CN104443025B - Electro-hydraulic servo pure rolling steering system for multi-axis vehicle and control method - Google Patents
Electro-hydraulic servo pure rolling steering system for multi-axis vehicle and control method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D7/00—Steering linkage; Stub axles or their mountings
- B62D7/06—Steering linkage; Stub axles or their mountings for individually-pivoted wheels, e.g. on king-pins
- B62D7/14—Steering linkage; Stub axles or their mountings for individually-pivoted wheels, e.g. on king-pins the pivotal axes being situated in more than one plane transverse to the longitudinal centre line of the vehicle, e.g. all-wheel steering
- B62D7/15—Steering linkage; Stub axles or their mountings for individually-pivoted wheels, e.g. on king-pins the pivotal axes being situated in more than one plane transverse to the longitudinal centre line of the vehicle, e.g. all-wheel steering characterised by means varying the ratio between the steering angles of the steered wheels
- B62D7/1518—Steering linkage; Stub axles or their mountings for individually-pivoted wheels, e.g. on king-pins the pivotal axes being situated in more than one plane transverse to the longitudinal centre line of the vehicle, e.g. all-wheel steering characterised by means varying the ratio between the steering angles of the steered wheels comprising a mechanical interconnecting system between the steering control means of the different axles
- B62D7/1536—Steering linkage; Stub axles or their mountings for individually-pivoted wheels, e.g. on king-pins the pivotal axes being situated in more than one plane transverse to the longitudinal centre line of the vehicle, e.g. all-wheel steering characterised by means varying the ratio between the steering angles of the steered wheels comprising a mechanical interconnecting system between the steering control means of the different axles provided with hydraulic assistance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/06—Power-assisted or power-driven steering fluid, i.e. using a pressurised fluid for most or all the force required for steering a vehicle
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Abstract
本发明公开了一种面向多轴车辆纯滚动的电液伺服转向系统,该转向系统包括横向拉杆伸缩缸、左转向助力缸、右转向助力缸、液控单向阀、第一伺服比例阀、第二伺服比例阀以及电联于两阀间的控制器。通过两个伺服比例阀对三个执行器进行电液伺服复合控制,以任意调节两侧转向轮的转角,有效保证了各转向轮满足实现纯滚动所需的阿克曼转向条件,从而实现高响应和高精度的动态转向。优选的该转向系统,还包含外控式的液控单向阀,可将横向拉杆伸缩缸电液锁定,保障系统纯滚动转向效应的同时降低了其高速行驶时的风险,由此提升多轴车辆高速行驶的安全性。本发明还公开了一种面向多轴车辆纯滚动的转向控制方法及一种具有所述转向系统的多轴车辆。
The invention discloses an electro-hydraulic servo steering system for pure rolling of a multi-axle vehicle. The steering system includes a telescopic rod cylinder, a left steering cylinder, a right steering cylinder, a hydraulic control check valve, a first servo proportional valve, The second servo proportional valve and the controller electrically connected between the two valves. The electro-hydraulic servo composite control is performed on the three actuators through two servo proportional valves to arbitrarily adjust the rotation angle of the steering wheels on both sides, effectively ensuring that each steering wheel meets the Ackerman steering conditions required for pure rolling, thereby achieving high Responsive and highly precise dynamic steering. The preferred steering system also includes an externally controlled hydraulically controlled one-way valve, which can electro-hydraulicly lock the telescopic cylinder of the transverse tie rod to ensure the pure rolling steering effect of the system while reducing the risk of its high-speed driving, thus improving the multi-axis The safety of the vehicle at high speed. The invention also discloses a steering control method for pure rolling of a multi-axle vehicle and a multi-axle vehicle with the steering system.
Description
技术领域technical field
本发明涉及一种面向多轴车辆纯滚动的电液伺服转向系统及转向控制方法,应用于汽车转向领域,本发明还涉及一种具有该电液伺服转向系统的多轴车辆。The invention relates to an electro-hydraulic servo steering system and a steering control method for pure rolling of a multi-axle vehicle, which are applied in the field of automobile steering. The invention also relates to a multi-axle vehicle with the electro-hydraulic servo steering system.
背景技术Background technique
大型轮式车辆广泛应用于基础设施建设(如大吨位全地面起重机、大型运梁车和矿用自卸车等民用装备)及军事重工领域(如大型导弹运输车、重型电子发射车和牵引运载车等军用特种车辆)。高性能多轴转向可显著提升大型轮式车辆的低速行驶机动灵活性和高速行驶操纵稳定性,并有助于推动类车机器人、多轮月球车等相关技术的发展,已成为衡量现代大型重载车辆和前沿运载装备发展水平的关键技术之一,其核心技术突破有着重要意义。Large-scale wheeled vehicles are widely used in infrastructure construction (such as large-tonnage all-terrain cranes, large-scale beam transport vehicles and mining dump trucks and other civilian equipment) and military heavy industry (such as large missile transport vehicles, heavy electronic launch vehicles and traction vehicles. and other military special vehicles). High-performance multi-axis steering can significantly improve the low-speed maneuverability and high-speed handling stability of large wheeled vehicles, and help promote the development of related technologies such as car-like robots and multi-wheeled lunar vehicles. It has become a measure of modern large-scale heavy vehicles. It is one of the key technologies for the development level of vehicles and cutting-edge transportation equipment, and its core technology breakthrough is of great significance.
然而,针对大型多轴车辆而言,其转向负载大,且各轮转角间需保证一定的几何关系,传统的机械摇臂式液压助力转向系统虽然有助于保证各轮间的转角关系,但存在转向模式单一、灵活性差等明显缺陷。该类系统已逐步向具有灵活性强、动态转向精度高,且驱动力矩大的电液控制转向系统方向发展。However, for large multi-axle vehicles, the steering load is large, and a certain geometric relationship needs to be guaranteed between the rotation angles of the wheels. Although the traditional mechanical rocker-arm hydraulic power steering system helps to ensure the rotation angle relationship between the wheels, it cannot There are obvious defects such as single steering mode and poor flexibility. This type of system has gradually developed towards an electro-hydraulic control steering system with strong flexibility, high dynamic steering precision, and large driving torque.
当前,电液控制转向系统设计主要围绕转向梯形机构和电液控制回路两方面展开:(1)在转向梯形机构方面:通过虚拟样机技术或优化算法对梯形机构进行优化,使优化后的梯形机构逼近阿克曼机构,从而提高转向精度(如参考专利201110097127.6和93104300.x);或通过在梯形机构中添加固定槽滚子副或凸轮转动副,使横向拉杆杆长可变,实现车轮纯滚动转向,以减小车胎磨损(如参考专利201110154053.5和01252825.3)。(2)电液控制回路方面:采用直接横向拉杆驱动转向方式,如用双出杆液压缸替换横向拉杆作为执行器,并结合电液控制阀和抑制路面扰动载荷的控制方法,增强转向系统稳定性(如参考专利EP1852329A2);或采用电液比例系统实现转向,如通过电控换向阀和比例节流阀分别实现换向和流量精确控制,从而通过各元件的匹配动作实现比例转向,其响应速度快且转向操作灵敏(如参考专利201210370470.8);或采用电液伺服系统实现转向,如采用伺服比例阀控制双转向助力缸,驱动转向梯形转向,不仅驱动负载大且频响高、无零位死区(如参考专利201010265429.5)。At present, the design of the electro-hydraulic control steering system mainly revolves around the steering trapezoidal mechanism and the electro-hydraulic control circuit: (1) In terms of the steering trapezoidal mechanism: the trapezoidal mechanism is optimized through virtual prototyping technology or optimization algorithm, so that the optimized trapezoidal mechanism Approximate the Ackermann mechanism to improve the steering accuracy (for example, refer to patents 201110097127.6 and 93104300.x); or add a fixed groove roller pair or a cam rotation pair to the trapezoidal mechanism to make the length of the transverse tie rod variable and realize the pure rolling of the wheel Steering, to reduce tire wear (as referenced patent 201110154053.5 and 01252825.3). (2) Electro-hydraulic control circuit: adopt the direct transverse tie rod to drive the steering method, such as replacing the transverse tie rod with a double-rod hydraulic cylinder as the actuator, and combine the electro-hydraulic control valve and the control method to suppress the road disturbance load to enhance the stability of the steering system (for example, refer to the patent EP1852329A2); or use the electro-hydraulic proportional system to realize the steering, such as realizing the precise control of the reversing and the flow through the electronically controlled reversing valve and the proportional throttle valve, so as to realize the proportional steering through the matching action of each component. Fast response and sensitive steering operation (for example, refer to patent 201210370470.8); or use an electro-hydraulic servo system to realize steering, such as using a servo proportional valve to control a double steering cylinder to drive a trapezoidal steering, which not only has a large driving load but also has a high frequency response and no zero Bit dead zone (for example, refer to patent 201010265429.5).
现有的专利有助于提高多轴车辆的转向灵活性和动态转向精度,但仍存在以下一些不足,主要表现为:The existing patents help to improve the steering flexibility and dynamic steering accuracy of multi-axle vehicles, but there are still some shortcomings as follows:
1)纯滚动转向梯形机构的优质设计遇到瓶颈。多轴车辆实现全轮纯滚动转向可显著降低轮胎的磨损,并提高行驶稳定性。然而,由于传统设计转向梯形机构为四杆机构,通过优化转向梯形机构仅近似而无法严格满足纯滚动的阿克曼转角关系,因而无法实现真正意义上的纯滚动。此外,通过对转向机构变形进行纯滚动转向的机构(如参考专利201210423486.0、201010605346.6等),满足了机构学上的纯滚动条件,却带来转弯半径大、布置困难等问题。因此,在实现纯滚动转向梯形的机构设计方面仍需进一步提升。1) The high-quality design of the pure rolling steering trapezoidal mechanism has encountered a bottleneck. All-wheel pure rolling steering of multi-axle vehicles can significantly reduce tire wear and improve driving stability. However, because the traditionally designed steering trapezoidal mechanism is a four-bar mechanism, the Ackermann angle relationship of pure rolling cannot be strictly satisfied by optimizing the steering trapezoidal mechanism, so pure rolling in the true sense cannot be realized. In addition, through the pure rolling steering mechanism for the deformation of the steering mechanism (such as reference patents 201210423486.0, 201010605346.6, etc.), the pure rolling condition in mechanics is met, but it brings problems such as large turning radius and difficult layout. Therefore, there is still a need for further improvement in the mechanism design for realizing the pure rolling steering trapezoid.
