[go: up one dir, main page]

CN102303427B - Dual-interlayer symmetrical multi-pyramid configuration three-dimensional integrally-braid lattice composite material and preparation method thereof - Google Patents

Dual-interlayer symmetrical multi-pyramid configuration three-dimensional integrally-braid lattice composite material and preparation method thereof Download PDF

Info

Publication number
CN102303427B
CN102303427B CN201110193654.7A CN201110193654A CN102303427B CN 102303427 B CN102303427 B CN 102303427B CN 201110193654 A CN201110193654 A CN 201110193654A CN 102303427 B CN102303427 B CN 102303427B
Authority
CN
China
Prior art keywords
layer
lattice
symmetrical
core
panel layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201110193654.7A
Other languages
Chinese (zh)
Other versions
CN102303427A (en
Inventor
李典森
江雷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing Bionic Interface Science And Technology Research Institute
Original Assignee
Beihang University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beihang University filed Critical Beihang University
Priority to CN201110193654.7A priority Critical patent/CN102303427B/en
Publication of CN102303427A publication Critical patent/CN102303427A/en
Application granted granted Critical
Publication of CN102303427B publication Critical patent/CN102303427B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

本发明涉及一种双夹层对称多棱锥构型三维整体编织点阵复合材料及其制备方法。该复合材料由上面板层、中面板层、下面板层和设置于上中、中下面板层之间的点阵芯子层构成。其特征在于上、中、下面板层形成双夹层结构,所述的点阵芯子层为孔隙相通周期性排列的对称多棱锥构型单胞组成的空间网络桁架结构,且该点阵芯子层与上、中、下面板层按设计规律编织穿插、缠绕缝合为一个整体,并采用树脂传递工艺一次注脂成型;本发明的制备方法包括:1)制备上、中、下面板层;2)钻针孔;3)制备点阵芯子层;4)树脂固化成型。本发明制备的复合材料比现有的夹层结构复合材料整体性更好,力学性能更优越,质量更轻,承载效率更高,功能性更好。

Figure 201110193654

The invention relates to a three-dimensional overall braided lattice composite material with a double-interlayer symmetrical polygonal pyramid structure and a preparation method thereof. The composite material is composed of an upper panel layer, a middle panel layer, a lower panel layer and a lattice core layer arranged between the upper, middle, middle and lower panel layers. It is characterized in that the upper, middle and lower panel layers form a double sandwich structure, and the lattice core layer is a space network truss structure composed of symmetrical polygonal pyramid configuration units with interconnected pores and periodically arranged, and the lattice core The layer and the upper, middle and lower panel layers are weaved, interspersed, wound and sewed into a whole according to the design rules, and are formed by one-time grease injection using a resin transfer process; the preparation method of the present invention includes: 1) preparing the upper, middle and lower panel layers; 2) ) drilling pinholes; 3) preparing a dot matrix core layer; 4) curing and molding the resin. Compared with the existing composite materials with sandwich structure, the composite material prepared by the invention has better integrity, superior mechanical properties, lighter weight, higher bearing efficiency and better functionality.

Figure 201110193654

Description

双夹层对称多棱锥构型三维整体编织点阵复合材料及其制备方法Three-dimensional overall braided lattice composite material with double-interlayer symmetrical polygonal pyramid structure and its preparation method

技术领域 technical field

本发明涉及纺织复合材料及其制备技术,特别涉及一种双夹层对称多棱锥构型三维整体编织点阵复合材料及其制备工艺,属于工程材料制备、结构设计领域。The invention relates to a textile composite material and its preparation technology, in particular to a three-dimensional integral braided lattice composite material with a double-interlayer symmetrical polygonal pyramid configuration and a preparation process thereof, belonging to the fields of engineering material preparation and structural design.

背景技术 Background technique

夹层结构复合材料因比刚度大的突出优点被越来越多地应用于航空航天和船舶的制造部门,在工程中也愈来愈受重视。在夹层结构的制造过程中,面板的质量及其与夹芯层的粘结强度是影响夹层结构性能的关键因素。现有的夹层结构复合材料,上、下面板层通常采用铺层、层合结构,面板层层间剪切强度低,受力时面板间极易发生分层破坏,且抗弯曲力学性能差。同时,夹层结构的另一破坏模式是面板与夹芯层之间的粘结脱胶破坏,由于复合材料制品的中间夹芯层、与上、下面板的界面构造单一,很容易导致上、下面板层与中间夹芯层脱胶分层剥离,无法正常使用。Due to the outstanding advantages of high specific stiffness, sandwich structure composite materials are more and more used in the manufacturing sectors of aerospace and ships, and are also receiving more and more attention in engineering. During the manufacturing process of sandwich structures, the quality of the panels and their bonding strength with the sandwich layer are the key factors affecting the performance of the sandwich structure. In the existing sandwich structure composite materials, the upper and lower panels are usually laminated and laminated. The shear strength between the panels is low, and delamination damage is easily occurred between the panels when the force is applied, and the mechanical properties of bending resistance are poor. At the same time, another failure mode of the sandwich structure is the bond degumming failure between the face plate and the sandwich layer. Due to the single interface structure between the middle sandwich layer of the composite material product and the upper and lower face plates, it is easy to cause the upper and lower face plates to be damaged. The layer and the middle sandwich layer are degummed and delaminated and peeled off, which cannot be used normally.

常见的夹芯层有蜂窝材料和泡沫材料等,这些材料的抗剪能力很弱,为了匹配夹芯层的抗剪强度,面板通常必须很薄,不能充分发挥高性能纤维面板的高强抗拉能力。近年来,国际上发展了一种新型高比强度、高比刚度点阵材料。点阵材料是通过模拟分子点阵构型而设计出来的一种有序超轻多孔材料,类似于现有的空间网架,其内部每一根梁杆的受力都可设计为处于单向拉伸或压缩而不产生弯曲变形,并可获得相同载荷下的最小重量指数。点阵材料常见的拓扑构型包括Kagome结构、周期桁架结构、四棱锥结构、八面体结构、四面体和全三角形构架。但目前常见的点阵材料多为金属材料,纤维增强复合材料很少,也缺乏成熟的点阵复合材料制备工艺。而针对现有的单夹层结构点阵复合材料,点阵芯子均不具备较高的高度,即夹层中芯子的高度有限,一般不超过30mm,且点阵芯子缺乏有效的支撑点,在夹层高度达到20mm以上时,芯子易失稳,发生剪切破坏,最终导致复合材料结构无法使用。因此,需要设计和制备新型的夹层结构功能点阵材料,以满足航空航天等领域结构超轻型化,最佳构形设计,结构多功能化的结构设计要求。Common sandwich layers include honeycomb materials and foam materials, etc. These materials have very weak shear resistance. In order to match the shear strength of the sandwich layer, the panels must usually be very thin, which cannot give full play to the high-strength tensile capacity of high-performance fiber panels. . In recent years, a new type of lattice material with high specific strength and high specific stiffness has been developed internationally. Lattice material is an ordered ultra-light porous material designed by simulating the molecular lattice configuration. Similar to the existing space grid, the force of each beam inside it can be designed to be in one direction. Stretch or compress without bending deformation and obtain the lowest weight index under the same load. Common topological configurations of lattice materials include Kagome structure, periodic truss structure, quadrangular pyramid structure, octahedral structure, tetrahedron and full triangular framework. However, most of the common lattice materials are metal materials at present, and there are few fiber-reinforced composite materials, and there is also a lack of mature preparation technology for lattice composite materials. For the existing single sandwich structure lattice composite materials, the lattice cores do not have a high height, that is, the height of the cores in the sandwich is limited, generally not exceeding 30mm, and the lattice cores lack effective support points, When the interlayer height reaches more than 20 mm, the core is prone to instability and shear failure occurs, which ultimately makes the composite structure unusable. Therefore, it is necessary to design and prepare a new type of sandwich structure functional lattice material to meet the structural design requirements of ultra-light structure, optimal configuration design, and multi-functional structure in aerospace and other fields.

