CN102259194A - Processing method of slender axle - Google Patents
Processing method of slender axle Download PDFInfo
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- CN102259194A CN102259194A CN2011101965164A CN201110196516A CN102259194A CN 102259194 A CN102259194 A CN 102259194A CN 2011101965164 A CN2011101965164 A CN 2011101965164A CN 201110196516 A CN201110196516 A CN 201110196516A CN 102259194 A CN102259194 A CN 102259194A
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Abstract
The invention provides a processing method of a slender axle. The method comprises the following steps: step 1, aligning workpiece to be processed; step 2, processing a second end of the workpiece to be processed; step 3, fashioning the second end of the workpiece to be processed; step 4, processing middle part of the workpiece to be processed; step 5, turning around the workpiece to be processed; step 6, processing a first end of the workpiece to be processed; step 7, fashioning the first end of the workpiece to be processed; and step 8, polishing the whole body. Through processing the two ends of the workpiece to be processed step by step, the slender axle, which better meets requirements of surface roughness, beating test, static balance test and dynamic balance test, can be preferably produced. Because beating test for the workpiece to be processed is implemented twice during processing period, breaking edge phenomenon of the workpiece to be processed is reduced due to vibration and rejection rate of processing the slender axle is also decreased.
Description
Technical field
The present invention relates to the machined field, relate in particular to a kind of slender axles processing method.
Background technology
At present, L/D ratio is widely used in the industrial production greater than 25 slender axles.The surface roughness Ra of slender axles requires in 0.1 ~ 0.8 scope, because the length dimension of slender axles is bigger with respect to diameter dimension, the surface of slender axles is being carried out in the accurately machined process, and knife appears in slender axles vibrations easily, causes percent defective higher.Therefore, the percent defective of processing slim axle is higher in the prior art.
Summary of the invention
Technical problem to be solved by this invention is: a kind of slender axles processing method is provided, and the higher defective of percent defective of processing slim axle in the prior art in the solution prior art, realization reduces the percent defective of processing slim axle.
The invention provides a kind of slender axles processing method, comprising:
Step 1, workpiece to be processed centering: the first end of clamping workpiece to be processed by the chuck of main spindle box in the lathe, by the second end of the support of the centre frame in lathe workpiece to be processed, adjust chuck and make the axial runout of workpiece to be processed in 0.1 millimeter scope;
The second end of step 2, processing workpiece to be processed: the tailstock assembly center in the lathe bores, and by centre drill the second end is processed second centre bore, then, changes centre drill with thimble on tailstock, withstands second centre bore by thimble;
The second end of step 3, fine finishining workpiece to be processed: the second end is cut processing by the lathe tool on the lathe intermediate slide;
The middle part of step 4, processing workpiece to be processed: unload centre frame, use the middle part of the bracket support workpiece to be processed of lathe, processing is cut at the middle part of workpiece to be processed by the lathe tool on the lathe intermediate slide;
Step 5, workpiece to be processed turn around: unload bottom bracket, clamp the second end of workpiece to be processed by the chuck of main spindle box in the lathe, support the first end of workpiece to be processed by centre frame, adjust chuck and make workpiece to be processed not have axial runout;
The first end of step 6, processing workpiece to be processed: the tailstock assembly center in the lathe bores, and by centre drill first end is processed first centre bore, then, changes centre drill with thimble on tailstock, withstands first centre bore by thimble;
The first end of step 7, fine finishining workpiece to be processed: first end is cut processing by the lathe tool on the lathe intermediate slide;
Step 8, whole polishing: the knife rest that unloads on the lathe middle slide carriage case is changed polishing machine, and workpiece to be processed is carried out whole polishing.
Slender axles processing method provided by the invention, by the two end portions of the workpiece to be processed step is processed, can guarantee better that the slender axles that process satisfy the surface roughness requirement, and can also satisfy the requirement that glitch detection, static balance detection and dynamic balancing detect preferably, because workpiece to be processed carries out glitch detection at twice in process, knife appears in workpiece to be processed because of vibrations in process phenomenon appears in minimizing, realizes having reduced the percent defective of processing slim axle.
