CN102372022A - Multi-axle vehicle as well as electro-hydraulic servo steering system and steering control method thereof - Google Patents
Multi-axle vehicle as well as electro-hydraulic servo steering system and steering control method thereof Download PDFInfo
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- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
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- B62D7/00—Steering linkage; Stub axles or their mountings
- B62D7/06—Steering linkage; Stub axles or their mountings for individually-pivoted wheels, e.g. on king-pins
- B62D7/14—Steering linkage; Stub axles or their mountings for individually-pivoted wheels, e.g. on king-pins the pivotal axes being situated in more than one plane transverse to the longitudinal centre line of the vehicle, e.g. all-wheel steering
- B62D7/142—Steering linkage; Stub axles or their mountings for individually-pivoted wheels, e.g. on king-pins the pivotal axes being situated in more than one plane transverse to the longitudinal centre line of the vehicle, e.g. all-wheel steering specially adapted for particular vehicles, e.g. tractors, carts, earth-moving vehicles, trucks
- B62D7/144—Steering linkage; Stub axles or their mountings for individually-pivoted wheels, e.g. on king-pins the pivotal axes being situated in more than one plane transverse to the longitudinal centre line of the vehicle, e.g. all-wheel steering specially adapted for particular vehicles, e.g. tractors, carts, earth-moving vehicles, trucks for vehicles with more than two axles
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Abstract
本发明公开了一种多轴车辆电液伺服转向系统、转向控制方法和具有该转向系统的多轴车辆,该电液伺服转向系统包括:液压转向系统,其包括变量泵、至少安装于在后各转向桥上的转向助力油缸、以及用于控制油路走向和流量调节的伺服比例阀,电子控制系统,其包括与在后各转向桥的伺服比例阀信号连接并形成闭环控制的下位控制器,用于根据第一桥转角和转向模式计算在后各转向桥的目标转角的上位控制器。本发明优选两级控制器的电子控制系统,使伺服比例阀和下位控制器形成一个小闭环,高频响的下位控制器配合伺服比例阀保证了精度,而可编程逻辑控制器进行主要的计算工作并发送给各下位控制器转角指令。本发明结构布置简单、安全可靠、操纵稳定性好。
The invention discloses an electro-hydraulic servo steering system for a multi-axle vehicle, a steering control method and a multi-axle vehicle with the steering system. The electro-hydraulic servo steering system includes: a hydraulic steering system including a variable displacement pump, at least Steering power cylinders on each steering axle, and servo proportional valves used to control the direction of the oil circuit and flow adjustment, electronic control system, which includes a lower controller that is connected with the servo proportional valve signals of each subsequent steering axle and forms a closed-loop control , the upper-level controller used to calculate the target angles of the subsequent steering axles according to the angle of the first axle and the steering mode. In the present invention, the electronic control system of the two-stage controller is preferred, so that the servo proportional valve and the lower controller form a small closed loop, and the high-response lower controller cooperates with the servo proportional valve to ensure the accuracy, while the programmable logic controller performs the main calculation Work and send to each lower controller corner command. The invention has the advantages of simple structural arrangement, safety and reliability, and good manipulation stability.
Description
技术领域 technical field
本发明涉及一种多轴车辆的转向系统和转向控制方法,本发明还涉及一种具有该电液伺服转向系统的多轴车辆。The invention relates to a steering system and a steering control method of a multi-axle vehicle, and also relates to a multi-axle vehicle with the electro-hydraulic servo steering system.
背景技术 Background technique
车辆转向系统对于车辆行驶的安全性、机动性和操纵稳定性都有直接的关系。The steering system of a vehicle is directly related to the safety, maneuverability and handling stability of the vehicle.
随着重型汽车的发展,整车负载越来越大,这就需增加车桥数量,车身也越来越长。为了减小最小转向半径和行驶阻力,同时减少轮胎磨损,一方面要增加转向桥数量,另一方面要求各转向车轮,在转向时相互协调。With the development of heavy-duty vehicles, the load of the whole vehicle is getting bigger and bigger, which requires an increase in the number of axles, and the body is getting longer and longer. In order to reduce the minimum steering radius and driving resistance, and reduce tire wear, on the one hand, the number of steering bridges must be increased, and on the other hand, the steering wheels are required to coordinate with each other when turning.
