CN102175369B - Friction torque testing device for rolling bearing at low temperature - Google Patents
Friction torque testing device for rolling bearing at low temperature Download PDFInfo
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Abstract
本发明涉及一种低温下滚动轴承的摩擦力矩测试装置。它包括一个支座和一对同型被测滚动轴承,所述一对同型号被测滚动轴承安装在一根轴的两端而放入一个套筒内,两端分别用左右端盖定好位固定在所述支座上,所述套筒的靠近被测滚动轴承处钻孔放入温度传感器以测定该轴承温度变化;所述轴的伸出端用两个紧定螺钉固定一个平衡轮,该紧定螺钉两端配以两个平衡螺母微调平衡轮的偏心,一根细绳绕过平衡轮而两端各吊挂一个托盘,当砝码放入该托盘中,平衡轮一旦转动,被测滚动轴承的启动摩擦力矩便可测得。本发明能有效控制一定的预紧力测试轴承在低温下不同径向载荷不同润滑剂下摩擦力矩的性能指标,其结构简单,制造成本低廉,操作方便,在苛刻的低温下能重复进行测试。
The invention relates to a friction torque testing device for rolling bearings at low temperature. It includes a support and a pair of tested rolling bearings of the same type. The pair of tested rolling bearings of the same type are installed at both ends of a shaft and put into a sleeve. On the support, the temperature sensor is drilled into the sleeve near the rolling bearing to measure the temperature change of the bearing; the extension end of the shaft is fixed with two set screws to a balance wheel, and the set screws Both ends are equipped with two balance nuts to fine-tune the eccentricity of the balance wheel. A thin rope goes around the balance wheel and a tray is hung at each end. When the weight is placed in the tray, once the balance wheel rotates, the rolling bearing under test starts. The friction torque can be measured. The invention can effectively control a certain pretightening force to test the performance index of the friction torque of the bearing under different radial loads and different lubricants at low temperature, has simple structure, low manufacturing cost and convenient operation, and can repeatedly test under severe low temperature.
Description
技术领域 technical field
本发明涉及滚动接触轴承领域,具体为一种低温下滚动轴承的摩擦力矩测试装置。 The invention relates to the field of rolling contact bearings, in particular to a friction torque testing device for rolling bearings at low temperature.
背景技术 Background technique
滚动轴承是一种支承旋转轴的组件,广泛应用在机械行业的各个领域内。摩擦力矩是轴承一项十分重要的性能指标,对于一些温度变化大的航天航空等设备上,轴承摩擦力矩的大小及波动性不仅影响系统能量的传递,还影响着系统信号传递的准确性。常温下摩擦力矩测试仪种类繁多,配有各种控制系统,结构较为复杂,对其放置在苛刻的环境温度条件下进行试验,成本高昂,尤其测试低温下不同润滑剂对摩擦力矩影响等试验需要大量重复试验,温差变化反复易降低测试仪器精度,甚至损坏测试仪器。对此提出一种简易装置,实现苛刻低温环境温度下保证每次测量在相同的预紧力下可以改变径向载荷、不同的润滑剂对摩擦力矩影响性能进行反复试验分析。 Rolling bearings are components that support rotating shafts and are widely used in various fields of the machinery industry. Friction torque is a very important performance index of bearings. For some aerospace equipment with large temperature changes, the size and fluctuation of bearing friction torque not only affect the transmission of system energy, but also affect the accuracy of system signal transmission. There are many types of friction torque testers at room temperature, equipped with various control systems, and the structure is relatively complicated. It is expensive to test them under harsh ambient temperature conditions, especially for testing the influence of different lubricants on friction torque at low temperature. A large number of repeated tests, repeated changes in temperature difference will easily reduce the accuracy of the test instrument, or even damage the test instrument. In this regard, a simple device is proposed to realize the harsh low-temperature environment to ensure that the radial load can be changed under the same pre-tightening force for each measurement, and the influence of different lubricants on the performance of the friction torque is analyzed repeatedly.
