Summary of the invention
Purpose of the present invention is exactly to provide Polyurethane Thermoplastic Elastomer that a kind of gelation point is few, appearance luster good, physical and mechanical properties is good, recovered frequency is high and preparation method thereof for the defective that overcomes above-mentioned prior art existence.
Purpose of the present invention can be achieved through the following technical solutions:
A kind of Polyurethane Thermoplastic Elastomer is characterized in that, this elastomerics raw material comprises component A, organic diisocyanate and small molecules dibasic alcohol, and said components is according to following mixed:
Wherein R is isocyanate index, 0.97≤R≤1.03, and a is the amount of substance of component A, and b is the amount of substance of organic diisocyanate, and c is the amount of substance of small molecules dibasic alcohol.
Described component A is selected from one or both in polyester polyol or the polyether glycol.
Described polyester polyol is selected from poly-hexanodioic acid-1, in 4-butanediol ester glycol, polyethylene glycol adipate glycol, polypropylene adipate (PPA) glycol, poly-adipate glycol butanediol ester glycol or the poly-adipate glycol propylene glycol ester glycol one or more, molecular weight is 700-3000, preferred poly-hexanodioic acid-1,4-butanediol ester glycol, molecular weight is 1000-2000, and moisture content is controlled below 200ppm.
Described polyether glycol is selected among a kind of in PTMG, the polypropylene oxide glycol or two, and molecular weight is 650-3000, preferred PTMG, and molecular weight is 650-1000, moisture content is controlled below 200ppm.
Described organic diisocyanate is selected from 4,4-'-diphenylmethane diisocyanate, tolylene diisocyanate, Ben Yajiaji vulcabond, 1,5-is one or more in vulcabond, hexamethylene diisocyanate or the PPDI how, preferred 4, the 4-'-diphenylmethane diisocyanate, wherein the hexanaphthene insolubles is below 1000ppm, and colourity is below 30Apha.
Described small molecules dibasic alcohol is selected from ethylene glycol, 1,2 propylene glycol, 1,3 propylene glycol, 1,4 butyleneglycol, 1,3 butyleneglycols, 1, in 5 pentanediols, neopentyl glycol, 1,6 hexylene glycol, 1,8 ethohexadiol or the hydroquinone hydroxyethyl ether one or more, be preferably 1,4-butyleneglycol, moisture controlled are below 200ppm, and metal ion colour developing test is for colourless.
Be added with auxiliary agent among the described component A, described auxiliary agent comprises oxidation inhibitor, UV light absorber, photostabilizer, lubricant, hydrolysis stabilizer, and the mass ratio of this auxiliary agent and component A is (0.001-0.01): 1.
Described oxidation inhibitor is the mixture of Hinered phenols antioxidant and phosphorous acid kind antioxidant, described Hinered phenols antioxidant is four [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, β-(3, the 5-di-tert-butyl-hydroxy phenyl) the positive octadecanol ester of propionic acid or 2,6 di tert butyl 4 methyl phenol; Described phosphorous acid kind antioxidant is tricresyl phosphite (2,4-di-tert-butyl-phenyl) ester, two [2-methyl-4,6-two (1,1 '-dimethyl ethyl) phenol] phosphoric acid ethyl ester, four (2,4-di-tert-butyl-phenyl-4,4-xenyl) biphosphonate; Described UV light absorber be Octabenzone, 2-hydroxyl-4-methoxy benzophenone, 2-(2 '-hydroxyl-3 ', 5 '-the diamyl phenyl) benzotriazole, 2-(2 '-hydroxyl-5 '-aminomethyl phenyl) benzotriazole or 2-(2 '-hydroxyl-5 '-the Te octyl phenyl) benzotriazole; Described photostabilizer is that two (1,2,2,6,6-pentamethyl--4-piperidyl) sebates or sebacic acid are two-2,2,6,6-tetramethyl piperidine alcohol ester; Described lubricant is stearylamide, amine hydroxybenzene or N, N '-ethylenebisstearamide; Described hydrolysis stabilizer is carbodiimide, polycarbodiimide, phenyl glycidyl ether or four (phenyl glycidyl ether base) ethane.
