CN102195388B - Voltage regulator brush carrier assembly formed by connecting a plurality of layers of lines - Google Patents
Voltage regulator brush carrier assembly formed by connecting a plurality of layers of lines Download PDFInfo
- Publication number
- CN102195388B CN102195388B CN201110077889.XA CN201110077889A CN102195388B CN 102195388 B CN102195388 B CN 102195388B CN 201110077889 A CN201110077889 A CN 201110077889A CN 102195388 B CN102195388 B CN 102195388B
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- layer
- brush holder
- chip
- voltage regulator
- power
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- 239000002184 metal Substances 0.000 claims description 13
- 238000003780 insertion Methods 0.000 claims description 6
- 230000037431 insertion Effects 0.000 claims description 6
- 239000004020 conductor Substances 0.000 claims description 3
- 238000010079 rubber tapping Methods 0.000 claims description 2
- 239000000758 substrate Substances 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 230000003321 amplification Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 241000219793 Trifolium Species 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Landscapes
- Motor Or Generator Current Collectors (AREA)
- Motor Or Generator Frames (AREA)
Abstract
The invention discloses a voltage regulator brush carrier assembly formed by connecting a plurality of layers of lines, which comprises a chip and a brush carrier. The voltage regulator brush carrier assembly is characterized in that the chip is connected with an inner connector of the brush carrier, the inner connector of the brush carrier is connected with an outer connector of the brush carrier through the plurality of layers of lines, the plurality of layers of lines comprise a power layer and a signal layer, and the power layer comprises a power input layer and a power output layer.
Description
Technical field
The present invention relates to a kind of automobile current generator technical field, espespecially a kind of voltage regulator brush holder assembly with multilayer line connection.
Background technology
At present, adopt of car generator voltage controller brush holder assembly combines in semiconductor device on a substrate more, or be aided with thick film circuit, and producing monolithic integrated circuit voltage or thick film integrated circuit adjuster (chip), chip pin is connected chip by welding manner with brush holder.As shown in Figure 1, Fig. 1 is the overall structure schematic diagram of the voltage regulator brush holder assembly that generally uses in prior art.This voltage regulator comprises chip 130 and pin 131.This chip 130 is integrated circuits of radiating shell packing forms, this chip is positioned on brush holder abreast, the pin 131 of its chip 130 vertically protrudes from this voltage regulator radiating shell, by this pin 131, is connected respectively with the power circuit of brush holder with signal circuit.Chip 130 housings are fixed by mode and the brush holder 110 of machinery or welding, in brush holder 110 internal placement, have some metallic circuit sheets 120, and chip 130 is connected with brush holder external circuit by metallic circuit sheet 120, realizes electric function.
Above-mentioned voltage regulator brush holder assembly structure feature is the chip that adopts special package, is about to the integrated circuit of die package in radiating shell, and its manufacturing cost is high, and application adaptability is poor.Due to the structure species variation of existing automobile current generator, the diversity to voltage regulator brush holder assembly demand, makes voltage regulator brush holder assembly design application have a lot of limitation.
Summary of the invention
The object of the invention is to overcome the defect existing in prior art, a kind of voltage regulator brush holder assembly that has multilayer line to connect is provided, this voltage regulator brush holder assembly applicability is strong.
The present invention discloses the voltage regulator brush holder assembly that a kind of multilayer line connects, comprise chip and brush holder, it is characterized in that, this chip is connected with the inner joint of this brush holder, the inner joint of this brush holder is connected with the external tapping of this brush holder by multilayer line, described multilayer line is positioned at Different Plane, described multilayer line comprises power layer, signals layer, described power layer comprises power input layer and power stage layer, the power circuit that described power layer is comprised of metallic conductor, the signal circuit that signals layer is comprised of printed circuit board (PCB) metal film.
Further, the connector of this power input layer, power stage layer and signals layer and this chip is in a plane.
Further, this chip is direct insertion chip.
Further, this signals layer is between this power input layer and power stage layer.
Further, on this printed circuit board (PCB), comprise at least two openings.This opening is rectangular opening.This power layer be positioned in this rectangular opening with connector this chip.This connector comprises a groove, and the pin of this chip is positioned in this groove.This groove is used for filling scolder.