发明内容 Contents of the invention
本发明的目的是在于针对已有技术存在的缺陷,提供一种低温下滚动轴承的摩擦力矩测试装置。实现低温环境温度下滚动轴承的启动摩擦力矩性能测试,为达到上述目的,本发明的构思是: The object of the present invention is to provide a friction torque testing device for rolling bearings at low temperature in view of the defects in the prior art. Realize the starting friction torque performance test of the rolling bearing under the low temperature ambient temperature, in order to achieve the above-mentioned purpose, the design of the present invention is:
不考虑空气轴承等零摩擦但结构复杂的支撑系统,被测轴承即用于支撑转轴,又作为唯一的负载,只有当转动力矩克服轴承的摩擦力矩,转轴才会转动,利用杠杆原理求得轴承的摩擦力矩。一些测试系统往往要求轴承有一定的刚度,需要一定的预紧力,不同的预紧力会使摩擦力矩值不同,为此,每次测量都要保证相同大小的预紧力。因被测轴承是滚动轴承,摩擦力矩很小,其它接触处的摩擦要远远小于滚动轴承的摩擦力矩,对于测量中不可避免的系统误差能有微调结构进行补偿,测得值更精确。轴承的温度变化能够准确的测量,但要尽可能避免混进杂质。 Regardless of the support system with zero friction but complex structure such as air bearings, the tested bearing is used to support the rotating shaft and is also the only load. friction torque. Some test systems often require the bearing to have a certain stiffness and a certain preload. Different preloads will cause different friction torque values. Therefore, the same preload must be ensured for each measurement. Because the tested bearing is a rolling bearing, the friction torque is very small, and the friction at other contact points is much smaller than the friction torque of the rolling bearing. The inevitable system error in the measurement can be compensated by the fine-tuning structure, and the measured value is more accurate. The temperature change of the bearing can be accurately measured, but it is necessary to avoid mixing impurities as much as possible.
根据上述发明构思,通过如下技术方案达到发明目的: According to above-mentioned inventive concept, achieve the object of the invention through following technical scheme:
一种低温下滚动轴承的摩擦力矩测试装置,包括一个支座和一对同型 A friction torque test device for rolling bearings at low temperature, including a support and a pair of
号被测滚动轴承,其特征在于所述一对同型号被测滚动轴承安装在一根轴的两端而放入一个套筒内,两端分别用左端盖,右端盖定好位固定在所述支座上,所述套筒的靠近被测滚动轴承处钻孔放入温度传感器以测定该轴承温度变化,所述轴的伸出端用两个紧定螺钉固定一个平衡轮,该紧定螺钉两端配以两个平衡螺母微调平衡轮的偏心,一根细绳绕过平衡轮而两端各吊挂一个托盘,当砝码放入该托盘中,平衡轮一旦转动,被测滚动轴承的启动摩擦力矩便可测得。 No. tested rolling bearing, characterized in that the pair of tested rolling bearings of the same type are installed at both ends of a shaft and put into a sleeve, and the two ends are respectively fixed on the support with the left end cover and the right end cover. On the sleeve, a temperature sensor is drilled in a place close to the rolling bearing to be tested to measure the temperature change of the bearing. The protruding end of the shaft uses two set screws to fix a balance wheel, and the two ends of the set screw are equipped with Use two balance nuts to fine-tune the eccentricity of the balance wheel. A thin rope goes around the balance wheel and a tray is hung at each end. When the weight is placed in the tray, once the balance wheel rotates, the starting friction torque of the rolling bearing to be tested will increase. measurable.
所述被测滚动轴承内圈与轴紧配合,外圈与套筒内圈松配合,便于拆卸而不破坏轴承精度,配合表面要求精磨,套筒内圈及轴的两配合面的同轴度要求高,保证两被测滚动轴承安装在同一直线上。 The inner ring of the rolling bearing to be tested is tightly fitted with the shaft, and the outer ring is loosely fitted with the inner ring of the sleeve, which is easy to disassemble without damaging the bearing precision. High requirements, ensure that the two tested rolling bearings are installed on the same straight line.
所述左端盖内有一个弹簧、一个弹簧座和一个内挡圈,弹簧一端在左端盖内底凹槽内,一端在弹簧座上,弹簧与左端盖内壁之间有间隙,弹簧的长度根据预紧力设定,弹簧座一端有锥度,通过内挡圈的导向槽发生点接触,将预紧力均匀施加在左端被测轴承上;右端盖端面精磨,用螺钉固定在套筒右端。 There is a spring, a spring seat and an inner retaining ring in the left end cover. One end of the spring is in the groove of the inner bottom of the left end cover, and the other end is on the spring seat. There is a gap between the spring and the inner wall of the left end cover. The length of the spring is according to the preset Tightening force setting, one end of the spring seat has a taper, point contact occurs through the guide groove of the inner retaining ring, and the pre-tightening force is evenly applied to the bearing under test at the left end; the end face of the right end cover is finely ground, and is fixed on the right end of the sleeve with screws.