2)无法有效实现在纯滚动条件下高响应的精确动态转向。多轴车辆的转向系统要求具有高响应高精度转向梯形,同时也要求各转向轮尽可能满足阿克曼转向条件。当前的转向系统设计主要围绕上述一方面展开(如专利201010255429.5通过电液伺服控制提升转向响应速度和精度;专利201110154053.5和01252825.3利用新型结构设计实现纯滚动)。然而,由于多数具有纯滚动功能的结构设计无法同时有效实现高响应的精确控制,如何实现结构创新和有效控制相融合,突破纯滚动条件下的高响应精确动态转向系统设计,这方面仍存在明显不足。2) Precise dynamic steering with high response under pure rolling conditions cannot be effectively realized. The steering system of a multi-axle vehicle requires a high-response and high-precision steering trapezoid, and it also requires each steering wheel to meet the Ackermann steering conditions as much as possible. The current steering system design mainly revolves around the above aspects (for example, patent 201010255429.5 improves steering response speed and precision through electro-hydraulic servo control; patents 201110154053.5 and 01252825.3 use new structural design to achieve pure rolling). However, since most structural designs with pure rolling function cannot effectively achieve high-response precise control at the same time, how to achieve the integration of structural innovation and effective control, and break through the high-response precise dynamic steering system design under pure rolling conditions, there are still obvious problems. insufficient.
3)纯滚动状态下动态转向的安全性有待加强。针对当前常规转向梯形而言,车辆高速行驶时常在小转角范围内转向,若此时转向机构出现故障,易产生巨大危害(如轮胎侧滑、转向失控等),因此其安全性尤为重要。然而,现有具备纯滚动功能的转向机构,在车辆高速行驶转向安全性方面存在缺陷,有待进一步改进。3) The safety of dynamic steering in pure rolling state needs to be strengthened. As far as the current conventional steering trapezoid is concerned, the vehicle often turns within a small corner range when driving at high speed. If the steering mechanism fails at this time, it is easy to cause great harm (such as tire skidding, steering loss of control, etc.), so its safety is particularly important. However, the existing steering mechanism with pure rolling function has defects in the steering safety of the vehicle at high speed, and needs to be further improved.
发明内容Contents of the invention
本发明目的在于提供一种面向多轴车辆纯滚动的电液伺服转向系统,通过双伺服比例阀对多执行器进行电液伺服复合控制,以保证各转向轮满足实现纯滚动所需的阿克曼转向条件,并实现高响应和高精度的动态转向;优选的,该转向系统可将横向拉杆伸缩缸电液锁定,保障转向系统纯滚动转向效应的同时降低其高速行驶时的风险,提升多轴车辆高速行驶的安全性。本发明的另一目在于提供一种面向多轴车辆纯滚动的转向控制方法。本发明的目的还在于提供一种具有所述转向系统的多轴车辆。The purpose of the present invention is to provide an electro-hydraulic servo steering system for pure rolling of multi-axle vehicles, which performs electro-hydraulic servo composite control on multiple actuators through dual servo proportional valves, so as to ensure that each steering wheel meets the Ak required to realize pure rolling. Mann steering conditions, and realize high-response and high-precision dynamic steering; preferably, the steering system can electro-hydraulic lock the telescopic cylinder of the transverse tie rod to ensure the pure rolling steering effect of the steering system while reducing the risk of its high-speed driving and improving multiple The safety of axle vehicles at high speeds. Another object of the present invention is to provide a steering control method for pure rolling of a multi-axle vehicle. It is also an object of the invention to provide a multi-axle vehicle with said steering system.
为达到上述目的本发明采用的技术方案之一如下:One of the technical solutions adopted in the present invention to achieve the above object is as follows:
一种面向多轴车辆纯滚动的电液伺服转向系统,所述多轴车辆包括第一桥和在后各转向桥,用于在后各转向桥的电液伺服转向系统包括油箱1、液压泵2、第一伺服比例阀4、车架16、左转向助力缸9、右转向助力缸14;左转向助力缸9的有杆腔和右转向助力缸14的无杆腔形成第一工作油路R1,左转向助力缸9的无杆腔和右转向助力缸14的有杆腔形成第二工作油路R2,第一工作油路R1和第二工作油路R2两工作油路分别与第一伺服比例阀4的A、B工作油口相连接;An electro-hydraulic servo steering system for pure rolling of a multi-axle vehicle, the multi-axle vehicle includes a first axle and rear steering axles, the electro-hydraulic servo steering system for each rear steering axle includes a fuel tank 1, a hydraulic pump 2. The first servo proportional valve 4, the vehicle frame 16, the left steering cylinder 9, and the right steering cylinder 14; the rod chamber of the left steering cylinder 9 and the rodless chamber of the right steering cylinder 14 form the first working oil circuit R1, the rodless chamber of the left steering power cylinder 9 and the rod chamber of the right steering power cylinder 14 form the second working oil circuit R2, and the first working oil circuit R1 and the second working oil circuit R2 are connected with the first working oil circuit respectively. The A and B working oil ports of the servo proportional valve 4 are connected;
所述的电液伺服转向系统包括横向拉杆伸缩缸12、第二伺服比例阀22、电子控制系统;The electro-hydraulic servo steering system includes a telescopic rod cylinder 12, a second servo proportional valve 22, and an electronic control system;
横向拉杆伸缩缸12的活塞部分与一侧的第一梯形臂10铰接,横向拉杆伸缩缸12的缸体部分与另一侧的第二梯形臂13铰接;The piston part of the telescopic rod cylinder 12 is hinged to the first trapezoidal arm 10 on one side, and the cylinder part of the telescopic rod cylinder 12 is hinged to the second trapezoidal arm 13 on the other side;
横向拉杆伸缩缸12的两个工作容腔分别与第二伺服比例阀22的A、B工作油口相连,分别形成第三工作油路R3和第四工作油路R4;第一伺服比例阀4和第二伺服比例阀22的P口分别与进油油路相连,第一伺服比例阀4和第二伺服比例阀22的T口均与油箱1相通;The two working chambers of the transverse rod telescopic cylinder 12 are respectively connected with the A and B working oil ports of the second servo proportional valve 22 to respectively form the third working oil circuit R3 and the fourth working oil circuit R4; the first servo proportional valve 4 and the P port of the second servo proportional valve 22 are respectively connected with the oil inlet circuit, and the T ports of the first servo proportional valve 4 and the second servo proportional valve 22 are connected with the oil tank 1;
电子控制系统用于根据被控转向桥左、右侧轮目标转角计算出横向拉杆伸缩缸的目标长度,向所述的被控转向桥所在的电液伺服转向系统中的第二伺服比例阀输出与所述横向拉杆伸缩缸目标长度相对应的指令信号,并向所述的被控转向桥所在的电液伺服转向系统中的第一伺服比例阀输出与所述右或左侧轮目标转角相对应的指令信号,同时根据所述的被控转向桥的横向拉杆伸缩缸位移反馈信号和右或左侧轮反馈转角信号,实时调节所述的各指令信号。The electronic control system is used to calculate the target length of the telescopic cylinder of the transverse tie rod according to the target rotation angle of the left and right wheels of the controlled steering axle, and output it to the second servo proportional valve in the electro-hydraulic servo steering system where the controlled steering axle is located. The command signal corresponding to the target length of the telescopic rod telescopic cylinder is output to the first servo proportional valve in the electro-hydraulic servo steering system where the controlled steering axle is located, which is the same as the target rotation angle of the right or left wheel. The corresponding command signals are adjusted in real time according to the displacement feedback signal of the telescopic rod telescopic cylinder of the controlled steering axle and the feedback rotation angle signal of the right or left wheel.
横向拉杆伸缩缸12为双出杆缸,所述的横向拉杆伸缩缸两侧有杆腔的有效工作面积相等。The telescopic rod cylinder 12 is a double-rod cylinder, and the effective working areas of the rod cavities on both sides of the telescopic cylinder are equal.
该系统中含有第一液控单向阀5、第二液控单向阀6、第三液控单向阀19和第四液控单向阀20,其分别串接在第一工作油路R1、第二工作油路R2、第三工作油路R3、第四工作油路R4四个油路上;The system includes a first hydraulically controlled check valve 5, a second hydraulically controlled check valve 6, a third hydraulically controlled check valve 19 and a fourth hydraulically controlled check valve 20, which are respectively connected in series to the first working oil circuit. R1, the second working oil circuit R2, the third working oil circuit R3, the fourth working oil circuit R4 four oil circuits;
所述的第一液控单向阀5和第二液控单向阀6的先导油均由第一电磁换向阀3控制;所述的第三液控单向阀19和第四液控单向阀20的先导油均由第一电磁换向阀23控制;所述的第一电磁换向阀3和第二电磁换向阀23均为两位三通阀。The pilot oil of the first hydraulic control check valve 5 and the second hydraulic control check valve 6 is controlled by the first electromagnetic reversing valve 3; the third hydraulic control check valve 19 and the fourth hydraulic control check valve The pilot oil of the one-way valve 20 is controlled by the first electromagnetic reversing valve 23; the first electromagnetic reversing valve 3 and the second electromagnetic reversing valve 23 are two-position three-way valves.