发明内容 Contents of the invention

针对现有技术的不足,本发明的目的是提出一种双夹层对称多棱锥构型三维整体编织点阵复合材料及其制备方法,该复合材料结构整体性好,质量更轻、大大提高了结构的承载效率,结构的稳定性、抗压、抗剪切、抗弯曲等力学性能都得到显著增强,并可方便地实现隐身、智能化以及其他多功能化要求。该制备方法工艺简单,环境污染小,生产效率高,成本相对较低。Aiming at the deficiencies of the prior art, the object of the present invention is to propose a three-dimensional integral braided lattice composite material with a double-interlayer symmetrical polygonal pyramid configuration and its preparation method. The composite material has good structural integrity, lighter weight, and greatly improves the structure The load-bearing efficiency, structural stability, compression resistance, shear resistance, bending resistance and other mechanical properties have been significantly enhanced, and it can easily achieve stealth, intelligence and other multi-functional requirements. The preparation method has simple process, little environmental pollution, high production efficiency and relatively low cost.

本发明解决所述复合材料技术问题的技术方案如下:The present invention solves the technical scheme of described composite material technical problem as follows:

本发明设计的一种双夹层对称多棱锥构型三维整体编织点阵复合材料,它由上面板层、中面板层和下面板层以及设置在上中面板层、中下面板层之间的点阵芯子层构成,其特征在于:上,中,下面板层形成双夹层结构,所述的点阵芯子层为孔隙相通周期性排列的对称多棱锥构型单胞组成的空间网络桁架结构,且该点阵芯子层与上、中、下面板层按设计规律编织穿插、缠绕缝合为一个整体,并采用树脂传递工艺一次注脂成型。A three-dimensional overall braided lattice composite material with double-interlayer symmetrical polygonal pyramid configuration designed by the present invention is composed of an upper panel layer, a middle panel layer, a lower panel layer and points arranged between the upper middle panel layer and the middle lower panel layer. Composed of matrix core layers, it is characterized in that: the upper, middle, and lower panel layers form a double sandwich structure, and the lattice core layer is a space network truss structure composed of symmetrical polygonal pyramid configuration units with interconnected pores and periodically arranged , and the lattice core layer and the upper, middle and lower panel layers are weaved, interspersed, wound and sewn into a whole according to the design rules, and are formed by one-time grease injection by resin transfer technology.

本发明的进一步特征是所述的上面板层、中面板层和下面板层是采用四步法三维多向整体编织工艺技术,由高性能纤维材料织造三维多向整体编织预制件来制备得到;所述的高性能纤维材料是指碳纤维、凯夫拉纤维、玻璃纤维、芳纶纤维、高强聚乙烯纤维、玄武岩纤维等中的一种。所述的三维多向整体编织预制件是指具有特定编织角、特定纤维体积含量、特定编织结构的三维多向整体编织物。所述的编织角的范围为0°-50°之间,所述的纤维体积含量的范围为20%-70%之间,所述的编织结构是指三维四向、三维五向、三维六向和三维七向编织结构中的一种。所述的上、中、下面板层可以选用相同的高性能纤维材料三维多向整体编织物,也可选用不同的高性能纤维材料三维多向整体编织物。A further feature of the present invention is that the upper panel layer, the middle panel layer and the lower panel layer are prepared by using a four-step three-dimensional multi-directional integral weaving process technology and weaving a three-dimensional multi-directional integral weaving prefabricated part from high-performance fiber materials; The high-performance fiber material refers to one of carbon fiber, Kevlar fiber, glass fiber, aramid fiber, high-strength polyethylene fiber, basalt fiber and the like. The three-dimensional multi-directional integral braided preform refers to a three-dimensional multi-directional integral braid with a specific braiding angle, a specific fiber volume content, and a specific weaving structure. The range of the braiding angle is between 0°-50°, the range of the fiber volume content is between 20%-70%, and the braiding structure refers to three-dimensional four-way, three-dimensional five-way, three-dimensional six One of the three-dimensional and seven-way braided structures. The upper, middle and lower panel layers can use the same three-dimensional multi-directional integral braid of high-performance fiber materials, or can choose three-dimensional multi-directional integral braids of different high-performance fiber materials.

本发明的特征还在于所述的点阵芯子层与上面板层、中面板层和下面板层间为一个完全不分离的整体结构,不存在面板层与芯子层的剥离现象,上中面板层,中下面板层形成双夹层结构;所述的点阵芯子层为孔隙相通周期性排列的对称多棱锥构型单胞组成的空间网络桁架结构;所述的对称多棱锥构型是指对称三棱锥、对称四棱锥、对称五棱锥等构型中的一种。The present invention is also characterized in that the dot matrix core layer and the upper panel layer, the middle panel layer and the lower panel layer are a completely non-separated overall structure, and there is no peeling phenomenon between the panel layer and the core layer. The panel layer, the middle and lower panel layers form a double sandwich structure; the lattice core layer is a space network truss structure composed of symmetrical polygonal pyramid configuration units with interconnected pores and periodically arranged; the symmetrical polygonal pyramid configuration is Refers to one of the configurations of symmetrical triangular pyramids, symmetrical quadrangular pyramids, and symmetrical pentagonal pyramids.

本发明的特征还在于所述的点阵芯子层是由芯子纱线按设计规律在三维空间与上、中、下面板层编织穿插、缠绕缝合而成。所述的芯子纱线是指碳纤维、凯夫拉纤维、芳纶纤维、玻璃纤维等有机纤维制成的纱线中的一种;所述的设计规律是指根据点阵芯子的对称多棱锥构型、芯子纱线的空间取向角来确定;所述空间取向角是指芯子纱线在空间编织穿插的方向与竖直轴向的夹角,其大小范围为0°-90°之间;所述点阵芯子的构型,芯子纱线的空间取向角可以任意设置,形成不同的结构。The present invention is also characterized in that the dot-matrix core layer is formed by weaving, interspersing, winding and sewing the core yarn with the upper, middle and lower panel layers in three-dimensional space according to design rules. The core yarn refers to one of the yarns made of organic fibers such as carbon fiber, Kevlar fiber, aramid fiber, and glass fiber; Pyramid configuration and the spatial orientation angle of the core yarn; the spatial orientation angle refers to the angle between the direction in which the core yarn is weaved and interspersed in space and the vertical axis, and its size range is 0°-90° Between; the configuration of the lattice core, the spatial orientation angle of the core yarn can be set arbitrarily to form different structures.

本发明的特征还在于所述的点阵芯子在上中、中下面板层间呈完全的中心对称结构,芯子纱线相互交织缠绕于中面板层,中面板层起着有效的支撑作用;所述的点阵芯子层高度可调范围大,可达到0-80mm之间,点阵芯子层连接上、中、下三层面板层形成的整体高度范围为0-120mm之间。The present invention is also characterized in that the dot matrix core has a complete centrosymmetric structure between the upper, middle, and lower deck layers, and the core yarns are interwoven and wound on the middle deck layer, and the middle deck layer plays an effective supporting role. The height of the dot matrix core layer has a large adjustable range, which can reach between 0-80mm, and the overall height range formed by the dot matrix core layer connecting the upper, middle and lower panel layers is between 0-120mm.

本发明的特征还在于所述复合材料结构的上、中、下面板层的外表面均平整光滑,形状尺寸精确,无需进行二次加工,不会造成复合材料损伤。The present invention is also characterized in that the outer surfaces of the upper, middle and lower panel layers of the composite material structure are all flat and smooth, and the shape and size are accurate, without secondary processing and without causing damage to the composite material.

所述双夹层对称多棱锥构型三维整体编织点阵复合材料的制备方法,其特征在于按如下步骤进行制备:The preparation method of the three-dimensional overall braided lattice composite material with double interlayer symmetrical polygonal pyramid structure is characterized in that the preparation is carried out according to the following steps:

(1)制备上、中、下面板层(1) Prepare upper, middle and lower panel layers

采用四步法三维多向整体编织工艺技术,利用高性能纤维材料织造三维多向整体编织预制件来制备得到上面板层、中面板层和下面板层。所述高性能纤维材料是碳纤维、凯夫拉纤维、玻璃纤维、芳纶纤维、高强聚乙烯纤维、玄武岩纤维等中的一种;所述的三维多向整体编织预制件是指具有特定编织角、特定纤维体积含量、特定编织结构的三维多向整体编织物。The four-step three-dimensional multi-directional integral weaving process technology is adopted, and the three-dimensional multi-directional integral weaving prefabricated parts are woven with high-performance fiber materials to prepare the upper panel layer, the middle panel layer and the lower panel layer. The high-performance fiber material is one of carbon fiber, Kevlar fiber, glass fiber, aramid fiber, high-strength polyethylene fiber, basalt fiber, etc.; , a specific fiber volume content, a three-dimensional multi-directional overall braided fabric with a specific weaving structure.

