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CN102381143A - Reinforcing structure for all-steel cross-country radial tire bead - Google Patents

Reinforcing structure for all-steel cross-country radial tire bead Download PDF

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Publication number
CN102381143A
CN102381143A CN2010102704985A CN201010270498A CN102381143A CN 102381143 A CN102381143 A CN 102381143A CN 2010102704985 A CN2010102704985 A CN 2010102704985A CN 201010270498 A CN201010270498 A CN 201010270498A CN 102381143 A CN102381143 A CN 102381143A
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mouth
rim
nylon
steel
slit
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CN2010102704985A
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陈敏玲
李福军
阙元元
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Beijing Research and Design Institute of Rubber Industry
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Beijing Research and Design Institute of Rubber Industry
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Abstract

一种全钢越野子午线轮胎子口部位加强结构,包括钢丝圈(7)、复合填充胶(2,6),在钢丝圈(7)和复合填充胶(2,6)外设有钢丝胎体帘布(5),钢丝胎体帘布(5)外设有子口尼龙包布(3A,3B,3C,3D),钢丝胎体帘布(5)反包端点高于子口尼龙包布(3A,3B,3C,3D)外端点,在子口尼龙包布(3)外有一层子口耐磨胶(4)以及胎侧胶(1),其特征在于:子口尼龙包布(3)采用至少2层尼龙帘布交叉形成,尼龙帘线与周向夹角在30到90°之间。

Figure 201010270498

An all-steel cross-country radial tire spout reinforcement structure, comprising a steel traveler (7) and a composite filling rubber (2, 6), and a steel wire carcass is arranged outside the steel traveler (7) and the composite filling rubber (2, 6) The cord (5), the steel wire carcass cord (5) is provided with a slit nylon cloth (3A, 3B, 3C, 3D), and the end point of the steel wire carcass cord (5) is higher than the slit nylon cloth (3A, 3B, 3C, 3D) at the outer end point, there is a layer of wear-resistant glue (4) and sidewall rubber (1) outside the slit nylon cloth (3), and it is characterized in that: the slit nylon cloth (3) adopts At least two layers of nylon cords are formed by crossing, and the included angle between the nylon cords and the circumferential direction is between 30° and 90°.

Figure 201010270498

Description

一种全钢越野子午线轮胎子口部位加强结构An all-steel cross-country radial tire spout reinforcement structure

技术领域 technical field

本发明涉及轮胎子口加强,它能应用于所有类型的全钢越野子午线轮胎,特别是适用于为越野丘陵地或沙漠路面设计的可调压轮胎。The invention relates to tire slit reinforcement, which can be applied to all types of all-steel off-road radial tires, especially to adjustable-pressure tires designed for off-road hilly or desert roads.

技术背景 technical background

普通结构的全钢子午线轮胎的子口部位由钢丝圈、钢丝胎体帘布、外部或U型钢丝子口加强层和耐磨胶等组成,这种结构的子口结构在轮胎重载和低气压条件下容易出现子口部位的损坏,这主要是由于如下原因:胎体帘布和钢丝包布的刚度大,在轮胎变形比较大时,在子口部位胎体帘布反包端点和子口包布端点应力集中明显,端点处应变严重,在轮胎进行不断的旋转时,这种大应变使得该部位产生巨大的热量,热量不断集聚最终导致橡胶材料老化变脆并引发裂纹产生,当裂纹随着应变的反复而不断扩大直到轮胎外侧,将导致轮胎的子口爆裂而使轮胎的使用性能完全丧失。上述应变越大,轮胎的使用寿命就越短,性能越差。The spigot part of the all-steel radial tire with ordinary structure is composed of steel ring, steel wire carcass cord, external or U-shaped steel wire spigot reinforcement layer and wear-resistant rubber. Damage to the slit part is easy to occur under certain conditions, which is mainly due to the following reasons: the rigidity of the carcass cord and the steel wire cloth is large, and when the deformation of the tire is relatively large, the end point of the carcass cord at the slit part and the end point of the slit cloth The stress concentration is obvious, and the strain at the end point is serious. When the tire is constantly rotating, this large strain causes huge heat to be generated at this part. The continuous accumulation of heat will eventually cause the rubber material to age and become brittle and cause cracks. When the crack increases with the strain Repeatedly and constantly expanding until the outside of the tire will cause the slit of the tire to burst and completely lose the performance of the tire. The greater the aforementioned strain, the shorter the service life and poorer the performance of the tire.

