CN102180778A - Method for preparing low-polymerization-degree polyformaldehyde dialkyl ether from mixture of lower alcohols and application thereof - Google Patents
Method for preparing low-polymerization-degree polyformaldehyde dialkyl ether from mixture of lower alcohols and application thereof Download PDFInfo
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Abstract
本发明属于煤的清洁利用和清洁柴油燃料技术领域,具体涉及一种可作为化石柴油燃料添加剂的低聚合度聚甲醛二烷基醚的制备方法。所述低聚合度聚甲醛二烷基醚的结构通式为CnH2n+1O(CH2O)mCnH2n+1,其中m=1-5的整数,n=1-5的整数。本发明制备得到的低聚合度二烷基醚具有较高的CN值,同时无需很高的聚合度即可广泛有效的应用于柴油燃料中,制备过程相对简单;选用酒精酿造工业过程中作为副产物的杂醇或是费托合成反应中产出的低碳混合醇作为原料,一方面无需纯化处理即可投入使用,不仅大大节约了生产成本,同时也为大量工业中产生的低碳混合醇的综合利用提供了较好的工艺技术路线,具有明显的经济意义。
The invention belongs to the technical field of clean utilization of coal and clean diesel fuel, and in particular relates to a preparation method of polyoxymethylene dialkyl ether with a low degree of polymerization that can be used as an additive for fossil diesel fuel. The general structural formula of the polyoxymethylene dialkyl ether with a low degree of polymerization is C n H 2n+1 O(CH 2 O) m C n H 2n+1 , wherein m=1-5 integers, n=1-5 an integer of . The dialkyl ether with a low degree of polymerization prepared by the present invention has a relatively high CN value, and can be widely and effectively used in diesel fuel without a high degree of polymerization, and the preparation process is relatively simple; The fusel alcohols of the product or the low-carbon mixed alcohols produced in the Fischer-Tropsch synthesis reaction are used as raw materials. On the one hand, they can be put into use without purification treatment, which not only greatly saves production costs, but also provides low-carbon mixed alcohols produced in a large number of industries. The comprehensive utilization provides a better technological route and has obvious economic significance.
Description
技术领域technical field
本发明属于煤的清洁利用和清洁柴油燃料技术领域,具体涉及一种可作为化石柴油燃料添加剂的低聚合度聚甲醛二烷基醚的制备方法及其应用。The invention belongs to the technical field of clean utilization of coal and clean diesel fuel, and in particular relates to a preparation method and application of low-polymerization polyoxymethylene dialkyl ether which can be used as an additive for fossil diesel fuel.
背景技术Background technique
自20世纪70年代两次石油危机以来,能源开发和环境保护成为人类社会生存和发展的两大战略主题。随着自然资源的不断消耗,积极寻求和开发新的能源体系已摆到十分迫切的位置。从世界能源结构来看,煤炭占78.9 %,石油仅占6.6 %。作为世界最大的产煤国,我国富煤少油的能源结构特点更为明显。从资源利用和环境保护的角度看,利用高效洁净煤炭资源技术,开发“绿色燃料”具有重要的战略意义和应用前景。CO催化加氢合成低碳混合醇(C1-C5混合醇) 是煤炭资源洁净利用的重要途径之一,近年来低碳混合醇在燃料和化工领域的应用价值逐步凸现,相关研究日益活跃。随着石油资源的日渐枯竭,未来能源结构将转向以煤和天然气为主。从资源有效利用角度来看,通过天然气或煤气化生产合成气制低碳混合醇的研究,具有广阔的前景。合成气生产低碳混合醇是合成气生产甲醇工业化后的一次突破性进展。它表明了人们可以通过非石油资源 ,如煤和天然气等的气化生成合成气来实现工业化生产燃料醇,对缺乏石油资源的国家或地区更具有现实性。合成气制低碳醇作洁净燃料应成为我国能源发展战略之一,合成低碳混合醇的研究开发与生产对我国未来车用燃料、燃料添加剂和防止环境污染产生十分重要的影响。低碳醇研究的工业背景及新的特征主要可概括为以下几方面。Since the two oil crises in the 1970s, energy development and environmental protection have become two strategic themes for the survival and development of human society. With the continuous consumption of natural resources, it is very urgent to actively seek and develop new energy systems. From the perspective of the world's energy structure, coal accounts for 78.9%, and oil only accounts for 6.6%. As the world's largest coal-producing country, my country's energy structure with rich coal and little oil is more obvious. From the perspective of resource utilization and environmental protection, it is of great strategic significance and application prospect to develop "green fuel" by using high-efficiency and clean coal resource technology. Catalytic hydrogenation of CO to synthesize low-carbon mixed alcohols (C1-C5 mixed alcohols) is one of the important ways for the clean utilization of coal resources. In recent years, the application value of low-carbon mixed alcohols in the fields of fuel and chemical industry has gradually emerged, and related research has become increasingly active. With the depletion of oil resources, the future energy structure will shift to coal and natural gas. From the perspective of effective utilization of resources, the research on the production of low-carbon mixed alcohols from synthesis gas through natural gas or coal gasification has broad prospects. The production of low-carbon mixed alcohols from syngas is a breakthrough after the industrialization of methanol from syngas. It shows that people can realize the industrial production of fuel alcohol through the gasification of non-petroleum resources, such as coal and natural gas, to generate syngas, which is more realistic for countries or regions lacking petroleum resources. The synthesis of low-carbon alcohols from synthetic gas as clean fuels should become one of my country's energy development strategies. The research, development and production of synthetic low-carbon mixed alcohols will have a very important impact on my country's future vehicle fuels, fuel additives and environmental pollution prevention. The industrial background and new features of low-carbon alcohol research can be summarized in the following aspects.