传统多轴车辆采用的是液压助力杆系传动转向系统,占用了车架布置空间,而且杆系易变形,车辆高速行驶时有可能存在摆动现象且稳定性差。近年来,随着电液技术的迅速发展,在多轴车辆上采用电液控制转向系统已有应用,但一般的电液比例电磁阀由于响应频率的限制,使得转向时误差较大,尤其是动态误差较大,这极大地影响了转向性能和轮胎寿命。Traditional multi-axle vehicles use a hydraulic power-assisted rod system transmission and steering system, which occupies space for the layout of the frame, and the rod system is easily deformed, and the vehicle may swing and have poor stability when driving at high speed. In recent years, with the rapid development of electro-hydraulic technology, the electro-hydraulic control steering system has been used in multi-axle vehicles. However, due to the limitation of the response frequency of the general electro-hydraulic proportional solenoid valve, the steering error is relatively large, especially The dynamic error is large, which greatly affects the steering performance and tire life.
有鉴于此,亟待开发出一种新的转向系统,对多轴转向系统中的各性能参数提出更高的要求,以确保车辆行驶的安全性、机动性和操纵稳定性。In view of this, it is urgent to develop a new steering system, which puts forward higher requirements for various performance parameters in the multi-axis steering system, so as to ensure the safety, maneuverability and handling stability of the vehicle.
发明内容 Contents of the invention
本发明目的在于提供一种多轴车辆的转向系统,该转向系统结构布置简单、安全可靠、操纵稳定性好,本发明的另一目的在于提供一种多轴车辆的转向控制方法。本发明的目的还在于提供一种具有所述转向系统的多轴车辆。The purpose of the present invention is to provide a steering system of a multi-axle vehicle, which has a simple structure and arrangement, is safe and reliable, and has good handling stability. Another purpose of the present invention is to provide a steering control method for a multi-axle vehicle. It is also an object of the invention to provide a multi-axle vehicle with said steering system.
为此,本发明一方面提供了一种用于多轴车辆的电液伺服转向系统,该多轴车俩包括第一桥和在后各转向桥,该电液伺服转向系统包括:液压转向系统,其包括提供油源的变量泵、至少安装于所述在后各转向桥上的转向助力油缸、在所述变量泵和转向助力油缸之间的主油路上设置的用于控制油路走向和流量调节的伺服比例阀,电子控制系统,用于根据第一桥的转角信号和转向模式计算出在后各转向桥所需的目标转角,并且向所述在后各转向桥的所述伺服比例阀输出与所述目标转角相对应的指令信号,同时根据所述在后各转向桥反馈的转角信号实时调节所述指令信号。To this end, the present invention provides an electro-hydraulic servo steering system for a multi-axle vehicle. The multi-axle vehicle includes a first axle and rear steering axles. The electro-hydraulic servo steering system includes: a hydraulic steering system , which includes a variable pump that provides an oil source, a power steering cylinder installed at least on each of the rear steering axles, and a main oil circuit between the variable pump and the power steering cylinder for controlling the direction of the oil circuit and Servo proportional valve for flow adjustment, electronic control system, used to calculate the required target angle of rotation of each rear steering axle according to the rotation angle signal and steering mode of the first axle, and to the said servo proportional valve of each rear steering axle The valve outputs a command signal corresponding to the target rotation angle, and at the same time adjusts the command signal in real time according to the rotation angle signals fed back by the subsequent steering axles.
进一步地,上述液压转向系统还包括在主油路上设置的液控单向阀,其中,液控单向阀的液控管路上设置有电磁阀,电磁阀与电子控制系统信号连接。Further, the above-mentioned hydraulic steering system further includes a hydraulically controlled one-way valve arranged on the main oil circuit, wherein a solenoid valve is arranged on the hydraulically controlled pipeline of the hydraulically controlled one-way valve, and the solenoid valve is signal-connected to the electronic control system.