目前增加子口部位寿命主要依靠提高胎圈部位的强度来实现,如中国专利00207683.7采用U型钢丝包布加强层、中国专利02234433.0在钢丝包布外侧加一层尼龙包布加强层、中国专利200820149422.5在加强层外端增加封口胶等,上述方案对解决子口部位的强度有一定的作用,但是对于越野子午线轮胎的低气压问题,不仅需要子口具有足够的强度,还必须具备一定的韧性,从而降低越野子午线轮胎的子口部位早期损坏。At present, increasing the service life of the spigot is mainly achieved by increasing the strength of the bead. For example, Chinese patent 00207683.7 adopts a U-shaped steel wire cloth reinforcement layer, Chinese patent 02234433.0 adds a layer of nylon cloth reinforcement layer outside the steel wire cloth, and Chinese patent 200820149422.5 Adding sealing glue to the outer end of the reinforcement layer, etc., the above-mentioned scheme has a certain effect on solving the strength of the slit part, but for the low air pressure problem of off-road radial tires, not only the slit must have sufficient strength, but also must have certain toughness, Thereby reducing the early damage of the spigot part of the cross-country radial tire.

发明内容 Contents of the invention

本发明的目的在于克服现有技术中存在的上述缺点,提供一种全钢越野子午线轮胎的子口部位加强结构,该结构将使轮胎子口部位在拥有足够的强度的同时,拥有良好的韧性,该结构适应于越野子午线轮胎,满足其在非路面情况下进行调压使用。The purpose of the present invention is to overcome the above-mentioned shortcomings in the prior art, and provide a reinforcement structure for the rim of an all-steel off-road radial tire, which will enable the rim of the tire to have sufficient strength and good toughness , the structure is suitable for off-road radial tires, which can be used for pressure regulation in non-road conditions.

本发明的目的是通过以下技术方案实现的The purpose of the present invention is achieved by the following technical solutions

本发明的全钢越野子午线轮胎子口部位加强结构,包括钢丝圈、复合胎圈填充胶,在钢丝圈和复合填充胶外设有钢丝胎体帘布,胎体帘布外设有子口尼龙包布,各层尼龙包布呈等差分布,在子口尼龙包布外有一层子口耐磨胶。The all-steel off-road radial tire spout reinforcement structure of the present invention includes a bead ring and a compound bead filler, a steel wire carcass cord is arranged outside the bead ring and the compound filler rubber, and a bead nylon wrapping cloth is arranged outside the carcass cord , each layer of nylon cloth is equidifferentially distributed, and there is a layer of mouth wear-resistant glue outside the mouth nylon cloth.

所述的全钢越野子午线轮胎子口部位加强结构,子口尼龙包布所处位置整体厚度过度均匀,最厚点与最薄点厚度相差2~5mm。The all-steel cross-country radial tire has a reinforced structure at the notch part, and the overall thickness of the notch nylon wrapping cloth is too uniform, and the thickness difference between the thickest point and the thinnest point is 2-5mm.

所述子口部位加强结构采用等宽错贴的贴和方式,相邻各层呈交叉分布,各层帘线角度与周向夹角α在30到90°之间。The reinforcing structure of the slit part adopts the bonding method of equal width and staggered bonding, and the adjacent layers are distributed in a cross manner, and the angle α between the cord angle of each layer and the circumferential direction is between 30° and 90°.

所述子口部位加强结构,子口尼龙包布采用包裹钢丝圈的U型结构,其外端最高处低于内侧最高处10~50mm。The reinforced structure of the slit part, the slit nylon wrapping cloth adopts a U-shaped structure wrapping the steel traveler, and the highest point of the outer end is 10-50mm lower than the highest point of the inner side.

本发明的有益效果如下:(1)本发明中子口尼龙包布采用相邻两层呈交叉排列,形成子口部位的网状结构,将保证轮胎子口部位的足够强度;(2)由于采用多层子口尼龙包布,各层间等差分布,使子口部位的厚度过度均匀,最厚处与最薄处的厚度差在2~5mm,轮胎使用时子口部位的应力过渡更均匀,降低子口部位的应力集中程度;(3)子口尼龙包布采用内高外低的U型包裹钢丝圈的形式,有效加强了子口部位内部的强度,使子口部位强度分布均匀,降低轮胎低气压时子口部位的早期损坏。The beneficial effects of the present invention are as follows: (1) the neutron mouth nylon wrapping cloth of the present invention adopts two adjacent layers to be cross-arranged to form a mesh structure at the mouth of the tire, which will ensure sufficient strength at the mouth of the tire; (2) due to Multi-layer slit nylon wrapping cloth is used, and the distribution between each layer is equal, so that the thickness of the slit part is excessively uniform, and the thickness difference between the thickest part and the thinnest part is 2 ~ 5mm, and the stress transition of the slit part is more accurate when the tire is in use. Uniform, reducing the stress concentration of the slit; (3) The slit nylon wrap adopts the form of a U-shaped wrapping steel traveler, which is high on the inside and low on the outside, which effectively strengthens the internal strength of the slit and makes the strength distribution of the slit even , Reduce the early damage of the spigot part when the tire is low in pressure.