(2)钻针孔(2) Drill pinholes

根据设计规律,用钻孔机在所述上、中、下面板层预制件的相应位置上垂直钻针孔,针孔的直径与芯子纱线的直径相匹配;针孔密度为500-8000孔/平方米。所述设计规律是指根据点阵芯子的对称多棱锥构型、芯子纱线的空间取向角来确定。所述的对称多棱锥构型是指对称三棱锥、对称四棱锥、对称五棱锥等构型中的一种。所述空间取向角是指芯子纱线在空间编织穿插的方向与竖直轴向的夹角。According to the design rules, use a drilling machine to vertically drill pinholes at the corresponding positions of the upper, middle and lower panel layer prefabricated parts, the diameter of the pinholes matches the diameter of the core yarn; the pinhole density is 500-8000 holes/square meter. The design rule is determined according to the symmetrical polygonal pyramid configuration of the lattice core and the spatial orientation angle of the core yarn. The symmetrical polygonal pyramid configuration refers to one of symmetrical triangular pyramids, symmetrical quadrangular pyramids, and symmetrical pentagonal pyramids. The spatial orientation angle refers to the angle between the direction in which the core yarns weave and intersect in space and the vertical axis.

(3)制备点阵芯子层(3) Preparation of lattice core layer

根据设计好的穿孔,芯子纱线在上、中、下面板层预制件之间编织穿插、缠绕缝合成一个中空整体结构,穿插缝合密度与针孔密度一致,为500-8000根/平方米,这样,制备出双夹层对称多棱锥构型三维整体编织点阵复合材料预成型体。对于对称四棱锥构型,芯子纱线在上、中、下面板层编织穿插的路径如下:According to the designed perforation, the core yarn is woven, interspersed, intertwined and sewed between the upper, middle and lower panel layer prefabricated parts to form a hollow overall structure. The interspersed stitching density is consistent with the pinhole density, which is 500-8000 threads/square meter , in this way, a three-dimensional overall braided lattice composite material preform with double sandwich symmetrical polygonal pyramid configuration is prepared. For the symmetrical quadrangular pyramid configuration, the path of the core yarn weaving and interspersing in the upper, middle and lower deck layers is as follows:

a.首先让纱线从上面板层的上表面棱角处第一个对称四棱锥单胞的第一个结点出发,穿过上面板层的下表面,经中面板层的第二结点,再穿插至下面板层的下表面到达第三结点。纱线从下面板层的下表面沿着Y方向到达第四结点,然后纱线反向从下向上依次倾斜穿插下面板层的上表面、中面板层的结点,上面板层的上表面到达第五结点。纱线从上面板层的上表面沿着X方向到达第六结点,纱线再次反向从上向下依次倾斜穿插上面板层的下表面,中面板层的结点,下面板层的下表面到达第七结点。纱线于下面板层的下表面沿着Y方向,到达第八结点,再从下向上依次穿过下面板层的上表面,中面板层结点及上面板层的上表面,最后到达第九结点,在编织穿插过程中,四根沿对角线方向的纱线于中面板层的结点处进行互相交织缠绕,如此,完成第一个对称四棱锥单胞芯子构型的纱线编织穿插过程。然后,纱线沿着上面板层的上表面到达下一个对称四棱锥单胞的结点,再次按照所述的路径顺序进行编织穿插,缠绕缝合。a. at first allow yarn to set off from the first node of the first symmetrical quadrangular pyramid unit cell at the corners of the upper surface of the upper panel layer, pass through the lower surface of the upper panel layer, and pass through the second node of the middle panel layer, Then penetrate to the lower surface of the lower panel layer to reach the third node. The yarn reaches the fourth node from the lower surface of the lower panel layer along the Y direction, and then the yarn reverses from bottom to top and passes through the upper surface of the lower panel layer, the nodes of the middle panel layer, and the upper surface of the upper panel layer. reach the fifth node. The yarn reaches the sixth node from the upper surface of the upper panel layer along the X direction, and the yarn is reversed again from top to bottom and passes through the lower surface of the upper panel layer, the node of the middle panel layer, and the lower node of the lower panel layer. The surface reaches the seventh node. The yarn runs along the Y direction on the lower surface of the lower panel layer, reaches the eighth node, and then passes through the upper surface of the lower panel layer, the node of the middle panel layer and the upper surface of the upper panel layer from bottom to top, and finally reaches the eighth node. Nine nodes, during the weaving process, four yarns along the diagonal direction are interwoven and entwined at the nodes of the middle panel layer, so that the first yarn with a symmetrical quadrangular pyramid unit cell core configuration is completed Thread weaving interspersed process. Then, the yarn reaches the node of the next symmetrical quadrangular pyramid unit cell along the upper surface of the upper panel layer, and is weaved and interspersed according to the sequence of the paths again, and wound and sewed.

b.依此类推,按照步骤a的芯子纱线编织穿插方法,以单胞为基础,沿面板的长度方向进行编织穿插,缠绕缝合,在到达面板的端截面上编织过渡,再沿面板的长度方向进行下一层芯子构型的纱线编织穿插,制备出双夹层对称四棱锥构型点阵芯子层。b. And so on, according to the core yarn weaving and interweaving method in step a, based on the unit cell, weaving and interweaving along the length direction of the panel, winding and sewing, weaving transition on the end section of the panel, and then along the panel. In the length direction, the yarns of the core configuration of the next layer are braided and interspersed to prepare a lattice core layer of a double sandwich symmetrical quadrangular pyramid configuration.

(4)树脂固化成型(4) Resin curing molding

芯子纱线编织穿插完成后,对预制件进行崩直张拉。克服在编织穿插过程中产生的纱线松紧不一的状况。将编织好的双夹层对称多棱锥构型三维整体编织点阵复合材料预成型体,采用树脂传递工艺,注入树脂,使上、中、下面板层和点阵芯子层充分浸渍树脂,放置于烘箱中,复合固化后,即得到本发明的双夹层对称多棱锥夹芯三维整体编织点阵复合材料;所述的树脂采用环氧树脂、酚醛树脂、不饱和树脂、乙烯基树脂等中的一种。After the weaving and interweaving of the core yarn is completed, the prefabricated part is collapsed and stretched. Overcome the situation of uneven yarn tightness in the weaving and interspersed process. The braided double-interlayer symmetrical polygonal pyramid configuration three-dimensional overall braided lattice composite material preform is injected with resin through the resin transfer process, so that the upper, middle and lower panel layers and lattice core layers are fully impregnated with resin, and placed in the In the oven, after compounding and curing, the double-interlayer symmetrical polygonal pyramid sandwich three-dimensional integral braided lattice composite material of the present invention is obtained; the resin adopts one of epoxy resin, phenolic resin, unsaturated resin, vinyl resin, etc. kind.

