CN102195388A - Voltage regulator brush carrier assembly formed by connecting a plurality of layers of lines - Google Patents
Voltage regulator brush carrier assembly formed by connecting a plurality of layers of lines Download PDFInfo
- Publication number
- CN102195388A CN102195388A CN201110077889XA CN201110077889A CN102195388A CN 102195388 A CN102195388 A CN 102195388A CN 201110077889X A CN201110077889X A CN 201110077889XA CN 201110077889 A CN201110077889 A CN 201110077889A CN 102195388 A CN102195388 A CN 102195388A
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- China
- Prior art keywords
- brush holder
- voltage regulator
- layer
- chip
- holder assembly
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- 239000002184 metal Substances 0.000 claims description 15
- 238000003780 insertion Methods 0.000 claims description 6
- 230000037431 insertion Effects 0.000 claims description 6
- 239000004020 conductor Substances 0.000 claims description 3
- 238000010079 rubber tapping Methods 0.000 claims description 2
- 239000000758 substrate Substances 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 230000003321 amplification Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 241000219793 Trifolium Species 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
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- Motor Or Generator Current Collectors (AREA)
- Motor Or Generator Frames (AREA)
Abstract
The invention discloses a voltage regulator brush carrier assembly formed by connecting a plurality of layers of lines, which comprises a chip and a brush carrier. The voltage regulator brush carrier assembly is characterized in that the chip is connected with an inner connector of the brush carrier, the inner connector of the brush carrier is connected with an outer connector of the brush carrier through the plurality of layers of lines, the plurality of layers of lines comprise a power layer and a signal layer, and the power layer comprises a power input layer and a power output layer.
Description
Technical field
The present invention relates to a kind of automobile current generator technical field, refer to a kind of voltage regulator brush holder assembly that multilayer line connects that has especially.
Background technology
At present, adopt of automobile current generator voltage regulator brush holder assembly combines in semiconductor device on the substrate more, or be aided with thick film circuit, and producing monolithic integrated circuit voltage or thick film integrated circuit adjuster (chip), chip pin is connected chip by welding manner with brush holder.As shown in Figure 1, Fig. 1 is the overall structure schematic diagram of the voltage regulator brush holder assembly that generally uses in the prior art.This voltage regulator comprises chip 130 and pin 131.This chip 140 is integrated circuits of radiating shell packing forms, this chip is positioned on the brush holder abreast, the pin 131 of its chip 140 vertically protrudes on this voltage regulator radiating shell, is connected with signal circuit with the power circuit of brush holder respectively by this pin 131.Chip 130 housings are fixed by the mode and the brush holder 110 of machinery or welding, in brush holder 110 internal placement number of metal circuit sheet 120 are arranged, and chip 130 is connected with the brush holder external circuit by metallic circuit sheet 120, realize electric function.
Above-mentioned voltage regulator brush holder assembly structure characteristics are to adopt the chip of special package, are about to nude film and are encapsulated in the interior integrated circuit of radiating shell, and its manufacturing cost height, and application adaptability is poor.Because the structure kind variation of existing automobile current generator, to the diversity of voltage regulator brush holder assembly demand, making the design of voltage regulator brush holder assembly use has a lot of limitation.
Summary of the invention
The objective of the invention is to overcome the defective that exists in the prior art, a kind of voltage regulator brush holder assembly that has multilayer line to connect is provided, this voltage regulator brush holder assembly applicability is strong.
The present invention discloses the voltage regulator brush holder assembly that a kind of multilayer line connects, comprise chip and brush holder, it is characterized in that, this chip is connected with the inner joint of this brush holder, the inner joint of this brush holder is connected with the external tapping of this brush holder by multilayer line, this multilayer line comprises power layer, signals layer, and this power layer comprises power input layer and power output layer.
Further, the connector of this power input layer, power output layer and signals layer and this chip is on the plane.
Further, this chip is direct insertion chip.
Further, this signals layer is between this power input layer and power output layer.
Further, the power circuit that this power layer is made up of metallic conductor, the signal circuit that signals layer is made up of the printed circuit board (PCB) metal film.Comprise at least two openings on this printed circuit board (PCB).This opening is a rectangular opening.This power layer be positioned in this rectangular opening with connector this chip.This connector comprises a groove, and this pin of chip is positioned in this groove.This groove is used to fill scolder.