所述靠近被测滚动轴承,处钻孔放入温度传感器,钻孔不能与被测滚动轴承连通,尽可能防止灰尘,水蒸气进入轴承内部影响轴承润滑剂性能及摩擦力矩值;温度传感器外接数字显示器读取数值。 Put the temperature sensor into the hole near the rolling bearing to be tested. The drill hole cannot be connected with the rolling bearing to prevent dust and water vapor from entering the bearing to affect the performance of the bearing lubricant and the friction torque value; the temperature sensor is connected to a digital display to read Take the value.
所述两端托盘可同时增加相同重量砝码施加径向载荷,平衡轮要尽可能靠近被测滚动轴承端,尽可能降低扭矩影响。 The trays at both ends can add weights of the same weight to apply radial loads at the same time, and the balance wheel should be as close as possible to the end of the rolling bearing to be tested to reduce the influence of torque as much as possible.
整个测试装置放置在一个冷控箱内,在降温及测试过程中,冷控箱始终打开,保证其降温要求,及时吸收空气中的水蒸气防止轴承冻结,在未达到轴承润滑剂凝固点时不会进入水蒸气影响测试。 The entire test device is placed in a cold control box. During the cooling and testing process, the cold control box is always open to ensure its cooling requirements, absorb water vapor in the air in time to prevent the bearing from freezing, and will not reach the freezing point of the bearing lubricant. Enter the water vapor impact test.
本发明与现有技术相比较,具有如下显著的优点: Compared with the prior art, the present invention has the following significant advantages:
本发明结构简单,制造成本低廉,操作简单,可迅速实现降温,在苛刻的低温下对样品进行大量重复试验。 The invention has the advantages of simple structure, low manufacturing cost, simple operation, rapid temperature reduction, and a large number of repeated tests on samples at severe low temperatures.
附图说明 Description of drawings
图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2是本发明中带温度传感器的套筒结构示意图; Fig. 2 is the sleeve structural representation of band temperature sensor among the present invention;
图3是本发明中轴和被测滚动轴承组合的结构示意图; Fig. 3 is a structural schematic diagram of the combination of the central shaft and the rolling bearing to be tested in the present invention;
图4是本发明中左端盖弹簧预紧机构的结构示意图; Fig. 4 is the structural representation of left end cover spring pretensioning mechanism among the present invention;
图5是本发明中调节平衡轮偏心的结构示意图; Fig. 5 is a structural schematic diagram of adjusting the eccentricity of the balance wheel in the present invention;
图6是本发明中平衡轮的结构示意图。 Fig. 6 is a structural schematic diagram of the balance wheel in the present invention.
具体实施方式 Detailed ways
本发明的优选实施例结合附图详述如下: Preferred embodiments of the present invention are described in detail as follows in conjunction with accompanying drawings:
实施例一: Embodiment one:
参图1,本低温下滚动轴承的摩擦力矩测试装置,包括一个支座(2)和一对同型号被测滚动轴承(12),其特征在于所述一对同型号被测滚动轴承(12)安装在一根轴(10)的两端而放入一个套筒(9)内,两端分别用左端盖(7)右端盖(13)定好位固定在所述支座 (2)上,所述套筒(9)的靠近被测滚动轴承(12)处钻孔放入温度传感器(3)以测定该轴承温度变化,所述轴(10)的伸出端用两个紧定螺钉(15)固定一个平衡轮(14),该紧定螺钉(15)两端配以两个平衡螺母(16)微调平衡轮(14)的偏心,一根细绳绕过平衡轮(14)而两端各吊挂一个托盘(17),当砝码(18)放入该托盘(17)中,平衡轮(14)一旦转动,被测滚动轴承(12)的启动摩擦力矩便可测得。 Referring to Fig. 1, the friction torque testing device of the rolling bearing under the low temperature comprises a support (2) and a pair of the same type tested rolling bearings (12), and it is characterized in that the said pair of the same type tested rolling bearings (12) are installed on The two ends of a shaft (10) are put into a sleeve (9), and the two ends are respectively fixed on the support (2) with the left end cover (7) and the right end cover (13). A temperature sensor (3) is drilled in the cylinder (9) close to the tested rolling bearing (12) to measure the temperature change of the bearing, and the protruding end of the shaft (10) is fixed with two set screws (15). Balance wheel (14), the two ends of the set screw (15) are equipped with two balance nuts (16) to fine-tune the eccentricity of the balance wheel (14), a thin rope goes around the balance wheel (14) and the two ends are respectively suspended A tray (17), when the weight (18) is put into the tray (17), once the balance wheel (14) rotates, the starting friction torque of the rolling bearing (12) to be tested can be measured.