本发明与现有技术相比,具有以下优点及突出性效果:本发明采用三维多向整体编织技术制备具有三维多向整体编织结构的上、中、下面板层,从根本上克服了传统铺层,层合结构面板层层间剪切强度低且易分层的致命缺点,大大提高了面板层的力学性能。本发明采用三维编织穿插、缠绕缝合工艺,将点阵芯子层与上面板层、中面板层和下面板层间构成一个完全不分离的整体结构,彻底避免了传统夹层结构的面板层与夹芯层的脱胶分层剥离。本发明采用双夹层点阵结构,克服了现有单夹层结构中,夹层芯子的高度有限以及芯子缺乏有效支撑点的弱点,在双夹层点阵结构中,点阵芯子呈完全的中心对称结构,中面板层对点阵芯子起着有效支撑作用,芯子的高度得到显著增加,具有更大的孔隙率,其密度大大降低,提高了材料的承载效率。同时,本发明制备复合材料的孔隙是连通的,方便了多功能化的设计和实现,如布线、隔热,储油、减震、吸收电磁波、吸声和配置电池等。本发明采用树脂传递工艺一次注脂成型,上、中、下面板层的外表面均平整光滑,形状结构尺寸精确,无需进行二次加工,不会造成复合材料损伤,使复合材料结构具有优良的整体性能。总体来说,本发明制备的双夹层多棱锥构型三维整体编织点阵复合材料比传统的夹层结构复合材料整体性更好,力学性能更优越,质量更轻,承载效率更高,功能性更好。能够适用于航空航天、航海、国防装备以及隐身和智能化等多类高新技术产品领域。Compared with the prior art, the present invention has the following advantages and outstanding effects: the present invention adopts three-dimensional multi-directional integral weaving technology to prepare upper, middle and lower panel layers with three-dimensional multi-directional integral weaving structure, which fundamentally overcomes the traditional laying Layers, the fatal flaws of low interlayer shear strength and easy delamination of the laminated structure panel layers greatly improve the mechanical properties of the panel layers. The present invention adopts three-dimensional weaving, interweaving, winding and suturing technology to form a completely inseparable overall structure between the lattice core layer and the upper panel layer, the middle panel layer and the lower panel layer, completely avoiding the traditional sandwich structure. The degumming and delamination of the core layer are peeled off. The present invention adopts a double sandwich lattice structure, which overcomes the weakness of the limited height of the sandwich core and the lack of effective support points in the existing single sandwich structure. In the double sandwich lattice structure, the lattice core is completely central Symmetrical structure, the middle panel layer plays an effective supporting role for the lattice core, the height of the core is significantly increased, with greater porosity, its density is greatly reduced, and the load-bearing efficiency of the material is improved. At the same time, the pores of the composite material prepared by the present invention are connected, which facilitates the design and realization of multi-functions, such as wiring, heat insulation, oil storage, shock absorption, electromagnetic wave absorption, sound absorption, and battery configuration. The present invention adopts resin transfer technology for one-time grease injection molding, the outer surfaces of the upper, middle and lower panel layers are smooth and smooth, the shape, structure and size are accurate, no secondary processing is required, and the composite material will not be damaged, so that the composite material structure has excellent overall performance. Generally speaking, the three-dimensional overall braided lattice composite material with double-interlayer polygonal pyramid configuration prepared by the present invention has better integrity, superior mechanical properties, lighter weight, higher load-bearing efficiency and better functionality than traditional sandwich structure composite materials. good. It can be applied to various high-tech product fields such as aerospace, navigation, national defense equipment, stealth and intelligence.

在申请人检索的范围内,本发明的双夹层对称多棱锥构型三维整体编织点阵复合材料及其制备方法还未见相关文献报道。Within the scope of the applicant's search, there have been no relevant literature reports on the three-dimensional integral braided lattice composite material with double-interlayer symmetrical polygonal pyramid configuration and its preparation method of the present invention.

附图说明 Description of drawings

图1是本发明提供的双夹层对称四棱锥构型三维整体编织点阵复合材料的结构示意图。Fig. 1 is a schematic structural view of a three-dimensional overall braided lattice composite material with a double sandwich symmetrical quadrangular pyramid configuration provided by the present invention.

图2是图1中对称四棱锥构型复合材料单胞的放大图。Fig. 2 is an enlarged view of the composite material unit cell in a symmetrical quadrangular pyramid configuration in Fig. 1 .

图3是图1中对称四棱锥构型点阵芯子单胞的放大图。Fig. 3 is an enlarged view of the lattice core unit cell in a symmetrical quadrangular pyramid configuration in Fig. 1 .

图4是本发明的点阵芯子层结构示意图。Fig. 4 is a schematic diagram of the structure of the lattice core layer of the present invention.

图5是本发明的芯子纱线编织穿插、缠绕缝合路径示意图。Fig. 5 is a schematic diagram of the core yarn weaving interpenetration and winding suture path of the present invention.

1-上面板层;2-中面板层;3-下面板层;4-点阵芯子;5-四棱锥构型单胞;6-芯子纱线;7-芯子纱线的空间取向角;8-第一结点;9-第二结点;10-第三结点;11-第四结点;12-第五结点;13-第六结点;14-第七结点;15-第八结点;16-第九结点;1-upper panel layer; 2-middle panel layer; 3-lower panel layer; 4-lattice core; 5-square pyramid configuration unit cell; 6-core yarn; 7-spatial orientation of core yarn Angle; 8-first node; 9-second node; 10-third node; 11-fourth node; 12-fifth node; 13-sixth node; 14-seventh node ; 15-eighth node; 16-ninth node;

具体实施方式 Detailed ways

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1为本发明提供的一种双夹层对称四棱锥构型三维整体编织点阵复合材料结构示意图,它由上面板层1、中面板层2、下面板层3以及设置在上中、中下面板层之间点阵芯子层4构成,其特征在于:上中面板层、中下面板层形成双夹层结构,所述的点阵芯子层由孔隙相通周期性排列的对称四棱锥构型单胞5组成的空间网络桁架结构,且该点阵芯子层与上、中、下面板层按设计规律编织穿插、缠绕缝合为一个整体,并采用树脂传递工艺一次注脂成型。Fig. 1 is a schematic diagram of the structure of a double sandwich symmetrical quadrangular pyramid configuration three-dimensional integral braided lattice composite material provided by the present invention, which consists of an upper panel layer 1, a middle panel layer 2, a lower panel layer 3 and upper, middle, lower The lattice core layer 4 between the panel layers is characterized in that: the upper middle panel layer and the middle and lower panel layer form a double sandwich structure, and the lattice core layer is composed of a symmetrical quadrangular pyramid configuration with interlinked pores periodically arranged The space network truss structure composed of unit cells 5, and the lattice core layer and the upper, middle and lower panel layers are woven, interspersed, wound and sewn into a whole according to the design rules, and are formed by one-time grease injection by resin transfer technology.

本发明同时设计了所述双夹层对称四棱锥构型三维整体编织点阵复合材料的制备方法,其特征在于按如下步骤进行制备:The present invention simultaneously designs the preparation method of the three-dimensional overall braided lattice composite material of the double-interlayer symmetrical quadrangular pyramid configuration, which is characterized in that the preparation is carried out according to the following steps:

(1)制备上、中、下面板层(1) Prepare upper, middle and lower panel layers

按照四步法三维多向整体编织技术,利用高性能纤维材料织造三维多向整体编织预制件来制备上面板层、中面板层和下面板层。选用的高性能纤维材料为T3006k碳纤维。三维多向整体编织预制件的编织角为25°,纤维体积含量为60%,编织结构为三维五向编织结构。上、中、下面板层选用相同的碳纤维材料三维五向整体编织物,制得的上、中、下面板层预制件的外形尺寸为500mm(长)×380mm(宽)×6mm(厚)。According to the four-step three-dimensional multi-directional integral weaving technology, high-performance fiber materials are used to weave three-dimensional multi-directional integral weaving prefabricated parts to prepare the upper panel layer, middle panel layer and lower panel layer. The high-performance fiber material selected is T3006k carbon fiber. The braiding angle of the three-dimensional multi-directional integral braided preform is 25°, the fiber volume content is 60%, and the braided structure is a three-dimensional five-directional braided structure. The upper, middle and lower panel layers are made of the same three-dimensional five-directional integral braided carbon fiber material, and the outer dimensions of the prefabricated parts of the upper, middle and lower panel layers are 500mm (length) × 380mm (width) × 6mm (thickness).

(2)钻针孔(2) Drill pinholes

点阵芯子的构型选用对称四棱锥构型,芯子纱线的空间取向角7为45°。采用钻孔机在上、中、下面板层上按照针距×行距为30mm×30mm垂直钻针孔,针孔的直径为1.5mm,针孔密度为每平方米竖直穿透芯子纱线1100根。针对上、下面板层,从预制件的棱角处开始,首先分别距面板层长度方向和宽度方向为10mm的位置钻第一个孔,接着沿面板层的长度方向进行第一排钻孔,在达到面板层的端面后,再沿着面板层的宽度方向过渡到下一排。如此不断循环,直至完成。针对中面板层,为保证中面板层钻孔与上、下面板层钻孔等间距错开。第一个钻孔位置分别距长度方向和宽度方向25mm,再类似上、下面板层的钻孔顺序,沿长度和宽度方向间距30mm进行钻孔。这样,外形尺寸为500mm×380mm×6mm的上、中、下面板层,在上、下面板层上形成17×13个钻孔。中面板层上形成16×12个钻孔,孔间间距为30mm。The configuration of the lattice core is a symmetrical quadrangular pyramid configuration, and the spatial orientation angle 7 of the core yarn is 45°. Use a drilling machine to vertically drill pinholes on the upper, middle, and lower panel layers according to the needle pitch x row spacing of 30mm x 30mm. The diameter of the pinholes is 1.5mm, and the pinhole density is vertically penetrating the core yarn per square meter. 1100 roots. For the upper and lower panel layers, starting from the corners of the prefabricated part, first drill the first hole at a position 10mm away from the length direction and width direction of the panel layer, and then drill the first row of holes along the length direction of the panel layer, After reaching the end face of the panel layer, transition to the next row along the width direction of the panel layer. Repeat this cycle until complete. For the middle panel layer, in order to ensure that the drilling holes in the middle panel layer are staggered at equal intervals from the drilling holes in the upper and lower panel layers. The first drilling position is 25mm away from the length direction and the width direction, and then similar to the drilling sequence of the upper and lower panel layers, drill holes at a distance of 30mm along the length and width directions. In this way, 17×13 drill holes are formed on the upper, middle and lower panel layers whose external dimensions are 500mm×380mm×6mm. 16×12 drill holes are formed on the middle panel layer, and the spacing between the holes is 30mm.

