by day. Under the circumstances, the chip cannot even provide enough surface to place a larger number of solder balls to electrically connect with the outside world.
鉴此,美国专利第6,271,469号公开一种晶圆级芯片尺寸封装件WLCSP(Wafer Level CSP)的制法,是在芯片上形成增层的封装件,可提供较为充足的表面区域以承载较多的输入/输出端或焊球。In view of this, U.S. Patent No. 6,271,469 discloses a manufacturing method of Wafer Level Chip Scale Package WLCSP (Wafer Level CSP), which is a build-up package formed on a chip, which can provide a relatively sufficient surface area to carry more input/output terminals or solder balls.
如图1A所示,准备一胶膜11,并将多个芯片12以作用面121粘贴于该胶膜11上,该胶膜11例如为热感应胶膜;如图1B所示,进行封装模压工艺,利用一如环氧树脂的封装胶体13包覆住芯片12的非作用面122及侧面,再加热移除该胶膜11,以外露出该芯片作用面121;如图1C所示,然后利用重布线(RDL)技术,敷设一介电层14于芯片12的作用面121及封装胶体13的表面上,并开设多个贯穿介电层14的开口以露出芯片上的电极垫120,接着在该介电层14上形成线路层15,并使线路层15电性连接至电极垫120,再在线路层15上敷设拒焊层16及线路层15预定位置植设焊球17,之后进行切割作业。As shown in FIG. 1A, prepare an
通过前述工艺,因包覆该芯片12的封装胶体13的表面得可供较该芯片12作用面121大的表面区域而能安置较多焊球17以有效达成与外界的电性连接。Through the aforementioned process, since the surface of the
但是,上述制造工艺的缺点在于将该芯片12以其作用面121粘贴于该胶膜11上而固定的方式,常因该胶膜11在制造工艺中受热而发生伸缩问题,造成粘置于该胶膜11上的芯片12位置发生偏移,甚至在封装模压时因该胶膜11受热软化而造成该芯片12位移,如此导致后续在重布线工艺时,该线路层15无法连接到该芯片12电极垫120上,因而造成电性不良。However, the disadvantage of the above-mentioned manufacturing process is that the
请参阅图2,在另一封装模压中,因胶膜11’遇热软化,该封装胶体13易发生溢胶130至该芯片12的作用面121,甚或污染该电极垫120,造成后续重布线工艺的线路层与芯片电极垫接触不良,而导致废品问题。Please refer to FIG. 2. In another package molding process, since the adhesive film 11' is softened by heat, the
请参阅图3A,前述封装模压工艺仅通过该胶膜11支撑多个芯片12,该胶膜11及封装胶体13易发生严重翘曲(warpage)110问题,尤其是当该封装胶体13的厚度很薄时,翘曲问题将更为严重,从而导致后续重布线工艺时,在该芯片12上涂布该介电层14时会有厚度不均问题;如此即需额外再提供一硬质载具18(如图3B所示),以将该封装胶体13通过一粘胶19固定在该硬质载具18来进行整平,但当完成重布线工艺而移除该载具18时,易在该封装胶体13上残留粘胶190(如图3C所示)。其它相关现有技术的公开如美国专利第6,498,387、6,586,822、7,019,406及7,238,602号。Please refer to FIG. 3A, the above-mentioned encapsulation molding process only supports a plurality of
再者,如图3D所示,若该封装件欲进行堆叠时,需先贯穿该封装胶体13,尔后进行封装胶体13贯孔工艺(TMV,Through Mold Via),以形成多个贯穿的通孔,之后再以电镀或化镀制成以在该通孔中填充导电材料100,从而形成多个导电通孔10,再在该导电通孔10上形成焊球17’,以供接置如另一封装件的电子装置1。但是,贯穿该封装胶体13的制造工艺困难,且形成该导电通孔10时需填充该导电材料100,以致于制造时间增加,且成本提高。Furthermore, as shown in FIG. 3D, if the packages are to be stacked, the encapsulant 13 needs to be penetrated first, and then the encapsulant 13 through hole process (TMV, Through Mold Via) is performed to form a plurality of through holes. , and then made by electroplating or chemical plating to fill the
因此,如何提供一种芯片尺寸封装件及制法,能避免前述现有技术的缺陷,进而确保线路层与电极垫间的电性连接品质,并提升产品的可靠度,减少制造成本,实为一重要课题。Therefore, how to provide a chip size package and its manufacturing method can avoid the above-mentioned defects of the prior art, thereby ensuring the quality of the electrical connection between the circuit layer and the electrode pad, improving the reliability of the product, and reducing the manufacturing cost. An important subject.