实施例二: Embodiment two:
本实施例与实施例一基本相同,更为具体详细结构如下:
This embodiment is basically the same as
本实施例是:参见图1,本低温下滚动轴承的摩擦力矩测试装置,包括对环境温度进行控制的冷控箱(1),参见图2,套筒钻孔至接近轴承处,将温度传感器PT100(3)粘贴在孔内,引线外接数字显示器,显示温度变化。参见图3,一对同型号测试滚动轴承(12)用配制的专用工装安装在所述轴(10)的两端,轴(10)与测试轴承(12)紧配合,轴肩对轴承定位,轴肩高度低于轴承内圈挡边尺寸。 This embodiment is: referring to Fig. 1, the friction torque test device of the rolling bearing under the low temperature, including the cold control box (1) to control the ambient temperature, referring to Fig. 2, the sleeve is drilled to the place close to the bearing, and the temperature sensor PT100 (3) Stick it in the hole, and connect the lead wire to a digital display to display the temperature change. Referring to Fig. 3, a pair of test rolling bearings (12) of the same type are installed on both ends of the shaft (10) with prepared special tooling, the shaft (10) is tightly fitted with the test bearing (12), the shaft shoulder is positioned on the bearing, and the shaft The height of the shoulder is lower than the rib dimension of the inner ring of the bearing.
上述装置放入套筒(9)内,测试轴承(12)外圈与所述套筒(9)内圈松配合,便于拆卸。将右端盖(13)用4个螺钉(8)紧固,右端盖(13)中心通孔,构成对所述转轴的悬臂式径向支承。参见图4,左端盖(7)内置凹槽,弹簧(6)一端在左端盖凹槽内,一端在弹簧座(5)上,弹簧(6)与左端盖内壁有间隙,弹簧的长度根据预紧力设定,弹簧座(5)另一端有锥度,通过内挡圈(4)的导向槽发生点接触,将预紧力均匀施加在左端被测轴承(12)上。拧紧左端盖上的4个螺钉(8),可保证预紧力大小恒定,并均匀施加在被测轴承上。 The above-mentioned device is put into the sleeve (9), and the outer ring of the test bearing (12) is loosely fitted with the inner ring of the sleeve (9), which is convenient for disassembly. The right end cover (13) is fastened with 4 screws (8), and the through hole in the center of the right end cover (13) constitutes a cantilever type radial support to the rotating shaft. See Figure 4, the left end cover (7) has a built-in groove, one end of the spring (6) is in the groove of the left end cover, and the other end is on the spring seat (5). There is a gap between the spring (6) and the inner wall of the left end cover. Tightening force setting, the other end of the spring seat (5) has a taper, point contact occurs through the guide groove of the inner retaining ring (4), and the pre-tightening force is evenly applied to the bearing (12) at the left end to be tested. Tighten the 4 screws (8) on the left end cover to ensure that the pretightening force is constant and evenly applied to the bearing under test.
上述装置装入支座(2)上,用螺钉(11)固定。参见图5和图6,在轴(10)的悬臂端安放平衡轮(14),两个紧定螺钉(15)将平衡轮(14)固定在轴(10)上,用细绳将两相同质量托盘(17)悬吊在平衡轮(14)的两端,紧定螺钉(15)上各配以螺母(16),微调螺母(16)位置保证紧定螺钉(15)水平平衡。整套装置放入环境温度冷控箱(1)内,用镊子将砝码(18)轻轻放入托盘(17)中,观测平衡轮(14)是否转动,转动后计算砝码(18)重力与平衡轮(14)半径之积为两轴承的摩擦力矩。 Above-mentioned device is packed on the support (2), fixes with screw (11). Referring to Fig. 5 and Fig. 6, the balance wheel (14) is placed on the cantilever end of the shaft (10), and the balance wheel (14) is fixed on the shaft (10) by two setscrews (15). The quality tray (17) is suspended at the two ends of the balance wheel (14), respectively equipped with nuts (16) on the set screws (15), and the position of the trimming nuts (16) ensures that the set screws (15) are horizontally balanced. Put the whole device into the ambient temperature cold control box (1), gently put the weight (18) into the tray (17) with tweezers, observe whether the balance wheel (14) rotates, and calculate the gravity of the weight (18) after rotation The product with the radius of the balance wheel (14) is the frictional moment of the two bearings.
Claims (7)
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