1、醇-汽油混合燃料1. Alcohol-gasoline blended fuel
随着经济快速发展,因各种车辆排放造成的环境污染日益严重。目前全球普遍采用 MTBE(甲基叔丁基醚)作为汽油添加剂。自1973年投放市场以来已成为近年来发展最快的产业之一,2000 年全球 MTBE 需求量达2000万吨。但近期的研究发现MTBE 作为汽油添加剂存在严重的问题,如储存、运输及使用过程中易于泄漏和污染饮用水等,将会威胁人类健康。最近美国加州通过动物试验确认了MTBE 对人类有致癌作用,已决定于2002年前对其禁用。此外美国环保署也决定逐步在美国全面禁止使用 MTBE。这为低碳醇的开发应用提供了巨大的发展契机,导致全球范围内低碳醇研究的进一步升温。低碳混合醇以其良好的性能指标一直被定位在汽油添加剂。低碳混合醇已被证实是高辛烷值、低污染物排放的车用燃料添加剂,既可与汽油混和配成醇-汽油混合动力燃料,也可直接单独使用低碳混合醇。鉴于替代品的成本、技术和市场的成熟程度等方面的原因,MTBE 的使用仍会延续一段时间,但最终禁用已只是一个时间问题,对其替代品的选择及技术准备,CO加氢合成低碳混合醇路线是最有希望迎接这一燃料变革的技术选择之一。With the rapid development of the economy, the environmental pollution caused by various vehicle emissions is becoming more and more serious. At present, MTBE (methyl tert-butyl ether) is widely used as a gasoline additive in the world. Since it was put on the market in 1973, it has become one of the fastest-growing industries in recent years. In 2000, the global MTBE demand reached 20 million tons. However, recent studies have found that MTBE has serious problems as a gasoline additive, such as easy leakage and pollution of drinking water during storage, transportation and use, which will threaten human health. Recently, California, USA has confirmed that MTBE is carcinogenic to humans through animal experiments, and it has been decided to ban it before 2002. In addition, the US Environmental Protection Agency has also decided to gradually ban the use of MTBE in the United States. This provides a huge development opportunity for the development and application of low-carbon alcohols, leading to further heating up of low-carbon alcohol research worldwide. Low-carbon mixed alcohols have been positioned as gasoline additives for their good performance indicators. Low-carbon mixed alcohols have been proven to be high-octane, low-pollutant emission automotive fuel additives. They can be mixed with gasoline to form alcohol-gasoline hybrid fuels, and low-carbon mixed alcohols can also be used directly alone. In view of the cost of substitutes, the maturity of technology and the market, etc., the use of MTBE will continue for a period of time, but it is only a matter of time before it is finally banned. The choice of its substitutes and technical preparations are low for CO hydrogenation synthesis. The carbon mixed alcohol route is one of the most promising technology options for this fuel revolution.
2、醇-柴油混合组份2. Alcohol-diesel mixed components
低碳混合醇是含氧燃料,但是由于低碳混合醇的物理、化学性质与柴油较大的区别很大,这使其在柴油机上的应用存在以下困难:(1)与柴油混合时,若有微量的水分存在,低碳混合醇分子中的羟基将与水分子形成氢键,而引起相分离;(2)低碳混合醇的十六烷值非常低,混合后也使得柴油醇混合燃料的十六烷值下降。根据研究表明,在柴油中加入10%的低碳混合醇,便会使混合燃料的十六烷值降低7.1个单位,从而造成着火延迟时间增加、冷启动恶化等结果。这对柴油机的燃烧特性和排放特性等都带来相应的不良影响。由于柴油的十六烷值同汽油的辛烷值一样是主要技术指标。柴油的十六烷值要求在45-49,而低碳混合醇的十六烷值只有3-5。低十六烷值的醇与柴油混配后,会使醇/柴油混合燃料的十六烷值降低,爆发力减弱,影响发动机的工作状况。Low-carbon mixed alcohols are oxygen-containing fuels, but because the physical and chemical properties of low-carbon mixed alcohols are quite different from diesel, it has the following difficulties in the application of diesel engines: (1) When mixed with diesel, if There is a small amount of water, and the hydroxyl groups in the low-carbon mixed alcohol molecules will form hydrogen bonds with water molecules, causing phase separation; (2) The cetane number of the low-carbon mixed alcohols is very low, which also makes diesel alcohol mixed fuel The cetane number drops. According to research, adding 10% low-carbon mixed alcohol to diesel will reduce the cetane number of the mixed fuel by 7.1 units, resulting in increased ignition delay time and worsened cold start. This has a corresponding adverse effect on the combustion characteristics and emission characteristics of the diesel engine. Because the cetane number of diesel oil is the same as the octane number of gasoline, it is the main technical index. The cetane number of diesel oil is required to be 45-49, while the cetane number of low-carbon mixed alcohol is only 3-5. When alcohol with low cetane number is blended with diesel oil, the cetane number of alcohol/diesel blended fuel will be reduced, and the explosive power will be weakened, which will affect the working condition of the engine.
所以,将低碳混合醇直接与柴油掺烧是不合理的,需要通过化学转化将低碳混合醇转化为高十六烷值、高闪点的清洁组分,然后与柴油组份混合用于压燃式发动机的燃料。由于柴油的用途广、用量大,我国石油燃料的需求缺口主要体现在柴油上,使得柴油成为紧缺能源中的紧缺产品,国家每年在大量进口原油的同时还要进口大量的成品柴油。因此,研究开发柴油燃料,对经济和社会的可持续发展具有重要的战略意义。Therefore, it is unreasonable to directly blend low-carbon mixed alcohols with diesel oil. It is necessary to convert low-carbon mixed alcohols into clean components with high cetane number and high flash point through chemical conversion, and then mix them with diesel components for use Fuel for compression ignition engines. Due to the wide use and large consumption of diesel oil, the demand gap of my country's petroleum fuel is mainly reflected in diesel oil, making diesel oil a scarce product in the energy shortage. The country imports a large amount of crude oil and a large amount of finished diesel oil every year. Therefore, the research and development of diesel fuel has important strategic significance for the sustainable development of economy and society.
十六烷值( Cetane Number ,以下简称CN值) 是用来衡量柴油抗爆性能的一项重要指标。在柴油发动机中,空气首先被压缩,然后将柴油喷入燃烧室,此时柴油接触到热空气并被汽化,当温度达到自燃点时开始燃烧。通常将喷油开始到自然燃烧这段时间称为“滞燃期”。柴油的滞燃期长,则使得喷入汽缸中的燃料积累下来,一旦自燃,喷入的燃料便同时燃烧,结果产生“爆震”现象。高CN柴油的滞燃期要比低CN柴油短。提高柴油的CN 值可以减少尾气污染物排放、减少白烟、冷启动更快。我国规定柴油CN 不能低于45,美国发动机制造商协会建议,为满足现代废气排放标准所设计的柴油发动机最好使用CN 大于50 的燃料,但不宜超过60。Cetane Number (Cetane Number, hereinafter referred to as CN value) is an important index used to measure the antiknock performance of diesel. In a diesel engine, the air is first compressed, and then the diesel is injected into the combustion chamber. At this time, the diesel contacts the hot air and is vaporized. When the temperature reaches the self-ignition point, it starts to burn. Usually, the period from fuel injection to natural combustion is called "delay period". The long ignition delay period of diesel oil makes the fuel injected into the cylinder accumulate. Once the fuel is spontaneously ignited, the injected fuel will burn at the same time, resulting in a "knock" phenomenon. The ignition delay period of high CN diesel is shorter than that of low CN diesel. Increasing the CN value of diesel can reduce exhaust pollutant emissions, reduce white smoke, and make cold start faster. my country stipulates that the CN of diesel oil should not be lower than 45. The American Engine Manufacturers Association recommends that diesel engines designed to meet modern exhaust emission standards should use fuels with CN greater than 50, but should not exceed 60.