发明内容 Contents of the invention
本发明的目的是确保线路层与电极垫间的电性连接品质,并提升产品的可靠度,减少制造成本。The purpose of the present invention is to ensure the quality of the electrical connection between the circuit layer and the electrode pad, improve the reliability of the product, and reduce the manufacturing cost.
为达到上述目的,本发明提供一种芯片尺寸封装件,包括:封装胶体,具有相对的第一表面及第二表面;导电凸块,设于该封装胶体中并外露于该封装胶体的第一表面及第二表面上;芯片,嵌设于该封装胶体中,该芯片具有相对的作用面及非作用面,该作用面上具有多个电极垫,且令该作用面外露于该封装胶体的第一表面;介电层,设于该封装胶体的第一表面、该导电凸块及该芯片的作用面上;线路层,设于该介电层上;导电盲孔,设于该介电层中,以令该线路层通过该导电盲孔电性连接该电极垫及该导电凸块;以及拒焊层,设于该介电层及该线路层上,且该拒焊层具有第一开孔,以令部分该线路层外露于该第一开孔中。In order to achieve the above object, the present invention provides a chip size package, comprising: an encapsulant having opposite first and second surfaces; a conductive bump disposed in the encapsulant and exposed on the first surface of the encapsulant On the surface and the second surface; the chip is embedded in the packaging colloid, the chip has an opposite active surface and a non-active surface, the active surface has a plurality of electrode pads, and the active surface is exposed to the packaging colloid The first surface; the dielectric layer is arranged on the first surface of the encapsulant, the conductive bump and the active surface of the chip; the circuit layer is arranged on the dielectric layer; the conductive blind hole is arranged on the dielectric layer, so that the circuit layer is electrically connected to the electrode pad and the conductive bump through the conductive blind hole; and a solder repelling layer is arranged on the dielectric layer and the circuit layer, and the solder repelling layer has a first and opening a hole so that part of the circuit layer is exposed in the first opening.
前述的封装件中,形成该导电凸块的材料为铜。In the aforementioned package, the material forming the conductive bump is copper.
前述的封装件中,该导电凸块上具有金属层,以令该金属层外露于该封装胶体的第二表面,从而供导电元件设于该外露的金属层上。In the aforementioned package, the conductive bump has a metal layer, so that the metal layer is exposed on the second surface of the encapsulant, so that the conductive element is disposed on the exposed metal layer.
前述的封装件中,该芯片的非作用面外露于该封装胶体的第二表面。In the aforementioned package, the non-active surface of the chip is exposed on the second surface of the encapsulant.
前述的封装件中,该导电凸块与该封装胶体的第二表面齐平、或该封装胶体的第二表面上具有对应外露该导电凸块的第二开孔,以供导电元件设于该外露的导电凸块上。In the aforementioned package, the conductive bump is flush with the second surface of the encapsulant, or the second surface of the encapsulant has a second opening corresponding to expose the conductive bump, so that the conductive element is disposed on the second surface of the encapsulant. exposed conductive bumps.
前述的封装件还可包括导电元件,设于该第一开孔中的线路层上。The aforementioned package may further include a conductive element disposed on the circuit layer in the first opening.
前述的封装件还可包括增层结构,设于该介电层及该线路层上,且该拒焊层设于该增层结构的最外层上。The aforementioned package may further include a build-up structure disposed on the dielectric layer and the circuit layer, and the solder repelling layer is disposed on the outermost layer of the build-up structure.