该系统包括第一补油溢流阀组7、第二补油溢流阀组8、第三补油溢流阀组17和第四补油溢流阀组18,其分别串接在第一工作油路R1、第二工作油路R2、第三工作油路R3、第四工作油路R4四个油路上。The system includes a first charge relief valve group 7, a second charge relief valve group 8, a third charge relief valve group 17 and a fourth charge relief valve group 18, which are respectively connected in series with the first There are four oil circuits including working oil circuit R1, second working oil circuit R2, third working oil circuit R3 and fourth working oil circuit R4.
第一补油溢流阀组7、第二补油溢流阀组8、第三补油溢流阀组17和第四补油溢流阀组18具有相同的结构,其各包括一个溢流阀24和一个单向阀25,且单向阀25与溢流阀24并联,单向阀25用于使溢流阀24进口与出口之间处于正向截止和反向导通状态。The first charge oil relief valve group 7, the second charge oil relief valve group 8, the third charge oil relief valve group 17 and the fourth charge oil relief valve group 18 have the same structure, each of which includes a relief Valve 24 and a one-way valve 25, and one-way valve 25 is connected in parallel with overflow valve 24, and one-way valve 25 is used for making the inlet and outlet of overflow valve 24 be in positive cut-off and reverse conduction state.
电子控制系统包括:控制器21、用于检测所述转向桥右或左侧轮转角的转角传感器15、用于检测所述横向拉杆伸缩缸长度的位移传感器11、第一电磁换向阀3和第二电磁换向阀23;The electronic control system includes: a controller 21, a rotation angle sensor 15 for detecting the right or left wheel rotation angle of the steering axle, a displacement sensor 11 for detecting the length of the telescopic cylinder of the transverse tie rod, a first electromagnetic reversing valve 3 and The second electromagnetic reversing valve 23;
该控制器21电联于第一伺服比例阀4、第二伺服比例阀22、转角传感器15和位移传感器11、第一电磁换向阀3和第二电磁换向阀23;The controller 21 is electrically connected to the first servo proportional valve 4, the second servo proportional valve 22, the rotation angle sensor 15 and the displacement sensor 11, the first electromagnetic reversing valve 3 and the second electromagnetic reversing valve 23;
其中控制器21、第一伺服比例阀4、横向拉杆伸缩缸12和位移传感器11形成横向拉杆伸缩缸长度的闭环控制;同时控制器21、第二伺服比例阀22、右转向助力缸14、左转向助力缸9和右或左转角传感器15形成右或左侧轮转角的闭环控制。Wherein the controller 21, the first servo proportional valve 4, the transverse tie rod telescopic cylinder 12 and the displacement sensor 11 form a closed-loop control of the length of the transverse tie rod telescopic cylinder; at the same time, the controller 21, the second servo proportional valve 22, the right steering cylinder 14, the left The power steering cylinder 9 and the right or left steering angle sensor 15 form a closed-loop control of the steering angle of the right or left wheel.
本发明还包括另一技术特征:The present invention also includes another technical feature:
一种面向多轴车辆纯滚动的电液伺服转向系统的转向控制方法,包括以下步骤:A steering control method for an electro-hydraulic servo steering system oriented to pure rolling of a multi-axle vehicle, comprising the following steps:
步骤一:电液伺服转向系统将被控转向桥的左、右侧轮目标转角信号输入至所述转向桥的控制器;Step 1: The electro-hydraulic servo steering system inputs the target angle signals of the left and right wheels of the controlled steering axle to the controller of the steering axle;
步骤二:判断是否需要在转向轮中位左右侧的临界锁定角度范围内锁定横向拉杆伸缩缸:若不需要,跳转至步骤三;若需要,跳转至步骤九;Step 2: Determine whether it is necessary to lock the telescopic rod telescopic cylinder within the critical locking angle range on the left and right sides of the center of the steering wheel: if not, skip to step 3; if necessary, skip to step 9;
步骤三:控制器根据左、右侧车轮目标转角信号计算出横向拉杆伸缩缸的目标长度,并以该目标长度和右或左侧轮的目标转角作为两个控制目标对系统进行控制;Step 3: The controller calculates the target length of the telescopic cylinder of the transverse tie rod according to the target rotation angle signals of the left and right wheels, and uses the target length and the target rotation angle of the right or left wheel as two control targets to control the system;
步骤四:检测被控转向桥横向拉杆伸缩缸的实际长度及右或左侧轮的实际转角;Step 4: Detect the actual length of the telescopic cylinder of the transverse tie rod of the controlled steering axle and the actual rotation angle of the right or left wheel;
步骤五:计算横向拉杆伸缩缸实际长度与目标长度间偏差,同时计算右或左侧轮实际转角与目标转角间偏差;Step 5: Calculate the deviation between the actual length of the telescopic cylinder of the transverse rod and the target length, and calculate the deviation between the actual rotation angle of the right or left wheel and the target rotation angle;
步骤六:根据横向拉杆伸缩缸长度偏差信号,控制器向第二伺服比例阀发送第一路指令信号,以控制第二伺服比例阀工作;同时根据右或左侧车轮转角偏差信号向第一伺服比例阀发送第二路指令信号,以控制第一伺服比例阀工作;Step 6: According to the length deviation signal of the transverse rod telescopic cylinder, the controller sends the first command signal to the second servo proportional valve to control the operation of the second servo proportional valve; at the same time, according to the right or left wheel angle deviation signal, the first servo The proportional valve sends the second command signal to control the first servo proportional valve to work;
步骤七:第二伺服比例阀输出液压信号控制横向拉杆伸缩缸伸缩,使横向拉杆伸缩缸的实际长度接近目标长度,第一伺服比例阀输出液压信号控制左、右侧转向助力缸伸缩,使右或左侧轮的实际转角接近目标转角;Step 7: The second servo proportional valve outputs a hydraulic signal to control the expansion and contraction of the telescopic rod cylinder, so that the actual length of the telescopic cylinder is close to the target length. The first servo proportional valve outputs a hydraulic signal to control the expansion and contraction of the left and right steering cylinders, so that the right Or the actual turning angle of the left wheel is close to the target turning angle;
步骤八:控制器根据位移传感器和转角传感器反馈的横向拉杆伸缩缸的实际长度和右或左侧轮的实际转角,实时调节所述的两路指令信号,在两路指令信号共同控制下,转向梯形机构实现纯滚动转向,使左、右侧轮达到目标转角;Step 8: The controller adjusts the two command signals in real time according to the actual length of the telescopic rod telescopic cylinder fed back by the displacement sensor and the rotation angle sensor and the actual rotation angle of the right or left wheel. Under the joint control of the two command signals, the steering The trapezoidal mechanism realizes pure rolling steering, making the left and right wheels reach the target turning angle;
步骤九:判断右或左侧轮转角是否大于临界锁定转角:若大于,跳转至步骤三;若不大于,跳转至步骤十;Step 9: Determine whether the right or left wheel rotation angle is greater than the critical locking angle: if it is greater, go to step 3; if not, go to step 10;
步骤十:设定第二伺服比例阀处于中位,第二电磁方向阀得电,将第三液控单向阀和第四液控单向阀的先导油通回油,使横向拉杆伸缩缸锁定。Step 10: Set the second servo proportional valve in the neutral position, the second electromagnetic directional valve is energized, and the pilot oil of the third hydraulic control check valve and the fourth hydraulic control check valve are returned to the oil, so that the horizontal tie rod telescopic cylinder locking.
步骤十一:与步骤十同步,检测被控转向桥右或左侧轮的实际转角;Step 11: Synchronously with step 10, detect the actual rotation angle of the right or left wheel of the controlled steering axle;
步骤十二:计算右或左侧轮实际转角与目标转角间偏差;Step 12: Calculate the deviation between the actual rotation angle of the right or left wheel and the target rotation angle;
步骤十三:根据右或左侧车轮转角偏差信号,控制器向第一伺服比例阀发送指令信号控制第一伺服比例阀工作;Step 13: According to the right or left wheel angle deviation signal, the controller sends a command signal to the first servo proportional valve to control the first servo proportional valve to work;
步骤十四:第一伺服比例阀输出液压信号控制左、右侧转向助力缸伸缩,使右或左侧轮的实际转角接近目标转角;Step 14: The first servo proportional valve outputs a hydraulic signal to control the expansion and contraction of the left and right steering cylinders, so that the actual rotation angle of the right or left wheel is close to the target rotation angle;
步骤十五:控制器根据转角传感器反馈的右或左侧轮的实际转角,实时调节所述的指令信号,在指令信号的控制下,转向梯形机构实现转向,使右或左侧轮达到目标转角。Step 15: The controller adjusts the instruction signal in real time according to the actual rotation angle of the right or left wheel fed back by the rotation angle sensor. Under the control of the instruction signal, the steering trapezoidal mechanism realizes the steering, so that the right or left wheel reaches the target rotation angle .
所述的临界锁定转角为正负5°~15°。The critical locking rotation angle is plus or minus 5°-15°.
所述的控制器21为可编程逻辑控制器或单片机,所述控制器的响应频率与所述第一伺服比例阀4和第二伺服比例阀22的响应频率相适配。The controller 21 is a programmable logic controller or a single chip microcomputer, and the response frequency of the controller is adapted to the response frequency of the first servo proportional valve 4 and the second servo proportional valve 22 .
本发明具备的有益效果是:The beneficial effects that the present invention possesses are:
1)基于电液伺服控制的变长度横向拉杆设计转向梯形机构,突破了优质纯滚动转向机构的设计瓶颈。通过将横向拉杆伸缩缸替换传统转向梯形中的转向横拉杆,并应用电液伺服系统对其进行精确控制,使原有转向梯形的四杆机构变为内置横向拉杆伸缩缸的五杆机构。该机构具备双自由度,可同时控制双侧车轮转向角度,实现双侧车轮的阿克曼转向;同时,具有布置方便、操作省力且转弯半径小等优点,从结构上为实现高响应、高精度的阿克曼转向创造了条件。1) The steering trapezoidal mechanism is designed based on the variable-length transverse tie rod controlled by electro-hydraulic servo, which breaks through the design bottleneck of high-quality pure rolling steering mechanism. By replacing the tie rods in the traditional steering trapezoid with the telescopic rod cylinder, and using the electro-hydraulic servo system to precisely control it, the original four-bar mechanism of the steering trapezoid is transformed into a five-bar mechanism with a built-in telescopic rod cylinder. The mechanism has two degrees of freedom, and can control the steering angle of both sides of the wheels at the same time, realizing the Ackermann steering of the two sides of the wheels; at the same time, it has the advantages of convenient layout, labor-saving operation and small turning radius. The precision of the Ackerman turn creates the conditions.