Compared with prior art, voltage regulator brush holder assembly disclosed by the invention can effectively be connected the chip pin of the Two dimensional Distribution of plane with the three-dimensional generator circuit distributing.Chip of the present invention is generic encapsulation chip, cheap for manufacturing cost in batches, and utilizes this chip to adjust arbitrarily this brush holder and the design of voltage regulator assembly, is therefore applicable to large-scale mass production, reduces total manufacturing cost.Adopt technical scheme provided by the present invention, can realize customization.
Accompanying drawing explanation
Can be by following detailed Description Of The Invention and appended graphic being further understood about the advantages and spirit of the present invention.
Fig. 1 is the structural representation of voltage regulator brush holder assembly in prior art;
Fig. 2 is the structural representation of voltage regulator brush holder assembly involved in the present invention;
Fig. 3 is the part B-B generalized section of voltage regulator brush holder assembly involved in the present invention;
Fig. 4 is the A-A generalized section of voltage regulator brush holder assembly involved in the present invention;
Fig. 5 is the local amplification view of the multilayer line of voltage regulator brush holder assembly involved in the present invention.
Main symbol description:
110 brush holder 120 metallic circuit sheets
131 pin 130 chips
200 brush holder assembly 210 brush holders
221 power input layers
End interface 221b input layer outer end interface in 221a input layer
222 power stage layers
End interface in 222a output layer
222b output layer outer end interface
223 signals layers
End interface 223b signals layer outer end interface in 223a signals layer
End interface in 229 ground connection 229a ground connection
229b ground connection outer end interface
230 chip 231 pins
2 interior end interfaces
241 interior end interface upper end 244 grooves
250 printed circuit board (PCB) 251 rectangular openings
262 radiator 261 radiators
270 plastics filling 290 coupling planes
Embodiment
Below in conjunction with accompanying drawing, describe specific embodiments of the invention in detail.
Voltage regulator brush holder assembly provided by the present invention, comprises chip and brush holder.Its embodiment please refer to Fig. 2.This voltage regulator brush holder assembly comprises chip 230 and brush holder 210, and its chips 230 is fixed on brush holder 210.This brush holder 210 comprises internal port, outside port and multilayer line, and wherein internal port 2 refers to the part that is connected of pin 231 with the multilayer line of chip 230, and outside port refers to the part that is connected of multilayer line and peripheral circuit outside brush holder.A plurality of outside ports in Fig. 2, have at length been shown, comprise the outside port 221b being connected with B+ port (battery positive voltage port), the outside port 223b being connected with L port (charging indicator light port), DFM port (generator working state signal output), the P port (phase coil signal port) of peripheral circuit, the outside port 222b being connected with the F+ port (the anodal port of field power supply of generator) of peripheral circuit.As shown in Figure 2, said external port or be parallel to XY plane or vertical XY plane, is three-dimensional wrong state and distributes.
In prior art, as shown in fig. 1, due to what adopt, it is the integrated circuit of radiating shell packing forms, this chip 140 is positioned on brush holder abreast, the pin 131 of its chip 140 vertically protrudes from this voltage regulator radiating shell, by this pin 131, is connected respectively with the power circuit of brush holder with signal circuit.Chip 130 housings are fixed by mode and the brush holder 110 of machinery or welding, in brush holder 110 internal placement, have some metallic circuit sheets 120, and chip 130 is connected with brush holder external circuit by metallic circuit sheet 120.In the present invention, in order to reduce the total cost of voltage regulator brush holder assembly, with direct insertion chip, replace the integrated circuit of expensive radiating shell packing forms.The difference of the integrated circuit of direct insertion chip and radiating shell packing forms is, the pin of direct insertion chip is drawn from the one or more sides of packaged chip, is arranged in straight line, and this direct insertion chip is 2D floor plan.Because the pin 231 of this chip 230 is to distribute along plane and straight line, and the circuit of the miscellaneous part of generator three-dimensional distribution that be 3D, and inside and outside end interface exists and intersects.Therefore be provided with in the present embodiment clover leaf with different levels multilayer line, the interior end interface 2 of this multilayer line can be coupled with the chip pin 231 of plane distribution, and the other end can be connected with the outer end interface that solid distributes.This multilayer line divides and comprises signals layer and power layer by function, and wherein this signals layer is used for transmitting weak electric signal, is connected with control circuit, and this power layer is used for transmitting forceful electric power signal, is connected with motor circuit.Power layer is further divided into again power input layer and power stage layer.Signals layer 223, power input layer 221 and power stage layer 222 lay respectively at different planes, three does not spatially contact each other mutually, mutually insulated, but one end that in it, end interface 2(is connected with chip) be all positioned in a plane 290, and weld mutually with the pin 231 of chip 230 on this coupling surface 290.