A kind of method for preparing thermoplastic polyurethane elastomer is characterized in that, this method may further comprise the steps:
(1) prepare component A, organic diisocyanate and small molecules dibasic alcohol according to following component and content:
Wherein R is isocyanate index, 0.97≤R≤1.03, and a is the amount of substance of component A, and b is the amount of substance of organic diisocyanate, and c is the amount of substance of small molecules dibasic alcohol;
(2) component A, organic diisocyanate and the small molecules dibasic alcohol that will be added with auxiliary agent is input in the twin screw premix unit that rotating speed is 400-500rpm through volume pump and under meter accurate measurement, the control reaction times is 1-2min, temperature of reaction is 160 ℃, the material that obtains mixing;
(3) material that mixes is directed into react in the twin screw extruder of response type in the same way that rotating speed is 100-300rpm and extrudes; the control reaction times is 2-3min; polymerization temperature is 180-240 ℃, namely makes the Polyurethane Thermoplastic Elastomer particle through the dicing machine underwater cutpellet again.
Compared with prior art, the present invention adopts one-step technology, whole process of production is relatively simple, the premix screw design axially and is radially all having very big shearing and adverse current, therefore the metering of material is more even on the whole time period, the twin screw premix unit that adopts suitably reduces the rotating speed of screw rod in operation process, reduce the conduct speed of material in screw rod, guarantee sufficient reacting, reduce screw rod shearing to the degraded of material, the Polyurethane Thermoplastic Elastomer of this explained hereafter has even molecular weight distribution, gelation point is few, appearance luster is good, physical and mechanical properties is good, therefore a series of advantages such as recovered frequency height are with a wide range of applications.
Embodiment
The present invention is described in detail below in conjunction with specific embodiment.
Embodiment 1-4 and Comparative Examples 1-2 adopt following raw material and auxiliary agent:
The PTMEG1000 PTMG, Mitsubishi, molecular weight 1000;
PBA 1000 poly-hexanodioic acids-1,4-butanediol ester glycol, Taiwan is pure forever, molecular weight 1000;
PBA 2000 poly-hexanodioic acids-1,4-butanediol ester glycol, Taiwan is pure forever, molecular weight 2000;
MDI 4,4-'-diphenylmethane diisocyanate, Japanese NOU, molecular weight 250.26;
BDO 1,4-butyleneglycol, Mitsubishi Chemical, molecular weight 90.12;
Dabco
The T-9 stannous octoate, the gas chemical industry;
Irganox1010 four [β-(3,5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, Ciba;
Irgafos168 tricresyl phosphite (2,4-di-tert-butyl-phenyl) ester, Ciba;
Tinuvin 329 2-(2 '-hydroxyl-5 '-the Te octyl phenyl) benzotriazole, Ciba;
292 pairs of (1,2,2,6,6-pentamethyl--4-piperidyl) sebates of Tinuvin, Ciba;
Licowax C N, N '-ethylenebisstearamide, gram Lay anthracene chemistry;
Staboxol P100 polycarbodiimide, Lay anthracene chemistry.
Embodiment 1
The A component adopts PTMEG1000, and organic diisocyanate is MDI, and the small molecules dibasic alcohol is BDO, and it is heated to 90 ℃, 60 ℃, 45 ℃ respectively, adds the DABCO of 20ppm in the A component
T-9, the Irganox1010 of 0.2wt%, 0.2wt%Irgafos168,0.4wt%Tinuvin 329,0.4wt%Tinuvin292,0.4wt%Licowax C.
With above-mentioned three kinds of components respectively with 53.0wt%, 37.9wt%, it is 160 ℃ that the ratio process volume pump of 9.1wt% and under meter accurate measurement are incorporated into temperature, rotating speed is the twin screw premix unit of 400rpm, it is 200 ℃ through temperature again, rotating speed is that the response type twin screw extruder of 200rpm is extruded, finally by underwater cutpellet synthetic thermoplastic polyurethane elastomer particle.
Embodiment 2
The A component adopts PBA1000, and organic diisocyanate is MDI, and the small molecules dibasic alcohol is BDO, and it is heated to 90 ℃, 60 ℃, 45 ℃ respectively, adds the DABCO of 20ppm in the A component
T-9, the Irganox1010 of 0.2wt%, 0.2wt%Irgafos168,0.4wt%Tinuvin 329,0.4wt%Tinuvin292,0.4wt%Licowax C, the Staboxol P100 of 0.3wt%.