进一步地,上述液压转向系统还包括在主油路上设置的精密滤油器。Further, the above-mentioned hydraulic steering system also includes a precision oil filter arranged on the main oil circuit.
进一步地,上述电子控制系统包括:与在后各转向桥的伺服比例阀信号连接并形成闭环控制的下位控制器,与各下位控制器信号连接、用于根据第一桥转角和转向模式计算在后各转向桥的目标转角的上位控制器,以及用于检测各转向桥的转角信号的多个角位移传感器。Further, the above-mentioned electronic control system includes: a lower-level controller that is connected with the servo proportional valve signals of each subsequent steering axle and forms a closed-loop control, and is connected with each lower-level controller with a signal, and is used to calculate the first axle rotation angle and the steering mode according to the first axle. The upper controller of the target rotation angle of each steering axle at the rear, and a plurality of angular displacement sensors for detecting the rotation angle signals of each steering axle.
进一步地,上述上位控制器还用于根据角位移传感器反馈的转角信号进行车辆状态显示和/或故障报警。Further, the above-mentioned upper controller is also used for displaying vehicle status and/or fault alarming according to the rotation angle signal fed back by the angular displacement sensor.
进一步地,上述上位控制器为可编程逻辑控制器。Further, the above-mentioned upper controller is a programmable logic controller.
根据本发明的另一方面,还提供了一种具有上述电液伺服转向系统的多轴车辆。According to another aspect of the present invention, a multi-axle vehicle having the above-mentioned electro-hydraulic servo steering system is also provided.
本发明还提供了一种多轴车辆的转向控制方法,其包括以下步骤:检测车辆第一桥和在后各转向桥的转角,并将第一桥的转角信号传送给上位控制器,其中,在后各转向桥设有用于控制转向助力油缸的伺服比例阀和用于控制伺服比例阀的下位控制器;上位控制器根据转向模式和第一桥的转角信号计算在后各转向桥所需的目标转角,并且将相应的目标转角控制信号输出至各下位控制器;以及各下位控制器根据上位控制器的目标转角控制信号向相应的伺服比例阀发送指令信号,并且根据转向桥反馈的转角信号实时调节指令信号。The present invention also provides a steering control method for a multi-axle vehicle, which includes the following steps: detecting the rotation angles of the first axle of the vehicle and each subsequent steering axle, and transmitting the rotation angle signal of the first axle to the upper controller, wherein, Each rear steering axle is equipped with a servo proportional valve for controlling the steering power cylinder and a lower controller for controlling the servo proportional valve; target rotation angle, and output the corresponding target rotation angle control signal to each lower controller; Adjust the command signal in real time.
进一步地,上述上位控制器为可编程逻辑控制器或单片机,下位控制器的响应频率与伺服控制阀的响应频率相适配。Further, the above-mentioned upper controller is a programmable logic controller or a single-chip microcomputer, and the response frequency of the lower controller is adapted to the response frequency of the servo control valve.
进一步地,上述方法还包括将转向桥反馈的转角信号用于车辆状态显示和/或故障报警的步骤。Further, the above method also includes the step of using the steering angle signal fed back by the steering axle for vehicle status display and/or failure alarm.
与一般的杆系连接和电液转向方案相比,本发明的转向系统结构布置简化,用伺服比例阀来实现转向控制,未加入压差补偿阀和分流阀等,用尽量少的元器件实现了高性能,使得系统相对安全可靠;采用伺服比例阀,具有响应速度快的巨大优势,易于实现精确控制;另外,采用变量泵既满足发动机怠速时的流量要求又相对节能。Compared with the general rod connection and electro-hydraulic steering scheme, the structure of the steering system of the present invention is simplified, and the steering control is realized by using the servo proportional valve, and no pressure difference compensation valve and diverter valve are added, and it is realized with as few components as possible. High performance makes the system relatively safe and reliable; the use of servo proportional valves has the great advantage of fast response and is easy to achieve precise control; in addition, the use of variable displacement pumps not only meets the flow requirements of the engine at idle speed, but also saves energy.