Fig. 3 is the part B-B generalized section of voltage regulator brush holder assembly involved in the present invention, has elaborated the distribution situation of interior end interface in Fig. 3.As shown in Figure 3, the interior end interface 2 of the part in dotted line frame in figure.This interior end interface 2 comprise altogether with the interface of multilayer line and with the interface of earth terminal 290.Interior end interface 2 comprises successively: end interface 223a, ground connection inner port 229a, power stage layer inner port 222a and power stage layer inner port 221a in signals layer.Above-mentioned inner port is by contacting with the upper and lower surface of chip pin 231 at the same time or separately, thereby realizes multilayer line in the coupling of a plane.
Fig. 4 is the A-A generalized section of voltage regulator brush holder assembly involved in the present invention, and Fig. 5 is the local amplification view of the multilayer line of voltage regulator brush holder assembly involved in the present invention, can understand in detail multilayer line how to realize by Fig. 4 and Fig. 5.As shown in Figure 4, chip 230 is placed the inside with this voltage regulator brush holder assembly 200, and its pin 231 is parallel to horizontal plane.In the present embodiment, this coupling plane and signals layer 223 are in the same plane.The signals layer 223 of this voltage regulator brush holder assembly is comprised of a printed substrate 250.On the surface of this printed substrate 250, according to the designing requirement of control circuit, be pre-arranged layer of metal film, this metal film has formed signals layer 223.Meanwhile, be provided with some through holes 251 on this printed substrate 250, one end of power layer is fixed in one of them through hole 251.For the ease of installing and using, can be rectangle by this via design.Although therefore one end of signals layer, power layer is mutually arranged in a crossed manner, and connect in vertical peripheral circuit, the other end can be connected with the chip pin of plane.
Power stage layer 222 is to be an electric conductor, is preferably a sheet metal.The outer end interface 222b of power stage layer 222 is connected with peripheral circuit, and other end 222a is placed in the opening of printed circuit board (PCB) 250.The internal port 222a of power stage layer 222 is designed to a shape with groove 244.When the pin 231 of chip 230 is connected with power stage layer internal port 222a, pin 231 is pushed in the middle of groove 244, pin 231 is subject to the extruding of upper end 241, forces pin 231 to be fixed between 241Yu lower end, upper end, and also therefore pin 231 links together with power stage layer 222.Similarly, can also adopt another execution mode, the headspace that is about to groove 244 increases, and using it as a scolder storage cave.Can keep being equally like this connected of pin 231 and power stage layer 222.
In like manner, because a plurality of board openings are all in the same plane, power input layer 221 can be connected in the same way with pin 231.
The printed circuit board (PCB) metal film of signal port 233a directly contacts with chip pin 231, and metal film is larger than pin 231 areas, is convenient to welding.Signals layer 223 is to form on printed substrate 250, on the surface of this printed substrate 250, according to the designing requirement of control circuit, in the position of regulation, has been pre-arranged layer of metal film circuit, and this metal film forms signals layer 223.Typically, the P port 222b(phase signal port of the control circuit of signals layer 223 and outer end interface), DFM port (auxiliary port), L port (charging indicator light port) are connected.Printed circuit board (PCB) metal film circuit, from the interior end interface 223a with chip pin 231 welding, extends to the P port (phase signal port) of signals layer outer end interface 223b on printed circuit board (PCB).Power input layer 221 abut against printed circuit board (PCB) without metal film region.Power stage layer 222 is positioned at the another side of printed circuit board (PCB) simultaneously, and by mode and the metal film region insulation of mould filling.Make like this metal film signals layer 223 and other layer of circuit keep insulation, then be injected into one with whole brush holder 210.
Described in this specification is preferred embodiment of the present invention, and above embodiment is only in order to illustrate technical scheme of the present invention but not limitation of the present invention.All those skilled in the art, all should be within the scope of the present invention under this invention's idea by the available technical scheme of logical analysis, reasoning, or a limited experiment.