2)通过双侧梯形臂和横向拉杆的电液伺服复合控制,实现纯滚动条件下高响应高精度的动态转向。通过伺服比例阀控制双侧梯形臂,提供转向驱动力矩,实现梯形机构高响应高精度的转向控制;同时通过伺服比例阀控制横向拉杆伸缩缸,实现伸缩缸高响应的动态变长度控制。由此通过双伺服比例阀对三个执行器(具有两个自由度)进行电液伺服复合控制,可任意调节两侧转向轮的转角,实现双侧轮转角完全满足多轴车辆转向所需要的阿克曼条件,并保障纯滚动转向过程的高响应和高精度。2) Through the electro-hydraulic servo composite control of the double-sided trapezoidal arm and the transverse tie rod, high-response and high-precision dynamic steering under pure rolling conditions is realized. The double-sided trapezoidal arm is controlled by the servo proportional valve to provide the steering drive torque to realize the high-response and high-precision steering control of the trapezoidal mechanism; at the same time, the servo proportional valve is used to control the telescopic cylinder of the transverse tie rod to realize the dynamic variable length control of the telescopic cylinder with high response. Therefore, the electro-hydraulic servo composite control is performed on the three actuators (with two degrees of freedom) through the dual servo proportional valve, and the rotation angle of the steering wheels on both sides can be adjusted arbitrarily, so that the rotation angle of the two-side wheels can fully meet the steering requirements of multi-axle vehicles. Ackermann conditions, and guarantee high response and high precision in pure roll steering process.
3)横向拉杆伸缩缸采用电液控制式锁定,有效提升多轴车辆高速行驶时的安全性。车辆高速行驶时转向角度常工作在小转角范围,通过电液控制式锁定横向拉杆,将其由变胞转向梯形重新转化为常规转向梯形。由此,可有效避免机构变胞部分发生故障时所导致的危险,在保障变胞机构纯滚动转向效应(小转角时,定长度横向拉杆也可近似实现阿克曼转向)的同时降低其高速行驶时的风险,提升了多轴车辆高速行驶的安全性。3) The telescopic cylinder of the transverse tie rod is locked by electro-hydraulic control, which effectively improves the safety of the multi-axle vehicle at high speed. When the vehicle is running at high speed, the steering angle often works in a small corner range, and the lateral tie rod is locked by electro-hydraulic control to re-convert it from a metamorphic steering trapezoid to a conventional steering trapezoid. As a result, the danger caused by the failure of the metamorphic part of the mechanism can be effectively avoided, and the pure rolling steering effect of the metamorphic mechanism can be guaranteed (at small turning angles, the fixed-length transverse tie rod can also approximate the Ackermann steering) while reducing its high speed. Risks during driving, improving the safety of multi-axle vehicles at high speeds.
附图说明Description of drawings
图1是一种面向多轴车辆纯滚动的电液伺服转向系统示意图,Figure 1 is a schematic diagram of an electro-hydraulic servo steering system for pure rolling of a multi-axle vehicle.
图2是表征横向拉杆长度与两侧轮转角关系的示意图,Figure 2 is a schematic diagram representing the relationship between the length of the transverse tie rod and the rotation angle of the wheels on both sides,
图3是一种面向多轴车辆纯滚动的电液伺服转向系统的控制原理框图,Fig. 3 is a block diagram of the control principle of an electro-hydraulic servo steering system for pure rolling of a multi-axle vehicle.
图4是本发明电液伺服转向系统的控制方法流程图,Fig. 4 is a flow chart of the control method of the electro-hydraulic servo steering system of the present invention,
图5是本发明应用于多轴车辆纯滚动的电液伺服转向系统的原理图。Fig. 5 is a schematic diagram of the electro-hydraulic servo steering system applied to the pure rolling of multi-axle vehicles according to the present invention.
图中:1、油箱,2、液压泵,3、第一电磁换向阀,4、第一伺服比例阀,5、第一液控单向阀,6、第二液控单向阀,7、第一补油溢流阀组,8、第二补油溢流阀组,9、左转向助力缸,10、第一梯形臂,11、位移传感器,12、横向拉杆伸缩缸,13、第二梯形臂,14、右转向助力缸,15、转角传感器,16、车架,17、第三补油溢流阀组,18第四补油溢流阀组,19、第三液控单向阀,20、第四液控单向阀,21、控制器,22、第二伺服比例阀,23、第二电磁换向阀,24、溢流阀,25、单向阀,R1、第一工作油路,R2、第二工作油路,R3、第三工作油路,R4、第四工作油路。In the figure: 1. Fuel tank, 2. Hydraulic pump, 3. The first electromagnetic reversing valve, 4. The first servo proportional valve, 5. The first hydraulic control check valve, 6. The second hydraulic control check valve, 7 , The first oil-charging overflow valve group, 8, the second oil-charging overflow valve group, 9, the left steering cylinder, 10, the first trapezoidal arm, 11, the displacement sensor, 12, the transverse rod telescopic cylinder, 13, the second Two trapezoidal arms, 14. Right steering power cylinder, 15. Angle sensor, 16. Frame, 17. The third charge relief valve group, 18 The fourth charge relief valve group, 19. The third hydraulic control one-way Valve, 20, fourth hydraulic control check valve, 21, controller, 22, second servo proportional valve, 23, second electromagnetic reversing valve, 24, overflow valve, 25, check valve, R1, first Working oil circuit, R2, the second working oil circuit, R3, the third working oil circuit, R4, the fourth working oil circuit.
具体实施方式detailed description
下面结合附图和实施例,说明本发明的具体实施方式。The specific implementation of the present invention will be described below in conjunction with the drawings and examples.
图1是一种面向多轴车辆纯滚动的电液伺服转向系统示意图。Figure 1 is a schematic diagram of an electro-hydraulic servo steering system for pure rolling of a multi-axle vehicle.
一种面向多轴车辆纯滚动的电液伺服转向系统,所述多轴车辆包括第一桥和在后各转向桥,用于在后各转向桥的电液伺服转向系统包括油箱1、液压泵2、第一伺服比例阀4、车架16、左转向助力缸9、右转向助力缸14;左转向助力缸9的活塞杆与第一梯形臂10铰接,其缸体与车架16铰接,且右转向助力缸14的活塞杆与第二梯形臂13铰接,其缸体也与车架16铰接;左转向助力缸9的有杆腔和右转向助力缸14的无杆腔形成第一工作油路R1,左转向助力缸9的无杆腔和右转向助力缸14的有杆腔形成第二工作油路R2,R1和R2两工作油路分别与第一伺服比例阀4的A、B工作油口相连接。An electro-hydraulic servo steering system for pure rolling of a multi-axle vehicle, the multi-axle vehicle includes a first axle and rear steering axles, the electro-hydraulic servo steering system for each rear steering axle includes a fuel tank 1, a hydraulic pump 2. The first servo proportional valve 4, the frame 16, the left steering cylinder 9, the right steering cylinder 14; the piston rod of the left steering cylinder 9 is hinged to the first trapezoidal arm 10, and the cylinder body is hinged to the frame 16, And the piston rod of the right power steering cylinder 14 is hinged with the second trapezoidal arm 13, and its cylinder body is also hinged with the vehicle frame 16; the rod chamber of the left power steering cylinder 9 and the rodless chamber of the right power steering cylinder 14 form the first working Oil circuit R1, the rodless chamber of the left steering power cylinder 9 and the rod chamber of the right steering power cylinder 14 form the second working oil circuit R2, and the two working oil circuits of R1 and R2 are connected with A and B of the first servo proportional valve 4 respectively. The working oil port is connected.
所述的电液伺服转向系统还包括横向拉杆伸缩缸12、第二伺服比例阀22和电子控制系统。The electro-hydraulic servo steering system also includes a telescopic rod cylinder 12, a second servo proportional valve 22 and an electronic control system.
横向拉杆伸缩缸12的活塞部分与一侧的第一梯形臂10铰接,横向拉杆伸缩缸12的缸体部分与另一侧的第二梯形臂13铰接。The piston part of the telescopic rod cylinder 12 is hinged to the first trapezoidal arm 10 on one side, and the cylinder part of the telescopic rod cylinder 12 is hinged to the second trapezoidal arm 13 on the other side.
横向拉杆伸缩缸12的两个工作容腔分别与第二伺服比例阀22的A、B工作油口相连,分别形成第三工作油路R3和第四工作油路R4;第一伺服比例阀4和第二伺服比例阀22的P口均与进油油路相连,第一伺服比例阀4和第二伺服比例阀22的T口均与油箱1相通。The two working chambers of the transverse rod telescopic cylinder 12 are respectively connected with the A and B working oil ports of the second servo proportional valve 22 to respectively form the third working oil circuit R3 and the fourth working oil circuit R4; the first servo proportional valve 4 The P port of the second servo proportional valve 22 is connected with the oil inlet circuit, and the T ports of the first servo proportional valve 4 and the second servo proportional valve 22 are connected with the oil tank 1 .
优选地,横向拉杆伸缩缸12为双出杆缸,所述的横向拉杆伸缩缸两侧有杆腔的有效工作面积相等。Preferably, the telescopic rod cylinder 12 is a double-rod cylinder, and the effective working areas of the rod cavities on both sides of the telescopic rod cylinder are equal.