附图说明 Description of drawings

图1为具有本发明的子口部位加强结构的全钢越野子午线轮胎的截面图。Fig. 1 is a cross-sectional view of an all-steel off-road radial tire with a spigot reinforcement structure of the present invention.

图2为图1中选择区域的局部放大图。FIG. 2 is a partially enlarged view of the selected area in FIG. 1 .

图3为子口尼龙包布的贴合方式和差级方式。Figure 3 shows the lamination method and differential method of the slit nylon cloth.

具体实施方式 Detailed ways

如图所示,本发明的全钢越野子午线轮胎子口部位加强结构,包括钢丝圈(7)、复合填充胶(2,6),在钢丝圈(7)和复合填充胶(2,6)外设有钢丝胎体帘布(5),钢丝胎体帘布(5)外设有子口尼龙包布(3A,3B,3C,3D),钢丝胎体帘布(5)反包端点高于子口尼龙包布(3A,3B,3C,3D)外端点,在子口尼龙包布(3)外有一层子口耐磨胶(4)以及胎侧胶(1),其特征在于:子口尼龙包布(3)采用至少2层尼龙帘布交叉形成,尼龙帘线与周向夹角α在30到90°之间。As shown in the figure, the reinforced structure of the all-steel cross-country radial tire of the present invention includes a steel traveler (7), a composite filling rubber (2, 6), and a steel traveler (7) and a composite filling rubber (2, 6) There is a steel wire carcass cord (5) on the outside, and the steel wire carcass cord (5) is provided with a slit nylon wrapping cloth (3A, 3B, 3C, 3D) on the outside, and the end point of the steel wire carcass cord (5) is higher than the slit Nylon cloth (3A, 3B, 3C, 3D) at the outer end point, there is a layer of mouth wear-resistant rubber (4) and sidewall rubber (1) outside the mouth nylon cloth (3), it is characterized in that: mouth nylon The wrapper (3) is formed by crossing at least two layers of nylon cords, and the included angle α between the nylon cords and the circumferential direction is between 30° and 90°.

所述的全钢越野子午线轮胎子口部位加强结构,其特征在于:子口尼龙包布(3)所处位置整体厚度过度均匀,最厚点与最薄点厚度相差2~5mm。The reinforced structure of the spout of the all-steel off-road radial tire is characterized in that the overall thickness of the spout nylon cloth (3) is excessively uniform, and the thickness difference between the thickest point and the thinnest point is 2-5 mm.

所述的全钢越野子午线轮胎子口部位加强结构,其特征在于:尼龙包布(3A,3B,3C,3D)采用等宽错贴的贴和方式,可采用外侧内等差和外等差的成型方式(实例图形为外侧外等差形式)。The reinforced structure of the all-steel cross-country radial tire is characterized in that: the nylon cloth (3A, 3B, 3C, 3D) adopts the same width and staggered pasting method, and the outer inner and outer equal difference can be used. The forming method (the example figure is in the form of outside and outside equal difference).

所述的全钢越野子午线轮胎子口部位加强结构,其特征在于:子口尼龙包布(3)采用包裹钢丝圈(7)的U型结构,其外端最高处低于内侧最高处10~50mm。The reinforced structure of the all-steel cross-country radial tire spout is characterized in that: the spout nylon cloth (3) adopts a U-shaped structure wrapping the traveler (7), and the highest point of the outer end is lower than the highest point of the inner side by 10~ 50mm.

本发明中,子口尼龙包布3通过纤维帘布压延机压延后裁成一定角度和宽度,按照图3所示方式在成型机上贴合,各层之间的差级G相同,各层的宽度L相同。在成型机上贴合完毕所有轮胎部件后成型出轮胎胎坯,并由硫化机硫化后制成具有本发明结构的全钢越野子午线轮胎。In the present invention, the slit nylon cloth 3 is cut into a certain angle and width after being calendered by a fiber cord calender, and then laminated on the molding machine in the manner shown in Figure 3. The difference G between the layers is the same, and the width of each layer is the same. L is the same. After laminating all the tire parts on the molding machine, the tire blank is molded, and the all-steel off-road radial tire with the structure of the present invention is made after being vulcanized by a vulcanizing machine.