Aforesaid slender axles processing method, described step 3 is specially:
The spindle nose cylindrical of step 31, regular turning tool cutting the second end, and the technological requirement of last cutter: long feed 0.15 mm～0.2mm, traverse feed 0.4 mm～0.5mm;
The spindle nose cylindrical of step 32, finishing tool cutting the second end, and the technological requirement of last cutter: long feed 0.15 mm～0.3mm, traverse feed 0.5 mm～0.6mm.
Aforesaid slender axles processing method, described step 4 is specially:
The middle part of step 41, regular turning tool cutting workpiece to be processed;
The middle part of step 42, finishing tool cutting workpiece to be processed.
Aforesaid slender axles processing method, described step 7 is specially:
The spindle nose cylindrical of step 71, regular turning tool cutting first end, and the technological requirement of last cutter: long feed 0.15 mm～0.2mm, traverse feed 0.4 mm～0.5mm;
The spindle nose cylindrical of step 72, finishing tool cutting first end, and the technological requirement of last cutter: long feed 0.15 mm～0.3mm, traverse feed 0.5 mm～0.6mm.
Aforesaid slender axles processing method, described step 8 is specially: adopt the vibrations polishing machine that workpiece to be processed is carried out whole polishing.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do one to the accompanying drawing of required use in embodiment or the description of the Prior Art below introduces simply, apparently, accompanying drawing in describing below is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is for using the structural representation of equipment described in the slender axles processing method embodiment of the present invention.
The specific embodiment
For the purpose, technical scheme and the advantage that make the embodiment of the invention clearer, below in conjunction with the accompanying drawing in the embodiment of the invention, technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that is obtained under the creative work prerequisite.
Fig. 1 is for using the structural representation of equipment described in the slender axles processing method embodiment of the present invention.As shown in Figure 1, present embodiment slender axles processing method comprises:
Step 1, workpiece to be processed 2 centerings: the first end 21 of clamping workpiece to be processed 2 by the chuck 111 of main spindle box 11 in the lathe 1, by the second end 22 of the 13 support workpieces to be processed 2 of the centre frame in the lathe 1, adjust chuck 111 and make the axial runout of workpiece to be processed 2 in 0.1 millimeter scope.
2 the second ends 22 of step 2, processing workpiece to be processed: tailstock 12 assembly centers in the lathe 1 bore (not shown), by centre drill the second end 22 is processed second centre bore, then, on tailstock 12, change centre drill, withstand second centre bore by thimble with thimble (not shown).
The second end 22 of step 3, fine finishining workpiece to be processed 2: the second end 22 is cut processing by the lathe tool (not shown) on lathe 1 intermediate slide 14.Concrete, step 3 can be specially: the spindle nose cylindrical of step 31, regular turning tool cutting the second end 22, and the technological requirement of last cutter: long feed 0.15 mm～0.2mm, traverse feed 0.4 mm～0.5mm; The spindle nose cylindrical of step 32, finishing tool cutting the second end 22, and the technological requirement of last cutter: long feed 0.15 mm～0.3mm, traverse feed 0.5 mm～0.6mm.
The middle part 20 of step 4, processing workpiece to be processed 2: unload centre frame 13, use the middle part 20 of the carriage 15 support workpieces to be processed 2 of lathe 1, processing is cut at the middle part 20 of workpiece to be processed 2 by the lathe tool on lathe 1 intermediate slide 14.Concrete, step 4 can be specially: the middle part 20 of step 41, regular turning tool cutting workpiece to be processed 2; The middle part 20 of step 42, finishing tool cutting workpiece to be processed 2.
Step 5, workpiece to be processed 2 turn around: unload bottom bracket 15, clamp the second end 22 of workpiece to be processed 2 by the chuck 111 of main spindle box 11 in the lathe 1, by the first end 21 of centre frame 13 support workpieces to be processed 2, adjust chuck 111 and make workpiece to be processed 2 no axial runouts.
The first end 21 of step 6, processing workpiece to be processed 2: tailstock 12 assembly centers in the lathe 1 bore, and to first end 21 processing first centre bore, then, change centre drill with thimble by centre drill on tailstock 12, withstand first centre bore by thimble.