(3)芯子层制备:(3) Core layer preparation:

根据上、中、下面板层的穿孔设计,芯子层的层高设计为42.42mm。芯子纱线6选用T30012k碳纤维。芯子纱线在上、中、下面板层间倾斜编织穿插,在上、中、下面板层上垂直缠绕缝合。这样,芯子纱线将点阵芯子层与上、中、下面板层编织成一个中空整体结构,制备出双夹层对称四棱锥构型三维整体编织点阵复合材料预成型体。参见图5,芯子纱线在上、中、下面板层编织穿插的路径如下:According to the perforation design of the upper, middle and lower panel layers, the layer height of the core layer is designed to be 42.42mm. Core yarn 6 selects T30012k carbon fiber for use. The core yarn is weaved obliquely and interspersed between the upper, middle and lower panel layers, and vertically wound and sewed on the upper, middle and lower panel layers. In this way, the core yarn weaves the lattice core layer and the upper, middle and lower panel layers into a hollow integral structure, and prepares a three-dimensional overall braided lattice composite material preform in a double-interlayer symmetrical quadrangular pyramid configuration. Referring to Fig. 5, the path of the core yarn weaving and interspersing in the upper, middle and lower panel layers is as follows:

a.首先让纱线从上面板层的上表面棱角处第一个对称四棱锥单胞的第一个结点8出发,穿过上面板层的下表面,经中面板层的第二结点9,再穿插至下面板层的下表面到达第三结点10。纱线从下面板层的下表面沿着Y方向到达第四结点11,然后纱线反向从下向上依次倾斜穿插下面板层的上表面、中面板层的结点9,上面板层的上表面到达第五结点12。纱线从上面板层的上表面沿着X方向到达第六结点13,纱线再次反向从上向下依次倾斜穿插上面板层的下表面,中面板层的结点9,下面板层的下表面到达第七结点14。纱线于下面板层的下表面沿着Y方向,到达第八结点15,再从下向上依次穿过下面板层的上表面,中面板层结点9及上面板层的上表面,最后到达第九结点16,在编织穿插过程中,四根沿对角线方向的纱线于中面板层的结点9处进行互相交织缠绕,如此,完成第一个对称四棱锥单胞芯子构型的纱线编织穿插过程。然后,纱线沿着上面板层的上表面到达下一个对称四棱锥单胞的结点,再次按照所述的路径顺序进行编织穿插,缠绕缝合。a. first let the yarn start from the first node 8 of the first symmetrical quadrangular pyramid unit cell at the corner of the upper surface of the upper panel layer, pass through the lower surface of the upper panel layer, and pass through the second node of the middle panel layer 9, and then penetrate to the lower surface of the lower panel layer to reach the third node 10. The yarn reaches the fourth node 11 from the lower surface of the lower panel layer along the Y direction, and then the yarn reverses from bottom to top and passes through the upper surface of the lower panel layer, the node 9 of the middle panel layer, and the upper panel layer. The upper surface reaches the fifth node 12 . The yarn reaches the sixth node 13 from the upper surface of the upper panel layer along the X direction, and the yarn is reversed again from top to bottom and penetrates the lower surface of the upper panel layer in turn, the node 9 of the middle panel layer, and the lower panel layer The lower surface of reaches the seventh node 14. The yarn reaches the eighth node 15 along the Y direction on the lower surface of the lower panel layer, then passes through the upper surface of the lower panel layer from bottom to top, the middle panel layer node 9 and the upper surface of the upper panel layer, and finally Reaching the ninth node 16, during the weaving and interweaving process, the four yarns along the diagonal direction are interwoven and intertwined at the node 9 of the middle panel layer, so that the first symmetrical quadrangular pyramid unit cell core is completed The configuration of the yarn weaving interpenetrating process. Then, the yarn reaches the node of the next symmetrical quadrangular pyramid unit cell along the upper surface of the upper panel layer, and is weaved and interspersed according to the sequence of the paths again, and wound and sewed.

b.依此类推,按照步骤a的芯子纱线编织穿插方法,以单胞为基础,沿面板的长度方向进行编织穿插,缠绕缝合,在到达面板的端截面上编织过渡,再沿面板的长度方向进行下一层芯子构型的纱线编织穿插,制备出双夹层对称四棱锥构型点阵芯子层。b. And so on, according to the core yarn weaving and interweaving method in step a, based on the unit cell, weaving and interweaving along the length direction of the panel, winding and sewing, weaving transition on the end section of the panel, and then along the panel. In the length direction, the yarns of the core configuration of the next layer are braided and interspersed to prepare a lattice core layer of a double sandwich symmetrical quadrangular pyramid configuration.

(4)树脂固化成型(4) Resin curing molding

芯子纱线编织穿插完成后,对预制件进行崩直张拉。克服在编织穿插过程中产生的纱线松紧不一的状况。将编织好的双夹层多棱锥构型三维整体编织点阵复合材料预成型体,采用树脂传递工艺,注入环氧树脂,使上、中、下面板层和点阵芯子层充分浸渍环氧树脂,放置于烘箱中,在80℃下熟化3小时,树脂固化成型后,即得到本发明的双夹层对称四棱锥构型三维整体编织点阵复合材料。After the weaving and interweaving of the core yarn is completed, the prefabricated part is collapsed and stretched. Overcome the situation of uneven yarn tightness in the weaving and interspersed process. The woven double-interlayer polygonal pyramid configuration three-dimensional overall braided lattice composite material preform is injected with epoxy resin through the resin transfer process, so that the upper, middle and lower panel layers and lattice core layers are fully impregnated with epoxy resin , placed in an oven, aged at 80° C. for 3 hours, and after the resin is cured and molded, the three-dimensional overall braided lattice composite material with double-interlayer symmetrical quadrangular pyramid configuration of the present invention is obtained.

Claims (9)