It is 160 ℃ that above-mentioned three kinds of components are incorporated into temperature with the ratio of 53.0wt%, 37.9wt%, 9.1wt% through volume pump, under meter accurate measurement respectively, rotating speed is 400rpm twin screw premix unit, it is 200 ℃ through temperature again, rotating speed is that the response type twin screw extruder of 200rpm is extruded, last underwater cutpellet synthetic thermoplastic polyurethane elastomer particle.
Embodiment 3
The A component adopts PBA1000, and organic diisocyanate is MDI, and the small molecules dibasic alcohol is BDO, and it is heated to 90 ℃, 60 ℃, 45 ℃ respectively, adds the DABCO of 20ppm in the A component
T-9, the Irganox1010 of 0.2wt%, 0.2wt%Irgafos168,0.4wt%Tinuvin 329,0.4wt%Tinuvin292,0.4wt%Licowax C, the Staboxol P100 of 0.3wt%.
With above-mentioned three kinds of components respectively with 53.0wt%, 37.9wt%, it is 160 ℃ that the ratio of 9.1wt% is incorporated into temperature through volume pump, under meter accurate measurement, rotating speed is 600rpm twin screw premix unit, it is 200 ℃ through temperature again, rotating speed is that the response type twin screw extruder of 200rpm is extruded, last underwater cutpellet synthetic thermoplastic polyurethane elastomer particle.
Embodiment 4
The A component adopts PBA2000, and organic diisocyanate is MDI, and the small molecules dibasic alcohol is BDO, and it is heated to 90 ℃, 60 ℃, 45 ℃ respectively, adds the DABCO of 50ppm in the A component
T-9, the Irganox1010 of 0.2wt%, 0.2wt%Irgafos168,0.4wt%Tinuvin 329,0.4wt%Tinuvin292,0.4wt%Licowax C, the Staboxol P100 of 0.3wt%.
With above-mentioned three kinds of components respectively with 53.0wt%, 36.2wt%, it is 160 ℃ that the ratio of 10.8wt% is incorporated into temperature through volume pump, under meter accurate measurement, rotating speed is 400rpm twin screw premix unit, be 200 ℃ through temperature again, rotating speed is underwater cutpellet synthetic thermoplastic polyurethane elastomer particle behind the response type twin screw extruder of 200rpm.
Comparative Examples 1
The A component adopts PBA1000, and organic diisocyanate is MDI, and the small molecules dibasic alcohol is BDO, and it is heated to 90 ℃, 60 ℃, 45 ℃ respectively, adds the DABCO of 20ppm in the A component
T-9, the Irganox1010 of 0.2wt%, 0.2wt%Irgafos168,0.4wt%Tinuvin 329,0.4wt%Tinuvin292,0.4wt%Licowax C, the Staboxol P100 of 0.3wt%.
With above-mentioned three kinds of components respectively with 53.0wt%, 37.9wt%, the ratio of 9.1wt% is through volume pump, under meter accurate measurement, and be that the high-speed mixing head of 4000rpm is filled into 200 ℃ of temperature by rotating speed, rotating speed is first barrel of the response type twin screw extruder of 200rpm, through underwater cutpellet synthetic thermoplastic polyurethane elastomer particle.
Comparative Examples 2
The A component adopts PBA1000, and organic diisocyanate is MDI, and the small molecules dibasic alcohol is BDO, and it is heated to 90 ℃, 60 ℃, 45 ℃ respectively, adds the DABCO of 20ppm in the A component
T-9, the Irganox1010 of 0.2wt%, 0.2wt%Irgafos168,0.4wt%Tinuvin 329,0.4wt%Tinuvin292,0.4wt%Licowax C, the Staboxol P100 of 0.3wt%.
With above-mentioned three kinds of components respectively with 53.0wt%, 37.9wt%, the ratio of 9.1wt% directly is filled into 200 ℃ through volume pump, under meter accurate measurement, and first barrel of the response type twin screw extruder of 400rpm is through underwater cutpellet synthetic thermoplastic polyurethane elastomer particle.