优选地,一种面向多轴车辆纯滚动的电液伺服转向系统中含有第一液控单向阀5、第二液控单向阀6、第三液控单向阀19和第四液控单向阀20,其分别串接在R1、R2、R3、R4四个油路上。所述的第一液控单向阀5和第二液控单向阀6的先导油均由第一电磁换向阀3控制;所述的第三液控单向阀19和第四液控单向阀20的先导油均由第二电磁换向阀23控制;所述的第一电磁换向阀3和第二电磁换向阀23为两位三通阀。Preferably, an electro-hydraulic servo steering system for pure rolling of a multi-axle vehicle includes a first hydraulic control check valve 5, a second hydraulic control check valve 6, a third hydraulic control check valve 19 and a fourth hydraulic control check valve. The one-way valve 20 is connected in series with four oil circuits of R1, R2, R3 and R4 respectively. The pilot oil of the first hydraulic control check valve 5 and the second hydraulic control check valve 6 is controlled by the first electromagnetic reversing valve 3; the third hydraulic control check valve 19 and the fourth hydraulic control check valve The pilot oil of the one-way valve 20 is controlled by the second electromagnetic reversing valve 23; the first electromagnetic reversing valve 3 and the second electromagnetic reversing valve 23 are two-position three-way valves.
优选地,一种面向多轴车辆纯滚动的电液伺服转向系统包括第一补油溢流阀组7、第二补油溢流阀组8、第三补油溢流阀组17、第四补油溢流阀组18,其分别串接在R1、R2、R3、R4四个油路上。第一补油溢流阀组7、第二补油溢流阀组8、第三补油溢流阀组17、第四补油溢流阀组18具有相同的结构,各包括一个溢流阀24和一个单向阀25,且单向阀25与溢流阀24并联,单向阀25用于使溢流阀24的进口与出口之间处于正向截止和反向导通状态。Preferably, an electro-hydraulic servo steering system for pure rolling of a multi-axle vehicle includes a first charge relief valve group 7, a second charge relief valve group 8, a third charge relief valve group 17, a fourth Oil supplement overflow valve group 18 is respectively connected in series with four oil circuits of R1, R2, R3 and R4. The first charge oil relief valve group 7, the second charge oil relief valve group 8, the third charge oil relief valve group 17, and the fourth charge oil relief valve group 18 have the same structure, each including a relief valve 24 and a one-way valve 25, and the one-way valve 25 is connected in parallel with the overflow valve 24, and the one-way valve 25 is used to make the inlet and the outlet of the overflow valve 24 be in a positive cut-off and reverse conduction state.
电子控制系统包括:控制器21、用于检测所述转向桥右(或左)侧轮转角的转角传感器15、用于检测所述横向拉杆伸缩缸长度的位移传感器11、第一电磁换向阀、第二电磁换向阀;该控制器21电联于第一伺服比例阀4、第二伺服比例阀22、转角传感器15、位移传感器11、第一电磁换向阀和第二电磁换向阀。The electronic control system includes: a controller 21, a rotation angle sensor 15 for detecting the right (or left) side wheel rotation angle of the steering axle, a displacement sensor 11 for detecting the length of the telescopic cylinder of the transverse tie rod, and a first electromagnetic reversing valve , the second electromagnetic reversing valve; the controller 21 is electrically connected to the first servo proportional valve 4, the second servo proportional valve 22, the angle sensor 15, the displacement sensor 11, the first electromagnetic reversing valve and the second electromagnetic reversing valve .
图2是表征横向拉杆长度与两侧轮转角关系的示意图。Fig. 2 is a schematic diagram showing the relationship between the length of the transverse tie rod and the rotation angle of the wheels on both sides.
多轴车辆在转向时,所有车轮均处于纯滚动转向状态,即满足阿克曼转向定理,轮胎的磨损会显著降低,由此可提高车辆行驶的稳定性和安全性。多轴车辆包括多个转向桥(一般转向桥数n≥3),当在转向过程中,若要保证各转向轮纯滚动,可依据阿克曼定理计算得出各轮所需要的转角。以第n桥转向桥为例,如图所示,设经过阿克曼定理计算得出的纯滚动条件下左右侧轮的转角分别为αn和βn,左右侧轮的梯形臂长度均为m,轮胎处于中位时梯形臂与转向桥轴的夹角为γ,两侧转向轮主销间的距离为K。When the multi-axle vehicle is turning, all the wheels are in a pure rolling steering state, which satisfies the Ackermann steering theorem, and the wear of the tires will be significantly reduced, thereby improving the stability and safety of the vehicle. A multi-axle vehicle includes multiple steering bridges (generally, the number of steering bridges is n≥3). During the steering process, if the pure rolling of each steering wheel is to be ensured, the required rotation angle of each wheel can be calculated according to Ackermann's theorem. Take the steering bridge of the nth bridge as an example, as shown in the figure, assume that the rotation angles of the left and right side wheels are α n and β n under pure rolling conditions calculated by Ackerman’s theorem, and the lengths of the trapezoidal arms of the left and right side wheels are m, when the tire is in the neutral position, the angle between the trapezoidal arm and the axle of the steering axle is γ, and the distance between the kingpins of the steering wheels on both sides is K.
传统多轴车辆转向系统均采用转向梯形机构进行驱动,但转向梯形机构驱动的转向桥仅有一个转向自由度,仅能保证两侧转向轮中的一侧轮转角与目标完全一致;而另一侧轮转角仅能通过转向梯形机构拟合,尽可能使两侧轮转角满足阿克曼条件,即传统转向梯形机构不能严格实现左右侧的纯滚动转向。Traditional multi-axis vehicle steering systems are driven by a steering trapezoidal mechanism, but the steering axle driven by the steering trapezoidal mechanism has only one degree of freedom in steering, which can only ensure that the steering angle of one of the steering wheels on both sides is completely consistent with the target; while the other The side wheel rotation angle can only be fitted by the steering trapezoidal mechanism, so that the wheel rotation angles on both sides meet the Ackermann condition as much as possible, that is, the traditional steering trapezoidal mechanism cannot strictly realize pure rolling steering on the left and right sides.
若考虑横向拉杆可自由伸缩,当左右侧轮实现纯滚动转向时,可依据相应转向模式下的阿克曼定理,计算得出的满足阿克曼转角关系的第n桥左右侧轮转角值即αn和βn。依据机构的几何尺寸和几何关系,可计算图中转向横拉杆所在位置CD段的长度,即:Considering that the lateral tie rods can be freely extended and retracted, when the left and right side wheels realize pure rolling steering, according to the Ackermann theorem in the corresponding steering mode, the calculated value of the left and right side wheel rotation angle of the nth bridge that satisfies the Ackermann rotation angle relationship is α n and β n . According to the geometric dimensions and geometric relationship of the mechanism, the length of the CD segment at the position of the steering tie rod in the figure can be calculated, namely:
可见,CD段的长度与两侧轮的转角α和β有关,显然CD段长度随转向角度变化而变化。若要两侧轮同时满足阿克曼条件,横向拉杆的长度需要实时变化,即伸长或缩短以满足阿克曼条件。此外,上式除αn、βn和Lcd三个变量外其余均为常量,通过其中两个变量可结合上式求出另外一个变量,即有αn=f(βn,Lcd)。因此,可通过控制右侧轮转角βn和横向拉杆长度Lcd来控制左侧轮转角αn,使两侧轮转角满足阿克曼条件,实现纯滚动。当然,也可通过控制左侧轮转角αn和横向拉杆长度L cd来控制右侧轮转角βn,其原理是一致的。It can be seen that the length of the CD segment is related to the rotation angles α and β of the wheels on both sides. Obviously, the length of the CD segment changes with the steering angle. To satisfy the Ackermann condition for both wheels at the same time, the length of the transverse tie rod needs to be changed in real time, that is, to be elongated or shortened to meet the Ackermann condition. In addition, except for the three variables of α n , β n and L cd , the rest of the above formula are all constants, through which two variables can be combined with the above formula to obtain another variable, that is, α n =f(β n ,L cd ) . Therefore, the left wheel rotation angle α n can be controlled by controlling the right wheel rotation angle β n and the length L cd of the transverse tie rod, so that the wheel rotation angles on both sides satisfy the Ackermann condition and realize pure rolling. Of course, the right wheel rotation angle β n can also be controlled by controlling the left wheel rotation angle α n and the length L cd of the transverse tie rod, and the principle is the same.
图3是一种面向多轴车辆纯滚动的电液伺服转向系统的控制原理框图。Fig. 3 is a control principle block diagram of an electro-hydraulic servo steering system for pure rolling of a multi-axle vehicle.
结合图1至图3,所述的电子控制系统用于根据被控转向桥左、右侧轮目标转角计算出横向拉杆伸缩缸的目标长度,向所述的被控转向桥所在的电液伺服转向系统中的第二伺服比例阀22,输出与所述横向拉杆伸缩缸目标长度相对应的指令信号;同时,向所述的被控转向桥所在的电液伺服转向系统中的第一伺服比例阀4,输出与所述右(或左)侧轮目标转角相对应的指令信号,并根据所述的被控转向桥的横向拉杆伸缩缸位移反馈信号和右(或左)侧轮反馈转角信号,实时调节所述的各指令信号。With reference to Figures 1 to 3, the electronic control system is used to calculate the target length of the telescopic rod telescopic cylinder according to the target angles of the left and right wheels of the controlled steering axle, and provide The second servo proportional valve 22 in the steering system outputs a command signal corresponding to the target length of the transverse tie rod telescopic cylinder; at the same time, the first servo proportional valve 22 in the electro-hydraulic servo steering system where the controlled steering axle is located Valve 4, which outputs a command signal corresponding to the target rotation angle of the right (or left) side wheel, and feeds back the rotation angle signal of the right (or left) side wheel according to the displacement feedback signal of the telescopic rod telescopic cylinder of the controlled steering axle , to adjust each instruction signal in real time.