1.一种双夹层对称多棱锥构型三维整体编织点阵复合材料,该复合材料由上面板层(1)、中面板层(2)和下面板层(3)以及设置在上中、中下面板层之间的点阵芯子层(4)构成,其特征在于上,中,下面板层形成双夹层结构,所述的点阵芯子层为孔隙相通周期性排列的对称多棱锥构型单胞(5)组成的空间网络桁架结构,且该点阵芯子层与上、中、下面板层按设计规律编织穿插、缠绕缝合为一个整体,并采用树脂传递工艺一次注脂成型;1. A three-dimensional overall braided lattice composite material with double-layer symmetrical polygonal pyramid structure, the composite material is composed of an upper panel layer (1), a middle panel layer (2) and a lower panel layer (3) as well as upper middle and middle panels. Composed of a lattice core layer (4) between the lower panel layers, it is characterized in that the upper, middle and lower panel layers form a double sandwich structure, and the lattice core layer is a symmetrical polygonal pyramid structure with interconnected pores periodically arranged A space network truss structure composed of type unit cells (5), and the lattice core layer and the upper, middle and lower panel layers are weaved, interspersed, wound and sewn into a whole according to the design rules, and are formed by one-time grease injection by resin transfer process; 所述点阵芯子层制作前,执行钻针孔的步骤,具体为:Before making the dot matrix core layer, perform the step of drilling pinholes, specifically: 根据设计规律,用钻孔机在所述上、中、下面板层预制件的相应位置上垂直钻针孔,针孔的直径与芯子纱线的直径相匹配;针孔密度为500-8000孔/平方米;所述设计规律是指根据点阵芯子的对称多棱锥构型、芯子纱线的空间取向角来确定;所述的对称多棱锥构型是指对称三棱锥、对称四棱锥、对称五棱锥构型中的一种;所述芯子纱线的空间取向角是指芯子纱线在空间编织穿插的方向与竖直轴向的夹角;According to the design rules, use a drilling machine to vertically drill pinholes at the corresponding positions of the upper, middle and lower panel layer prefabricated parts, the diameter of the pinholes matches the diameter of the core yarn; the pinhole density is 500-8000 hole/square meter; said design law refers to determine according to the spatial orientation angle of the symmetrical polygonal pyramid configuration of lattice core, core yarn; Described symmetrical polygonal pyramid configuration refers to symmetrical triangular pyramid, symmetrical quadrilateral One of pyramidal and symmetrical pentagonal pyramid configurations; the spatial orientation angle of the core yarn refers to the angle between the direction in which the core yarn is weaved and interspersed in space and the vertical axis; 所述点阵芯子层的制作采用下述步骤:The making of described dot matrix core layer adopts following steps: 根据设计好的穿孔,芯子纱线在上、中、下面板层预制件之间编织穿插、缠绕缝合成一个中空整体结构,穿插缝合密度与面板上所钻的针孔密度一致,为500-8000根/平方米;对于对称四棱锥构型,芯子纱线在上、中、下面板层编织穿插的路径如下:According to the designed perforation, the core yarn is woven, inserted, intertwined, and sewed between the upper, middle, and lower panel layer prefabricated parts to form a hollow overall structure. The stitching density is consistent with the density of the pinholes drilled on the panel, which is 500- 8000 threads/square meter; for the symmetrical quadrangular pyramid configuration, the path of the core yarn weaving and interspersing in the upper, middle and lower deck layers is as follows: 首先让纱线从上面板层的上表面棱角处第一个对称四棱锥单胞的第一个结点(8)出发,穿过上面板层的下表面,经中面板层的第二结点(9),再穿插至下面板层的下表面到达第三结点(10);纱线从下面板层的下表面沿着Y方向到达第四结点(11),然后纱线反向从下向上依次倾斜穿插下面板层的上表面、中面板层的结点(9),上面板层的上表面到达第五结点(12);纱线从上面板层的上表面沿着X方向到达第六结点(13),纱线再次反向从上向下依次倾斜穿插上面板层的下表面,中面板层的结点(9),下面板层的下表面到达第七结点(14);纱线于下面板层的下表面沿着Y方向,到达第八结点(15),再从下向上依次穿过下面板层的上表面,中面板层结点(9)及上面板层的上表面,最后到达第九结点(16),在编织穿插过程中,四根沿对角线方向的纱线于中面板层的结点(9)处进行互相交织缠绕,如此,完成第一个对称四棱锥单胞芯子构型的纱线编织穿插过程;然后,纱线沿着上面板层的上表面到达下一个对称四棱锥单胞的结点,再次按照所述的路径顺序进行编织穿插,缠绕缝合;First let the yarn start from the first node (8) of the first symmetrical quadrangular pyramid unit cell at the corner of the upper surface of the upper panel layer, pass through the lower surface of the upper panel layer, and pass through the second node of the middle panel layer (9), and then interspersed to the lower surface of the lower panel layer to reach the third node (10); the yarn reaches the fourth node (11) from the lower surface of the lower panel layer along the Y direction, and then the yarn reverses from The upper surface of the lower panel layer and the node (9) of the middle panel layer are inserted obliquely from bottom to top, and the upper surface of the upper panel layer reaches the fifth node (12); the yarn runs from the upper surface of the upper panel layer along the X direction Arriving at the sixth node (13), the yarn is reversed again from top to bottom and passes through the lower surface of the upper panel layer, the node (9) of the middle panel layer, and the lower surface of the lower panel layer reaches the seventh node ( 14); the yarn reaches the eighth node (15) along the Y direction on the lower surface of the lower panel layer, and then passes through the upper surface of the lower panel layer from bottom to top, the middle panel layer node (9) and the upper The upper surface of the panel layer finally reaches the ninth node (16). During the weaving and interweaving process, the four yarns along the diagonal direction are interwoven and intertwined at the node (9) of the middle panel layer. In this way, The yarn weaving and interpenetrating process of the first symmetrical quadrangular pyramidal unit cell configuration is completed; then, the yarn reaches the node of the next symmetrical quadrangular pyramidal unit cell along the upper surface of the upper panel layer, again following the path described Sequential weaving, interspersing, winding and suturing; 依此类推,按照上一步骤的芯子纱线编织穿插方法,以单胞为基础,沿面板的长度方向进行编织穿插,缠绕缝合,在到达面板的端截面上编织过渡,再沿面板的长度方向进行下一层芯子构型的纱线编织穿插,制备出双夹层对称多棱锥构型点阵芯子层。And so on, according to the core yarn weaving and interweaving method in the previous step, based on the unit cell, weave and interpenetrate along the length direction of the panel, wrap and sew, weave transition on the end section reaching the panel, and then weave along the length of the panel The yarns of the core configuration of the next layer are braided and interspersed in the same direction to prepare a double sandwich symmetrical polygonal pyramid configuration lattice core layer. 2.根据权利要求1所述的双夹层对称多棱锥构型三维整体编织点阵复合材料,其特征在于:所述的上面板层、中面板层和下面板层是采用四步法三维多向整体编织工艺技术,由高性能纤维材料织造三维多向整体编织预制件来制备得到;所述的高性能纤维材料是指碳纤维、凯夫拉纤维、玻璃纤维、芳纶纤维、高强聚乙烯纤维、玄武岩纤维中的一种;所述的三维多向整体编织预制件是指具有特定编织角、特定纤维体积含量、特定编织结构的三维多向整体编织物;所述的编织角的范围为0°-50°之间,所述的纤维体积含量的范围为20%-70%之间,所述的编织结构是指三维四向、三维五向、三维六向和三维七向编织结构中的一种。2. The double-interlayer symmetrical polygonal pyramid configuration three-dimensional integral braided lattice composite material according to claim 1 is characterized in that: the described upper panel layer, middle panel layer and lower panel layer are three-dimensional multi-directional The integral weaving process technology is prepared by weaving three-dimensional multi-directional integral weaving prefabricated parts with high-performance fiber materials; the high-performance fiber materials refer to carbon fibers, Kevlar fibers, glass fibers, aramid fibers, high-strength polyethylene fibers, One of basalt fibers; the three-dimensional multi-directional integral braided preform refers to a three-dimensional multi-directional integral braid with a specific braiding angle, specific fiber volume content, and specific braiding structure; the range of the braiding angle is 0° Between -50°, the range of the fiber volume content is between 20% and 70%, and the weaving structure refers to one of the three-dimensional four-way, three-dimensional five-way, three-dimensional six-way and three-dimensional seven-way weaving structures kind. 3.