由于我国高十六烷值直馏柴油组分的产量有限(约30%),而低十六烷值的FCC柴油组分所占的比例很大(约70%),所以调和的市售柴油CN 普遍达不到超过45的要求。因此,提高柴油CN值是迫切需要解决的问题。Due to the limited production of straight-run diesel components with high cetane number in my country (about 30%), and the proportion of FCC diesel components with low cetane number is very large (about 70%), the blended commercially available diesel oil CN generally does not meet the requirements of more than 45. Therefore, increasing the CN value of diesel oil is an urgent problem to be solved.
聚甲醛二甲基醚(通式为CH3O(CH2O)mCH3)是一种新型清洁油品添加剂,是改善柴油燃烧性能、提高CN值、减少二氧化碳和NOx排放、降低油耗和减少排烟的一种有效添加剂。因其蒸汽压、沸点和在油品中的溶解度,适宜作油品添加的一般为3≤m≤8的聚甲醛二甲基醚(DMM3-8)。Polyoxymethylene dimethyl ether (general formula CH 3 O(CH 2 O) m CH 3 ) is a new type of clean oil additive, which can improve diesel combustion performance, increase CN value, reduce carbon dioxide and NOx emissions, reduce fuel consumption and An effective additive for reducing smoke emission. Because of its vapor pressure, boiling point and solubility in oil, polyoxymethylene dimethyl ether (DMM 3-8 ) with 3≤m≤8 is suitable for oil addition.
当前,针对聚甲醛二甲基醚的生产制备已经引起广泛的研究,如美国专利US 5746785、US 6392102、US 2008/0207954 A1、以及中国专利CN101182367A,均公开了制备聚甲醛二甲基醚的方法。但从中也可以看出,该反应得到的混合产物中以m=2的二聚体为主要产物,而适于添加的3≤m≤8的聚合物的含量不高,而由于作为主要产物形成的二聚体具有较低的沸点,所以也同样降低了其闪点,所以其反应得到的混合物作为添加剂添加入柴油燃料的效果依然有待商榷;另一方面,由于其作为端基的甲基分子量较低,相应影响其蒸汽压及沸点,使得添加的聚甲醛二甲基醚的聚合度必须保持在3≤m≤8的范围,而已知聚合度越高的组分其生产条件和生产过程越复杂,这也影响了聚甲醛二甲基醚作为柴油添加剂的应用。At present, the production and preparation of polyoxymethylene dimethyl ether has caused extensive research, such as US patents US 5746785, US 6392102, US 2008/0207954 A1, and Chinese patent CN101182367A, all of which disclose methods for preparing polyoxymethylene dimethyl ether . However, it can also be seen from the above that the dimer with m=2 is the main product in the mixed product obtained by this reaction, and the content of the polymer with 3≤m≤8 suitable for addition is not high, and due to the formation of dimer as the main product The dimer has a lower boiling point, so it also reduces its flash point, so the effect of the reaction mixture as an additive added to diesel fuel is still open to question; It is relatively low, which affects its vapor pressure and boiling point accordingly, so that the degree of polymerization of the added polyoxymethylene dimethyl ether must be kept in the range of 3≤m≤8, and it is known that the production conditions and production process of components with higher polymerization degrees are more difficult. Complex, which also affects the application of polyoxymethylene dimethyl ether as a diesel additive.
柴油燃料的CN值可以通过混合线性醚而增加。巴斯夫公司的中国专利CN101213274A公开了一种包含聚甲醛二烷基醚的生物柴油燃料混合物,其中添加了0.1-20%重量的式RO(CH2O)nR的聚甲醛二烷基醚,其中R为具有1-10个碳原子的烷基,并且n=2-10,并优选n=3、4、5的聚甲醛二烷基醚及其混合物。由于作为端基的R的分子量稍大,因此n=3、4、5的较低聚合度的聚甲醛二烷基醚的CN值也达到了50以上。而且由于低聚合度的产物的合成过程步骤较为简单,从生产工艺而言,使得聚甲醛二烷基醚作为柴油添加剂相对于聚甲醛二甲基醚更具有优势。The CN value of diesel fuel can be increased by mixing linear ethers. The Chinese patent CN101213274A of BASF discloses a biodiesel fuel mixture comprising polyoxymethylene dialkyl ether, wherein 0.1-20% by weight of polyoxymethylene dialkyl ether of formula RO(CH 2 O) n R is added, wherein R is an alkyl group having 1-10 carbon atoms, and n=2-10, and preferably n=3, 4, 5 polyoxymethylene dialkyl ethers and mixtures thereof. Since the molecular weight of R as an end group is slightly larger, the CN value of polyoxymethylene dialkyl ether with a lower degree of polymerization of n=3, 4, and 5 has also reached more than 50. Moreover, since the synthesis process steps of the product with a low degree of polymerization are relatively simple, in terms of production technology, polyoxymethylene dialkyl ether has more advantages than polyoxymethylene dimethyl ether as a diesel additive.
巴斯夫公司的中国专利CN101198576A公开了一种由三氧杂环己烷和二烷基醚制备聚甲醛二烷基醚的方法。该方法中将三氧杂环己烷和选自二甲醚、甲基乙基醚和二乙醚中的二烷基醚加入反应器中,并在酸性催化剂存在下反应,得到适于作为柴油燃料添加剂的聚甲醛二烷基醚。然而,该反应要求反应物和/或催化剂引入反应混合物的水量小于基于反应混合物的1%,这主要是因为在水或醇的存在下,将发生会导致大量聚氧亚甲基二醇和半缩醛的化学反应,而且将会形成反应性共沸物,在进行蒸馏分离中工艺比较复杂。这也导致了该反应过程对于反应条件的要求相对苛刻,对于反应原料的要求相对较严格;另一方面,作为反应原料的三氧杂环己烷和二烷基醚均属于非常见物料,需要特别制备或选购,使得相应的成本增加;另外,该专利只探讨制备的聚甲醛二烷基醚的端基为甲基和乙基的情况,相应的所述聚甲醛二烷基醚的聚合度为2-10,该产品也依然存在着前述聚甲醛二甲醚所存在的问题。The Chinese patent CN101198576A of BASF discloses a method for preparing polyoxymethylene dialkyl ether from trioxane and dialkyl ether. In this method, trioxane and dialkyl ether selected from dimethyl ether, methyl ethyl ether and diethyl ether are added to the reactor and reacted in the presence of an acidic catalyst to obtain a diesel fuel suitable for use as Additives for polyoxymethylene dialkyl ethers. However, the reaction requires that the reactants and/or catalysts be introduced into the reaction mixture in an amount of water less than 1% based on the reaction mixture, mainly because in the presence of water or alcohol, a large amount of polyoxymethylene glycol and hemicondensation will occur. The chemical reaction of aldehydes will form reactive azeotropes, and the process of distillation and separation is more complicated. This has also led to relatively harsh requirements for the reaction conditions and relatively strict requirements for the reaction raw materials in the reaction process; Special preparation or purchase makes the corresponding cost increase; in addition, this patent only discusses the situation that the end groups of the prepared polyoxymethylene dialkyl ether are methyl and ethyl, and the corresponding polymerization of the polyoxymethylene dialkyl ether Degree is 2-10, and this product also still exists the problem that aforementioned polyoxymethylene dimethyl ether exists.