Claims (5)
1. the voltage regulator brush holder assembly that a multilayer line connects, comprise chip and brush holder, it is characterized in that, described chip is connected with the inner joint of described brush holder, the inner joint of described brush holder is connected with the external tapping of described brush holder by multilayer line, described multilayer line is positioned at Different Plane, described multilayer line comprises power layer, signals layer, described power layer comprises power input layer and power stage layer, the power circuit that described power layer is comprised of metallic conductor, the signal circuit that signals layer is comprised of printed circuit board (PCB) metal film, on described printed circuit board (PCB), comprise at least two openings, described power layer be positioned in described opening with connector described chip, described connector comprises a groove, for placing the pin of described chip, described power input layer, power stage layer and signals layer form described inner joint with connector described chip, it is in a plane.
2. a voltage regulator brush holder assembly as claimed in claim 1, is characterized in that, described chip is direct insertion chip.
3. a voltage regulator brush holder assembly as claimed in claim 1, is characterized in that, described signals layer is between described power input layer and power stage layer.
4. a voltage regulator brush holder assembly as claimed in claim 1, is characterized in that, described opening is rectangular opening.
5. a voltage regulator brush holder assembly as claimed in claim 1, is characterized in that, described groove is used for filling scolder.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110077889.XA CN102195388B (en) | 2011-03-30 | 2011-03-30 | Voltage regulator brush carrier assembly formed by connecting a plurality of layers of lines |
| PCT/CN2012/000378 WO2012129959A1 (en) | 2011-03-30 | 2012-03-27 | Voltage regulator brush holder assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110077889.XA CN102195388B (en) | 2011-03-30 | 2011-03-30 | Voltage regulator brush carrier assembly formed by connecting a plurality of layers of lines |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102195388A CN102195388A (en) | 2011-09-21 |
| CN102195388B true CN102195388B (en) | 2014-08-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110077889.XA Active CN102195388B (en) | 2011-03-30 | 2011-03-30 | Voltage regulator brush carrier assembly formed by connecting a plurality of layers of lines |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102195388B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012129959A1 (en) * | 2011-03-30 | 2012-10-04 | 上海法雷奥汽车电器系统有限公司 | Voltage regulator brush holder assembly |
| FR3027745B1 (en) * | 2014-10-27 | 2016-11-04 | Valeo Equip Electr Moteur | MOTOR VEHICLE ALTERNATOR BRUSH HOLDER |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5248910A (en) * | 1992-08-13 | 1993-09-28 | Ford Motor Company | Regulator and brush holder assembly |
| JP3458530B2 (en) * | 1995-06-02 | 2003-10-20 | 株式会社デンソー | Rectifier voltage regulator for AC generator |
| CN201601573U (en) * | 2009-07-31 | 2010-10-06 | 上海法雷奥汽车电器系统有限公司 | Voltage regulator of double surface radiators |
| CN101924411A (en) * | 2010-06-25 | 2010-12-22 | 锦州海伯伦汽车电子有限公司 | Novel carbon brush holder for automobile alternator voltage regulator |
| JP2011004536A (en) * | 2009-06-19 | 2011-01-06 | Hitachi Automotive Systems Ltd | Ac generator for vehicle |
| CN202103516U (en) * | 2011-03-30 | 2012-01-04 | 上海法雷奥汽车电器系统有限公司 | Voltage regulator brush holder assembly with multilayer line connection |
-
2011
- 2011-03-30 CN CN201110077889.XA patent/CN102195388B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5248910A (en) * | 1992-08-13 | 1993-09-28 | Ford Motor Company | Regulator and brush holder assembly |
| JP3458530B2 (en) * | 1995-06-02 | 2003-10-20 | 株式会社デンソー | Rectifier voltage regulator for AC generator |
| JP2011004536A (en) * | 2009-06-19 | 2011-01-06 | Hitachi Automotive Systems Ltd | Ac generator for vehicle |
| CN201601573U (en) * | 2009-07-31 | 2010-10-06 | 上海法雷奥汽车电器系统有限公司 | Voltage regulator of double surface radiators |
| CN101924411A (en) * | 2010-06-25 | 2010-12-22 | 锦州海伯伦汽车电子有限公司 | Novel carbon brush holder for automobile alternator voltage regulator |
| CN202103516U (en) * | 2011-03-30 | 2012-01-04 | 上海法雷奥汽车电器系统有限公司 | Voltage regulator brush holder assembly with multilayer line connection |
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| Publication number | Publication date |
|---|---|
| CN102195388A (en) | 2011-09-21 |
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