Performance comparison between table 1 different instances
Example |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Comparative Examples 1 |
Comparative Examples 2 |
Shut down number of times (Time/week) |
0 |
0 |
0 |
0 |
3
* |
2
** |
MI(g/10min) (208℃5kgf×7min) |
19.5 |
15.7 |
13.5 |
15.2 |
16.7 |
19.2 |
Hardness (A) |
95 |
95 |
95 |
95 |
95 |
95 |
Colourity (Apha) |
30 |
30 |
30 |
30 |
32 |
31 |
Tensile strength (Mpa) |
35.2 |
43.1 |
47.2 |
42.8 |
40.2 |
38.3 |
Elongation at break (%) |
530 |
430 |
420 |
430 |
400 |
380 |
Gelation point (Number/m) |
5-8 |
5-8 |
3-5 |
5-8 |
10-15 |
15-20 |
Reclaim (Time) for several times |
4 |
5 |
6 |
5 |
3 |
2 |
*Perfusing hole blocks shuts down 2 times, and the charging opening flash is shut down 1 time;
*Because twining to, the pelletizing of screw torque instability shuts down 2 times.
Bottler high speed dispersion perfusion and the response type twin screw traditional relatively from result's reflection of table 1 directly disperse, the twin screw premix unit of this process using disperses and the Polyurethane Thermoplastic Elastomer of response type twin screw polymerization preparation has better physical and mechanical properties, gelation point still less, better colourity, more recovered frequency, and characteristics such as equipment investment cost is low, technology is simple, process operation is stable, therefore be with a wide range of applications.
Embodiment 5
A kind of method for preparing thermoplastic polyurethane elastomer, this method may further comprise the steps:
(1) with molecular weight is 650 PTMG, the hexanaphthene insolubles is below 1000ppm, colourity below 30Apha 4,4-'-diphenylmethane diisocyanate and moisture controlled are below 200ppm, metal ion colour developing test is colourless 1, the 4-butyleneglycol mixes, its component concentration is as follows: b/ (a+c)=0.97, wherein a is the amount of substance of PTMG, b is 4, the amount of substance of 4-'-diphenylmethane diisocyanate, c is the amount of substance of 1,4-butyleneglycol, in addition, be added with the auxiliary agent of 0.1wt% in the PTMG, this auxiliary agent comprises four [β-(3,5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, two [2-methyl-4,6-two (1,1 '-dimethyl ethyl) phenol] the phosphoric acid ethyl ester, 2-(2 '-hydroxyl-5 '-aminomethyl phenyl) benzotriazole, sebacic acid two-2,2,6,6-tetramethyl piperidine alcohol ester, stearylamide;
(2) will be added with the PTMG, 4 of auxiliary agent, 4-'-diphenylmethane diisocyanate and 1, the 4-butyleneglycol is input in the twin screw premix unit that rotating speed is 400rpm through volume pump and under meter accurate measurement, the control reaction times is 2min, temperature of reaction is 140 ℃, the material that obtains mixing;
(3) material that mixes is directed in the twin screw extruder of response type in the same way that rotating speed is 100rpm and extrudes, the control reaction times is 3min, and polymerization temperature is 180 ℃, namely makes the Polyurethane Thermoplastic Elastomer particle through the dicing machine underwater cutpellet again.
Embodiment 6
A kind of method for preparing thermoplastic polyurethane elastomer, this method may further comprise the steps:
(1) be 700 with molecular weight, the poly-hexanodioic acid-1 of moisture content control below 200ppm, 4-butanediol ester glycol, molecular weight is that 3000 polyethylene glycol adipate glycol is as component A, with component A, 1,5-how vulcabond and neopentyl glycol mixes, its component concentration is as follows: b/ (a+c)=1.03, wherein a is the amount of substance of component A, b is 1,5-is the amount of substance of vulcabond how, c is the amount of substance of neopentyl glycol, in addition, is added with the auxiliary agent of 1wt% in the polyethylene glycol adipate glycol, this auxiliary agent comprises β-(3, the 5-di-tert-butyl-hydroxy phenyl) the positive octadecanol ester of propionic acid, two [2-methyl-4,6-two (1,1 '-dimethyl ethyl) phenol] phosphoric acid ethyl ester, 2-(2 '-hydroxyl-5 '-aminomethyl phenyl) benzotriazole, two (1,2,2,6,6-pentamethyl--4-piperidyl) sebate, stearylamide, polycarbodiimide;
(2) will be added with the component A, 1 of auxiliary agent, 5-how vulcabond and neopentyl glycol is input in the twin screw premix unit that rotating speed is 500rpm through volume pump and under meter accurate measurement, the control reaction times is 1min, and temperature of reaction is 140 ℃, the material that obtains mixing;
(3) material that mixes is directed in the twin screw extruder of response type in the same way that rotating speed is 300rpm and extrudes, the control reaction times is 2min, and polymerization temperature is 240 ℃, namely makes the Polyurethane Thermoplastic Elastomer particle through the dicing machine underwater cutpellet again.