发明内容Contents of the invention
为此,本发明所要解决的技术问题在于克服现有技术中作为柴油添加剂的聚甲醛二甲醚的聚合度要求较高导致有效含量较低的问题,进而提供一种制备低聚合度聚甲醛二烷基醚的方法。For this reason, the technical problem to be solved by the present invention is to overcome the problem in the prior art that the polymerization degree of polyoxymethylene dimethyl ether as a diesel additive is relatively high and the effective content is low, and then provide a method for preparing polyoxymethylene dimethyl ether with a low degree of polymerization. Alkyl ether method.
进一步的,本发明提供了一种利用低成本的酒精酿造工业副产物(C2-C5低碳混合醇)或CO催化加氢合成的低碳混合醇(C1-C5混合醇) 制备低聚合度聚甲醛二烷基醚的方法。Further, the present invention provides a low-polymerization degree polysaccharide prepared by utilizing low-cost alcohol brewing industrial by-products (C2-C5 low-carbon mixed alcohols) or low-carbon mixed alcohols (C1-C5 mixed alcohols) synthesized by CO catalytic hydrogenation. Formaldehyde dialkyl ether method.
更进一步的,本发明还提供了上述低聚合度聚甲醛二烷基醚在作为柴油添加剂方面的应用。Furthermore, the present invention also provides the application of the polyoxymethylene dialkyl ether with a low degree of polymerization as a diesel additive.
为解决上述技术问题,本发明所述的低聚合度聚甲醛二烷基醚的制备方法,其特征在于,包括如下步骤:In order to solve the above-mentioned technical problems, the preparation method of polyoxymethylene dialkyl ether with low polymerization degree of the present invention is characterized in that, comprising the steps:
(1)将低碳醇类物质、聚甲醛类物质以及酸性催化剂投入反应釜中,通入保护气体置换反应釜中的空气,控制反应釜的初始压力位0.1-0.8MPa,并控制反应温度50-200℃反应10-12小时;(1) Put low-carbon alcohols, polyoxymethylene and acidic catalysts into the reactor, pass through the protective gas to replace the air in the reactor, control the initial pressure of the reactor to 0.1-0.8MPa, and control the reaction temperature to 50 Reaction at -200°C for 10-12 hours;
所述聚甲醛类物质为无水三聚甲醛和/或低聚合度多聚甲醛;The polyoxymethylene substance is anhydrous paraformaldehyde and/or paraformaldehyde with a low degree of polymerization;
所述低碳醇类物质与聚甲醛类物质的摩尔比为1-4:1-4,所述催化剂的用量为低碳醇类物质和聚甲醛类物质总重量的0.5-5.0%;The molar ratio of the low-carbon alcohols and polyoxymethylene is 1-4:1-4, and the amount of the catalyst is 0.5-5.0% of the total weight of the low-carbon alcohols and polyoxymethylene;
(2)反应结束后,将混合物脱酸并调pH值至中性或弱碱性,经分离并收集150-340℃的馏分,并精制得到结构通式为CnH2n+1O(CH2O)mCnH2n+1的低聚合度聚甲醛二烷基醚,其中m和n为相同或不相同的数值,m为1-5的整数,n为1-5的整数。(2) After the reaction is over, deacidify the mixture and adjust the pH value to neutral or slightly alkaline, separate and collect fractions at 150-340°C, and refine to obtain the general structure of C n H 2n+1 O(CH 2 O) m C n H 2n+1 polyoxymethylene dialkyl ether with a low degree of polymerization, wherein m and n are the same or different values, m is an integer of 1-5, and n is an integer of 1-5.
所述低碳醇类物质为通式为CnH2n+1OH的醇类中的一种或其中几种的混合物,其中n为1-5的整数。The low-carbon alcohols are one or a mixture of several alcohols with the general formula C n H 2n+1 OH, wherein n is an integer of 1-5.
所述低碳醇类物质来自酒精酿造工业副产物或费托合成产物。The low-carbon alcohols come from alcohol brewing industrial by-products or Fischer-Tropsch synthesis products.
所述低碳醇类物质与所述聚甲醛类物质的摩尔比例为1-2:2-4。The molar ratio of the low-carbon alcohols to the polyoxymethylene is 1-2:2-4.
所述催化剂为固体超强酸或质子酸。The catalyst is solid superacid or protonic acid.
所述质子酸为对甲苯磺酸、三氟甲磺酸、甲酸、苯甲酸中的一种或其中几种的混合物。The protonic acid is one or a mixture of p-toluenesulfonic acid, trifluoromethanesulfonic acid, formic acid, and benzoic acid.
所述步骤(1)的反应时间为10-12小时。The reaction time of the step (1) is 10-12 hours.
所述步骤(1)的反应温度70-180℃。The reaction temperature of the step (1) is 70-180°C.
所述步骤(2)的脱酸步骤为将混合物经过装有活性炭负载的固体碱。所述的反应釜为间歇式高压反应器。The deacidification step in the step (2) is to pass the mixture through a solid base loaded with activated carbon. The reactor is a batch type high-pressure reactor.
所述的保护气体为氮气和/或惰性气体。The protective gas is nitrogen and/or inert gas.
一种柴油燃料,其特征在于包含如下组分:A kind of diesel fuel is characterized in that comprising following component:
上述的方法制备得到的低聚合度聚甲醛二烷基醚,1-20wt%The polyoxymethylene dialkyl ether with low degree of polymerization prepared by the above-mentioned method, 1-20wt%
柴油 80-99wt%。Diesel 80-99wt%.
所述低聚合度聚甲醛二烷基醚的十六烷值大于50,其沸点为150-340℃,密度为0.90-0.97g/mL(20℃),闪点为45-70℃。The polyoxymethylene dialkyl ether with a low degree of polymerization has a cetane number greater than 50, a boiling point of 150-340°C, a density of 0.90-0.97g/mL (20°C), and a flash point of 45-70°C.