本发明还提供一种芯片尺寸封装件的制法,包括:提供一承载板,且在该承载板上具有相邻的导电凸块及置晶区;设置芯片于该承载板的置晶区上,该芯片具有相对的作用面及非作用面,且该作用面上具有多个电极垫,并以该作用面接置于该承载板上;形成封装胶体于该承载板、导电凸块及芯片上,以包覆该芯片,且该封装胶体具有结合至该承载板上的第一表面及外露的第二表面;移除该承载板,以露出该封装胶体的第一表面、该导电凸块及该芯片的作用面;形成介电层于该封装胶体的第一表面、该导电凸块及该芯片的作用面上;形成线路层于该介电层上,且于该介电层中形成导电盲孔,以令该线路层通过该导电盲孔电性连接该电极垫及该导电凸块;形成拒焊层于该介电层及该线路层上,且该拒焊层具有第一开孔,以令部分该线路层外露于该第一开孔;以及令该导电凸块外露于该封装胶体的第二表面。The present invention also provides a method for manufacturing a chip size package, comprising: providing a carrier board, and having adjacent conductive bumps and a die placement area on the carrier board; disposing a chip on the die placement region of the carrier board , the chip has an opposite active surface and a non-active surface, and the active surface has a plurality of electrode pads, and the active surface is connected to the carrier board; forming a packaging compound on the carrier board, conductive bumps and chips , to cover the chip, and the encapsulant has a first surface bonded to the carrier plate and an exposed second surface; the carrier plate is removed to expose the first surface of the encapsulant, the conductive bump and The active surface of the chip; form a dielectric layer on the first surface of the encapsulant, the conductive bump and the active surface of the chip; form a circuit layer on the dielectric layer, and form a conductive layer in the dielectric layer blind hole, so that the circuit layer is electrically connected to the electrode pad and the conductive bump through the conductive blind hole; a solder repelling layer is formed on the dielectric layer and the circuit layer, and the solder repelling layer has a first opening , so that part of the circuit layer is exposed in the first opening; and the conductive bump is exposed on the second surface of the encapsulant.
前述的制法中,形成该承载板的材料为铜。In the aforementioned manufacturing method, the material for forming the carrier plate is copper.
前述的制法中,形成该承载板的制造工艺包括:提供一基板;在该基板上形成阻层,且该阻层具有多个开口以外露出部分该基板的表面;移除该开口中的部分基板材料,以令该阻层下方形成该导电凸块;以及移除该阻层,令剩余的基板材料作为该承载板。In the aforementioned manufacturing method, the manufacturing process of forming the carrier plate includes: providing a substrate; forming a resistance layer on the substrate, and the resistance layer has a plurality of openings exposing part of the surface of the substrate; removing the part in the opening substrate material, so that the conductive bump is formed under the resistance layer; and the resistance layer is removed, so that the remaining substrate material is used as the carrier board.
前述的制法中,形成金属层于该导电凸块上,以令该金属层外露于该封装胶体的第二表面。In the aforementioned manufacturing method, a metal layer is formed on the conductive bump, so that the metal layer is exposed on the second surface of the encapsulant.
依上述制造工艺,形成该承载板的制造工艺包括:提供一基板;形成阻层于该基板上,且该阻层具有多个开口以外露出部分该基板的表面;形成该金属层于该开口中的基板上;以及移除该阻层及其下方的部分基板材料,以令该金属层下方形成该导电凸块,而剩余的基板材料作为该承载板。According to the above-mentioned manufacturing process, the manufacturing process of forming the carrier plate includes: providing a substrate; forming a resistance layer on the substrate, and the resistance layer has a plurality of openings exposing part of the surface of the substrate; forming the metal layer in the openings on the substrate; and removing the resistance layer and part of the substrate material under it, so that the conductive bump is formed under the metal layer, and the remaining substrate material is used as the carrier plate.
前述的制法还包括在该芯片的作用面上涂布粘着层,以令该芯片定位于该承载板的置晶区上,且当移除该承载板后,还移除该粘着层The aforementioned manufacturing method also includes coating an adhesive layer on the active surface of the chip so that the chip is positioned on the die placement area of the carrier plate, and when the carrier plate is removed, the adhesive layer is also removed
前述的制法中,该芯片的非作用面外露于该封装胶体。In the aforementioned manufacturing method, the non-active surface of the chip is exposed to the encapsulant.
前述的制法还包括移除该导电凸块上的封装胶体,使该导电凸块与该封装胶体的第二表面齐平、或包括在该封装胶体的第二表面上形成对应外露该导电凸块的第二开孔。The aforementioned manufacturing method further includes removing the encapsulant on the conductive bump, making the conductive bump flush with the second surface of the encapsulant, or forming a corresponding exposed conductive bump on the second surface of the encapsulant. The second opening of the block.
前述的制法还可包括形成增层结构,于该介电层及该线路层上,且该拒焊层设于该增层结构的最外层上。The aforementioned manufacturing method may further include forming a build-up structure on the dielectric layer and the wiring layer, and the solder repelling layer is disposed on the outermost layer of the build-up structure.