Compared with prior art, voltage regulator brush holder assembly disclosed by the invention can effectively be connected the chip pin of the Two dimensional Distribution on plane with the three-dimensional generator circuit that distributes.Chip of the present invention is the generic encapsulation chip, and is cheap for manufacturing cost in batches, and utilizes this chip to adjust arbitrarily this brush holder and the design of voltage regulator assembly, therefore is applicable to and large-scale mass production reduces total manufacturing cost.Adopt technical scheme provided by the present invention, can realize customization.
Description of drawings
Can be about the advantages and spirit of the present invention by following detailed Description Of The Invention and appended graphic being further understood.
Fig. 1 is the structural representation of voltage regulator brush holder assembly in the prior art;
Fig. 2 is the structural representation of voltage regulator brush holder assembly involved in the present invention;
Fig. 3 is the part B-B generalized section of voltage regulator brush holder assembly involved in the present invention;
Fig. 4 is the A-A generalized section of voltage regulator brush holder assembly involved in the present invention;
Fig. 5 is the local amplification view of the multilayer line of voltage regulator brush holder assembly involved in the present invention.
Main symbol description:
110 brush holders, 120 metallic circuit sheets
131 pins, 130 chips
200 brush holder assemblies, 210 brush holders
221 power input layers
222 power output layers
End interface in the 222a output layer
222b output layer outer end interface
223 signals layers
End interface in the 229 ground connection 229a ground connection
229b ground connection outer end interface
230 chips, 231 pins
End interface in 2
End interface upper end 244 grooves in 241
250 printed circuit board (PCB)s, 251 rectangular openings
262 radiators, 261 radiators
270 plastics fillings, 290 coupling planes
Embodiment
Describe specific embodiments of the invention in detail below in conjunction with accompanying drawing.
Voltage regulator brush holder assembly provided by the present invention comprises chip and brush holder.Its embodiment please refer to Fig. 2.This voltage regulator brush holder assembly comprises chip 230 and brush holder 210, and its chips 230 is fixed on the brush holder 210.This brush holder 210 comprises internal port, outside port and multilayer line, and wherein internal port 2 is meant the part that is connected of pin 231 with the multilayer line of chip 230, and outside port is meant the part that is connected of multilayer line and brush holder peripheral circuit outward.A plurality of outside ports have at length been showed among Fig. 2, comprise the outer end 221b that is connected with B+ port (battery positive voltage port), the outside port 223b that is connected with L port (charging indicator light port), DFM port (generator working state signal output), the P port (phase coil signal port) of peripheral circuit, the outside port 222b that is connected with the F+ port (the anodal port of the field power supply of generator) of peripheral circuit.As shown in Figure 2, said external port or be parallel to the XY plane or vertical XY plane is three-dimensional wrong attitude and distributes.
In the prior art, as shown in fig. 1, because what adopt is the integrated circuit of radiating shell packing forms, this chip 140 is positioned on the brush holder abreast, the pin 131 of its chip 140 vertically protrudes on this voltage regulator radiating shell, is connected with signal circuit with the power circuit of brush holder respectively by this pin 131.Chip 130 housings are fixed by the mode and the brush holder 110 of machinery or welding, in brush holder 110 internal placement number of metal circuit sheet 120 are arranged, and chip 130 is connected with the brush holder external circuit by metallic circuit sheet 120.In the present invention, in order to reduce the total cost of voltage regulator brush holder assembly, replace the integrated circuit of expensive radiating shell packing forms with direct insertion chip.The difference of the integrated circuit of direct insertion chip and radiating shell packing forms is that direct insertion pin of chip is drawn from the one or more sides of packaged chip, is arranged in straight line, and promptly this direct insertion chip is the 2D floor plan.Because the pin 231 of this chip 230 is to distribute along plane and straight line, and the circuit of the miscellaneous part of generator is the distribution of 3D solid, and the existence of inside and outside end interface intersects.Therefore be provided with clover leaf with different levels multilayer line in the present embodiment, the interior end interface 2 of this multilayer line can be coupled with the chip pin 231 of plane distribution, and the other end then can be connected with the outer end excuse that solid distributes.This multilayer line comprises signals layer and power layer by the function branch, and wherein this signals layer is used to transmit weak electric signal, is connected with control circuit, and this power layer is used to transmit the forceful electric power signal, is connected with motor circuit.Power layer is further divided into power input layer and power output layer again.Signals layer 223, power input layer 221 and power output layer 222 lay respectively at different planes, the three does not spatially contact each other mutually, mutually insulated, but end interface 2 (end that promptly is connected with chip) all is positioned on the plane 290 in it, and welds mutually with the pin 231 of chip 230 on this coupling surface 290.