在酒精酿造工业中会产生一些被看做副产物的“非酒精”高级醇,称为杂醇(主要为C2-C5的低碳混合醇),其代表醇为异戊醇及异丁醇。异戊醇在杂醇组成中约占40-50%左右,杂醇对人体有中毒和麻醉作用,长期饮用杂醇油较多的白酒,会慢性中毒。所以成品酒精中的杂醇应尽量减少,通常是采用在精馏塔中部提取杂醇。目前,对于分离提取到的杂醇一般均舍弃处理,没有进行研究再利用,这样一方面增加了环境负担,另一方便也变相增添了工业成本。In the alcohol brewing industry, some "non-alcoholic" higher alcohols, which are regarded as by-products, are called fusel alcohols (mainly C2-C5 low-carbon mixed alcohols), and their representative alcohols are isoamyl alcohol and isobutanol. Isoamyl alcohol accounts for about 40-50% in the composition of fusel alcohols. Fusel alcohols have poisoning and anesthesia effects on the human body. Long-term drinking of liquor with more fusel alcohols will lead to chronic poisoning. Therefore, the fusel alcohols in the finished alcohol should be reduced as much as possible, and the fusel alcohols are usually extracted in the middle of the rectification tower. At present, the separated and extracted fusel alcohols are generally discarded and treated without research and reuse, which increases the environmental burden on the one hand, and increases the industrial cost in a disguised form on the other hand.
费托合成是煤间接液化技术之一,它以合成气(CO和H2)为原料在催化剂和适当反应条件下合成以石蜡烃为主的液体燃料的工艺过程,是将煤等重质燃料转化为适于发动机使用的轻质原料的重要工艺过程,其产物多为烷烃以及部分的含氧有机物,如低碳混合醇(主要为C1-C5)和酮等。近年来低碳混合醇在燃料和化工领域的应用价值逐步凸现,相关研究日益活跃,也取得了较大的进展。然而受制于低碳混合醇无法直接与柴油混合掺烧,因此利用技术已然成熟的低碳混合醇进一步开发出适用于柴油燃烧的添加剂技术具有十分广阔的前景。Fischer-Tropsch synthesis is one of the indirect coal liquefaction technologies. It uses syngas (CO and H 2 ) as raw materials to synthesize paraffin-based liquid fuels under catalyst and appropriate reaction conditions. It is an important process of conversion into light raw materials suitable for engine use, and its products are mostly alkanes and some oxygen-containing organic compounds, such as low-carbon mixed alcohols (mainly C1-C5) and ketones. In recent years, the application value of low-carbon mixed alcohols in the fields of fuel and chemical industry has gradually emerged, and related research has become increasingly active and great progress has been made. However, due to the fact that low-carbon mixed alcohols cannot be directly blended with diesel oil, it is very promising to further develop additive technology suitable for diesel combustion by using low-carbon mixed alcohols with mature technology.
本发明的上述技术方案相比现有技术具有以下优点,1、本发明制备得到的低聚合度二烷基醚具有较高的CN值,同时无需很高的聚合度即可广泛有效的应用于柴油燃料中,制备过程相对简单;2、本发明选用低碳醇类物质和甲醛(或低聚合度多聚甲醛、或三聚甲醛)反应,仅通过一次投料即可完成整个过程;3、选用酒精酿造工业过程中作为副产物的杂醇或是费托合成反应中产出的低碳混合醇作为原料,一方面无需纯化处理即可投入使用,不仅大大节约了生产成本,同时也为大量工业中产生的低碳混合醇的综合利用提供了较好的工艺技术路线,具有明显的经济意义。Compared with the prior art, the above-mentioned technical scheme of the present invention has the following advantages. 1. The dialkyl ether with a low degree of polymerization prepared by the present invention has a relatively high CN value, and can be widely and effectively used without a high degree of polymerization. In diesel fuel, the preparation process is relatively simple; 2. The present invention selects low-carbon alcohols and formaldehyde (or paraformaldehyde with a low degree of polymerization, or paraformaldehyde) to react, and the whole process can be completed by feeding only one time; 3. Fusel alcohols as by-products in the alcohol brewing industry or low-carbon mixed alcohols produced in Fischer-Tropsch synthesis reactions are used as raw materials. The comprehensive utilization of low-carbon mixed alcohols produced in the process provides a better technological route and has obvious economic significance.
附图说明Description of drawings
为了使本发明的内容更容易被清楚的理解,下面根据本发明的具体实施例并结合附图,对本发明作进一步详细的说明,其中In order to make the content of the present invention more easily understood, the present invention will be described in further detail below according to specific embodiments of the present invention in conjunction with the accompanying drawings, wherein
图1 为本发明所述制备方法的工艺流程图。Fig. 1 is the process flow diagram of preparation method of the present invention.
图中附图标记表示为:1-原料流,2-原料流,3高压反应器,4-一级产物,5-过滤器,6-二级产物,7-脱酸分离器,8-三级产物,9-常压分离塔,10-低沸点馏分,11-四级产物,12-减压分离塔,13-高聚合组分,14-目标产物。Reference numerals in the figure represent: 1-raw material flow, 2-raw material flow, 3 high-pressure reactor, 4-primary product, 5-filter, 6-secondary product, 7-deacidification separator, 8-three Grade product, 9-atmospheric pressure separation tower, 10-low boiling point fraction, 11-fourth grade product, 12-vacuum separation tower, 13-high polymer component, 14-target product.
具体实施方式Detailed ways
本发明所述的低碳混合醇制备低聚合度聚甲醛二烷基醚的方法的化学反应式为:The chemical reaction formula of the method for preparing polyoxymethylene dialkyl ether with low polymerization degree by low-carbon mixed alcohol of the present invention is:
CnH2n+1OH+mCH2O→CnH2n+1O(CH2O)mCnH2n+1+H2OC n H 2n+1 OH+mCH 2 O→C n H 2n+1 O(CH 2 O) m C n H 2n+1 +H 2 O
如图1所示,本发明所述低碳混合醇制备低聚合度聚甲醛二烷基醚的生产工艺流程为:将分别包含低碳醇类物质和聚甲醛类物质的原料流1及原料流2输送入间歇式高压反应器3,同时一并投入酸性催化剂,并用保护气体置换反应釜中的空气,控制反应釜的初始压力为0.1-0.8MPa,保持恒温50-200℃下反应10-12小时;反应结束时生成包含低聚合度聚烷氧基甲缩醛的一级产物4。所得的一级产物4从过滤器5中通过并将固体杂质过滤,从而获得基本不含固体杂质的二级产物6,然后将二级产物6输送进入装有活性炭负载固体碱的脱酸分离器7进行脱酸处理,并将其pH调整至中性或弱碱性,确保在之后的精馏分离精致过程中不会发生逆向解聚。得到的三级产物8进入常压分离塔9进行分离,其中沸点(B.P)小于150℃的低沸点馏分10回流进入高压反应器3继续重新反应;而其他轻质组分组成的四级产物11则继续进入减压分离塔12进行进一步分离,分离后m>5的高聚合组分13回流进入高压反应器3重新参与反应,而m=2-5的终级组分14则为符合要求的目标产品,即所需的低聚合度聚甲醛二烷基醚。As shown in Figure 1, the production process flow for preparing low-polymerization polyoxymethylene dialkyl ethers from low-carbon mixed alcohols according to the present invention is as follows: raw material flow 1 and raw material flow respectively comprising low-carbon alcohols and polyoxymethylene substances 2. Transfer to the intermittent high-
本发明下述各实施例中所选用的低碳混合醇的组分和百分含量(%)见下表。The components and percentages (%) of the selected low-carbon mixed alcohols in the following examples of the present invention are shown in the table below.