与一般的电子控制系统相比,本发明优选采用两级控制器的电子控制系统,伺服比例阀和下位控制器形成一个小闭环,高频响应的下位控制器配合伺服比例阀保证了精度,上位控制器例如可编程逻辑控制器(或称为PLC或PLC控制器)进行主要的计算工作,并将与目标转角相对应的指令信号发送给各下位控制器(或称为单轴闭环控制器)。Compared with the general electronic control system, the present invention preferably adopts the electronic control system of two-stage controller, the servo proportional valve and the lower controller form a small closed loop, the lower controller with high frequency response cooperates with the servo proportional valve to ensure the accuracy, the upper controller A controller such as a programmable logic controller (or called PLC or PLC controller) performs the main calculation work, and sends an instruction signal corresponding to the target rotation angle to each lower controller (or called a single-axis closed-loop controller) .
根据本发明多轴车辆的电液伺服转向系统,多种转向模式可灵活运用,可操作性强,转向模式方便扩展。According to the electro-hydraulic servo steering system of the multi-axle vehicle of the present invention, multiple steering modes can be flexibly used, the operability is strong, and the steering mode is convenient to expand.
除了上面所描述的目的、特征、和优点之外,本发明具有的其它目的、特征、和优点,将结合附图作进一步详细的说明。In addition to the purposes, features, and advantages described above, other purposes, features, and advantages of the present invention will be further described in detail with reference to the accompanying drawings.
附图说明 Description of drawings
构成本说明书的一部分、用于进一步理解本发明的附图示出了本发明的优选实施例,并与说明书一起用来说明本发明的原理。The accompanying drawings, which are included to provide a further understanding of the invention and constitute a part of this specification, illustrate preferred embodiments of the invention and together with the description serve to explain the principle of the invention.
图1示出了根据本发明多轴车辆的电液伺服转向系统的液压转向系统的示意图;Fig. 1 shows a schematic diagram of a hydraulic steering system of an electro-hydraulic servo steering system of a multi-axle vehicle according to the present invention;
图2示出了图1所示的液压转向系统的助力转向油缸安装于转向桥的示意图。FIG. 2 shows a schematic diagram of the power steering cylinder of the hydraulic steering system shown in FIG. 1 being installed on the steering axle.
图3示出了根据本发明多轴车辆的电液伺服转向系统的电子控Fig. 3 shows the electronic control of the electrohydraulic servo steering system of the multi-axle vehicle according to the present invention
制系统的示意图;以及a schematic diagram of the control system; and
图4示出了根据本发明多轴车辆电液伺服转向系统的用于实现转向桥转向的控制逻辑框图。Fig. 4 shows a control logic block diagram for implementing steering axle steering of the multi-axle vehicle electro-hydraulic servo steering system according to the present invention.
具体实施方式 Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways defined and covered by the claims.
本发明多轴车辆的电液伺服转向系统包括液压转向系统和电子控制系统,该液压转向系统在图1和图2中示出,电子控制系统在图3示出。在本发明中,第一桥的转向控制方式不受限制,可采用传统的转向控制方式,例如液压助力加机械导向的方式,也可以采用本发明的转向助力油缸直接驱动转向桥梯形臂的方式。本发明意欲使在后各转向桥转角快速、准确、可靠的跟踪第一桥转角。下面结合图1至图3对本发明多轴车辆的电液伺服转向系统进行详细说明。The electro-hydraulic servo steering system of a multi-axle vehicle of the present invention includes a hydraulic steering system and an electronic control system, the hydraulic steering system is shown in Figures 1 and 2, and the electronic control system is shown in Figure 3 . In the present invention, the steering control method of the first axle is not limited, and the traditional steering control method can be adopted, such as the method of hydraulic power assist plus mechanical guidance, or the method of directly driving the trapezoidal arm of the steering axle by the steering power cylinder of the present invention . The present invention intends to make the following steering axles track the first axle turning angle quickly, accurately and reliably. The electro-hydraulic servo steering system of the multi-axle vehicle of the present invention will be described in detail below with reference to FIGS. 1 to 3 .