The first end 21 of step 7, fine finishining workpiece to be processed 2: first end 21 is cut processing by the lathe tool on lathe 1 intermediate slide 14.Concrete, step 7 can be specially: the spindle nose cylindrical of step 71, regular turning tool cutting first end, and the technological requirement of last cutter: long feed 0.15 mm～0.2mm, traverse feed 0.4 mm～0.5mm; The spindle nose cylindrical of step 72, finishing tool cutting first end, and the technological requirement of last cutter: long feed 0.15 mm～0.3mm, traverse feed 0.5 mm～0.6mm.
Step 8, whole polishing: the knife rest that unloads on the lathe middle slide carriage case is changed polishing machine, and workpiece to be processed is carried out whole polishing.Concrete, step 8 can be specially: adopt the vibrations polishing machine that workpiece to be processed is carried out whole polishing.Utilize the vibrations polishing machine can improve polishing efficiency, and the Chiba sheet that adopts in the vibrations polishing machine has from returning new characteristics, avoid adopting the grinding machine polishing to need often to change the abrasive band, improved polishing efficiency, and reduced processing cost.
Present embodiment slender axles processing method, by the two end portions of the workpiece to be processed step is processed, can guarantee better that the slender axles that process satisfy the surface roughness requirement, and can also satisfy the requirement that glitch detection, static balance detection and dynamic balancing detect preferably, because workpiece to be processed carries out glitch detection at twice in process, knife appears in workpiece to be processed because of vibrations in process phenomenon appears in minimizing, realizes having reduced the percent defective of processing slim axle.
It should be noted that at last: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of various embodiments of the present invention technical scheme.
Claims (5)
1. a slender axles processing method is characterized in that, comprising:
Step 1, workpiece to be processed centering: the first end of clamping workpiece to be processed by the chuck of main spindle box in the lathe, by the second end of the support of the centre frame in lathe workpiece to be processed, adjust chuck and make the axial runout of workpiece to be processed in 0.1 millimeter scope;
The second end of step 2, processing workpiece to be processed: the tailstock assembly center in the lathe bores, and by centre drill the second end is processed second centre bore, then, changes centre drill with thimble on tailstock, withstands second centre bore by thimble;
The second end of step 3, fine finishining workpiece to be processed: the second end is cut processing by the lathe tool on the lathe intermediate slide;
The middle part of step 4, processing workpiece to be processed: unload centre frame, use the middle part of the bracket support workpiece to be processed of lathe, processing is cut at the middle part of workpiece to be processed by the lathe tool on the lathe intermediate slide;
Step 5, workpiece to be processed turn around: unload bottom bracket, clamp the second end of workpiece to be processed by the chuck of main spindle box in the lathe, support the first end of workpiece to be processed by centre frame, adjust chuck and make workpiece to be processed not have axial runout;
The first end of step 6, processing workpiece to be processed: the tailstock assembly center in the lathe bores, and by centre drill first end is processed first centre bore, then, changes centre drill with thimble on tailstock, withstands first centre bore by thimble;
The first end of step 7, fine finishining workpiece to be processed: first end is cut processing by the lathe tool on the lathe intermediate slide;
Step 8, whole polishing: the knife rest that unloads on the lathe middle slide carriage case is changed polishing machine, and workpiece to be processed is carried out whole polishing.
2. slender axles processing method according to claim 1 is characterized in that, described step 3 is specially:
The spindle nose cylindrical of step 31, regular turning tool cutting the second end, and the technological requirement of last cutter: long feed 0.15 mm～0.2mm, traverse feed 0.4 mm～0.5mm;
The spindle nose cylindrical of step 32, finishing tool cutting the second end, and the technological requirement of last cutter: long feed 0.15 mm～0.3mm, traverse feed 0.5 mm～0.6mm.
3. slender axles processing method according to claim 1 is characterized in that, described step 4 is specially:
The middle part of step 41, regular turning tool cutting workpiece to be processed;
The middle part of step 42, finishing tool cutting workpiece to be processed.
4. slender axles processing method according to claim 1 is characterized in that, described step 7 is specially:
The spindle nose cylindrical of step 71, regular turning tool cutting first end, and the technological requirement of last cutter: long feed 0.15 mm～0.2mm, traverse feed 0.4 mm～0.5mm;
The spindle nose cylindrical of step 72, finishing tool cutting first end, and the technological requirement of last cutter: long feed 0.15 mm～0.3mm, traverse feed 0.5 mm～0.6mm.