实施例1Example 1
低碳混合醇制备低聚合度聚甲醛二烷基醚CnH2n+1O(CH2O)m CnH2n+1的方法为:The method for preparing polyoxymethylene dialkyl ether C n H 2n+1 O(CH 2 O) m C n H 2n+1 with low polymerization degree from low carbon mixed alcohol is:
在间歇式高压反应釜中按摩尔比1:2的比例依次加入低碳混合醇和无水低聚合度多聚甲醛,并选择占低碳混合醇和无水低聚合度多聚甲醛总质量约2%的对甲苯磺酸作为催化剂催化一并投入反应釜中,充入氮气置换反应釜中的空气,控制反应釜的初始压力为0.2Mpa,在100rpm转速搅拌下保持90-100℃恒温反应12小时。反应结束后经过上述各个萃取及分离工艺步骤,分离并最终收集150-340℃的馏分,将所得产物精制后即得。经色谱-质谱(GC-MS)法检测可知,各个聚合度产物分布为:m=1,32.1 %;m=2,27.8%;m=3,13.6 %;m=4,8.7;m=5,0.42;m>5,微量;∑PODAE 2-5=50.52%。该混合液体的十六烷值53,20℃密度0.93g/cm3。Add low-carbon mixed alcohol and anhydrous low-degree-of-polymerization paraformaldehyde in the batch-type high-pressure reactor in a molar ratio of 1:2, and choose to account for about 2% of the total mass of low-carbon mixed alcohol and anhydrous low-polymerization-degree paraformaldehyde P-toluenesulfonic acid is used as a catalyst to catalyze and put into the reactor together, fill the air in the reactor with nitrogen, control the initial pressure of the reactor to 0.2Mpa, and keep the reaction at a constant temperature of 90-100°C for 12 hours under stirring at 100rpm. After the reaction is completed, go through the above-mentioned extraction and separation process steps, separate and finally collect the fraction at 150-340° C., and refine the obtained product. According to the detection by chromatography-mass spectrometry (GC-MS), the product distribution of each degree of polymerization is: m=1, 32.1%; m=2, 27.8%; m=3, 13.6%; m=4, 8.7; m=5 , 0.42; m>5, trace; ∑PODAE 2-5 =50.52%. The mixed liquid had a cetane number of 53 and a density of 0.93 g/cm 3 at 20°C.
在柴油中添加约10%的低聚合度聚甲醛二烷基醚,所得柴油燃料的十六烷值为46,闪点为58,不仅可以达到超低硫柴油指标,还可以大幅度的减少NOx等有害气体排放,排污减少30%以上。Add about 10% polyoxymethylene dialkyl ether with a low degree of polymerization to diesel fuel, and the obtained diesel fuel has a cetane number of 46 and a flash point of 58, which can not only meet the ultra-low sulfur diesel index, but also greatly reduce NO X and other harmful gases are discharged, and the pollution discharge is reduced by more than 30%.
实施例2:Example 2:
低碳混合醇制备低聚合度聚甲醛二烷基醚CnH2n+1O(CH2O)m CnH2n+1的方法为:The method for preparing polyoxymethylene dialkyl ether C n H 2n+1 O(CH 2 O) m C n H 2n+1 with low polymerization degree from low carbon mixed alcohol is:
在间歇式高压反应釜中按摩尔比1:1比例依次加入酒精生产过程中得到的低碳混合醇、无水三聚甲醛和无水甲醛的混合物,选择占低碳混合醇、无水三聚甲醛和无水甲醛总质量5%的固体超强酸作为催化剂一并投入反应釜中,充入惰性气体置换反应釜中的空气,控制反应釜的初始压力为0.3Mpa,在100rpm转速搅拌下保持170-200℃恒温反应10小时。反应结束后经过上述各个萃取及分离工艺步骤,分离并最终收集150-340℃的馏分,将所得产物精制后即得。经GC-MS 法检测可知,各个聚合度产物分布为:m=1,27.6%;m=2,20.4 %;m=3, 16.7%;m=4,9.3%;m=5,0.96%;m>5,微量;∑PODAE 2-5=47.36%。该混合液体的十六烷值51,20℃密度0.95g/cm3。The mixture of low-carbon mixed alcohol, anhydrous trioxane and anhydrous formaldehyde obtained in the alcohol production process is sequentially added in a molar ratio of 1:1 to the intermittent high-pressure reactor, and the low-carbon mixed alcohol, anhydrous trimer 5% of the total mass of formaldehyde and anhydrous formaldehyde is put into the reaction kettle together as a catalyst, and the air in the reaction kettle is replaced by filling inert gas. -200°C constant temperature reaction for 10 hours. After the reaction is completed, go through the above-mentioned extraction and separation process steps, separate and finally collect the fraction at 150-340° C., and refine the obtained product. The GC-MS method shows that the product distribution of each degree of polymerization is: m=1, 27.6%; m=2, 20.4%; m=3, 16.7%; m=4, 9.3%; m=5, 0.96%; m>5, trace; ∑PODAE 2-5 =47.36%. The mixed liquid had a cetane number of 51 and a density of 0.95 g/cm 3 at 20°C.
在柴油中添加约15%的低聚合度聚甲醛二烷基醚,所得柴油燃料的十六烷值为45,闪点为60,不仅可以达到超低硫柴油指标,还可以大幅度的减少NOx等有害气体排放,排污减少40%以上。Add about 15% polyoxymethylene dialkyl ether with a low degree of polymerization to diesel fuel, and the obtained diesel fuel has a cetane number of 45 and a flash point of 60, which can not only meet the ultra-low sulfur diesel index, but also greatly reduce NO X and other harmful gases are discharged, and the pollution discharge is reduced by more than 40%.