如图1和图2所示,液压转向系统包括:安装在车桥30和转向桥梯形臂20的转向节臂21、22之间的两转向助力油缸6、向两转向助力油缸6提供油源的变量泵4,以及控制转向助力油缸6动作进而实现转向的伺服比例阀5。As shown in Figures 1 and 2, the hydraulic steering system includes: two
此外,液压转向系统还可以包括在两转向助力油缸6主油路上设置的液控单向阀10和精密滤油器8,其中,液控单向阀的控制油路上设置有电磁阀9。In addition, the hydraulic steering system may also include a hydraulic
两转向助力油缸6的一油缸的有杆腔和另一油缸无杆腔相连通,当一油缸伸出时,另一油缸回缩,以实现协同动作,采用两个转向助力油缸,增大了车桥转向助力和有效降低了车辆转向液压压力需求,为节能和节约布置空间提供条件。The rod chamber of one oil cylinder of the two
伺服比例阀5具有流量调节功能和换向功能,可通过市购获得,通过该伺服比例阀5的换向功能,可控制油路走向进而实现转向助力油缸的伸出和回缩,油量调节功能可以改变向转向助力油缸的供油量,通过调节向转向助力油缸的供油量,可以控制转向助力油缸的动作,进而实现对转向桥转向角度的精确控制。The servo
在本发明中,电子控制系统用于根据第一桥的转角信号和转向模式计算出在后各转向桥所需的目标转角,并且向在后各转向桥的伺服比例阀输出与目标转角相对应的指令信号,同时根据在后各转向桥反馈的转角信号实时调节该指令信号。In the present invention, the electronic control system is used to calculate the target rotation angle required by the subsequent steering axles according to the rotation angle signal of the first axle and the steering mode, and output to the servo proportional valves of the subsequent steering axles corresponding to the target rotation angle At the same time, the command signal is adjusted in real time according to the angle signal fed back by each steering axle.
在这里,转向模式是诸如正常转向、后桥锁死、蟹行转向等由用户选择或设定的模式。Here, the steering mode is a mode selected or set by the user, such as normal steering, rear axle lock, crab steering, and the like.
本发明的电子控制系统优选采用两级控制器,如图3所示,其包括:与在后各转向桥的伺服比例阀信号连接并形成单轴闭环控制的下位控制器(或称为单轴闭环控制器)3,与各下位控制器3信号连接、用于根据第一桥的转角信号和转向模式计算在后各转向桥的目标转角的上位控制器例如可编程逻辑控制器2(或称PLC控制器),以及在各转向桥(包括第一桥和在后各转向桥)上安装的角位移传感器1,其中,各角位移传感器分别与上位控制器和相应的下位控制器信号连接,用于检测各转向桥的实际转角信号。The electronic control system of the present invention preferably adopts a two-stage controller, as shown in Figure 3, which includes: a lower controller (or called a single-axis) that is connected with the servo proportional valve signals of each steering axle at the rear and forms a single-axis closed-loop control Closed-loop controller) 3, connected with each
下位控制器3还与电磁阀9信号连接,用于控制液控单向阀10。当电磁阀9得电时,切断液控单向阀10的控制油源,锁定转向助力缸6;当电磁阀9失电时,液控单向阀10打开,伺服比例阀5可以控制转向助力缸6动作。The
采用两级控制器的电子控制系统的优点是:伺服比例阀5和下位控制器3形成一个小闭环,高频率响应的下位控制器3配合高频率响应的伺服比例阀5,保证了动态精度和稳态精度,上位控制器2进行主要的计算工作,并发送给各下位控制器3目标转角指令信号。The advantages of the electronic control system using two-stage controllers are: the servo
本发明的多轴车辆的转向控制方法包括以下步骤:检测车辆第一桥和在后各转向桥的转角,并将第一桥的转角信号传送给上位控制器,其中,在后各转向桥设有用于控制转向助力油缸的伺服比例阀和用于控制伺服比例阀的下位控制器;上位控制器根据转向模式和第一桥的转角信号计算在后各转向桥所需的目标转角,并且将相应的目标转角控制信号输出至各下位控制器;以及各下位控制器根据上位控制器的目标转角控制信号向相应的伺服比例阀发送指令信号,并且根据转向桥反馈的转角信号实时调节指令信号。The steering control method of the multi-axle vehicle of the present invention includes the following steps: detecting the rotation angles of the first axle and the rear steering axles of the vehicle, and transmitting the rotation angle signal of the first axle to the upper controller, wherein the rear steering axles are set There are servo proportional valves used to control the steering power cylinder and lower controllers used to control the servo proportional valves; the upper controller calculates the target rotation angle required by each rear steering axle according to the steering mode and the rotation angle signal of the first axle, and will correspondingly The target rotation angle control signal is output to each lower controller; and each lower controller sends an instruction signal to the corresponding servo proportional valve according to the target rotation angle control signal of the upper controller, and adjusts the instruction signal in real time according to the rotation angle signal fed back by the steering axle.