由上可知,本发明的芯片尺寸封装件及制法主要先将芯片设于具有导电凸块的承载板上,再将封装胶体包覆该芯片与导电凸块,接着移除该承载板以进行重布线工艺,藉以避免现有技术将芯片直接粘置于胶膜上发生胶膜受热软化、封装胶体溢胶及芯片偏移与污染问题,甚或造成后续重布线工艺的线路层与电极垫接触不良,导致废品的问题。As can be seen from the above, the chip size package and the manufacturing method of the present invention mainly place the chip on the carrier board with the conductive bumps first, then coat the chip and the conductive bumps with the encapsulant, and then remove the carrier board to carry out Rewiring process, so as to avoid the problem of heat softening of the film, overflow of packaging colloid, chip offset and pollution caused by the existing technology of directly bonding the chip on the film, or even poor contact between the circuit layer and the electrode pad in the subsequent rewiring process , leading to the problem of waste products.
再者,通过导电凸块增加支撑力,故可避免现有制造工艺中以胶膜为支撑件而发生翘曲问题,且可避免在封装胶体上残留粘胶的问题。Furthermore, the support force is increased by the conductive bumps, so the problem of warping caused by using the adhesive film as the supporting member in the existing manufacturing process can be avoided, and the problem of adhesive residue on the encapsulant can be avoided.
又,通过导电凸块的设计,以在欲进行堆叠时,可直接外接其他电子装置,不需如现有技术的贯穿封装胶体形成导电通孔,故本发明有效简化制造工艺,且因无需填充导电材料,而有效减少制造时间,并降低成本。In addition, through the design of the conductive bumps, other electronic devices can be directly connected externally when stacking is desired, and there is no need to form conductive via holes through the encapsulant in the prior art, so the present invention effectively simplifies the manufacturing process, and because no filling is required Conductive materials, while effectively reducing manufacturing time and reducing costs.
附图说明 Description of drawings
图1A至图1C为美国专利US6,271,469所公开的晶圆级芯片尺寸封装件的制法示意图;1A to 1C are schematic diagrams of the manufacturing method of the wafer-level chip size package disclosed in US Pat. No. 6,271,469;
图2为美国专利US6,271,469所公开的晶圆级芯片尺寸封装件发生溢胶问题的示意图;FIG. 2 is a schematic diagram of the glue overflow problem of the wafer-level chip size package disclosed in US Pat. No. 6,271,469;
图3A至图3D为美国专利US6,271,469所公开的晶圆级芯片尺寸封装件发生封装胶体翘曲、增设载具、封装胶体表面残胶及不易堆叠等问题的示意图;3A to 3D are schematic diagrams of problems such as warping of the packaging colloid, additional carriers, residual adhesive on the surface of the packaging colloid, and difficulty in stacking of the wafer-level chip size package disclosed in US Pat. No. 6,271,469;
图4A至图4H为本发明的芯片尺寸封装件及其制法的示意图,其中,图4A’为图4A的另一实施方式,图4F’为形成增层结构的制法示意图,图4G’及图4G”分别为图4G的不同实施方式,图4H’及图4H”分别为图4H的不同实施方式;4A to 4H are schematic diagrams of the chip-scale package and its manufacturing method of the present invention, wherein, FIG. 4A' is another embodiment of FIG. 4A, FIG. 4F' is a schematic diagram of a manufacturing method for forming a build-up structure, and FIG. 4G' and Fig. 4G" are different implementations of Fig. 4G respectively, and Fig. 4H' and Fig. 4H " are respectively different implementations of Fig. 4H;
图5A至图5C为本发明的芯片尺寸封装件的导电凸块的制造工艺的示意图,其中,图5A’至图5C’为图5A至图5C的另一实施方式。5A to 5C are schematic diagrams of the manufacturing process of the conductive bump of the chip size package of the present invention, wherein, FIGS. 5A' to 5C' are another embodiment of FIGS. 5A to 5C .