多轴车辆根据第一桥转角(方向盘控制方向机进行转向,常为机械液压控制方式)和选定的转向模式,可依据阿克曼定理计算出在后各转向桥满足纯滚动转向要求的各桥左、右侧轮转角,设第n桥为被控转向桥,第n桥左、右侧轮的目标转角为αn和βn。According to the steering angle of the first axle (the steering wheel controls the steering machine to steer, usually a mechanical hydraulic control method) and the selected steering mode of the multi-axle vehicle, the following steering axles that meet the requirements of pure rolling steering can be calculated according to Ackerman's theorem. The steering angles of the left and right wheels of the bridge, assuming that the nth bridge is the controlled steering bridge, the target turning angles of the left and right wheels of the nth bridge are α n and β n .
结合图1至图3,所述的一种面向多轴车辆纯滚动的电液伺服转向系统的工作原理如下:With reference to Figures 1 to 3, the working principle of the electro-hydraulic servo steering system for pure rolling of multi-axle vehicles is as follows:
首先,第n桥左、右侧轮转角αn、βn作为目标转角输入至控制器,控制器根据公式(1)计算出横向拉杆伸缩缸的所需长度Lcd,并将此长度Lcd和右侧轮转角βn(此处以右转向轮为例,将其换为左转向轮原理类似)分别作为目标长度和目标转角进行控制。First, the left and right wheel rotation angles α n and β n of the nth bridge are input to the controller as the target rotation angle, and the controller calculates the required length L cd of the telescopic cylinder of the transverse tie rod according to the formula (1), and uses this length L cd and the right wheel rotation angle β n (here, the right steering wheel is taken as an example, and the principle of changing it to the left steering wheel is similar) as the target length and the target rotation angle for control respectively.
其次,横向拉缸伸缩缸12上安装的位移传感器11检测到横向拉缸伸缩缸12的实际位移,依据横向拉缸伸缩缸12的结构尺寸,可计算出其实际长度Lcd',控制器通过实际长度与目标长度进行比较计算,可得到长度偏差信号ΔLcd=Lcd-Lcd';同时,右转向轮主销处安装的转角传感器15检测到右侧轮的实际转角βn',控制器通过实际转角与目标转角进行比较计算,可得到转角偏差信号Δβn=βn-βn'。Secondly, the displacement sensor 11 installed on the horizontal pulling cylinder telescopic cylinder 12 detects the actual displacement of the horizontal pulling cylinder telescopic cylinder 12, according to the structural size of the horizontal pulling cylinder telescopic cylinder 12, its actual length L cd ' can be calculated, and the controller passes Comparing and calculating the actual length with the target length, the length deviation signal ΔL cd =L cd -L cd ' can be obtained; at the same time, the rotation angle sensor 15 installed at the kingpin of the right steering wheel detects the actual rotation angle β n ' of the right wheel, and the control The controller compares and calculates the actual rotation angle with the target rotation angle to obtain the rotation angle deviation signal Δβ n =β n -β n '.
再次,控制器依据长度偏差信号ΔLcd和转角偏差信号Δβn,通过相应的控制算法如比例控制、PID控制或其他控制方式,将偏差信号ΔLcd和Δβn分别转换为第一路指令信号μ1和第二路指令信号μ2;两路指令信号μ1和μ2分别控制第一伺服比例阀4和第二伺服比例阀22动作,使阀芯产生相应的位移。Thirdly, the controller converts the deviation signals ΔL cd and Δβ n into the first command signal μ through corresponding control algorithms such as proportional control, PID control or other control methods according to the length deviation signal ΔL cd and the rotation angle deviation signal Δβ n 1 and the second command signal μ 2 ; the two command signals μ 1 and μ 2 respectively control the action of the first servo proportional valve 4 and the second servo proportional valve 22, so that the spool produces a corresponding displacement.
然后,第二伺服比例阀22为三位四通阀,当其处于交叉位时,横向拉杆伸缩缸12的F腔进高压油,E腔回油,此时横向拉杆伸缩缸12处于伸长状态。当其处于平行位时,横向拉杆伸缩缸12的E腔进高压油,F腔回油,此时横向拉杆伸缩缸12处于缩短状态。当其处于“O”型中位时,横向拉杆伸缩缸12的E腔和F腔封闭,此时横向拉杆伸缩缸12不伸缩。长度偏差信号ΔLcd导致第二伺服比例阀4阀芯动作产生相应的开口量,使横向拉杆伸缩缸12产生伸缩,并使其呈现出实际长度Lcd'接近目标长度Lcd的趋势,进而减小长度偏差信号,使之成为负反馈闭环控制。Then, the second servo proportional valve 22 is a three-position four-way valve. When it is in the cross position, the F chamber of the transverse tie rod telescopic cylinder 12 enters high-pressure oil, and the E chamber returns oil. At this time, the transverse tie rod telescopic cylinder 12 is in an extended state. . When it was in the parallel position, the E cavity of the transverse tie rod telescopic cylinder 12 entered high-pressure oil, and the F cavity returned the oil, and now the transverse tie rod telescopic cylinder 12 was in a shortened state. When it is in the "O" type neutral position, the E cavity and the F cavity of the transverse tie rod telescopic cylinder 12 are closed, and now the transverse tie rod telescopic cylinder 12 is not telescopic. The length deviation signal ΔL cd causes the spool action of the second servo proportional valve 4 to generate a corresponding opening amount, which causes the telescopic rod telescopic cylinder 12 to expand and contract, and makes it show a trend that the actual length L cd ' is close to the target length L cd , thereby reducing The small length deviation signal makes it a negative feedback closed-loop control.
同时,第一伺服比例阀4为三位四通阀,当其处于交叉位时,右转向助力缸14的有杆腔和左转向助力缸9的无杆腔均通高压油,右转向助力缸14的无杆腔和左转向助力缸9的有杆腔均通回油;此时右转向助力缸14处于缩短状态,左转向助力缸9处于伸长状态,转向梯形逆时针转动。当第一伺服比例阀4处于平行位时,右转向助力缸14的无杆腔和左转向助力缸9的有杆腔均通高压油,右转向助力缸14的有杆腔和左转向助力缸9的无杆腔均通回油,此时右转向助力缸14处于伸长状态,左转向助力缸9处于缩短状态,转向梯形机构顺时针转动。当第一伺服比例阀4处于“O”型中位时,左转向助力缸9和右转向助力缸14的有杆腔和无杆腔均封闭,此时左转向助力缸9和右转向助力缸14均不伸缩。转角偏差信号Δβn导致第一伺服比例阀4阀芯动作产生相应的开口量,使右转向助力缸14和左转向助力缸9产生伸缩,并使右侧轮呈现出实际转角βn'接近目标转角βn的趋势,进而减小转角偏差信号,使之成为负反馈闭环控制。Simultaneously, the first servo proportional valve 4 is a three-position four-way valve. When it is in the cross position, the rod chamber of the right steering cylinder 14 and the rodless chamber of the left steering cylinder 9 are all connected with high-pressure oil, and the right steering cylinder The rodless chamber of 14 and the rod chamber of left power steering cylinder 9 all lead back to oil; this moment, right power steering cylinder 14 was in shortened state, and left power steering cylinder 9 was in elongated state, turning to trapezoidal counterclockwise rotation. When the first servo proportional valve 4 is in the parallel position, the rodless chamber of the right power steering cylinder 14 and the rod chamber of the left power steering cylinder 9 are connected with high-pressure oil, and the rod chamber of the right power steering cylinder 14 and the rod chamber of the left power steering cylinder The rodless cavity of 9 all leads back to oil, and now the right power steering cylinder 14 is in an extended state, and the left power steering cylinder 9 is in a shortened state, and the trapezoidal mechanism turns clockwise. When the first servo proportional valve 4 is in the "O" type neutral position, the rod cavity and the rodless cavity of the left steering cylinder 9 and the right steering cylinder 14 are all closed, and now the left steering cylinder 9 and the right steering cylinder 14 are not flexible. The rotation angle deviation signal Δβ n causes the spool action of the first servo proportional valve 4 to generate a corresponding opening amount, which causes the right steering cylinder 14 and the left steering cylinder 9 to expand and contract, and makes the right wheel present the actual rotation angle β n ' close to the target The trend of the rotation angle β n , and then reduce the deviation signal of the rotation angle, making it a negative feedback closed-loop control.
最后,通过两个伺服比例阀分别对横向拉杆伸缩缸、左右侧转向助力缸的控制,实现对转向梯形机构的二自由度控制,进而实现对左、右侧轮转角的精确闭环控制,有效保证双侧轮转角完全满足多轴车辆转向所需要的阿克曼条件,实现纯滚动转向。由于执行器均为电液伺服控制,具有高响应和高精度,保障了纯滚动动态转向的高响应和高精度。Finally, the two-degree-of-freedom control of the steering trapezoidal mechanism is realized through two servo proportional valves to control the telescopic cylinder of the transverse tie rod and the left and right steering cylinders respectively, and then realize the precise closed-loop control of the left and right wheel angles, effectively ensuring The steering angle of both sides fully satisfies the Ackermann condition required for multi-axle vehicle steering, realizing pure rolling steering. Since the actuators are all electro-hydraulic servo controls, they have high response and high precision, which ensures the high response and high precision of pure rolling dynamic steering.
当需封闭横向拉杆伸缩杆12两腔使其保持不伸缩状态,若仅使第二伺服比例阀22处于中位,由于滑阀泄漏,无法保证横向拉杆伸缩缸12的精确锁定。若在第二伺服比例阀22处于中位基础之上,并将第三液控单向阀19和第四液控单向阀20的先导油通过第二电磁换向阀23通回油,即可通过两路液控单向阀精确锁定横向拉杆伸缩缸12,保证横向拉杆伸缩缸12不伸缩。When it is necessary to close the two cavities of the telescopic rod 12 of the lateral tie rod to keep it in a non-telescopic state, if only the second servo proportional valve 22 is in the neutral position, the precise locking of the telescopic rod 12 of the lateral rod cannot be guaranteed due to leakage of the slide valve. If the second servo proportional valve 22 is on the neutral basis, and the pilot oil of the third hydraulic control check valve 19 and the fourth hydraulic control check valve 20 is passed back to the oil through the second electromagnetic reversing valve 23, that is The transverse tie rod telescopic cylinder 12 can be precisely locked through the two-way hydraulically controlled one-way valve to ensure that the transverse tie rod telescopic cylinder 12 does not expand or contract.