5. slender axles processing method according to claim 1 is characterized in that, described step 8 is specially: adopt the vibrations polishing machine that workpiece to be processed is carried out whole polishing.
Priority Applications (1)
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| CN 201110196516 CN102259194B (en) | 2011-07-14 | 2011-07-14 | Processing method of slender axle |
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| CN 201110196516 CN102259194B (en) | 2011-07-14 | 2011-07-14 | Processing method of slender axle |
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| CN102259194B CN102259194B (en) | 2013-01-16 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103611948A (en) * | 2013-11-29 | 2014-03-05 | 内蒙古北方重工业集团有限公司 | Method for machining long and thin rod part on ordinary lathe |
| CN105855800A (en) * | 2016-04-26 | 2016-08-17 | 英诺威阀业有限公司 | Long shaft machining method |
| CN107486681A (en) * | 2016-06-13 | 2017-12-19 | 中国科学院沈阳科学仪器股份有限公司 | A kind of thin and long shafts part processing technology |
| CN108705261A (en) * | 2018-03-30 | 2018-10-26 | 西安西航集团莱特航空制造技术有限公司 | A kind of elongated shaft design basis hole forming method of spline |
| CN110370025A (en) * | 2019-08-16 | 2019-10-25 | 浙江中智鲸工智能装备有限公司 | A kind of long axis turning machine |
| CN110695376A (en) * | 2019-10-15 | 2020-01-17 | 国营第六一六厂 | Green precision turning method for large length-diameter ratio needle valve coupling shaft neck |
| CN111085821A (en) * | 2019-10-31 | 2020-05-01 | 车金喜汽配股份有限公司 | Inner hole machining method of inner ball cage |
| CN114082994A (en) * | 2021-11-23 | 2022-02-25 | 上海电气电站设备有限公司 | 660 MW-grade steam turbine generator water-cooling rotor turning method |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103611948A (en) * | 2013-11-29 | 2014-03-05 | 内蒙古北方重工业集团有限公司 | Method for machining long and thin rod part on ordinary lathe |
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| CN107486681A (en) * | 2016-06-13 | 2017-12-19 | 中国科学院沈阳科学仪器股份有限公司 | A kind of thin and long shafts part processing technology |
| CN107486681B (en) * | 2016-06-13 | 2019-04-16 | 中国科学院沈阳科学仪器股份有限公司 | A kind of thin and long shafts part processing technology |
| CN108705261A (en) * | 2018-03-30 | 2018-10-26 | 西安西航集团莱特航空制造技术有限公司 | A kind of elongated shaft design basis hole forming method of spline |
| CN108705261B (en) * | 2018-03-30 | 2020-04-03 | 西安西航集团莱特航空制造技术有限公司 | Method for machining slender shaft design reference hole of spline |
| CN110370025A (en) * | 2019-08-16 | 2019-10-25 | 浙江中智鲸工智能装备有限公司 | A kind of long axis turning machine |
| CN110695376A (en) * | 2019-10-15 | 2020-01-17 | 国营第六一六厂 | Green precision turning method for large length-diameter ratio needle valve coupling shaft neck |
| CN111085821A (en) * | 2019-10-31 | 2020-05-01 | 车金喜汽配股份有限公司 | Inner hole machining method of inner ball cage |
| CN111085821B (en) * | 2019-10-31 | 2021-05-18 | 车金喜汽配股份有限公司 | Inner hole machining method of inner ball cage |
| CN114082994A (en) * | 2021-11-23 | 2022-02-25 | 上海电气电站设备有限公司 | 660 MW-grade steam turbine generator water-cooling rotor turning method |
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Address after: 266108 Liuting, Shandong, Chengyang District, the streets of the East Village Patentee after: Qingdao Yuanding Thermal AND Environmental Engineering Co., Ltd. Address before: 266108 Liuting, Shandong, Chengyang District, the streets of the East Village Patentee before: Qingdao Yuandinggao Alloy Pipes Co., Ltd. |