Fig. 3 is the part B-B generalized section of voltage regulator brush holder assembly involved in the present invention, has elaborated the distribution situation of interior end interface in Fig. 3.As shown in Figure 3, the promptly interior end interface 2 of the part in the frame of broken lines among the figure.Should in end interface 2 comprise altogether with the interface of multilayer line and with the interface of earth terminal 290.Interior end interface 2 comprises successively: end interface 223a, ground connection inner port 229a, power output layer inner port 222a and power output layer inner port 221a in the signals layer.Above-mentioned inner port is by contacting with the upper and lower surface of chip pin 231 at the same time or separately, thereby realizes the coupling of multilayer line on a plane.
Fig. 4 is the A-A generalized section of voltage regulator brush holder assembly involved in the present invention, and Fig. 5 is the local amplification view of the multilayer line of voltage regulator brush holder assembly involved in the present invention, can how to realize by the understood in detail multilayer line by Fig. 4 and Fig. 5.As shown in Figure 4, chip 230 is placed the inside with this voltage regulator brush holder assembly 200, and its pin 231 is parallel to horizontal plane.In the present embodiment, this coupling plane and signals layer 223 are in the same plane.The signals layer 223 of this voltage regulator brush holder assembly is made up of a printed substrate 250.According to the designing requirement of control circuit, be set in advance layer of metal film on the surface of this printed substrate 250, this metal film has constituted signals layer 223.Simultaneously, this printed substrate 250 is provided with some through holes 251, and an end of power layer is fixed in one of them through hole 251.For the ease of installing and using, can be rectangle with this via design.Although therefore an end of signals layer, power layer is arranged in a crossed manner mutually, and connect in vertical peripheral circuit, the other end can be connected with the chip pin on plane.
In like manner, because a plurality of board openings are all in the same plane, power input layer 221 can be connected in the same way with pin 231.
The printed circuit board (PCB) metal film of signal port 233a directly contacts with chip pin 231, and metal film is bigger than pin 231 areas, is convenient to welding.Signals layer 223 is to form on printed substrate 250, according to the designing requirement of control circuit, has been set in advance the layer of metal film circuit in the position of regulation on the surface of this printed substrate 250, and this metal film constitutes signals layer 223.Usually, the control circuit of signals layer 223 is connected with P port 222b (phase signal port), DFM port (auxiliary port), the L port (charging indicator light port) of outer end interface.Printed circuit board (PCB) metal film circuit from the interior end interface 223a of chip pin 231 welding, on printed circuit board (PCB), extend to the P port (phase signal port) of signals layer outer end interface 223b.Power input layer 221 abuts against the no metal film zone of printed circuit board (PCB).Simultaneously power output layer 222 is positioned at the another side of printed circuit board (PCB), and the mode and the metal film region insulation of filling by injection moulding.Make metal film signals layer 223 and other layers circuit keep insulation like this, be injected into one with whole brush holder 210 again.
Described in this specification is preferred embodiment of the present invention, and above embodiment is only in order to illustrate technical scheme of the present invention but not limitation of the present invention.All those skilled in the art all should be within the scope of the present invention under this invention's idea by the available technical scheme of logical analysis, reasoning, or a limited experiment.
Claims (10)
1. the voltage regulator brush holder assembly that connects of a multilayer line, comprise chip and brush holder, it is characterized in that, described chip is connected with the inner joint of described brush holder, the inner joint of described brush holder is connected with the external tapping of described brush holder by multilayer line, described multilayer line comprises power layer, signals layer, and described power layer comprises power input layer and power output layer.
2. a voltage regulator brush holder assembly as claimed in claim 1 is characterized in that the connector of described power input layer, power output layer and signals layer and described chip is on the plane.
3. a voltage regulator brush holder assembly as claimed in claim 1 is characterized in that described chip is direct insertion chip.
4. a voltage regulator brush holder assembly as claimed in claim 1 is characterized in that described signals layer is between described power input layer and power output layer.
5. a voltage regulator brush holder assembly as claimed in claim 1 is characterized in that the power circuit that described power layer is made up of metallic conductor, the signal circuit that signals layer is made up of the printed circuit board (PCB) metal film.
6. a voltage regulator brush holder assembly as claimed in claim 5 is characterized in that, comprises at least two openings on the described printed circuit board (PCB).