下面再结合图1至图4对本发明电液伺服转向系统和转向控制方法进行说明。The electro-hydraulic servo steering system and the steering control method of the present invention will be described below with reference to FIGS. 1 to 4 .
参见图4,车辆进行转向时,转动方向盘,通过装在第一桥的角位移传感器1来检测此角度信号,并将此信号传送给上位控制器2。Referring to FIG. 4 , when the vehicle is turning, the steering wheel is turned, and the angle signal is detected by the
上位控制器2根据用户选择的转向模式和第一桥转角信号计算每轴所需的目标转角,再通过模拟量输出端口输出给下位控制器3。The
下位控制器3接收到上位控制器2的转角控制信号后,控制伺服比例阀5,由变量泵4提供液压动力,进而驱动转向助力油缸6带动转向桥7(即某在后转向桥)实现转向,同时通过角位移传感器1检测转向桥7的实际转角,下位控制器3将转角反馈信号与上位控制器2的指令信号进行比较,根据比较结果实时调节伺服比例阀5的控制信号,直到反馈信号与指令信号相等为止。After receiving the rotation angle control signal from the
通过单轴转角的闭环控制,可使后面各转向桥7转角快速、准确、可靠的跟踪第一桥转角。Through the closed-loop control of the single-axis rotation angle, the 7 rotation angles of the rear steering axles can quickly, accurately and reliably track the rotation angle of the first axle.
由于在上位控制器2中转角关系可以灵活设定,故方便实现多种转向模式,包括正常转向,后桥锁死,蟹行转向等模式。后面各转向桥7的转角信号既传给下位控制器3做比较用,同时也传递给上位控制器2,上位控制器2根据这些角位移传感器1反馈的转角信号进行车辆状态显示和/或故障报警(如图3所示),以实现实时监控和故障判断用。Since the angle of rotation can be flexibly set in the
本发明的转向系统和转向控制方法摆脱了原来的杆系连接转向系统中转向拉杆变形、装配误差、累积误差的不利因素。闭环控制及伺服比例阀的微控性保证了稳态精度,而伺服比例阀的响应速度也保证了动态精度。车辆行驶时发动机转速在很大的范围内变化,采用变量泵,保证了怠速时系统的供油量充足,又相对节能。The steering system and steering control method of the present invention get rid of the unfavorable factors of steering rod deformation, assembly error and cumulative error in the original rod-connected steering system. The closed-loop control and the micro-control of the servo proportional valve ensure the steady-state accuracy, and the response speed of the servo proportional valve also ensures the dynamic accuracy. The engine speed changes in a wide range when the vehicle is running, and the variable pump is used to ensure sufficient oil supply to the system at idle speed, and it is relatively energy-saving.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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CN102910202A (en) * | 2012-10-30 | 2013-02-06 | 徐州重型机械有限公司 | Vehicle steering wheel automatic centering unit, vehicle with same and automatic centering method |
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