主要元件符号说明:Description of main component symbols:
1、29 电子装置1.29 Electronic devices
10 导电通孔10 Conductive vias
100 导电材料100 Conductive material
11、11’ 胶膜11, 11' film
110 翘曲110 warping
12、22 芯片12, 22 chips
120、220 电极垫120, 220 electrode pads
121、22a 作用面121, 22a Action surface
122、22b 非作用面122, 22b non-active surface
13 封装胶体13 Encapsulation colloid
130 溢胶130 overflow glue
14、24 介电层14, 24 dielectric layer
15、25 线路层15, 25 line layer
16、26 拒焊层16, 26 Solder repellent layer
17、17’ 焊球17, 17' solder ball
18 载具18 Vehicles
19 粘胶19 viscose
190 残留粘胶190 residual glue
20 承载板20 load board
20a 金属层20a metal layer
200、200’导电凸块200, 200' conductive bumps
21 粘着层21 Adhesive layer
23、23’ 封装胶体23, 23' encapsulation colloid
23a 第一表面23a First surface
23b、23b’第二表面23b, 23b' second surface
230 第二开孔230 Second opening
240 盲孔240 blind hole
25’ 增层结构25’ build-up structure
250 导电盲孔250 Conductive blind vias
260 第一开孔260 The first opening
27、28 导电元件27, 28 Conductive elements
30 基板30 Substrate
31 阻层31 barrier layer
310 开口310 opening
A 置晶区A crystal setting area
h 距离h distance
具体实施方式 Detailed ways
以下通过特定的具体实施例说明本发明的实施方式,本领域技术人员可由本说明书所揭示的内容轻易地了解本发明的其他优点及功效。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.
须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供本领域技术人员的了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“顶面”及“一”等用语,也仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification for the understanding and reading of those skilled in the art, and are not intended to limit the implementation of the present invention. Limiting conditions, so there is no technical substantive meaning, any modification of structure, change of proportional relationship or adjustment of size, without affecting the effect and purpose of the present invention, should still fall within the scope of the present invention. The disclosed technical content must be within the scope covered. At the same time, terms such as "upper", "top" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the present invention. Changes in their relative relationships or Adjustment, without substantive changes in technical content, should also be regarded as the scope of implementation of the present invention.
请参阅图4A至图4H,为本发明提供的一种芯片尺寸封装件的制法。Please refer to FIG. 4A to FIG. 4H , which illustrate a manufacturing method of a chip-scale package provided by the present invention.
如图4A所示,提供一承载板20,且在该承载板20上具有相邻的多个导电凸块200及一置晶区A,又形成该承载板20是可为铜的材料。As shown in FIG. 4A , a
如图4A’所示,也可形成金属层20a于该导电凸块200的顶面上,且形成该金属层20a的材料为镍、钯、金所组群组的一者或叠层结构。As shown in FIG. 4A', a
如图4B所示,设置一芯片22于该承载板20的置晶区A上,该芯片22具有相对的作用面22a及非作用面22b,且该作用面22a上具有多个电极垫220,并以该作用面22a接置于该承载板20上。在本实施例中,是在该作用面22a上涂布粘着层21,以达到该芯片22结合固定于该承载板20上的目的,但不以此方式为限。As shown in FIG. 4B , a
如图4C所示,形成封装胶体23于该承载板20、该导电凸块200及该芯片22上,以包覆该芯片22,且该封装胶体23具有结合至该承载板20上的第一表面23a及外露的第二表面23b。在本实施例中,该封装胶体23包覆该芯片22的非作用面22b,且该导电凸块200与该封装胶体23的第二表面20b之间的距离h为10至50μm,但并不限于此范围。As shown in FIG. 4C , an