7. a voltage regulator brush holder assembly as claimed in claim 6 is characterized in that described opening is a rectangular opening.
8. a voltage regulator brush holder assembly as claimed in claim 7 is characterized in that, described power layer is positioned in the described rectangular opening with connector described chip.
9. a voltage regulator brush holder assembly as claimed in claim 8 is characterized in that described connector comprises a groove, and described pin of chip is positioned in the described groove.
10. a voltage regulator brush holder assembly as claimed in claim 9 is characterized in that described groove is used to fill scolder.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110077889.XA CN102195388B (en) | 2011-03-30 | 2011-03-30 | Voltage regulator brush carrier assembly formed by connecting a plurality of layers of lines |
PCT/CN2012/000378 WO2012129959A1 (en) | 2011-03-30 | 2012-03-27 | Voltage regulator brush holder assembly |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110077889.XA CN102195388B (en) | 2011-03-30 | 2011-03-30 | Voltage regulator brush carrier assembly formed by connecting a plurality of layers of lines |
Publications (2)
Publication Number | Publication Date |
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CN102195388A true CN102195388A (en) | 2011-09-21 |
CN102195388B CN102195388B (en) | 2014-08-27 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201110077889.XA Active CN102195388B (en) | 2011-03-30 | 2011-03-30 | Voltage regulator brush carrier assembly formed by connecting a plurality of layers of lines |
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CN (1) | CN102195388B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012129959A1 (en) * | 2011-03-30 | 2012-10-04 | 上海法雷奥汽车电器系统有限公司 | Voltage regulator brush holder assembly |
US20170324310A1 (en) * | 2014-10-27 | 2017-11-09 | Valeo Equipements Electriques Moteur | Brush-holder regulator for a motor vehicle alternator |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5248910A (en) * | 1992-08-13 | 1993-09-28 | Ford Motor Company | Regulator and brush holder assembly |
JP3458530B2 (en) * | 1995-06-02 | 2003-10-20 | 株式会社デンソー | Rectifier voltage regulator for AC generator |
CN201601573U (en) * | 2009-07-31 | 2010-10-06 | 上海法雷奥汽车电器系统有限公司 | Voltage regulator of double surface radiators |
CN101924411A (en) * | 2010-06-25 | 2010-12-22 | 锦州海伯伦汽车电子有限公司 | Novel carbon brush holder for automobile alternator voltage regulator |
JP2011004536A (en) * | 2009-06-19 | 2011-01-06 | Hitachi Automotive Systems Ltd | Ac generator for vehicle |
CN202103516U (en) * | 2011-03-30 | 2012-01-04 | 上海法雷奥汽车电器系统有限公司 | Voltage regulator brush holder assembly with multilayer line connection |
-
2011
- 2011-03-30 CN CN201110077889.XA patent/CN102195388B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5248910A (en) * | 1992-08-13 | 1993-09-28 | Ford Motor Company | Regulator and brush holder assembly |
JP3458530B2 (en) * | 1995-06-02 | 2003-10-20 | 株式会社デンソー | Rectifier voltage regulator for AC generator |
JP2011004536A (en) * | 2009-06-19 | 2011-01-06 | Hitachi Automotive Systems Ltd | Ac generator for vehicle |
CN201601573U (en) * | 2009-07-31 | 2010-10-06 | 上海法雷奥汽车电器系统有限公司 | Voltage regulator of double surface radiators |
CN101924411A (en) * | 2010-06-25 | 2010-12-22 | 锦州海伯伦汽车电子有限公司 | Novel carbon brush holder for automobile alternator voltage regulator |
CN202103516U (en) * | 2011-03-30 | 2012-01-04 | 上海法雷奥汽车电器系统有限公司 | Voltage regulator brush holder assembly with multilayer line connection |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012129959A1 (en) * | 2011-03-30 | 2012-10-04 | 上海法雷奥汽车电器系统有限公司 | Voltage regulator brush holder assembly |
US20170324310A1 (en) * | 2014-10-27 | 2017-11-09 | Valeo Equipements Electriques Moteur | Brush-holder regulator for a motor vehicle alternator |
US10868458B2 (en) * | 2014-10-27 | 2020-12-15 | Valeo Equipements Electriques Moteur | Brush-holder regulator for motor vehicle alternator |
Also Published As
Publication number | Publication date |
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CN102195388B (en) | 2014-08-27 |
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