根据权利要求2所述的双夹层对称多棱锥构型三维整体编织点阵复合材料,其特征在于:所述的上、中、下面板层选用相同的高性能纤维材料三维多向整体编织物,或选用不同的高性能纤维材料三维多向整体编织物。3. The double-interlayer symmetrical polygonal pyramid configuration three-dimensional integral braided lattice composite material according to claim 2, characterized in that: the same high-performance fiber material three-dimensional multi-directional integral braiding is selected for the described upper, middle and lower panel layers fabrics, or choose different high-performance fiber materials three-dimensional multi-directional overall braided fabrics. 4.根据权利要求1所述的双夹层对称多棱锥构型三维整体编织点阵复合材料,其特征在于:点阵芯子层与上面板层、中面板层和下面板层间为一个完全不分离的整体结构;上中面板层,中下面板层形成双夹层结构;所述的点阵芯子层为孔隙相通周期性排列的对称多棱锥构型单胞组成的空间网络桁架结构;所述的对称多棱锥构型是指对称三棱锥、对称四棱锥、对称五棱锥构型中的一种。4. The double sandwich symmetrical polygonal pyramid configuration three-dimensional integral braided lattice composite material according to claim 1 is characterized in that: there is a completely non-woven structure between the lattice core layer and the upper deck layer, the middle deck layer and the lower deck layer. Separated overall structure; the upper and middle panels, and the middle and lower panels form a double sandwich structure; the lattice core layer is a spatial network truss structure composed of symmetrical polygonal pyramid configuration units with interconnected pores and periodically arranged; the The symmetrical polygonal pyramid configuration refers to one of the configurations of symmetrical triangular pyramids, symmetrical quadrangular pyramids, and symmetrical pentagonal pyramids. 5.根据权利要求1所述的双夹层对称多棱锥构型三维整体编织点阵复合材料,其特征在于:所述的点阵芯子层是由芯子纱线(6)按设计规律在三维空间与上、中、下面板层编织穿插、缠绕缝合而成;所述的芯子纱线是指有机纤维制成的纱线中的一种,所述有机纤维包括碳纤维、凯夫拉纤维、芳纶纤维、玻璃纤维;所述的设计规律是指根据点阵芯子的对称多棱锥构型、芯子纱线的空间取向角(7)来确定;所述空间取向角是指芯子纱线在空间编织穿插的方向与竖直轴向的夹角,其大小范围为0°-90°之间。5. The three-dimensional overall braided lattice composite material with double-interlayer symmetrical polygonal pyramid structure according to claim 1, characterized in that: the lattice core layer is made of core yarn (6) in three dimensions according to the design rule The space and the upper, middle and lower panels are woven, interspersed, wound and sewed; the core yarn refers to one of the yarns made of organic fibers, and the organic fibers include carbon fibers, Kevlar fibers, Aramid fiber and glass fiber; the design rule refers to the determination of the symmetrical polygonal pyramid configuration of the lattice core and the spatial orientation angle (7) of the core yarn; the spatial orientation angle refers to the core yarn The angle between the direction in which the wires weave and intersect in space and the vertical axis ranges from 0° to 90°. 6.根据权利要求1所述的双夹层对称多棱锥构型三维整体编织点阵复合材料,其特征在于:所述的点阵芯子在上中、中下面板层间呈完全的中心对称结构,芯子纱线相互交织缠绕于中面板层,中面板层起着有效的支撑作用。6. The double-interlayer symmetrical polygonal pyramid configuration three-dimensional integrally woven lattice composite material according to claim 1, characterized in that: the lattice core has a complete centrosymmetric structure between the upper, middle, middle and lower panel layers , the core yarns are interwoven and wound on the middle panel layer, and the middle panel layer plays an effective supporting role. 7.根据权利要求1所述的双夹层对称多棱锥构型三维整体编织点阵复合材料,其特征在于:所述的点阵芯子层高度可调范围大,为0-80mm之间,点阵芯子层连接上、中、下三层面板层形成的整体高度范围为0-120mm之间。7. The three-dimensional overall braided lattice composite material with double-interlayer symmetrical polygonal pyramid configuration according to claim 1, characterized in that: the adjustable range of the height of the lattice core layer is between 0-80mm, and the point The overall height range formed by the array core layer connecting the upper, middle and lower panel layers is between 0-120mm. 8.根据权利要求1所述的双夹层对称多棱锥构型三维整体编织点阵复合材料,其特征在于:该复合材料的上、中、下面板层的外表面均平整光滑,形状尺寸精确,无需进行二次加工,不会造成复合材料损伤。8. The double-interlayer symmetrical polygonal pyramid configuration three-dimensional integral braided lattice composite material according to claim 1 is characterized in that: the outer surfaces of the upper, middle and lower panel layers of the composite material are smooth and smooth, and the shape and size are accurate. No secondary processing is required and no damage to the composite material is required. 9.一种如权利要求1所述双夹层对称多棱锥构型三维整体编织点阵复合材料的制备方法,其特征在于按如下步骤进行制备:9. A method for preparing a double sandwich symmetrical polygonal pyramid configuration three-dimensional integral braided lattice composite material as claimed in claim 1, characterized in that it is prepared according to the following steps: (1)上、中、下面板层制备(1) Preparation of upper, middle and lower panels 上、中、下面板层采用四步法三维多向整体编织技术,由高性能纤维材料织造出三维多向整体编织预制件来制备得到;所述高性能纤维材料是碳纤维、凯夫拉纤维、玻璃纤维、芳纶纤维、高强聚乙烯纤维、玄武岩纤维中的一种;所述的三维多向整体编织预制件是指具有特定编织角、特定纤维体积含量、特定编织结构的三维多向整体编织物;The upper, middle and lower panel layers adopt the four-step method of three-dimensional multi-directional integral weaving technology, and are prepared by weaving three-dimensional multi-directional integral weaving prefabricated parts from high-performance fiber materials; the high-performance fiber materials are carbon fiber, Kevlar fiber, One of glass fiber, aramid fiber, high-strength polyethylene fiber, and basalt fiber; the three-dimensional multi-directional integral weaving preform refers to a three-dimensional multi-directional integral weaving with a specific weaving angle, a specific fiber volume content, and a specific weaving structure thing; (2)所述钻针孔的步骤;(2) The step of drilling the pinhole; (3)所述点阵芯子层的制作步骤;(3) The manufacturing steps of the lattice core layer; (4)树脂固化成型(4) Resin curing molding 芯子纱线编织穿插完成后,对预制件进行崩直张拉;克服在编织穿插过程中产生的纱线松紧不一的状况;将编织好的双夹层多棱锥构型三维整体编织点阵复合材料预成型体,采用树脂传递工艺,注入树脂,使上、中、下面板层和点阵芯子层充分浸渍树脂,放置于烘箱中,复合固化成型;所述的树脂采用环氧树脂、酚醛树脂、不饱和树脂、乙烯基树脂中的一种。After the weaving and interweaving of the core yarn is completed, the prefabricated parts are collapsed and stretched; the yarn tension caused by the weaving and interweaving process is overcome; The material preform adopts the resin transfer process and injects resin so that the upper, middle and lower panel layers and lattice core layers are fully impregnated with resin, placed in an oven, and compositely cured and formed; the resin is made of epoxy resin, phenolic One of resin, unsaturated resin, vinyl resin.
CN201110193654.7A 2011-07-12 2011-07-12 Dual-interlayer symmetrical multi-pyramid configuration three-dimensional integrally-braid lattice composite material and preparation method thereof Active CN102303427B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201110193654.7A CN102303427B (en) 2011-07-12 2011-07-12 Dual-interlayer symmetrical multi-pyramid configuration three-dimensional integrally-braid lattice composite material and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201110193654.7A CN102303427B (en) 2011-07-12 2011-07-12 Dual-interlayer symmetrical multi-pyramid configuration three-dimensional integrally-braid lattice composite material and preparation method thereof