Claims (4)

1. position, all steel cross-country radial-ply tyre rim of the mouth additional strengthening comprises bead coil (7), composite filled glue (2,6), at bead coil (7) and composite filled glue (2; 6) the outer steel wire carcass cord (5) that is provided with, outer rim of the mouth nylon infantees (3A, the 3B of being provided with of steel wire carcass cord (5); 3C, 3D), steel wire carcass cord (5) anti-package end points is higher than rim of the mouth nylon infantees (3A; 3B, 3C, 3D) outer end points; Wear-resisting glue in one deck rim of the mouth (4) and sidewall rubber (1) are arranged outside rim of the mouth nylon infantees (3), it is characterized in that: rim of the mouth nylon infantees (3) adopts at least 2 layers of nylon cord to intersect to form, and nylon cord and circumferential angle are between 30 to 90 °.
2. position, all steel according to claim 1 cross-country radial-ply tyre rim of the mouth additional strengthening is characterized in that: rim of the mouth nylon infantees (3) present position integral thickness is excessively even, and thickest point differs 2~5mm with the thinnest dot thickness.
3. position, all steel according to claim 1 cross-country radial-ply tyre rim of the mouth additional strengthening; It is characterized in that: nylon infantees (3A, 3B, 3C; 3D) adopt wide wrong subsides and mode of pasting, can adopt the molding mode (the instance figure is an equal difference form outside the outside) of interior equal difference in the outside and outer equal difference.
4. position, all steel according to claim 1 cross-country radial-ply tyre rim of the mouth additional strengthening is characterized in that: rim of the mouth nylon infantees (3) adopts the U type structure of wrapped wire circle (7), and its outer end highest point is lower than uppermost 10~50mm.
CN2010102704985A 2010-09-02 2010-09-02 Reinforcing structure for all-steel cross-country radial tire bead Pending CN102381143A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103213461A (en) * 2013-04-03 2013-07-24 大连轮胎厂有限公司 Enhanced truck all steel wire radial tire
CN104002618A (en) * 2013-02-22 2014-08-27 住友橡胶工业株式会社 Inflatable tire
CN104723803A (en) * 2013-12-24 2015-06-24 北京橡胶工业研究设计院 Reinforced tire bead of all-steel large engineering radial tire
CN106739838A (en) * 2016-12-30 2017-05-31 青岛双星轮胎工业有限公司 Military all steel tubeless meridian tire
CN110525133A (en) * 2019-09-18 2019-12-03 湖北奥莱斯轮胎股份有限公司 A kind of all-steel load-bearing radial tubeless tyre bead new structure

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1078691A (en) * 1992-04-06 1993-11-24 固特异轮胎和橡胶公司 Gas-filled radial ply tyre with non-metallic gasket
CN201275989Y (en) * 2008-09-25 2009-07-22 风神轮胎股份有限公司 Radial tire deadblow out portion reinforcing structure of all-steel load radial tire
CN201849259U (en) * 2010-09-02 2011-06-01 北京橡胶工业研究设计院 All-steel tyre bead strengthening structure for off-road radial ply tyre

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1078691A (en) * 1992-04-06 1993-11-24 固特异轮胎和橡胶公司 Gas-filled radial ply tyre with non-metallic gasket
CN201275989Y (en) * 2008-09-25 2009-07-22 风神轮胎股份有限公司 Radial tire deadblow out portion reinforcing structure of all-steel load radial tire
CN201849259U (en) * 2010-09-02 2011-06-01 北京橡胶工业研究设计院 All-steel tyre bead strengthening structure for off-road radial ply tyre

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104002618A (en) * 2013-02-22 2014-08-27 住友橡胶工业株式会社 Inflatable tire
CN103213461A (en) * 2013-04-03 2013-07-24 大连轮胎厂有限公司 Enhanced truck all steel wire radial tire
CN103213461B (en) * 2013-04-03 2016-08-17 大连轮胎厂有限公司 Reinforced load-carrying whole steel wire radial tyre
CN104723803A (en) * 2013-12-24 2015-06-24 北京橡胶工业研究设计院 Reinforced tire bead of all-steel large engineering radial tire
CN106739838A (en) * 2016-12-30 2017-05-31 青岛双星轮胎工业有限公司 Military all steel tubeless meridian tire
CN110525133A (en) * 2019-09-18 2019-12-03 湖北奥莱斯轮胎股份有限公司 A kind of all-steel load-bearing radial tubeless tyre bead new structure

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Application publication date: 20120321