如图4D所示,蚀刻移除该承载板20,以露出该封装胶体23的第一表面23a及该导电凸块200,再以化学药液移除该粘着层21,以露出该芯片22的作用面22a。As shown in FIG. 4D , the
本发明在移除该承载板20时,不会在该封装胶体23的第一表面23a上残留金属材或粘胶。In the present invention, when the
如图4E所示,进行重布线(RDL)工艺,先形成至少一介电层24于该封装胶体23的第一表面23a、该导电凸块200及该芯片22的作用面22a上。接着,形成多个盲孔240于该介电层24中,以外露出该导电凸块200及电极垫220。再进行图案化步骤,以形成导电盲孔250于该盲孔240中,且形成线路层25于该导电盲孔250上及介电层24上,以令该线路层25通过该导电盲孔250电性连接该电极垫220及该导电凸块200。As shown in FIG. 4E , to perform a redistribution (RDL) process, firstly at least one
如图4F所示,形成一拒焊层26于该介电层24及线路层25上,且该拒焊层26具有多个第一开孔260,以令部分该线路层25外露于该第一开孔260,从而供在后续工艺中,形成如焊球的导电元件27于该第一开孔260中的线路层25上,以外接其他电子装置,例如:电路板、半导体芯片。As shown in FIG. 4F, a
如图4F’所示,也可先形成增层结构25’于该介电层24及线路层25上,再将该拒焊层26设于该增层结构25’的最外层上,以令部分该增层结构25’的最外层线路外露于该第一开孔260,从而供形成导电元件27于该第一开孔260中的线路上。又该增层结构25’具有至少一介电层、设于该介电层上的线路、以及设于该介电层中且电性连接该线路层25与线路的导电盲孔。As shown in FIG. 4F', the build-up structure 25' can also be formed on the
如图4G所示,使用激光钻孔的方式,在该封装胶体23的第二表面23b上形成第二开孔230,以令该导电凸块200外露于该封装胶体23的第二表面23b上。在其他实施例中,也可形成另一增层结构于该封装胶体23的第二表面23b上(图未示)。As shown in FIG. 4G , a
如图4H所示,形成如焊球的导电元件28于该第二开孔230中的导电凸块200上,以供外接其他电子装置29,例如:电路板或另一封装件。As shown in FIG. 4H ,
本发明通过该导电凸块200的设计,当欲进行堆叠时,可通过焊球直接外接其他电子装置29,不需如现有技术的贯穿该封装胶体以形成导电通孔,故本发明可简化制造工艺,且无需填充导电材料,有效减少制造时间,并降低成本。Through the design of the
在其中一实施例,如图4G’及图4H’所示,若以图4A’所示的结构依序上述的制造工艺,将令该金属层20a外露于该封装胶体23的第二表面23b上,以形成该导电元件28于该第二开孔230中的金属层20a上,从而供外接该电子装置29。In one embodiment, as shown in FIG. 4G' and FIG. 4H', if the structure shown in FIG. 4A' is followed by the above manufacturing process, the
在另一实施方式中,如图4G”及图4H”所示,移除该导电凸块200’与该芯片22的非作用面22b上的封装胶体23,以令剩余的封装胶体23’形成新的第二表面23b’,使该导电凸块200’及该芯片22的非作用面22b外露于该封装胶体23’的新第二表面23b’,以令该芯片22的非作用面22b可供作为散热之用,而令导电凸块200’与该封装胶体23’的新第二表面23b’齐平。因此,有关该导电凸块或该芯片的非作用面如何外露于该封装胶体的方式,可依需求作调整,并无特别限制。In another embodiment, as shown in FIG. 4G'' and FIG. 4H'', the conductive bump 200' and the
本发明通过先将该芯片22设于该承载板20上,再以该封装胶体23包覆该芯片22,接着移除该承载板20,因无需使用如现有的胶膜,而得以避免现有技术所发生封装胶体溢胶及芯片污染等问题。In the present invention, the
再者,本发明将该芯片22以该作用面22a设于该承载板20上,不会如现有技术中因胶膜受热而发生伸缩问题,故该芯片22不会发生偏移,且在封装模压时,该承载板20因不会受热软化,故该芯片22亦不会产生位移。因此,在重布线工艺时,该线路层25与芯片22的电极垫220不会接触不良,有效避免废品问题。Furthermore, the present invention arranges the
又,本发明通过在该承载板20上形成该导电凸块200,以增加支撑力,而使整体结构不会发生翘曲,有效避免如现有制造工艺中以胶膜为支撑部而发生翘曲的问题,故该芯片22不会发生偏移。因此,于重布线工艺时,该线路层25与电极垫220不会接触不良,有效避免废品问题。In addition, the present invention forms the
本发明还提供一种芯片尺寸封装件,包括:具有相对的第一表面23a及第二表面23b的封装胶体23、设于该封装胶体23中且外露于该封装胶体23的第一及第二表面23a,23b的导电凸块200、设于该封装胶体23中且外露于该封装胶体23a的第一表面23a的芯片22、设于该封装胶体23的第一表面23a、该导电凸块200及该芯片22上的介电层24、设于该介电层24上的线路层25、设于该介电层24中的导电盲孔250、以及设于该介电层24及该线路层25上的拒焊层26。The present invention also provides a chip size package, comprising: an
所述的导电凸块200的材料为铜,且该封装胶体23的第二表面23b上具有第二开孔230,以令该导电凸块200外露于该封装胶体23的第二表面23b。亦或,该导电凸块200’与该封装胶体23’的第二表面23b’齐平,以令该导电凸块200’外露于该封装胶体23’的第二表面23b’。The
所述的芯片22具有相对的作用面22a及非作用面22b,该作用面22a上具有电极垫220,且令该作用面22a结合该介电层24。又该芯片22的非作用面22b可依需求外露于该封装胶体23’的第二表面23b’。The