实施例3:Example 3:
低碳混合醇制备低聚合度聚甲醛二烷基醚CnH2n+1O(CH2O)m CnH2n+1的方法为:The method for preparing polyoxymethylene dialkyl ether C n H 2n+1 O(CH 2 O) m C n H 2n+1 with low polymerization degree from low carbon mixed alcohol is:
在间歇式高压反应釜中按摩尔比2:3比例依次加入低碳混合醇、无水三聚甲醛,选择占低碳混合醇和无水三聚甲醛总质量约0.5%的三氟甲磺酸和对甲苯磺酸的混合物作为催化剂一并投入反应釜中,充入氮气置换反应釜中的空气,控制反应釜的初始压力为0.6Mpa,在100rpm转速搅拌下保持70-90℃恒温反应10小时。反应结束后经过上述各个萃取及分离工艺步骤,分离并最终收集150-340℃的馏分,将所得产物精制后即得。经GC-MS 法检测可知,各个聚合度产物分布为:m=1,30.6%;m=2,23.8%;m=3,16.3%;m=4,7.2%;m=5,0.87%;m>5,微量;∑PODAE 2-5= 48.17%。该混合液体的十六烷值53,20℃密度0.936g/cm3。Add low-carbon mixed alcohol and anhydrous paraformaldehyde successively in the proportion of molar ratio 2:3 in the intermittent high-pressure reactor, and select trifluoromethanesulfonic acid and The mixture of p-toluenesulfonic acid is put into the reaction kettle together as a catalyst, and the air in the reaction kettle is replaced by nitrogen gas, the initial pressure of the reaction kettle is controlled to 0.6Mpa, and the reaction temperature is maintained at 70-90°C for 10 hours under stirring at 100rpm. After the reaction is completed, go through the above-mentioned extraction and separation process steps, separate and finally collect the fraction at 150-340° C., and refine the obtained product. According to the detection by GC-MS method, the product distribution of each degree of polymerization is: m=1, 30.6%; m=2, 23.8%; m=3, 16.3%; m=4, 7.2%; m=5, 0.87%; m>5, trace; ∑PODAE 2-5 = 48.17%. The mixed liquid had a cetane number of 53 and a density of 0.936 g/cm 3 at 20°C.
在柴油中添加约20%的低聚合度聚甲醛二烷基醚,所得柴油燃料的十六烷值为47,闪点为58,不仅可以达到超低硫柴油指标,还可以大幅度的减少NOx等有害气体排放,排污减少42%以上。Add about 20% polyoxymethylene dialkyl ether with a low degree of polymerization to diesel fuel, and the obtained diesel fuel has a cetane number of 47 and a flash point of 58, which can not only meet the ultra-low sulfur diesel index, but also greatly reduce NO X and other harmful gases are discharged, and the pollution discharge is reduced by more than 42%.
实施例4:Example 4:
低碳混合醇制备低聚合度聚甲醛二烷基醚CnH2n+1O(CH2O)m CnH2n+1的方法为:The method for preparing polyoxymethylene dialkyl ether C n H 2n+1 O(CH 2 O) m C n H 2n+1 with low polymerization degree from low carbon mixed alcohol is:
在间歇式高压反应釜中按摩尔比3:4比例依次加入费托合成反应中得到的低碳混合醇、无水低聚合度多聚甲醛和无水甲醛的混合物,选择占低碳混合醇、无水低聚合度多聚甲醛和无水甲醛的混合物总质量为3%的苯甲酸作为催化剂一并投入反应釜中,充入惰性气体置换反应釜中的空气,控制反应釜的初始压力为0.8Mpa,在100rpm转速搅拌下保持100-120℃恒温反应10小时。反应结束后经过上述各个萃取及分离工艺步骤,分离并最终收集150-340℃的馏分,将所得产物精制后即得。经GC-MS法检测可知,各个聚合度产物分布为:m=1,32.6%;m=2,26.4%;m=3,18.3%;m=4,10.2%;m=5,0.56%;m>5,微量;∑PODAE 2-5= 55.46%。该混合液体的十六烷值55,20℃密度0.952g/cm3。Add the mixture of low-carbon mixed alcohol, anhydrous low-polymerization degree paraformaldehyde and anhydrous formaldehyde obtained in the Fischer-Tropsch synthesis reaction in a molar ratio of 3:4 in the intermittent high-pressure reactor, and select the low-carbon mixed alcohol, A mixture of anhydrous low-polymerization paraformaldehyde and anhydrous formaldehyde with a total mass of 3% benzoic acid is put into the reactor as a catalyst, and the air in the reactor is replaced by an inert gas, and the initial pressure of the reactor is controlled to be 0.8 Mpa, keep 100-120° C. constant temperature for 10 hours under stirring at 100 rpm. After the reaction is completed, go through the above-mentioned extraction and separation process steps, separate and finally collect the fraction at 150-340° C., and refine the obtained product. According to the detection by GC-MS method, the product distribution of each degree of polymerization is: m=1, 32.6%; m=2, 26.4%; m=3, 18.3%; m=4, 10.2%; m=5, 0.56%; m>5, trace; ∑PODAE 2-5 = 55.46%. The mixed liquid had a cetane number of 55 and a density of 0.952 g/cm 3 at 20°C.
在柴油中添加约5%的低聚合度聚甲醛二烷基醚,所得柴油燃料的十六烷值为45,闪点为61,不仅可以达到超低硫柴油指标,还可以大幅度的减少NOx等有害气体排放,排污减少20%以上。Add about 5% polyoxymethylene dialkyl ether with a low degree of polymerization to diesel fuel, and the obtained diesel fuel has a cetane number of 45 and a flash point of 61, which can not only meet the ultra-low sulfur diesel index, but also greatly reduce NO X and other harmful gases are discharged, and the pollution discharge is reduced by more than 20%.
实施例5:Example 5:
低碳混合醇制备低聚合度聚甲醛二烷基醚CnH2n+1O(CH2O)m CnH2n+1的方法为:The method for preparing polyoxymethylene dialkyl ether C n H 2n+1 O(CH 2 O) m C n H 2n+1 with low polymerization degree from low carbon mixed alcohol is:
在间歇式高压反应釜中按摩尔比1:4比例依次加入低碳混合醇、无水三聚甲醛,选择占低碳混合醇和无水三聚甲醛总质量为2.5%的甲酸和对甲苯磺酸的混合物作为催化剂一并投入反应釜中,充入氮气置换反应釜中的空气,控制反应釜的初始压力为0.1Mpa,在100rpm转速搅拌下保持120-140℃恒温反应11小时。反应结束后经过上述各个萃取及分离工艺步骤,分离并最终收集150-340℃的馏分,将所得产物精制后即得。经GC-MS法检测可知,各个聚合度产物分布为:m=1,27.8%;m=2,19.8%;m=3,14.7%;m=4,9.3%;m=5,0.77%;m>5,微量;∑PODAE 2-5=44.57%。该混合液体的十六烷值51,20℃密度0.94g/cm3。Add low-carbon mixed alcohol and anhydrous paraformaldehyde in the batch high-pressure reactor in a molar ratio of 1:4, and select formic acid and p-toluenesulfonic acid that account for 2.5% of the total mass of low-carbon mixed alcohol and anhydrous paraformaldehyde The mixture was put into the reactor together as a catalyst, filled with nitrogen to replace the air in the reactor, the initial pressure of the reactor was controlled to be 0.1Mpa, and the temperature was maintained at 120-140°C for 11 hours under stirring at 100rpm. After the reaction is completed, go through the above-mentioned extraction and separation process steps, separate and finally collect the fraction at 150-340° C., and refine the obtained product. According to the detection by GC-MS method, the product distribution of each degree of polymerization is: m=1, 27.8%; m=2, 19.8%; m=3, 14.7%; m=4, 9.3%; m=5, 0.77%; m>5, trace; ∑PODAE 2-5 =44.57%. The mixed liquid had a cetane number of 51 and a density of 0.94 g/cm 3 at 20°C.