同理,当需封闭左、右转向助力缸各工作容腔,使其保持不伸缩状态,若仅使第一伺服比例阀4处于中位,由于滑阀泄漏,无法保证左、右转向助力缸的精确锁定。若在第一伺服比例阀4处于中位基础之上,并将第一液控单向阀5和第二液控单向阀6的先导油通过第一电磁换向阀3通回油,即可通过两路液控单向阀精确锁定左、右转向助力缸,保证左、右转向助力缸不伸缩。In the same way, when it is necessary to close the working chambers of the left and right steering cylinders to keep them in a non-expandable state, if only the first servo proportional valve 4 is in the neutral position, due to the leakage of the slide valve, it is impossible to ensure that the left and right steering cylinders precise locking. If the first servo proportional valve 4 is in the middle position, and the pilot oil of the first hydraulic control check valve 5 and the second hydraulic control check valve 6 is passed back to the oil through the first electromagnetic reversing valve 3, that is The left and right steering booster cylinders can be precisely locked through the two-way hydraulic control check valve to ensure that the left and right steering booster cylinders do not expand or contract.
本发明涉及到的第一电磁换向阀3和第二电磁换向阀23均为两位三通阀,通过两位三通阀的换向功能,可将各液控单向阀的控制油在通高压油和通回油间切换。若将此第一电磁换向阀3和第二电磁换向阀23换为两位两通阀,由于先导油路只有接通高压油和断开高压油两种状态,将在液控单向阀的先导控制腔形成死容腔,无法有效保证液控单向阀的卸压,进而导致液控单向阀无法正常工作。因此,第一电磁换向阀3和第二电磁换向阀23须选用两位三通阀。The first electromagnetic reversing valve 3 and the second electromagnetic reversing valve 23 involved in the present invention are both two-position three-way valves. Through the reversing function of the two-position three-way valve, the control oil of each hydraulic control check valve can be Switch between high pressure oil and oil return. If the first electromagnetic reversing valve 3 and the second electromagnetic reversing valve 23 are replaced with two-position two-way valves, since the pilot oil circuit only has two states of connecting high-pressure oil and disconnecting high-pressure oil, the hydraulic control one-way The pilot control cavity of the valve forms a dead volume cavity, which cannot effectively ensure the pressure relief of the hydraulic control check valve, which leads to the failure of the hydraulic control check valve to work normally. Therefore, the first electromagnetic reversing valve 3 and the second electromagnetic reversing valve 23 must select two-position three-way valves.
当横向拉杆伸缩缸、左右转向助力缸处于锁定封闭状态,且此时多轴车辆转向轮受到强烈的外负载冲击时,将在横向拉杆伸缩缸、左右转向助力缸产生瞬间高压,通过合理设置各溢流阀组中溢流阀的调定压力,即可有效保护各液压缸免遭瞬间高压的损坏。需要注意的是,当封闭容腔通过溢流阀溢流后易产生负压,此时可通过与溢流阀并联的单向阀进行补油,消除负压的产生。When the telescopic cylinders of the transverse tie rods and the left and right steering cylinders are locked and closed, and the steering wheel of the multi-axle vehicle is impacted by a strong external load, instantaneous high pressure will be generated in the telescopic cylinders of the transverse tie rods and the left and right steering cylinders. The set pressure of the relief valve in the relief valve group can effectively protect each hydraulic cylinder from being damaged by instantaneous high pressure. It should be noted that when the closed cavity overflows through the relief valve, it is easy to generate negative pressure. At this time, oil can be replenished through the check valve connected in parallel with the relief valve to eliminate the generation of negative pressure.
上述说明以右侧轮转角为控制目标。若将其换为以左侧轮转角为控制目标,其原理类似,即可通过控制横向拉杆伸缩缸和左侧轮转角来控制右侧轮转角,最终实现左、右侧轮转向的精确控制。因所涉及的控制方法类似,不予赘述。The above description takes the right wheel steering angle as the control target. If it is changed to take the left wheel rotation angle as the control target, the principle is similar, that is, the right wheel rotation angle can be controlled by controlling the lateral tie rod telescopic cylinder and the left wheel rotation angle, and finally the precise control of the left and right wheel steering can be realized. Since the control methods involved are similar, they will not be described in detail.
图4是本发明电液伺服转向系统的控制方法流程图。Fig. 4 is a flow chart of the control method of the electro-hydraulic servo steering system of the present invention.
包括以下步骤:Include the following steps:
步骤一:电液伺服转向系统将被控转向桥的左、右侧轮目标转角信号输入至所述转向桥的控制器;Step 1: The electro-hydraulic servo steering system inputs the target angle signals of the left and right wheels of the controlled steering axle to the controller of the steering axle;
步骤二:判断是否需要在转向轮中位左右侧的临界锁定角度范围内锁定横向拉杆伸缩缸:若不需要,跳转至步骤三;若需要,跳转至步骤九;Step 2: Determine whether it is necessary to lock the telescopic rod telescopic cylinder within the critical locking angle range on the left and right sides of the center of the steering wheel: if not, skip to step 3; if necessary, skip to step 9;
步骤三:控制器根据左、右侧车轮目标转角信号计算出横向拉杆伸缩缸的目标长度,并以该目标长度和右(或左)侧轮的目标转角作为两个控制目标对系统进行控制;Step 3: The controller calculates the target length of the telescopic cylinder of the transverse tie rod according to the target rotation angle signals of the left and right wheels, and controls the system with the target length and the target rotation angle of the right (or left) side wheel as two control targets;
步骤四:检测被控转向桥横向拉杆伸缩缸的实际长度及右(或左)侧轮的实际转角;Step 4: Detect the actual length of the telescopic cylinder of the transverse tie rod of the controlled steering axle and the actual angle of rotation of the right (or left) side wheel;
步骤五:计算横向拉杆伸缩缸实际长度与目标长度间偏差,同时计算右(或左)侧轮实际转角与目标转角间偏差;Step 5: Calculate the deviation between the actual length of the telescopic rod cylinder and the target length, and at the same time calculate the deviation between the actual rotation angle of the right (or left) side wheel and the target rotation angle;
步骤六:根据横向拉杆伸缩缸长度偏差信号,控制器向第二伺服比例阀发送第一路指令信号,以控制第二伺服比例阀工作;同时根据右(或左)侧车轮转角偏差信号向第一伺服比例阀发送第二路指令信号,以控制第一伺服比例阀工作;Step 6: According to the length deviation signal of the telescopic cylinder of the transverse tie rod, the controller sends the first command signal to the second servo proportional valve to control the operation of the second servo proportional valve; at the same time, according to the right (or left) side wheel angle deviation signal to the second A servo proportional valve sends a second command signal to control the operation of the first servo proportional valve;
步骤七:第二伺服比例阀输出液压信号控制横向拉杆伸缩缸伸缩,使横向拉杆伸缩缸的实际长度接近目标长度,第一伺服比例阀输出液压信号控制左、右侧转向助力缸伸缩,使右(或左)侧轮的实际转角接近目标转角;Step 7: The second servo proportional valve outputs a hydraulic signal to control the expansion and contraction of the telescopic rod cylinder, so that the actual length of the telescopic cylinder is close to the target length. The first servo proportional valve outputs a hydraulic signal to control the expansion and contraction of the left and right steering cylinders, so that the right The actual turning angle of the (or left) side wheel is close to the target turning angle;
步骤八:控制器根据位移传感器和转角传感器反馈的横向拉杆伸缩缸的实际长度和右(或左)侧轮的实际转角,实时调节所述的两路指令信号,在两路指令信号共同控制下,转向梯形机构实现纯滚动转向,使左、右侧轮达到目标转角;Step 8: The controller adjusts the two command signals in real time according to the actual length of the telescopic rod telescopic cylinder and the actual rotation angle of the right (or left) side wheel fed back by the displacement sensor and the rotation angle sensor. Under the joint control of the two command signals , the steering trapezoidal mechanism realizes pure rolling steering, so that the left and right wheels reach the target corner;
步骤九:判断右(或左)侧轮转角是否大于临界锁定转角:若大于,跳转至步骤三;若不大于,跳转至步骤十;Step 9: Determine whether the right (or left) side wheel rotation angle is larger than the critical locking rotation angle: if it is larger, go to step 3; if not, go to step 10;
步骤十:设定第二伺服比例阀处于中位,第二电磁换向阀得电,将第三液控单向阀和第四液控单向阀的先导油通回油,使横向拉杆伸缩缸锁定;Step 10: Set the second servo proportional valve in the neutral position, the second electromagnetic reversing valve is energized, and the pilot oil of the third hydraulic control check valve and the fourth hydraulic control check valve are returned to the oil, so that the transverse tie rod stretches cylinder lock;
步骤十一:与步骤十同步,检测被控转向桥右(或左)侧轮的实际转角;Step eleven: synchronously with step ten, detect the actual angle of rotation of the right (or left) side wheel of the controlled steering axle;
步骤十二:计算右(或左)侧轮实际转角与目标转角间偏差;Step 12: Calculate the deviation between the actual rotation angle of the right (or left) side wheel and the target rotation angle;
步骤十三:根据右(或左)侧车轮转角偏差信号,控制器向第一伺服比例阀发送指令信号控制第一伺服比例阀工作;Step 13: According to the right (or left) side wheel angle deviation signal, the controller sends an instruction signal to the first servo proportional valve to control the first servo proportional valve to work;
步骤十四:第一伺服比例阀输出液压信号控制左、右侧转向助力缸伸缩,使右(或左)侧轮的实际转角接近目标转角;Step 14: The first servo proportional valve outputs a hydraulic signal to control the expansion and contraction of the left and right steering cylinders, so that the actual rotation angle of the right (or left) side wheel is close to the target rotation angle;
步骤十五:控制器根据转角传感器反馈的右(或左)侧轮的实际转角,实时调节所述的指令信号,在指令信号的控制下,转向梯形机构实现转向,使右(或左)侧轮达到目标转角。Step 15: The controller adjusts the command signal in real time according to the actual rotation angle of the right (or left) side wheel fed back by the rotation angle sensor. Under the control of the command signal, the steering trapezoidal mechanism realizes steering so that the right (or left) side wheel The wheel reaches the target corner.