Embodiment 7
A kind of method for preparing thermoplastic polyurethane elastomer, this method may further comprise the steps:
(1) be 3000 with molecular weight, the poly-adipate glycol butanediol ester glycol (ethylene glycol and butyleneglycol mol ratio be 1: 1) of moisture content control below 200ppm is as component A, with component A, hexamethylene diisocyanate and 1,8 ethohexadiols mix, its component concentration is as follows: b/ (a+c)=1.00, wherein a is the amount of substance of component A, b is the amount of substance of hexamethylene diisocyanate, c is 1, the amount of substance of 8 ethohexadiols, in addition, be added with the auxiliary agent of 0.5wt% in the poly-adipate glycol butanediol ester glycol, this auxiliary agent comprises β-positive octadecanol ester of (3,5-di-tert-butyl-hydroxy phenyl) propionic acid, tricresyl phosphite (2,4-di-tert-butyl-phenyl) ester, Octabenzone, two (1,2,2,6,6-pentamethyl--4-piperidyl) sebate, stearylamide, four (phenyl glycidyl ether base) ethane;
(2) component A, organic diisocyanate and the small molecules dibasic alcohol that will be added with auxiliary agent is input in the twin screw premix unit that rotating speed is 500rpm through volume pump and under meter accurate measurement, the control reaction times is 1min, temperature of reaction is 140 ℃, the material that obtains mixing;
(3) material that mixes is directed in the twin screw extruder of response type in the same way that rotating speed is 200rpm and extrudes, the control reaction times is 3min, and polymerization temperature is 200 ℃, namely makes the Polyurethane Thermoplastic Elastomer particle through the dicing machine underwater cutpellet again.
Embodiment 8
A kind of method for preparing thermoplastic polyurethane elastomer, this method may further comprise the steps:
(1) be 2000 with molecular weight, the poly-hexanodioic acid-1 of moisture content control below 200ppm, 4-butanediol ester glycol and molecular weight are 650, the polytetrahydrofuran of moisture content control below 200ppm is as component A, with component A, hexamethylene diisocyanate and 1,8 ethohexadiols mix, its component concentration is as follows: b/ (a+c)=1, wherein a is the amount of substance of component A, b is the amount of substance of hexamethylene diisocyanate, and c is the amount of substance of 1,8 ethohexadiol, in addition, be added with the auxiliary agent of 0.5wt% in the polyethylene glycol adipate glycol, this auxiliary agent comprises β-positive octadecanol ester of (3,5-di-tert-butyl-hydroxy phenyl) propionic acid, tricresyl phosphite (2, the 4-di-tert-butyl-phenyl) ester, Octabenzone, two (1,2,2,6,6-pentamethyl--4-piperidyl) sebate, stearylamide, carbodiimide;
(2) component A, organic diisocyanate and the small molecules dibasic alcohol that will be added with auxiliary agent is input in the twin screw premix unit that rotating speed is 600rpm through volume pump and under meter accurate measurement, the control reaction times is 1min, temperature of reaction is 140 ℃, the material that obtains mixing;
(3) material that mixes is directed in the twin screw extruder of response type in the same way that rotating speed is 200rpm and extrudes, the control reaction times is 3min, and polymerization temperature is 200 ℃, namely makes the Polyurethane Thermoplastic Elastomer particle through the dicing machine underwater cutpellet again.