Publications (2)

Publication Number Publication Date
CN102303427A CN102303427A (en) 2012-01-04
CN102303427B true CN102303427B (en) 2014-03-26

Family

ID=45377390

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201110193654.7A Active CN102303427B (en) 2011-07-12 2011-07-12 Dual-interlayer symmetrical multi-pyramid configuration three-dimensional integrally-braid lattice composite material and preparation method thereof

Country Status (1)

Country Link
CN (1) CN102303427B (en)

Families Citing this family (38)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103317733B (en) * 2012-10-12 2015-04-15 北京航空航天大学 Carriage covering composite material with silkworm cocoon-imitating winded and braided structure and preparation method thereof
CN102926102B (en) * 2012-10-12 2014-05-14 北京航空航天大学 Composite material platform floor with netty three-dimensional whole multidirectional linking and weaving structure and preparation method of composite material platform floor
CN102923145B (en) * 2012-10-12 2014-11-05 北京航空航天大学 Composite interior sandwich layer with light imitated bird skeleton hollow structure and method for producing composite interior sandwich layer with light imitated bird skeleton hollow structure
CN102898172B (en) * 2012-11-06 2013-11-13 哈尔滨理工大学 Preparation method of quadrangular pyramid configuration Cf/SiC lattice composite flat plate
WO2014101017A1 (en) * 2012-12-26 2014-07-03 机械科学研究总院先进制造技术研究中心 Guide sleeve for preparing composite material prefabricated member
CN103171175B (en) * 2013-04-08 2015-12-16 漯河君叁材料高科有限公司 There is the composite element unit of anti-hierarchical nature and contain this unit composite
CN103286955A (en) * 2013-06-13 2013-09-11 宜兴市华恒高性能纤维织造有限公司 Three-dimensional prefabricating body of multi-shape section combination
CN103540155B (en) * 2013-09-29 2016-02-10 湖北三江航天红阳机电有限公司 A kind of preparation method of resistant to elevated temperatures Ablative resin based composites
CN106488844B (en) * 2014-07-14 2019-11-26 日本制铁株式会社 Laminated metal plate
CN104712097B (en) * 2015-03-24 2017-01-04 哈尔滨工业大学 Periodic microscopic truss insert and method for manufacturing periodic microscopic truss structure
CN105835258A (en) * 2016-05-24 2016-08-10 颜本善 Carbon fiber bar framework of seven-dimensional carbon fiber bar structure composite material
CN106055760B (en) * 2016-05-25 2019-12-03 中国科学院力学研究所 A damage identification method for metal lattice sandwich panels
CN106009524B (en) * 2016-07-11 2018-07-06 东北林业大学 Continuous composite material of plant fiber prepares truss-like lattice structure
CN106340683B (en) * 2016-09-06 2018-12-18 北京理工大学 A kind of carrying based on aluminum metal-energy storage integrated system
CN106275239A (en) * 2016-09-21 2017-01-04 江苏科技大学 Anti-impact protection structure peculiar to vessel
US10061201B2 (en) 2016-10-24 2018-08-28 Hrl Laboratories, Llc Bottom up apparatus design for formation of self-propagating photopolymer waveguides
CN106784490B (en) * 2017-01-23 2023-04-07 湖北汽车工业学院 Lightweight battery box based on lattice structure
CN107084309B (en) * 2017-04-10 2019-10-18 东南大学 A lattice-foam filler sandwich panel structure
CN109278991A (en) * 2017-07-19 2019-01-29 中国空空导弹研究院 Collision prevention girders and the undercarriage and aircraft for using the collision prevention girders
CN107843136A (en) * 2017-09-29 2018-03-27 北京空间飞行器总体设计部 A kind of phase-change energy storage device dot matrix sandwich based on increasing material manufacturing
CN108547053B (en) * 2018-06-11 2023-07-25 宜兴市中碳科技有限公司 Light sandwich layer mold and preparation method thereof
CN109263168B (en) * 2018-08-20 2021-05-04 机械科学研究总院集团有限公司 Multi-structure composite material preform and composite forming manufacturing method thereof
CN110204319B (en) * 2019-04-22 2021-11-12 湖南远辉复合材料有限公司 Integral preparation method of ceramic matrix composite lattice structure
CN110053109B (en) * 2019-05-22 2021-02-05 长春工业大学 Composite material 3D-Kagome lattice structure and integrated preparation method thereof
CN110861790B (en) * 2019-10-31 2024-02-06 上海宇航系统工程研究所 Pure lattice force-bearing cylinder
CN110714259B (en) * 2019-11-04 2020-06-30 南京航空航天大学 A method for simulating yarn path of braided ceramic matrix composite material preform
CN111659892B (en) * 2020-05-29 2021-06-04 同济大学 Composite energy absorption structure based on diagonal unit precipitation type micro-truss structure and 3D printing method thereof
CN114053485B (en) * 2020-07-31 2023-02-10 华中科技大学 Single cell structure for biological stent and application thereof
CN112492864B (en) * 2020-11-26 2022-05-17 华中科技大学 A controllable electromagnetic shielding member and preparation method thereof
CN112861252B (en) * 2020-12-24 2022-07-12 中国航空工业集团公司成都飞机设计研究所 Lattice standard unit and lattice structure for aircraft structure design and modeling
CN112743087B (en) * 2020-12-28 2022-10-14 北京航星机器制造有限公司 TA15 titanium alloy lattice structure, lattice sandwich structure and manufacturing method
CN113074387B (en) * 2021-04-29 2022-02-25 北京航空航天大学 Regenerative cooling channel with truss structure
CN113150492B (en) * 2021-05-19 2022-06-03 吉林大学 Carbon fiber reinforced polyether-ether-ketone-based composite material and preparation method thereof
CN113685472B (en) * 2021-08-10 2022-06-07 西安交通大学 A multi-stable pressure-torsion composite energy-absorbing structure
CN115284687B (en) * 2022-06-23 2024-09-27 大连理工大学 A composite material lattice sandwich structure integrating light load bearing and wide-angle wave absorption
CN116023161B (en) * 2023-01-31 2023-07-11 北京理工大学 Large-size high Jiang Taoci-matrix composite special-shaped lattice structure and preparation method thereof
CN117774399B (en) * 2023-12-22 2024-07-26 中国科学院力学研究所 A method for interlacing vertically woven composite material lattices
CN118287690A (en) * 2024-04-03 2024-07-05 中国航发贵州红林航空动力控制科技有限公司 TC4 alloy material and preparation method and application thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101055058A (en) * 2007-05-22 2007-10-17 谢勇 Disc type core-layer sandwich plate and its uses
CN101239513A (en) * 2008-03-19 2008-08-13 哈尔滨工业大学 Fiber-reinforced pyramid-shaped lattice sandwich panel and its preparation method
CN101328955A (en) * 2008-06-20 2008-12-24 清华大学 Resin-based lattice composite flat plate with quadrangular pyramid configuration and preparation method thereof
CN101837664A (en) * 2010-06-18 2010-09-22 哈尔滨工业大学 Integrally-reinforced composite lattice coreboard and preparation method thereof
CN101966764A (en) * 2010-09-14 2011-02-09 哈尔滨工业大学 Light dot matrix sandwich board and method for preparing same by laser drilling

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101055058A (en) * 2007-05-22 2007-10-17 谢勇 Disc type core-layer sandwich plate and its uses
CN101239513A (en) * 2008-03-19 2008-08-13 哈尔滨工业大学 Fiber-reinforced pyramid-shaped lattice sandwich panel and its preparation method
CN101328955A (en) * 2008-06-20 2008-12-24 清华大学 Resin-based lattice composite flat plate with quadrangular pyramid configuration and preparation method thereof
CN101837664A (en) * 2010-06-18 2010-09-22 哈尔滨工业大学 Integrally-reinforced composite lattice coreboard and preparation method thereof
CN101966764A (en) * 2010-09-14 2011-02-09 哈尔滨工业大学 Light dot matrix sandwich board and method for preparing same by laser drilling

Also Published As

Publication number Publication date
CN102303427A (en) 2012-01-04

Similar Documents

Publication Publication Date Title
CN102303427B (en) Dual-interlayer symmetrical multi-pyramid configuration three-dimensional integrally-braid lattice composite material and preparation method thereof
CN102926102B (en) Composite material platform floor with netty three-dimensional whole multidirectional linking and weaving structure and preparation method of composite material platform floor
CN102192396B (en) Three-dimensional weaving forming method for composite material
CN102166840B (en) Z direction continuous carbon fiber prefabricated body
Chen et al. Design, manufacture, and experimental analysis of 3D honeycomb textile composites part I: design and manufacture
CN205086375U (en) Three -dimensional prefabricated body
CN106494022A (en) Dot matrix strengthens foam core preform and its preparation method and application
CN104589731B (en) Rectangular pyramid resin base truss core foamed composite flat board and manufacture method
CN110435238B (en) Bionic microstructure three-dimensional fiber hollow array synchronous weaving functional composite material
CN103317733B (en) Carriage covering composite material with silkworm cocoon-imitating winded and braided structure and preparation method thereof
CN101713120B (en) Three-dimensional integral weaving method for grid type prefabricated part and product thereof
CN102923145B (en) Composite interior sandwich layer with light imitated bird skeleton hollow structure and method for producing composite interior sandwich layer with light imitated bird skeleton hollow structure
CN108221135A (en) A kind of preparation method of incompressible composite material
CN102051763B (en) Plating weaving method for three-dimensional woven special-shaped prefabricated parts
CN102102276A (en) Net-size preparation method of three-dimensional woven pyramid sleeve
CN104762747B (en) 3D-braided two-ply board type fiber hybrid prefabricated member and preparation method thereof
CN106544776A (en) A kind of three dimensional fabric
CN103061045B (en) Method for preparing longitudinally reinforced composite preform, and composite
CN103963310A (en) Novel composite material with lattice structure
CN102693345A (en) Method for modeling composite material preform with bionic structure
CN102729494B (en) Composite material with biomimetic structure and preparation method thereof
CN111207250A (en) A kind of high impact reinforced fiber composite braided winding pultruded pipe and production method
CN203782332U (en) Multilayer three-dimensional grid core material woven fabric
CN103757797B (en) Multilayer three-dimensional grid core material woven fabric
CN201713642U (en) Integral laminate porous fabric

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20240829

Address after: Room 302, 3rd Floor, Building 2, Courtyard 9, Jiaogezhuang Street, Nanfaxin Town, Shunyi District, Beijing, 101316

Patentee after: Beijing bionic interface science and Technology Research Institute

Country or region after: China

Address before: 100191 No. 37, Haidian District, Beijing, Xueyuan Road

Patentee before: BEIHANG University

Country or region before: China