在柴油中添加约15%的低聚合度聚甲醛二烷基醚,所得柴油燃料的十六烷值为46,闪点为59,不仅可以达到超低硫柴油指标,还可以大幅度的减少NOx等有害气体排放,排污减少38%以上。Add about 15% polyoxymethylene dialkyl ether with a low degree of polymerization to diesel, and the obtained diesel fuel has a cetane number of 46 and a flash point of 59, which can not only meet the ultra-low sulfur diesel index, but also greatly reduce NO X and other harmful gases are discharged, and the pollution discharge is reduced by more than 38%.
实施例6:Embodiment 6:
低碳混合醇制备低聚合度聚甲醛二烷基醚CnH2n+1O(CH2O)m CnH2n+1的方法为:The method for preparing polyoxymethylene dialkyl ether C n H 2n+1 O(CH 2 O) m C n H 2n+1 with low polymerization degree from low carbon mixed alcohol is:
在间歇式高压反应釜中按摩尔比1:3比例依次加入低碳混合醇、无水三聚甲醛,选择占低碳混合醇和无水三聚甲醛总质量为1%的固体超强酸作为催化剂一并投入反应釜中,充入惰性气体置换反应釜中的空气,控制反应釜的初始压力为0.4Mpa,在100rpm转速搅拌下保持140-170℃恒温反应12小时。反应结束后经过上述各个萃取及分离工艺步骤,分离并最终收集150-340℃的馏分,将所得产物精制后即得。经GC-MS法检测可知,各个聚合度产物分布为:m=1,26.7%;m=2,19.5%;m=3,17.4%;m=4,8.9%;m=5,0.54%;m>5,微量;∑PODAE 2-5= 46.34%。该混合液体的十六烷值51,20℃密度0.927g/cm3。Add low-carbon mixed alcohol and anhydrous paraformaldehyde in the batch type high-pressure reactor in a molar ratio of 1:3, and select a solid superacid that accounts for 1% of the total mass of low-carbon mixed alcohol and anhydrous paraformaldehyde as a catalyst. And put it into the reaction kettle, fill inert gas to replace the air in the reaction kettle, control the initial pressure of the reaction kettle to 0.4Mpa, keep 140-170°C constant temperature reaction for 12 hours under stirring at 100rpm speed. After the reaction is completed, go through the above-mentioned extraction and separation process steps, separate and finally collect the fraction at 150-340° C., and refine the obtained product. According to the detection by GC-MS method, the product distribution of each degree of polymerization is: m=1, 26.7%; m=2, 19.5%; m=3, 17.4%; m=4, 8.9%; m=5, 0.54%; m>5, trace; ∑PODAE 2-5 = 46.34%. The mixed liquid had a cetane number of 51 and a density of 0.927 g/cm 3 at 20°C.
在柴油中添加约10%的低聚合度聚甲醛二烷基醚,所得柴油燃料的十六烷值为47,闪点为58,不仅可以达到超低硫柴油指标,还可以大幅度的减少NOx等有害气体排放,排污减少35%以上。Add about 10% polyoxymethylene dialkyl ether with a low degree of polymerization to diesel fuel, and the obtained diesel fuel has a cetane number of 47 and a flash point of 58, which can not only meet the ultra-low sulfur diesel index, but also greatly reduce NO X and other harmful gases are discharged, and the pollution discharge is reduced by more than 35%.
实施例7:Embodiment 7:
低碳混合醇制备低聚合度聚甲醛二烷基醚CnH2n+1O(CH2O)m CnH2n+1的方法为:The method for preparing polyoxymethylene dialkyl ether C n H 2n+1 O(CH 2 O) m C n H 2n+1 with low polymerization degree from low carbon mixed alcohol is:
在间歇式高压反应釜中按摩尔比4:3比例依次加入费托合成反应中得到的低碳混合醇、无水低聚合度多聚甲醛,选择占低碳混合醇和无水低聚合度多聚甲醛总质量为4%的对甲苯磺酸和甲酸的混合物作为催化剂一并投入反应釜中,充入氮气和惰性气体置换反应釜中的空气,控制反应釜的初始压力为0.5Mpa,在100rpm转速搅拌下保持50-70℃恒温反应11小时。反应结束后经过上述各个萃取及分离工艺步骤,分离并最终收集150-340℃的馏分,将所得产物精制后即得。经GC-MS法检测可知,各个聚合度产物分布为:m=1,30.8%;m=2,24.6%;m=3,17.2%;m=4,8.3%;m=5,0.86%;m>5,微量;∑PODAE 2-5= 50.96%。该混合液体的十六烷值52,20℃密度0.917g/cm3。In the intermittent high-pressure reactor, the low-carbon mixed alcohol and anhydrous low-polymerization degree paraformaldehyde obtained in the Fischer-Tropsch synthesis reaction are sequentially added in a molar ratio of 4:3, and the low-carbon mixed alcohol and anhydrous low-polymerization degree polyformaldehyde are selected. The mixture of p-toluenesulfonic acid and formic acid with a total mass of formaldehyde of 4% is put into the reactor together as a catalyst, and nitrogen and inert gas are charged to replace the air in the reactor, and the initial pressure of the reactor is controlled to be 0.5Mpa. Maintain a constant temperature of 50-70° C. for 11 hours under stirring. After the reaction is completed, go through the above-mentioned extraction and separation process steps, separate and finally collect the fraction at 150-340° C., and refine the obtained product. According to the detection by GC-MS method, the product distribution of each degree of polymerization is: m=1, 30.8%; m=2, 24.6%; m=3, 17.2%; m=4, 8.3%; m=5, 0.86%; m>5, trace; ∑PODAE 2-5 = 50.96%. The mixed liquid had a cetane number of 52 and a density of 0.917 g/cm 3 at 20°C.
在柴油中添加约1%的低聚合度聚甲醛二烷基醚,所得柴油燃料的十六烷值为46,闪点为58,不仅可以达到超低硫柴油指标,还可以大幅度的减少NOx等有害气体排放,排污减少30%以上。Add about 1% polyoxymethylene dialkyl ether with a low degree of polymerization to diesel fuel, and the obtained diesel fuel has a cetane number of 46 and a flash point of 58, which can not only meet the ultra-low sulfur diesel index, but also greatly reduce NO X and other harmful gases are discharged, and the pollution discharge is reduced by more than 30%.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
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