所述的线路层25通过该导电盲孔250电性连接该电极垫220及该导电凸块200。The
所述的拒焊层26具有第一开孔260,以令部分该线路层25外露于该第一开孔260中,从而供如焊球的导电元件27设于该第一开孔260中的线路层25上。The
在一实施例中,该导电凸块200上具有金属层20a,以令该金属层20a外露于该封装胶体23的第二表面23b。In one embodiment, the
又所述的封装件还包括导电元件28,设于该外露的导电凸块200、200’上或该外露的金属层20a上。The package further includes a
另外,所述的封装件还包括增层结构25’,设于该介电层24及该线路层25上,且该拒焊层26设于该增层结构25’的最外层上。In addition, the package further includes a build-up structure 25' disposed on the
请参阅图5A至图5C,提供形成如图4A所示的承载板20的制造工艺。Referring to FIGS. 5A to 5C , a manufacturing process for forming the
如图5A所示,先提供一基板30,再在该基板30上形成阻层31,且该阻层31具有多个开口310,以外露出部分该基板30的表面。As shown in FIG. 5A , a
如图5B所示,蚀刻移除该开口310中的部分基板30材料,以令该阻层31下方形成该导电凸块200。As shown in FIG. 5B , part of the material of the
如图5C所示,移除该阻层31,令剩余的基板30材料作为该承载板20。As shown in FIG. 5C , the resist
请参阅图5A’至图5C’,提供形成如图4A’所示的承载板20的制造工艺。Referring to FIGS. 5A' to 5C', a manufacturing process for forming the
如图5A’所示,提供一基板30,再形成阻层31于该基板30上,且该阻层31具有多个开口310以外露出部分该基板30的表面。As shown in FIG. 5A', a
如图5B’所示,形成该金属层20a于该开口310中的基板30上。As shown in FIG. 5B', the
如图5C’所示,移除该阻层31及其下方的部分基板30材料,以令该金属层20a下方形成该导电凸块200,而剩余的基板30材料作为该承载板20。As shown in FIG. 5C', the resist
综上所述,本发明芯片尺寸封装件及其制法,是通过导电凸块的设计,当欲进行堆叠时,可通过焊球直接外接其他电子装置,有效简化制造工艺,以减少制造时间且降低成本。再者,本发明使用承载板代替现有的胶膜,有效避免封装胶体溢胶及芯片污染等问题。To sum up, the chip size package and its manufacturing method of the present invention are based on the design of the conductive bumps. When stacking is desired, other electronic devices can be directly connected externally through the solder balls, which effectively simplifies the manufacturing process, reduces the manufacturing time and cut costs. Furthermore, the present invention uses a carrier board to replace the existing adhesive film, effectively avoiding problems such as overflow of packaging colloid and contamination of chips.
又,通过承载板设置芯片,且通过导电凸块增加整体结构的支撑力以避免结构发生翘曲,故该芯片不会发生偏移,因而在重布线工艺时,该线路层与芯片的电极垫不会接触不良,有效避免废品问题。另外,移除该承载板时,不会在封装胶体上残留金属材或粘胶。In addition, the chip is placed on the carrier board, and the supporting force of the overall structure is increased through the conductive bumps to prevent the structure from warping, so the chip will not be offset. Therefore, during the rewiring process, the circuit layer and the electrode pad of the chip There will be no poor contact, effectively avoiding the problem of waste products. In addition, when the carrier board is removed, no metal material or glue remains on the encapsulant.
上述实施例是用以例示性说明本发明的原理及其功效,而非用于限制本发明。任何本领域技术人员均可在不违背本发明的精神及范畴下,对上述实施例进行修改。因此本发明的权利保护范围,应以权利要求书的范围为依据。The above-mentioned embodiments are used to illustrate the principles and effects of the present invention, but not to limit the present invention. Any person skilled in the art can modify the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be based on the scope of the claims.
Claims (20)
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