所述的临界锁定转角为正负5°~15°,即可以设置向左或向右的临界锁定转角为5°~15°中的某一数值。The critical locking rotation angle is plus or minus 5° to 15°, that is, the critical locking rotation angle to the left or right can be set to a certain value in the range of 5° to 15°.
所述的控制器为可编程逻辑控制器或单片机,所述控制器的响应频率与所述第一伺服比例阀和第二伺服比例阀的响应频率相适配。The controller is a programmable logic controller or a single-chip microcomputer, and the response frequency of the controller is adapted to the response frequency of the first servo proportional valve and the second servo proportional valve.
通过两个伺服比例阀对横向拉杆伸缩缸、左右侧转向助力缸分别进行电液伺服控制,以有效保证双侧轮转角完全满足多轴车辆转向所需要的阿克曼条件,实现高响应和高精度纯滚动转向。横向拉杆伸缩缸的电液伺服控制为精确纯滚动转向创造了条件。为进一步提升车辆高速行驶的安全性,可将横向拉杆伸缩缸电液锁定,即将横向拉杆伸缩缸的长度锁定,车辆高速行驶时,这种方式可降低因横向拉杆伸缩缸的电液伺服控制系统故障导致的风险。Through two servo proportional valves, the electro-hydraulic servo control is performed on the lateral pull rod telescopic cylinder and the left and right steering cylinders respectively, so as to effectively ensure that the rotation angle of the bilateral wheels fully meets the Ackermann conditions required for multi-axle vehicle steering, and achieve high response and high speed. Precision pure roll steering. The electro-hydraulic servo control of the tie-rod telescopic cylinders allows for precise pure roll steering. In order to further improve the safety of the high-speed driving of the vehicle, the electro-hydraulic lock of the telescopic cylinder of the transverse tie rod can be locked, that is, the length of the telescopic cylinder of the transverse tie rod can be locked. risk of failure.
常规转向梯形机构的横向拉杆长度为定值,无法通过横向拉杆的长度调节实现左右侧轮纯滚动。一般通过四杆机构的优化设计,使转向梯形近似满足阿克曼梯形的转角关系,即呈现出两侧转向轮在小转角范围时实际转角与阿克曼转角间偏差很小,而在大转角范围时实际转角与阿克曼转角间偏差才显著增大。因此,在车辆高速行驶时,本发明的技术方案在小转角范围内锁定横向拉杆,既保证左右侧轮转角尽可能满足阿克曼转向关系,又显著提升高速行驶的安全性。通过合理设定临界锁定角度值,如设定其为正负5°~15°,即转向轮从中位向左(或向右)转向5°~15°,并以一侧的转向角度作为控制基准。最终,以临界角度值为分界线,在大角度范围(多为低速行驶)内通过横向拉杆伸缩缸的实时调节,由此保证左右侧轮的精确纯滚动转向;而在小角度范围内,通过锁定横向拉杆伸缩缸,保证高速行驶的安全性并兼顾左右侧轮的近似纯滚动转向。The length of the transverse tie rod of the conventional steering trapezoidal mechanism is a fixed value, and the pure rolling of the left and right side wheels cannot be realized by adjusting the length of the transverse tie rod. Generally, through the optimal design of the four-bar mechanism, the steering trapezoid approximately satisfies the angle relationship of the Ackermann trapezoid, that is, when the steering wheels on both sides are in the range of small turning angles, the deviation between the actual turning angle and the Ackermann turning angle is very small, while in the large turning angle The deviation between the actual rotation angle and the Ackermann rotation angle increases significantly in the range. Therefore, when the vehicle is running at high speed, the technical solution of the present invention locks the tie rod within a small rotation angle range, which not only ensures that the left and right side wheel rotation angles meet the Ackermann steering relationship as much as possible, but also significantly improves the safety of high-speed driving. By reasonably setting the critical locking angle value, such as setting it to plus or minus 5°~15°, that is, the steering wheel turns from the neutral position to the left (or right) by 5°~15°, and the steering angle on one side is used as the control benchmark. Finally, the critical angle is used as the dividing line, and the real-time adjustment of the telescopic cylinder of the transverse tie rod is used in a large angle range (mostly at low speeds), thereby ensuring the precise pure rolling steering of the left and right side wheels; while in a small angle range, through Lock the telescopic cylinder of the transverse tie rod to ensure the safety of high-speed driving and take into account the approximate pure rolling steering of the left and right side wheels.
上述转向过程存在四杆机构与五杆机构的切换,即小转向范围为四杆机构,而大转角范围为五杆机构;同时,存在自由度数量的切换,即小转角范围为单自由度转向,而大转角范围为双自由度转向。可见,在具有横向拉杆伸缩缸的转向梯形机构中,由于通过该伸缩缸锁定与否的控制,将导致转向梯形机构在转向过程中存在机构拓扑结构的改变和自由度数的改变。然而,变拓扑结构和变自由度是变胞机构的两个充要条件,这一具有横向拉杆伸缩缸的转向梯形机构,可称之为变胞转向梯形,而横向拉杆伸缩缸为该变胞转向梯形的变胞部分。因此,该变胞转向梯形机构为优质的纯滚动转向机构设计创造了条件。In the above steering process, there is a switch between the four-bar mechanism and the five-bar mechanism, that is, the small steering range is a four-bar mechanism, and the large turning angle range is a five-bar mechanism; at the same time, there is a switching of the number of degrees of freedom, that is, the small turning angle range is a single-degree-of-freedom steering , while the large turning angle range is a two-degree-of-freedom steering. It can be seen that in the steering trapezoidal mechanism with the telescopic cylinder of the transverse tie rod, due to the control of whether the telescopic cylinder is locked or not, there will be a change in the topological structure of the steering trapezoidal mechanism and a change in the degree of freedom during the steering process. However, variable topology and variable degrees of freedom are two necessary and sufficient conditions for a metamorphic mechanism. This steering trapezoidal mechanism with a transverse tie rod telescopic cylinder can be called a metamorphic steering trapezoid, and the transverse tie rod telescopic cylinder is the metamorphic mechanism. Turn to the metamorphic part of the trapezoid. Therefore, the metamorphic steering trapezoidal mechanism creates conditions for the design of high-quality pure rolling steering mechanism.
图5是本发明应用于多轴车辆纯滚动的电液伺服转向系统的原理图。Fig. 5 is a schematic diagram of the electro-hydraulic servo steering system applied to the pure rolling of multi-axle vehicles according to the present invention.
本发明的电液伺服转向系统可用于具有两个(或两个以上)车桥的多轴车辆。该车辆的第一桥一般采用机械式或机液伺服等转向助力方式,其后各桥均采用本发明的电液伺服转向系统,针对应用本发明电液伺服转向系统的转向桥而言,可有效保证该桥的左右侧转向轮满足纯滚动所需的阿克曼转向条件,进而使其后各桥实现高响应和高精度的动态纯滚动转向。The electrohydraulic servo steering system of the present invention can be used in multi-axle vehicles with two (or more than two) axles. The first axle of this vehicle generally adopts steering assist methods such as mechanical type or machine-hydraulic servo, and each axle thereafter adopts the electro-hydraulic servo steering system of the present invention. For the steering axle applying the electro-hydraulic servo steering system of the present invention, the Effectively ensure that the left and right steering wheels of the bridge meet the Ackermann steering conditions required for pure rolling, and then enable the rear axles to achieve high-response and high-precision dynamic pure rolling steering.
此外,若第一桥也采用本发明的电液伺服转向系统,可实现全桥线控转向。此时方向盘处转角传感器将方向盘转角信号转换为电信号输入控制器,控制器依据相应转向模式计算所有转向桥(包括第一桥)的目标转角,随后通过各桥具有的电液伺服转向系统进行精确控制。由此有效保证全部转向桥的左右侧转向轮满足纯滚动所需的阿克曼转向条件,进而使全桥实现高响应和高精度的动态纯滚动转向。In addition, if the first bridge also adopts the electro-hydraulic servo steering system of the present invention, the full bridge steer-by-wire can be realized. At this time, the steering wheel angle sensor converts the steering wheel angle signal into an electrical signal and inputs it to the controller. The controller calculates the target angles of all steering axles (including the first axle) according to the corresponding steering mode, and then uses the electro-hydraulic servo steering system of each axle. Precise control. This effectively ensures that the left and right steering wheels of all steering axles meet the Ackermann steering conditions required for pure rolling, thereby enabling the full axle to achieve high-response and high-precision dynamic pure rolling steering.
各桥具有的电液伺服转向系统可由液压泵统一供油,并统一回油箱,即上述各桥的电液伺服转向系统采用并联的方式,将进油路连接至液压泵2的出口,回油路并联接回油箱1。The electro-hydraulic servo steering system of each bridge can be uniformly supplied by the hydraulic pump and returned to the oil tank, that is, the electro-hydraulic servo steering system of the above-mentioned bridges is connected in parallel, and the oil inlet line is connected to the outlet of the hydraulic pump 2, and the oil is returned to the oil tank. The road is connected back to the oil tank 1 in parallel.
以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖范围。The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
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